CN115193743A - Four-station integrated machine for manufacturing stator and rotor of motor - Google Patents
Four-station integrated machine for manufacturing stator and rotor of motor Download PDFInfo
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- CN115193743A CN115193743A CN202210825303.1A CN202210825303A CN115193743A CN 115193743 A CN115193743 A CN 115193743A CN 202210825303 A CN202210825303 A CN 202210825303A CN 115193743 A CN115193743 A CN 115193743A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 217
- 238000007493 shaping process Methods 0.000 claims abstract description 52
- 238000007599 discharging Methods 0.000 claims abstract description 34
- 238000012545 processing Methods 0.000 claims abstract description 31
- 230000002950 deficient Effects 0.000 claims abstract description 20
- 238000012856 packing Methods 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 26
- 238000009434 installation Methods 0.000 claims description 7
- 230000003139 buffering effect Effects 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 230000003044 adaptive effect Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 25
- 239000000758 substrate Substances 0.000 description 9
- 238000005259 measurement Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/16—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts of specific articles made from metal rods, tubes, or profiles, e.g. crankshafts, by specially adapted methods or means
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2301/00—Sorting according to destination
- B07C2301/0008—Electronic Devices, e.g. keyboard, displays
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a four-station integrated machine for manufacturing a stator and a rotor of a motor; belongs to the technical field of micro-motor processing; the automatic material feeding device is characterized by comprising a first rack, wherein an automatic material feeding mechanism is arranged on the first rack, the discharging end of the automatic material feeding mechanism is connected with a shaping and thickness measuring unit, the output end of the shaping and thickness measuring unit is connected with a material distributing mechanism, the material distributing mechanism is used for classifying and outputting good materials and defective materials, and the output end of the good materials is connected with an automatic material taking and packing unit; the invention aims to provide the four-station integrated machine for manufacturing the motor stator and the motor rotor, which has the advantages of compact structure, high automation degree and convenience in use; the automatic shaping, thickness measuring, classifying and boxing device is used for automatic shaping, thickness measuring, classifying and boxing in micro-motor machining.
Description
Technical Field
The invention relates to automatic micro-motor processing equipment, in particular to a four-station integrated machine for manufacturing a motor stator and a motor rotor.
Background
The shaping, the thickness measurement, the classification and the boxing of the good products and the defective products of the original motor stator and rotor iron cores are the work of manually finishing the material discharging shaping and measuring the height screening of the good products and the defective products and boxing the products by using a go-no go gauge. The operation mode not only occupies a large amount of labor, but also has low efficiency; meanwhile, measurement and the like depend on the proficiency of workers, and the defect of low measurement precision exists. In addition, the materials need to be temporarily stored and transported among all the working procedures, the probability of collision of the materials is increased in the process, and the reject ratio of products is further improved.
Disclosure of Invention
The invention aims to provide the four-station integrated machine for manufacturing the motor stator and the motor rotor, which has the advantages of compact structure, high automation degree and convenience in use, aiming at the defects of the prior art.
The technical scheme of the invention is realized as follows: the utility model provides a quadruplex position all-in-one for motor stator rotor preparation, includes first frame, be provided with automatic feed mechanism in the first frame, automatic feed mechanism discharge end is connected with the plastic thickness measuring unit, is connected with feed mechanism at plastic thickness measuring unit output, and feed mechanism carries out the classified output to material yields and defective products, is connected with the automatic vanning unit of getting in the output of yields material.
In foretell a quadruplex position all-in-one for motor stator and rotor preparation, automatic feed mechanism is including the feed belt feeder of level setting on first frame, is provided with limit for height subassembly, deflector plate subassembly and limit for width board subassembly according to the preface along the feeding mode on the support of the conveyor belt conveying face both sides of feed belt feeder.
In the four-station integrated machine for manufacturing the motor stator and the motor rotor, the shaping and thickness measuring unit comprises a second frame, a shaping and thickness measuring table is arranged on the second frame, an installation base station is connected above the shaping and thickness measuring table through a stand column, an electric lifting cylinder is vertically arranged on the installation base station, and a pressure sensor and a die carrier connector are sequentially connected to the free end of a lifting arm of the electric lifting cylinder;
the die carrier connector is connected with the spacing module of direction of setting on the plastic thickness measuring platform, and the terminal surface is connected with the briquetting module under the lift of the spacing module of direction.
