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CN115201651A - An on-state voltage drop online monitoring circuit and device for power devices - Google Patents

An on-state voltage drop online monitoring circuit and device for power devices Download PDF

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CN115201651A
CN115201651A CN202210823186.5A CN202210823186A CN115201651A CN 115201651 A CN115201651 A CN 115201651A CN 202210823186 A CN202210823186 A CN 202210823186A CN 115201651 A CN115201651 A CN 115201651A
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diode
voltage drop
circuit
clamping
state voltage
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辛振
段一超
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Hebei University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/26Testing of individual semiconductor devices
    • G01R31/2607Circuits therefor
    • G01R31/2621Circuits therefor for testing field effect transistors, i.e. FET's

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Abstract

The invention relates to an on-state voltage drop on-line monitoring circuit and a device for a power device, which comprise a same-direction proportional operation circuit and a test current source I sense Diode D 1 High-voltage-resistant ultrafast recovery diode D 2 A clamping branch circuit formed by connecting a plurality of clamping diodes in series, and an anti-parallel bleeder diode D 5 (ii) a The same direction proportional operation circuit comprises an operational amplifier and a resistor R 1 Resistance R 2 (ii) a First clamping diode D on the clamping branch 3 Anode of the diode is connected with the same-direction input end of the operational amplifier of the same-direction proportional operation circuit and the diode D 1 Cathode, high voltage resistant ultrafast recovery diode D 2 The anode of (2); last clamping diode D 4 The cathode of the transistor is connected with the source electrode or the emitter electrode of the tested device; the anti-parallel bleeder diode D 5 Anode and last clamping diode D 4 Is connected with the cathode of the diode D 5 Is connected to the first clamping diode D 3 Of (2) an anode. The circuit reducesThe circuit reliability is enhanced while the cost is low.

Description

一种用于功率器件的通态压降在线监测电路及装置An on-state voltage drop online monitoring circuit and device for power devices

技术领域technical field

本发明属于功率半导体器件状态监测和可靠性评估领域,主要用于功率半导体器件的通态压降在线监测,进而可以用来做结温信息提取和可靠性评估。The invention belongs to the field of state monitoring and reliability evaluation of power semiconductor devices, and is mainly used for on-line monitoring of on-state voltage drop of power semiconductor devices, and further can be used for junction temperature information extraction and reliability evaluation.

背景技术Background technique

功率半导体器件是电力电子变换器中最关键的部件之一,其安全运行对电力电子变换器系统的鲁棒性和可靠性至关重要。由电力电子系统可靠性调研报告可知,功率器件是变流系统中失效率最高的部件,约占35%。近年来,碳化硅(SiC)材料以其优异的物理和电学特性,已越来越受到电力电子行业的广泛关注,SiC功率器件也因其低导通电阻、高开关频率等性能优点,被认为最有可能取代目前广泛应用的硅(Si)IGBT器件。但是SiC功率器件在实际应用中的表现远没有达到其理论性能,一定程度上是由于受到了电、磁、热等状态感知技术的限制。因此,对电参数的在线监测可实现SiC功率器件视在容量的充分利用和在复杂极限情况的安全运行。Power semiconductor devices are one of the most critical components in power electronic converters, and their safe operation is critical to the robustness and reliability of power electronic converter systems. According to the power electronic system reliability research report, the power device is the component with the highest failure rate in the converter system, accounting for about 35%. In recent years, silicon carbide (SiC) materials have attracted more and more attention in the power electronics industry due to their excellent physical and electrical properties. Most likely to replace the currently widely used silicon (Si) IGBT devices. However, the performance of SiC power devices in practical applications is far from reaching its theoretical performance, which is partly due to the limitations of state sensing technologies such as electricity, magnetism, and heat. Therefore, online monitoring of electrical parameters can realize full utilization of apparent capacity of SiC power devices and safe operation in complex limit situations.

功率器件的通态压降(如IGBT的VCE,MOSFET的VDS-on和VSD)广泛应用于器件的结温监测和寿命预测,是实现器件状态监测和损耗计算不可缺少的参数。随着功率变换器向高频、高功率和高密度的发展,要想实现对功率器件状态的实时监测,对通态压降的监测应满足在线性、安全性和准确性等要求。示波器等测量设备由于过驱动问题的存在与动态范围的限制,无法在开关过程中准确提取导通稳态时刻的通态电压,也不利于集成。因此,需要专用的通态压降在线监测电路以实现功率器件通态压降低成本、高精度的在线监测。The on-state voltage drop of power devices (such as V CE of IGBT, V DS-on and V SD of MOSFET) is widely used in device junction temperature monitoring and life prediction, and is an indispensable parameter for device state monitoring and loss calculation. With the development of power converters to high frequency, high power and high density, in order to realize real-time monitoring of the state of power devices, the monitoring of on-state voltage drop should meet the requirements of online linearity, safety and accuracy. Due to the existence of the overdrive problem and the limitation of dynamic range, measurement equipment such as oscilloscopes cannot accurately extract the on-state voltage at the steady-state time during the switching process, which is not conducive to integration. Therefore, a dedicated on-state voltage drop online monitoring circuit is required to realize cost-reducing and high-precision online monitoring of the on-state voltage of power devices.