The shaping thickness measuring platform below the pressing block module is provided with a material processing channel for conducting the automatic feeding mechanism and the distributing mechanism, and materials are pressed and shaped through the pressing block module in sequence when passing through the material processing channel and are measured in thickness at the same time.
And a material feeding module for pushing the material to move forward to a processing position is arranged on the shaping thickness measuring platform on the side edge of the input end of the material processing channel.
In the four-station integrated machine for manufacturing the motor stator and the motor rotor, the guide limiting module comprises a base plate fixed on the shaping thickness measuring table, a lifting template is arranged above the base plate, and the lifting template is connected with the base plate through a plurality of guide pillar assemblies distributed along the circumferential direction.
The back of the lifting template is fixedly provided with a connecting block matched with the die carrier connector, and the pressing block module is arranged on the lower end face of the lifting template corresponding to the connecting block.
In foretell a quadruplex position all-in-one for motor stator and rotor preparation, the briquetting module is including fixing the connecting plate on the spacing module of direction, and the terminal surface has the guide pillar that a plurality of intervals set up along vertical through linear bearing sliding connection under the connecting plate, is fixed with at the guide pillar lower extreme and treats processing material matched with briquetting, and the cover is equipped with reset spring on the guide pillar between briquetting and connecting plate.
The pressure block is provided with a limiting guide needle matched with a rotor core to be processed, the pressure block on the periphery of the limiting guide needle is provided with a demoulding air hole opposite to a material to be processed, and the air inlet end of the demoulding air hole is in conduction connection with an external compressed air source through a quick connection air faucet.
In foretell a quadruplex position all-in-one for motor stator and rotor preparation, the material processing passageway is including setting up the material way mounting substrate of briquetting module below, and it is parallel and the interval is provided with two strake along length direction on the material way mounting substrate.
Be connected with the spout that the slope set up at material processing passageway entry end, the spout is high-end to switch on mutually with the automatic feed mechanism discharge end, spout and material processing passageway mutually perpendicular set up.
The feeding module mainly comprises a feeding cylinder opposite to the input end of the material processing channel and a feeding push block connected to the free end of a piston rod of the feeding cylinder; a first photoelectric sensor is arranged on the edge strip opposite to the output end of the sliding chute, and a second photoelectric sensor is arranged on the edge strip corresponding to the working position right below the pressing block module; when the feeding push block extends out to the preset upper limit position, the material to be processed is located at the working position and is opposite to the second photoelectric sensor.
In the four-station all-in-one machine for manufacturing the motor stator and the motor rotor, the material distribution mechanism comprises a good product output module and a defective product output module which are arranged at the output end of the shaping and thickness measuring unit.
The good product output module mainly comprises a discharge air cylinder, a discharge push block connected to the free end of a piston rod of the discharge air cylinder and a good product receiving channel arranged opposite to the discharge push block; the discharging cylinder is perpendicular to the discharging direction of the output end of the shaping and thickness measuring unit, and the discharging push block and the good product receiving channel are respectively located on two sides of the output channel of the shaping and thickness measuring unit.
The defective product output module comprises a shaping and thickness measuring unit output end portion located on the outer side of the defective product output module, and a material distributing plate which is arranged downwards in an inclined mode, wherein a plurality of material receiving channels and a few material receiving channels are arranged on the material distributing plate in a herringbone mode, and feed inlets of the plurality of material receiving channels and the few material receiving channels are opposite to the shaping and thickness measuring unit output end.
The lower side of the output end of the shaping and thickness measuring unit is provided with a mounting plate, a two-position rodless cylinder is arranged on the mounting plate, the moving direction of the two-position rodless cylinder is parallel to that of the discharging cylinder, and the material distributing plate is arranged on a sliding block of the two-position rodless cylinder.
In the four-station integrated machine for manufacturing the motor stator and the motor rotor, the automatic material taking and packing unit comprises a workbench, an automatic material receiving belt conveyor connected with a non-defective product output end of the material distributing mechanism is arranged on the workbench, an X-axis moving platform perpendicular to the conveying direction of the automatic material receiving belt conveyor is arranged on the workbench on the side edge of the output end of the automatic material receiving belt conveyor, and a containing box is placed on the X-axis moving platform.