为解决测量仪器在线监测通态压降的缺陷,申请号为202010694635.1的发明专利提出了一种二极管阻断大电流的通态压降在线监测电路,但其通过非门、第二驱动模块和额外的开关器件为测试电流提供通路,使用时额外的开关器件需要与待测器件有同步反向控制,增加了控制的复杂性同时增加了应用成本。申请号为201611049398.3的发明专利中提出了一种通态压降钳位在线监测电路,但其钳位支路由二极管串联隔离电源组成,该专利的图1中,当被测上管导通时,要实现对通态压降的精确监测,需要测试电流Isense全部经过D2、D1后进入上管;如果没有设置15V电源,部分测试电流Isense会通过D3、D4分流,造成经过D2、D1的Isense不相等,破坏运算电路的预定条件,造成监测不准确;设置电源后,在上管导通时,提供15V电压,使D4、D3阴极电位高于阳极,避免分流,此外本领域公知该电源需要选用昂贵的高共模瞬态抗扰度的隔离电源,否则会引入共模干扰,造成电路输出振荡,如果选用耐浮压隔离电源就无法满足要求,其电路输出会有振荡,输出波形无法使用。In order to solve the defect of online monitoring of on-state voltage drop by measuring instruments, the invention patent with the application number of 202010694635.1 proposes an on-state voltage drop on-line monitoring circuit with a diode blocking large current, but it uses a NOT gate, a second drive module and an additional on-state voltage drop. The switching device provides a path for the test current. When used, the additional switching device needs to have synchronous reverse control with the device under test, which increases the complexity of the control and increases the application cost. The invention patent with the application number of 201611049398.3 proposes an on-state voltage drop clamp on-line monitoring circuit, but its clamping branch consists of a diode isolated power supply in series. In Figure 1 of the patent, when the upper tube under test is turned on, To achieve accurate monitoring of the on-state voltage drop, all the test current I sense needs to pass through D 2 and D 1 and then enter the upper tube; if the 15V power supply is not set, part of the test current I sense will be shunted through D 3 and D 4 , resulting in The I senses of D 2 and D 1 are not equal, which destroys the predetermined conditions of the operation circuit, resulting in inaccurate monitoring; after setting the power supply, when the upper tube is turned on, a voltage of 15V is provided, so that the cathode potential of D 4 and D 3 is higher than that of the anode, Avoid shunting, and it is well known in the art that the power supply needs to choose an expensive isolated power supply with high common-mode transient immunity, otherwise common-mode interference will be introduced, causing the circuit output to oscillate. The circuit output will oscillate, and the output waveform cannot be used.

因此,一种低成本、高精度、控制简单的通态压降在线监测电路需要被提出。Therefore, a low-cost, high-precision, and simple-to-control on-state voltage drop online monitoring circuit needs to be proposed.

发明内容SUMMARY OF THE INVENTION

为解决现有技术中存在的缺点,本发明旨在,提供一种用于功率器件的通态压降在线监测电路及装置,为功率器件的可靠性研究提供一种技术支持,可以较低成本及简单控制的前提下,将待测器件关断时的较高电压钳位到较低电压的电路,实现了在一个较小的电压范围内监测功率器件两端的电压,从而保证对待测器件的通态压降的监测精度。In order to solve the shortcomings existing in the prior art, the present invention aims to provide an on-state voltage drop online monitoring circuit and device for power devices, which provides a technical support for the reliability research of power devices, which can reduce the cost. On the premise of simple control, the higher voltage when the device under test is turned off is clamped to a lower voltage circuit, and the voltage across the power device is monitored within a smaller voltage range, thereby ensuring the device under test. On-state voltage drop monitoring accuracy.

本发明采用的技术方案是:The technical scheme adopted in the present invention is:

第一方面,本发明提供一种用于功率器件的通态压降在线监测电路,包括同向比例运算电路、测试电流源Isense、二极管D1、耐高压超快恢复二极管D2;所述同向比例运算电路包括运算放大器、电阻R1、电阻R2;其特征在于,所述通态压降在线监测电路还包括多个钳位二极管串联构成的钳位支路、反并联泄流二极管D5,钳位支路上所有钳位二极管的通态压降减去单个钳位二极管的通态压降值不小于被测器件的理论最高通态压降;钳位支路上第一个钳位二极管D3阳极连接同向比例运算电路的运算放大器的同向输入端以及二极管D1的阴极、耐高压超快恢复二极管D2的阳极;最后一个钳位二极管D4阴极连接被测器件的源极或发射极;所述反并联泄流二极管D5的阳极与最后一个钳位二极管D4的阴极相连,反并联泄流二极管D5的阴极连接到第一个钳位二极管D3的阳极。In a first aspect, the present invention provides an on-state voltage drop on-line monitoring circuit for power devices, including a proportional operation circuit in the same direction, a test current source I sense , a diode D 1 , and a high-voltage ultra-fast recovery diode D 2 ; the The same-direction proportional operation circuit includes an operational amplifier, a resistor R 1 , and a resistor R 2 ; it is characterized in that the on-state voltage drop online monitoring circuit further includes a clamping branch formed by a plurality of clamping diodes in series, an anti-parallel leakage diode D 5 , the on-state voltage drop of all clamping diodes on the clamping branch minus the on-state voltage drop of a single clamping diode is not less than the theoretical maximum on-state voltage drop of the device under test; the first clamp on the clamping branch The anode of diode D3 is connected to the non-inverting input terminal of the operational amplifier of the proportional operation circuit, the cathode of diode D1, the anode of high - voltage ultrafast recovery diode D2 ; the cathode of the last clamping diode D4 is connected to the source of the device under test The anode of the anti - parallel bleeder diode D5 is connected to the cathode of the last clamp diode D4, and the cathode of the anti - parallel bleeder diode D5 is connected to the anode of the first clamp diode D3 .

所述被测功率器件为SiC MOSFET或IGBT,IGBT上有反并联二极管,IGBT的发射极(E)和集电极(C)之间并联通态压降在线监测电路。The power device to be tested is a SiC MOSFET or an IGBT, an anti-parallel diode is provided on the IGBT, and an on-state voltage drop online monitoring circuit is connected in parallel between the emitter (E) and the collector (C) of the IGBT.

第二方面,本发明提供一种装置,该装置应用上述的用于功率器件的通态压降在线监测电路测量被测器件的正向或/和反向通态压降。In a second aspect, the present invention provides an apparatus for measuring the forward or/and reverse on-state voltage drop of a device under test by applying the above-mentioned on-state voltage drop online monitoring circuit for a power device.

该装置为双脉冲电路,具有两个被测器件,每个被测器件上并联一个通态压降在线监测电路,包括栅极驱动、母线电容、母线电压VDC、被测器件;母线电压、母线电容、感性负载以及被测器件组成的电路会走大电压、大电流,称之为功率主电路;使用的被测器件分别为Q1、Q2;栅极驱动连接驱动电路,驱动电路为给开关管提供控制信号的电路,栅极驱动输出驱动信号控制下管Q2的开关,驱动频率在50~300kHZ,上管Q1的栅极给低电平或者悬浮,只在续流阶段由其体二极管工作,与上管Q1连接的通态压降在线监测电路的测试电流源Isense和被测器件的源极或发射极连接位置与下管Q2的漏极或集电极连接;与下管Q2连接的通态压降在线监测电路的测试电流源Isense和被测SiC MOSFET的源极或发射极连接位置接地;上管Q1并联感性负载,下管Q2的栅极连接栅极驱动;母线电压和母线电容并联在上管Q1和下管Q2之间;The device is a double-pulse circuit, with two devices under test, each device under test is connected in parallel with an on-state voltage drop online monitoring circuit, including gate drive, busbar capacitance, busbar voltage V DC , device under test; busbar voltage, The circuit composed of busbar capacitance, inductive load and the device under test will carry large voltage and current, which is called the main power circuit; the devices under test used are Q 1 and Q 2 respectively; the gate drive is connected to the drive circuit, and the drive circuit is The circuit that provides the control signal to the switch tube, the gate drive outputs the drive signal to control the switch of the lower tube Q2 , the driving frequency is 50~ 300kHZ , the gate of the upper tube Q1 is low level or floating, only in the freewheeling stage by Its body diode works, and the test current source I sense of the on - state voltage drop online monitoring circuit connected to the upper tube Q1 and the source or emitter connection position of the device under test are connected to the drain or collector of the lower tube Q2 ; The test current source I sense of the on-state voltage drop online monitoring circuit connected with the lower tube Q 2 and the connection position of the source or emitter of the SiC MOSFET under test are grounded; the upper tube Q 1 is connected in parallel with the inductive load, and the gate of the lower tube Q 2 Connect the gate drive; the bus voltage and bus capacitance are connected in parallel between the upper tube Q1 and the lower tube Q2 ;

当驱动信号输出高电平时,下管Q2导通,母线电压VDC与感性负载Lload和下管Q2形成闭合回路,此时下管Q2两端电压为其通态压降,当驱动电路输出低电平时,下管Q2关断,此时感性负载Lload持续向上管Q1放电,电流经过上管Q1的体二极管或反并联二极管形成闭合回路,此时上管Q1两端电压为其体二极管或反并联二极管的压降。When the driving signal outputs a high level, the lower tube Q2 is turned on, the bus voltage V DC forms a closed loop with the inductive load L load and the lower tube Q2 , and the voltage across the lower tube Q2 is its on-state voltage drop. When the circuit outputs a low level, the lower tube Q2 is turned off. At this time, the inductive load L load continues to discharge the upper tube Q1, and the current passes through the body diode or the anti - parallel diode of the upper tube Q1 to form a closed loop. The terminal voltage is the voltage drop across its body diode or anti-parallel diode.

与现有技术相比,本发明的有益技术效果是:Compared with the prior art, the beneficial technical effects of the present invention are:

(1)本发明用于功率器件的通态压降在线监测电路,提出仅使用多二极管串联作为钳位支路的方法,优化了传统单二极管钳位支路引起的监测误差,解决了双二极管串联电源作为钳位支路而造成的输出波形振荡的问题,减少成本的同时增强了电路可靠性。(1) The present invention is used for the on-state voltage drop online monitoring circuit of power devices, and proposes a method of using multiple diodes in series as the clamping branch, which optimizes the monitoring error caused by the traditional single-diode clamping branch and solves the problem of double diodes. The problem of the output waveform oscillation caused by the series power supply as a clamping branch reduces the cost and enhances the reliability of the circuit.

(2)本发明用于功率器件的通态压降在线监测电路,在监测过程中,运算放大器同相输入端电压在导通时刻有电压尖峰,其原因是被测器件开关电压过冲以及钳位支路的反向恢复电流所致,且该负压过冲可能使得监测电路工作在异常情况,降低整个通态压降在线监测电路的可靠性。本发明提出在钳位支路反向并联泄流二极管D5来抑制钳位支路中存在的电压尖峰,运算放大器的同向输入端波形V同向输入的对比效果如图5所示,未设置泄流二极管时有较大的电压尖峰,设置泄流二极管后电压尖峰大大减小,证明其抑制电压尖峰效果明显。(2) The present invention is used for the on-state voltage drop on-line monitoring circuit of power devices. During the monitoring process, the voltage of the non-inverting input terminal of the operational amplifier has a voltage peak at the time of conduction. The reason is that the switching voltage of the device under test is overshoot and clamping It is caused by the reverse recovery current of the branch, and the negative voltage overshoot may cause the monitoring circuit to work in an abnormal condition, reducing the reliability of the entire on-state voltage drop online monitoring circuit. The present invention proposes an anti - parallel bleeder diode D5 in the clamping branch to suppress the voltage spike existing in the clamping branch. There is a large voltage spike when the bleeder diode is set, and the voltage spike is greatly reduced after the bleeder diode is set, which proves that the effect of suppressing the voltage spike is obvious.

(3)对于MOSFET器件,其自身结构包含的体二极管相关参数同样可以表征MOSFET的结温信息和老化程度。本发明提出的电路在监测通态压降的同时,也能够在MOSFET续流时监测其体二极管的压降,实现一种通态压降在线监测电路提取两种不同电压参数(MOSFET的正向通态压降及其体二极管的压降)的功能。使用同一种通态压降在线监测电路对位于不同位置的被测器件进行分别监测,实现对于有续流功能的开关管监测其正向通态压降和/或其体二极管的压降。(3) For a MOSFET device, the body diode-related parameters included in its own structure can also characterize the junction temperature information and aging degree of the MOSFET. The circuit proposed by the present invention can monitor the voltage drop of the on-state voltage, and can also monitor the voltage drop of the body diode when the MOSFET is freewheeling, so as to realize an on-state voltage drop online monitoring circuit to extract two different voltage parameters (the forward direction of the MOSFET on-state voltage drop and its body diode voltage drop). The same on-state voltage drop online monitoring circuit is used to separately monitor the devices under test at different positions, so as to monitor the forward on-state voltage drop and/or the body diode voltage drop of the switch tube with freewheeling function.

(4)本发明用于功率器件的通态压降在线监测电路,其简单、可靠,监测精度高、能隔离高压,能在变流器中正常使用。经实际验证,本发明提出的通态压降在线监测电路最高可在300kHz开关频率下正常工作,而传统的通态压降在线监测电路工作频率都在几十kHz。(4) The present invention is used for the on-state voltage drop online monitoring circuit of the power device, which is simple, reliable, has high monitoring accuracy, can isolate high voltage, and can be used normally in the converter. The actual verification shows that the on-state voltage drop online monitoring circuit proposed by the present invention can work normally at a maximum switching frequency of 300 kHz, while the operating frequency of the traditional on-state voltage drop online monitoring circuit is all tens of kHz.

综上,本发明提供了一种基于多二极管串联钳位的功率器件通态压降在线监测电路,钳位支路采用多二极管串联钳位的方式,不需要额外的控制信号和驱动器,提高了可靠性也降低了成本。且本申请中串联多个钳位二极管后,不需要额外设置特殊电源,也可以抑制分流,降低了成本,提高了监测电路的稳定性。In summary, the present invention provides an on-state voltage drop online monitoring circuit of a power device based on multi-diode series clamping. Reliability also reduces costs. In addition, after a plurality of clamping diodes are connected in series in the present application, no additional special power supply is required, and the shunt can also be suppressed, the cost is reduced, and the stability of the monitoring circuit is improved.

附图说明Description of drawings

图1为本发明用于功率器件的通态压降在线监测电路的电路拓扑图。FIG. 1 is a circuit topology diagram of an on-state voltage drop on-line monitoring circuit for power devices according to the present invention.

图2为在本发明用于功率器件的通态压降在线监测电路在下述实例中应用时的连接图。FIG. 2 is a connection diagram when the on-state voltage drop online monitoring circuit for power devices of the present invention is applied in the following examples.

图3为SiC MOSFET正向通态压降与体二极管压降监测结果,其中(a)为MOSFET正向通态压降监测输出结果,(b)为MOSFET反向续流时体二极管压降监测输出结果。Figure 3 shows the monitoring results of forward on-state voltage drop and body diode voltage drop of SiC MOSFET, in which (a) is the output result of MOSFET forward on-state voltage drop monitoring, and (b) is the monitoring result of body diode voltage drop during reverse freewheeling of MOSFET Output the result.

图4为实施例中功率主电路与提出的通态压降在线监测电路实物图。FIG. 4 is a physical diagram of the power main circuit and the proposed on-state voltage drop online monitoring circuit in the embodiment.

图5为未设置与设置反并联泄流二极管时同向输入端电压波形的效果对比图。FIG. 5 is a comparison diagram of the effect of the voltage waveform of the co-directional input terminal when the anti-parallel bleeder diode is not set and when the anti-parallel bleeder diode is set.

具体实施方式Detailed ways

为便于理解本发明,下面将给出相关附图并对本申请进行全方面的描述。附图中给出了本申请的首选实施例。但本发明可在不同场景或结构中实现,并不局限于本文所示实施例。In order to facilitate the understanding of the present invention, the accompanying drawings will be given below to describe the present application in all aspects. Preferred embodiments of the present application are shown in the accompanying drawings. However, the present invention can be implemented in different scenarios or structures, and is not limited to the embodiments shown herein.

本发明用于功率器件的通态压降在线监测电路的电路拓扑结构如图1所示,本实施例中均以被测器件为SiC MOSFET为例进行说明,包括多个钳位二极管串联构成的钳位支路、同向比例运算电路(处理电路)、反并联泄流二极管D5、测试电流源Isense、二极管D1、耐高压超快恢复二极管D2;所述同向比例运算电路包括运算放大器、电阻R1、电阻R2The circuit topology of the on-state voltage drop on-line monitoring circuit used in the power device of the present invention is shown in Figure 1. In this embodiment, the device under test is a SiC MOSFET as an example for description, including a series of clamping diodes composed of multiple clamping diodes. A clamping branch, a co-directional proportional operation circuit (processing circuit), an anti-parallel bleeder diode D 5 , a test current source I sense , a diode D 1 , a high-voltage resistant ultra-fast recovery diode D 2 ; the co-directional proportional calculation circuit includes operational amplifier, resistor R 1 , resistor R 2 ;

钳位支路上所有钳位二极管的通态压降减去单个钳位二极管的通态压降值不小于被测器件的理论最高通态压降;钳位支路上第一个钳位二极管D3的阳极连接同向比例运算电路的运算放大器的同向输入端以及二极管D1的阴极、耐高压超快恢复二极管D2的阳极,在关断时为测试电流提供通路并对运算放大器起到稳压钳位的功能,最后一个钳位二极管D4的阴极连接被测SiC MOSFET的源极,为作为测试电流源Isense提供完整的闭合回路;所述反并联泄流二极管D5的阳极与最后一个钳位二极管D4的阴极相连,反并联泄流二极管D5的阴极连接到第一个钳位二极管D3的阳极,为反向恢复电流提供一个通路,起到抑制反向恢复电压的作用,反并联泄流二极管D5能够消除被测器件开关电压的反向过冲,同时对串联的多个钳位二极管的反向恢复电流进行泄放,以抑制运算放大器同向输入端的电压尖峰。The value of the on-state voltage drop of all clamping diodes on the clamping branch minus the on-state voltage drop of a single clamping diode is not less than the theoretical maximum on-state voltage drop of the device under test; the first clamping diode on the clamping branch D 3 The anode is connected to the non-inverting input terminal of the operational amplifier of the same-direction proportional operation circuit, the cathode of the diode D1, and the anode of the high-voltage ultra - fast recovery diode D2, which provides a path for the test current and stabilizes the operational amplifier when it is turned off. For the function of voltage clamping, the cathode of the last clamping diode D4 is connected to the source of the SiC MOSFET under test to provide a complete closed loop as the test current source I sense ; the anode of the anti - parallel bleed diode D5 is connected to the last The cathode of a clamping diode D4 is connected, and the cathode of the anti - parallel bleeder diode D5 is connected to the anode of the first clamping diode D3 , which provides a path for the reverse recovery current and suppresses the reverse recovery voltage. , the anti - parallel bleeder diode D5 can eliminate the reverse overshoot of the switching voltage of the device under test, and at the same time bleed the reverse recovery current of multiple clamp diodes connected in series, so as to suppress the voltage spike at the same input terminal of the operational amplifier.

耐高压超快恢复二极管D2的阴极连接被测SiC MOSFET的漏极端子,阻止负载电流进入处理电路,阳极连接运算放大器的同向输入端。二极管D1的阴极连接运算放大器的同向输入端,其阳极连接电阻R1的一端以及测试电流源Isense的输出端,为测试电流提供通路;电阻R1的另一端连接到运算放大器的反向输入端。电阻R2的一端与运算放大器反向输入端相连,另一端连接到运算放大器的输出端,为反馈信号提供回路。提供测试小电流的测试电流源Isense的参考地为被测SiC MOSFET的源极,可避免非共地连接造成的短路风险。 The cathode of the high-voltage ultrafast recovery diode D2 is connected to the drain terminal of the SiC MOSFET under test, preventing the load current from entering the processing circuit, and the anode is connected to the non-inverting input of the operational amplifier. The cathode of the diode D 1 is connected to the non-inverting input terminal of the operational amplifier, and its anode is connected to one end of the resistor R 1 and the output terminal of the test current source I sense to provide a path for the test current; the other end of the resistor R 1 is connected to the inverse of the operational amplifier. to the input. One end of the resistor R2 is connected to the inverting input of the operational amplifier, and the other end is connected to the output of the operational amplifier to provide a loop for the feedback signal. The reference ground of the test current source I sense , which provides a small test current, is the source of the SiC MOSFET under test, which can avoid the risk of short circuit caused by non-common ground connection.

钳位支路的钳位二极管为超快恢复二极管,多个钳位二极管按照上个钳位二极管阴极连接下一个钳位二极管阳极的顺序依次串联。The clamping diodes of the clamping branch are ultra-fast recovery diodes, and a plurality of clamping diodes are connected in series in sequence according to the sequence in which the cathode of the previous clamping diode is connected to the anode of the next clamping diode.

图1中,Q2为被测SiC MOSFET;Isense为测试电流源,其提供了一个稳定的毫安级测试电流,D2和D4均选用耐高压超快恢复二极管,耐高压指二极管的击穿电压较高,才可以工作在高压环境下,选用耐高压的超快恢复二极管,其反向恢复时间短(纳秒级),反向恢复电流小,击穿电压高,高于被测器件关断时两端承受的高电压,将功率主电路(被测器件所在的大电流回路,为现有技术)的大电流与处理电路隔断,避免功率部分的大电流进入处理电路,起到保护后级处理电路的作用。In Figure 1, Q 2 is the SiC MOSFET under test; I sense is the test current source, which provides a stable milliamp test current. Both D 2 and D 4 use high-voltage ultra-fast recovery diodes. High breakdown voltage can only work in high voltage environment, select high-voltage ultra-fast recovery diode, its reverse recovery time is short (nanosecond level), the reverse recovery current is small, and the breakdown voltage is high, which is higher than the measured When the device is turned off, the high voltage at both ends will separate the high current of the power main circuit (the high current loop where the device under test is located, which is the prior art) from the processing circuit, preventing the high current of the power part from entering the processing circuit, which plays a role in Protect the role of the post-processing circuit.

通态压降在线监测电路在被测器件关断时,钳位支路将运放同向输入端电压钳位至一个低电压水平,实现稳压钳位的功能。钳位支路后接同向比例运算电路,其中R1和R2选用相同低阻值的高精电阻,高精度是指精度高于0.1%,目的是保证同向比例运算电路的运算精度。R2作为反馈电阻,如果阻值过高,会使得反馈延迟,使运算放大器发生自激振荡影响输出波形质量。同时,R1、R2阻值应相同,使得该同向比例运算电路输出值等于被测器件的通态压降值。In the on-state voltage drop online monitoring circuit, when the device under test is turned off, the clamping branch clamps the voltage at the same-inverting input terminal of the op amp to a low voltage level to realize the function of voltage regulation clamping. The clamping branch is followed by a proportional operation circuit in the same direction, in which R 1 and R 2 use high-precision resistors with the same low resistance value. High precision means that the accuracy is higher than 0.1%. R 2 is used as a feedback resistor. If the resistance value is too high, the feedback will be delayed and the operational amplifier will self-oscillate and affect the quality of the output waveform. At the same time, the resistance values of R 1 and R 2 should be the same, so that the output value of the proportional operation circuit in the same direction is equal to the on-state voltage drop value of the device under test.

测试电流源Isense为通态压降在线监测测试时使用,测试电流源Isense采用稳压芯片串联调节电阻构成,实现输出恒定小测试电流,且输出电流值可通过调节电阻值改变。稳压芯片输出测试电流,为包括测试电流源Isense和运算放大器供电都由一个带隔离功能的电源模块实现,带隔离功能的电源模块为常见的隔离电源模块,并不需要昂贵的高共模瞬态抗扰度的隔离电源,也能避免共地造成的干扰问题。The test current source I sense is used for on-state voltage drop online monitoring and testing. The test current source I sense is composed of a voltage regulator chip in series with a regulating resistor to output a constant small test current, and the output current value can be changed by adjusting the resistance value. The voltage regulator chip outputs the test current, and the power supply including the test current source I sense and the operational amplifier is realized by a power module with isolation function. The power module with isolation function is a common isolated power module, and does not require expensive high common mode. The isolated power supply with transient immunity can also avoid the interference problem caused by common ground.

本发明根据实际需要,应调整钳位支路中串联钳位二极管的个数以获得适值钳位电压,钳位二极管的个数为钳位电压值除以单个钳位二极管正向导通压降值的所得个数加一,钳位支路上所有的钳位二极管正向导通压降值均相等。本申请根据钳位二极管的数量可调节钳位电压,被测器件理论上最高的通态压降一定,所有钳位二极管的通态压降减去单个钳位二极管的通态压降值不小于被测器件的理论最高通态压降,实现稳压钳位的功能。According to the actual needs of the present invention, the number of series-connected clamping diodes in the clamping branch should be adjusted to obtain an appropriate clamping voltage, and the number of clamping diodes is the value of the clamping voltage divided by the forward voltage drop value of a single clamping diode. The obtained number of , plus one, the forward voltage drop of all the clamping diodes on the clamping branch is equal. In this application, the clamping voltage can be adjusted according to the number of clamping diodes. The theoretically highest on-state voltage drop of the device under test is fixed, and the value of the on-state voltage drop of all clamping diodes minus the on-state voltage drop of a single clamping diode is not less than The theoretical maximum on-state voltage drop of the device under test to realize the function of voltage regulator clamp.

实施例Example

本实施例在所搭建双脉冲电路中实施,具有两个被测器件,每个被测器件上并联一个本申请的通态压降在线监测电路。搭建如图4所示双脉冲硬件平台,硬件平台包括栅极驱动、母线电容、母线电压VDC、被测器件以及本发明提出的通态压降在线监测电路。母线电压、母线电容、感性负载以及被测SiC MOSFET组成的电路会走大电压、大电流,称之为功率主电路。使用的被测器件为两个SiC MOSFET分别为Q1、Q2。实施例电路连接方式如图2所示。栅极驱动连接驱动电路,驱动电路为给开关管提供控制信号的电路。栅极驱动输出驱动信号控制下管Q2的开关,驱动频率在50~300kHZ,上管Q1的栅极给低电平或者悬浮,只在续流阶段其体二极管工作。本实施例中钳位电压设置为4V左右,设置7个钳位二极管。This embodiment is implemented in the built double-pulse circuit, which has two devices under test, and each device under test is connected in parallel with an on-state voltage drop online monitoring circuit of the present application. Build a double-pulse hardware platform as shown in Figure 4, the hardware platform includes gate drive, busbar capacitance, busbar voltage V DC , device under test and the on-state voltage drop online monitoring circuit proposed by the present invention. The circuit composed of busbar voltage, busbar capacitance, inductive load and the SiC MOSFET under test will carry large voltage and current, which is called the power main circuit. The device under test used is two SiC MOSFETs Q 1 and Q 2 respectively. The circuit connection mode of the embodiment is shown in FIG. 2 . The gate drive is connected to a drive circuit, and the drive circuit is a circuit that provides a control signal to the switch tube. The gate drive outputs the drive signal to control the switch of the lower tube Q2 , the driving frequency is 50-300kHZ , the gate of the upper tube Q1 is low level or floating, and its body diode works only in the freewheeling stage. In this embodiment, the clamping voltage is set to about 4V, and seven clamping diodes are set.

当驱动信号输出高电平时,下管Q2导通,母线电压VDC与感性负载Lload和下管Q2形成闭合回路,此时下管Q2两端电压为其通态压降。当驱动电路输出低电平时,下管Q2关断,此时感性负载Lload持续向上管Q1放电,电流经过上管Q1的体二极管形成闭合回路,此时上管Q1两端电压为其体二极管的压降。When the driving signal outputs a high level, the lower tube Q2 is turned on, the bus voltage V DC forms a closed loop with the inductive load L load and the lower tube Q2 , and the voltage across the lower tube Q2 is its on-state voltage drop. When the drive circuit outputs a low level, the lower tube Q2 is turned off, and the inductive load L load continues to discharge to the upper tube Q1, and the current passes through the body diode of the upper tube Q1 to form a closed loop. At this time, the voltage across the upper tube Q1 is the voltage drop across its body diode.

本发明提出的通态压降在线监测电路并联在下管两端时,可在下管Q2导通时监测其通态压降。通态压降在线监测电路在下管Q2导通时输出值为下管Q2的通态压降值;在关断时输出值为钳位支路所设置的钳位电压值。When the on-state voltage drop online monitoring circuit proposed by the present invention is connected in parallel at both ends of the lower tube, the on-state voltage drop of the lower tube Q2 can be monitored when the lower tube Q2 is turned on. The output value of the on-state voltage drop online monitoring circuit is the on-state voltage drop value of the lower tube Q2 when the lower tube Q2 is turned on; when it is turned off, the output value is the clamping voltage value set by the clamping branch.

当通态压降在线监测电路连接在下管Q2两端时,可监测下管Q2导通的通态压降。本发明提出的通态压降监测电路监测被测器件的通态压降VDS-监测,结果如图3中的(a)图所示,为当下管Q2导通时,通态压降监测电路输出为其通态压降值,当下管Q2关断时,监测电路输出值为钳位电压值,实现稳压钳位的功能。当通态压降在线监测电路测量体二极管压降,测量原理与测量开关管的正向压降基本一致。When the on-state voltage drop online monitoring circuit is connected to both ends of the lower tube Q2 , the on-state voltage drop of the conduction of the lower tube Q2 can be monitored. The on-state voltage drop monitoring circuit proposed by the present invention monitors the on-state voltage drop VDS - monitoring of the device under test. The output of the monitoring circuit is its on-state voltage drop value, and when the lower tube Q2 is turned off, the output value of the monitoring circuit is the clamping voltage value to realize the function of voltage regulator clamping. When the on-state voltage drop online monitoring circuit measures the voltage drop of the body diode, the measurement principle is basically the same as that of the forward voltage drop of the switching tube.

当通态压降在线监测电路连接在上管Q1两端时,可监测上管Q1反向续流时的体二极管通态压降。本发明提出的通态压降在线监测电路监测上管Q1体二极管的通态压降VSD-监测结果如图3中的(b)所示。在续流时,通态压降监测电路输出值为上管Q1体二极管的反向压降,为负值,其绝对值为上管Q1体二极管的通态压降;在非续流时刻,输出值为钳位电压,实现稳压钳位的功能。图3中,Iload为经过感性负载Lload上的电流波形,Vg为下管Q2的驱动波形,VDS为漏极和源极之间的电压,VSD为源极和漏极之间的电压。When the on-state voltage drop online monitoring circuit is connected to both ends of the upper transistor Q1, the on - state voltage drop of the body diode when the reverse freewheeling current of the upper transistor Q1 is monitored can be monitored. The on-state voltage drop on-line monitoring circuit proposed by the present invention monitors the on-state voltage drop V SD of the body diode of the upper tube Q1 - the monitoring result is shown in (b) of FIG. 3 . During freewheeling, the output value of the on-state voltage drop monitoring circuit is the reverse voltage drop of the body diode of the upper tube Q1, which is a negative value, and its absolute value is the on-state voltage drop of the body diode of the upper tube Q1 ; At the moment, the output value is the clamp voltage to realize the function of voltage regulator clamp. In Figure 3, I load is the current waveform passing through the inductive load L load , V g is the driving waveform of the lower tube Q2 , V DS is the voltage between the drain and the source, and V SD is the voltage between the source and the drain voltage between.

同向比例运算电路的输出电压分别为被测上管的体二极管压降和下管的通态压降。当被测SiC MOSFET导通时运算电路输出为其通态压降值,当被测SiC MOSFET关断时运算电路输出为设定的钳位电压值。将该电压信号输入数字处理单元进行处理,以实现对被测器件状态信息的提取。The output voltage of the proportional operation circuit in the same direction is the voltage drop of the body diode of the upper tube under test and the on-state voltage drop of the lower tube, respectively. When the tested SiC MOSFET is turned on, the output of the operation circuit is its on-state voltage drop value, and when the tested SiC MOSFET is turned off, the output of the operation circuit is the set clamping voltage value. The voltage signal is input into the digital processing unit for processing, so as to realize the extraction of the state information of the device under test.

由图3可知,通态压降在线监测电路在被测器件导通时可输出其通态压降值,且输出波形尖峰小、质量较好。说明本发明的通态压降在线监测电路所监测的通态压降监测值准确,且好的波形质量可以提高通态压降监测电路的可靠性,在被测器件关断时,通态压降在线监测电路可将其两端高电压钳位在一个低电压水平,提高监测电路安全性的同时也大大提高了监测准确性。经过实例验证,本发明提出的电路可在信号发生器设置的300kHZ开关频率下运行,满足宽禁带功率器件的监测需求。It can be seen from Figure 3 that the on-state voltage drop online monitoring circuit can output the on-state voltage drop value when the device under test is turned on, and the output waveform has small peaks and good quality. It shows that the monitoring value of the on-state voltage drop monitored by the on-state voltage drop online monitoring circuit of the present invention is accurate, and the good waveform quality can improve the reliability of the on-state voltage drop monitoring circuit. When the device under test is turned off, the on-state voltage drop The drop-line monitoring circuit can clamp the high voltage at both ends to a low voltage level, which improves the safety of the monitoring circuit and greatly improves the monitoring accuracy. Through example verification, the circuit proposed by the present invention can run at the 300kHZ switching frequency set by the signal generator, and meets the monitoring requirements of wide bandgap power devices.

由图4可知,本发明提出的通态压降在线监测电路占用空间小,易于集成,未来可集成到驱动电路中或者功率模块内部。该通态压降在线监测电路的模块可做到4cm甚至更小,如未来应用时可集成在驱动板上,可进一步减小占用空间。It can be seen from FIG. 4 that the on-state voltage drop on-line monitoring circuit proposed by the present invention occupies a small space and is easy to integrate, and can be integrated into a driving circuit or inside a power module in the future. The module of the on-state voltage drop online monitoring circuit can be made 4cm or even smaller, and can be integrated on the driver board in future applications, which can further reduce the occupied space.

图5中(a)图为未设置反并联泄流二极管D5时运算放大器同向输入端的电压波形,图中的虚线圈标记了该处出现了电压尖峰,由开关电压过冲和反向恢复电流引起的该处电压尖峰值过大,存在损坏处理电流的风险,不利于监测电路可靠性的保证,未设置反并联泄流二极管D5时,在被测器件开通瞬间,存在较大的电压过冲。图5中(b)图为设置反并联泄流二极管D5时运算放大器同向输入端的电压波形,当设置反并联泄流二极管D5后,电压尖峰明显改善,并无明显电压过冲,说明该电压过冲被抑制。Figure 5 (a) is the voltage waveform of the non-inverting input terminal of the operational amplifier when the anti-parallel bleeder diode D5 is not set. The dotted circle in the figure marks the voltage spike there, which is caused by the switching voltage overshoot and reverse recovery. The peak value of the voltage at this place caused by the current is too large, there is a risk of damaging the processing current, which is not conducive to the guarantee of the reliability of the monitoring circuit. overshoot. Figure 5 (b) shows the voltage waveform of the non-inverting input terminal of the operational amplifier when the anti - parallel bleeder diode D5 is set. This voltage overshoot is suppressed.

本发明未述及之处适用于现有技术。What is not described in the present invention applies to the prior art.

Claims (8)

1. An on-line voltage drop monitoring circuit for power device comprises a homodromous proportional operation circuit and a test current source I sense Diode D 1 High-voltage-resistant ultrafast recovery diode D 2 (ii) a The same direction proportional operation circuit comprises an operational amplifier and a resistor R 1 Resistance R 2 (ii) a The on-line voltage drop monitoring circuit is characterized by further comprising a clamping branch formed by serially connecting a plurality of clamping diodes and an anti-parallel bleeder diode D 5 Subtracting the on-state voltage drop value of a single clamping diode from the on-state voltage drops of all the clamping diodes on the clamping branch circuit, wherein the theoretical highest on-state voltage drop of the tested device is not less than the theoretical highest on-state voltage drop of the tested device; first clamping diode D on the clamping branch 3 Anode of the diode is connected with the same-direction input end of the operational amplifier of the same-direction proportional operational circuit and the diode D 1 Cathode, high voltage resistant ultrafast recovery diodeD 2 The anode of (2); last clamping diode D 4 The cathode of the transistor is connected with the source electrode or the emitter electrode of the tested device; the anti-parallel bleeder diode D 5 Anode and last clamping diode D 4 Is connected with the cathode of the diode D 5 Is connected to the first clamping diode D 3 Of (2) an anode.
2. The on-state voltage drop on-line monitoring circuit for power device as claimed in claim 1, wherein the anti-parallel bleeder diode D 5 The reverse overshoot of the switching voltage of the device to be tested can be eliminated, and the reverse recovery current of the plurality of clamping diodes connected in series is discharged so as to inhibit the voltage spike of the equidirectional input end of the operational amplifier.
3. The on-line voltage drop monitoring circuit for power device as claimed in claim 1, wherein the high voltage tolerant ultrafast recovery diode D 2 The cathode of the operational amplifier is connected with a drain electrode or a collector electrode terminal of the tested device to prevent load current from entering the processing circuit, and the anode of the operational amplifier is connected with the homodromous input end of the operational amplifier; diode D 1 The cathode of the operational amplifier is connected with the same-direction input end of the operational amplifier, and the anode of the operational amplifier is connected with the resistor R 1 And a test current source I sense The output terminal of (2) provides a pass for the test current; resistance R 1 The other end of the first resistor is connected to the inverting input end of the operational amplifier; resistance R 2 One end of the operational amplifier is connected with the reverse input end of the operational amplifier, and the other end of the operational amplifier is connected with the output end of the operational amplifier to provide a loop for a feedback signal; test current source I for providing test small current sense The reference ground of the device to be tested is the source electrode or the emitter electrode of the device to be tested, and the risk of short circuit caused by non-common ground connection is avoided.
4. The on-state voltage drop on-line monitoring circuit for the power device as claimed in claim 1, wherein the clamping diodes of the clamping branch are ultrafast recovery diodes, and the plurality of clamping diodes are connected in series in the order of connecting the cathode of the previous clamping diode to the anode of the next clamping diode.
5. The on-state voltage drop on-line monitoring circuit for the power device as claimed in claim 1, wherein when the on-state voltage drop on-line monitoring circuit is turned off, the clamping branch clamps the voltage at the non-inverting input terminal of the operational amplifier to a low voltage level, so as to realize a voltage stabilizing and clamping function; the clamp branch is connected with a homodromous proportional operation circuit at the back, wherein R 1 And R 2 Selecting high-precision resistors, R, of the same low resistance 1 、R 2 The resistance values should be the same so that the output value of the same direction proportional operation circuit is equal to the on-state voltage drop value of the tested device.
6. The on-line voltage drop monitoring circuit for the power device as claimed in claim 1, wherein the device to be tested is a SiCSMOSFET or an IGBT, an anti-parallel diode is arranged on the IGBT, and the on-line voltage drop monitoring circuit is connected between an emitter (E) and a collector (C) of the IGBT in parallel.
7. An apparatus, characterized in that the apparatus uses the on-state voltage drop on-line monitoring circuit for power device as claimed in any one of claims 1-6 to measure the forward or/and reverse on-state voltage drop of the device under test.
8. The device of claim 7, wherein the device is a double pulse circuit having two devices under test, and an on-state voltage drop on-line monitoring circuit is connected in parallel to each device under test, and comprises a gate driver, a bus capacitor, and a bus voltage V DC A device under test; a circuit formed by the bus voltage, the bus capacitor, the inductive load and the tested device can carry large voltage and large current, and is called a power main circuit; the devices to be tested used are respectively Q 1 、Q 2 (ii) a The grid drive is connected with a drive circuit, the drive circuit is a circuit for providing a control signal for the switching tube, and the grid drive outputs the drive signal to control the lower tube Q 2 The switch (2) has a driving frequency of 50-300 kHZ and a high-tube Q 1 The gate of which is given a low level, or floating, only during the freewheeling phase by its body diode,and the upper pipe Q 1 Test current source I of connected on-state voltage drop on-line monitoring circuit sense And the source electrode or the emitter electrode of the tested device is connected with the lower tube Q 2 Is connected to the drain or collector of; and a lower tube Q 2 Test current source I of connected on-state voltage drop on-line monitoring circuit sense The source electrode or emitter electrode connecting position of the tested device is grounded; upper tube Q 1 Parallel inductive load, lower tube Q 2 The grid of the grid is connected with the grid driver; the bus voltage and the bus capacitor are connected in parallel on the upper tube Q 1 And a lower tube Q 2 To (c) to (d);
when the driving signal outputs a high level, the lower tube Q 2 On, bus voltage V DC And an inductive load L load And a lower tube Q 2 Form a closed loop when the lower tube Q 2 The voltage at both ends is the on-state voltage drop, and when the driving circuit outputs a low level, the lower tube Q 2 Is turned off when the inductive load L load Continuously upward pipe Q 1 Discharging, current passing through the upper tube Q 1 The body diode or the anti-parallel diode form a closed loop, and the tube Q is arranged at the moment 1 The voltage at both ends is the voltage drop of the body diode or the anti-parallel diode.
CN202210823186.5A 2022-07-13 2022-07-13 An on-state voltage drop online monitoring circuit and device for power devices Pending CN115201651A (en)

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