The automatic material receiving belt conveyor comprises an automatic material receiving belt conveyor, and is characterized in that a gantry vertical plate parallel to the conveying direction of the automatic material receiving belt conveyor is arranged on a workbench on the side of the automatic material receiving belt conveyor, a Y-axis moving module is arranged on the gantry vertical plate, a Z-axis moving module is arranged on a sliding block of the Y-axis moving module, an automatic material sucking and discharging device opposite to the conveying surface of the automatic material receiving belt conveyor is arranged on a sliding block of the Z-axis moving module, and materials on the automatic material receiving belt conveyor are conveyed into a containing box through the automatic material sucking and discharging device.
In the foretell quadruplex position all-in-one for motor stator and rotor preparation, inhale automatically that unloader has the spliced pole along vertical sliding connection through buffering subassembly through the Z axle on the mounting bracket including setting up the mounting bracket on Z axle removes the module slider, is connected with at the mounting bracket at the spliced pole lower extreme and inhales the flitch, is provided with the strong magnet that is used for adsorbing the material on inhaling the flitch and takes off the material subassembly with being used for taking off the material.
In the four-station all-in-one machine for manufacturing the motor stator and the motor rotor, a plurality of through holes are uniformly distributed on the material suction plate at intervals along the length direction, the strong magnets are movably arranged in the through holes in a one-to-one correspondence manner, and the inner diameter of each through hole is smaller than the outer diameter of a material to be adsorbed.
The stripping assembly comprises a movable plate movably sleeved on the connecting column, and a stripping cylinder connected with the movable plate is vertically arranged on the mounting frame.
The through holes are internally provided with adaptive movable columns, and the strong magnets are fixed on the lower end surfaces of the movable columns in a one-to-one correspondence manner; each movable column is movably connected with the movable plate through a guide buffer component.
After the structure is adopted, the automatic feeding mechanism is used for automatically supplying materials, the shaping and thickness measuring unit is used for automatically shaping and measuring the thickness of each material, the terminal is used for recording the measurement degree of each material and feeding the measurement degree back to the distributing mechanism, the shaped and measured thickness materials are automatically distributed according to the data fed back by the terminal through the distributing mechanism, and finally, the automatic material taking and packaging unit is used for automatically packaging the qualified products. The four processes are operated, and the materials are not transferred in the middle, so that the labor is greatly saved, and the reject ratio of the product is effectively reduced. Meanwhile, shaping and thickness measurement of the materials are automatically completed by equipment, and the method does not depend on manpower, and can effectively ensure the quality of products.
Drawings
The invention will be further described in detail with reference to examples of embodiments shown in the drawings to which, however, the invention is not restricted.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the automatic feed mechanism of the present invention;
FIG. 3 is a schematic structural diagram of a shaping thickness measuring unit according to the present invention;
FIG. 4 is a schematic view of an assembly structure of the guide limit module and the pressing block module according to the present invention;
FIG. 5 is a schematic structural diagram of the briquetting die set of the present invention;
FIG. 6 is a schematic view of the feed mechanism of the present invention;
FIG. 7 is a schematic view of the automatic material pick-up and packing unit of the present invention;
FIG. 8 is a schematic structural view of the automatic sucking and discharging device of the present invention;
fig. 9 is a schematic view of an assembly structure of the suction plate, the movable column and the strong magnet of the present invention.
In the figure: 1. a first frame; 2. an automatic feeding mechanism; 2a, a feeding belt conveyor; 2b, a height limiting component; 2c, a guide plate assembly; 2d, a width limiting plate; 3. a shaping and thickness measuring unit; 3a, a second frame; 3b, shaping a thickness measuring table; 3c, mounting a base platform; 3d, an electric lifting cylinder; 3e, a pressure sensor; 3f, a die carrier connector; 4. a material distributing mechanism; 4a, a good product output module; 4b, a defective product output module; 4c, a discharging cylinder; 4d, discharging a pushing block; 4e, a good product receiving channel; 4f, distributing plates; 4g, multiple material receiving channels; 4h, few material receiving channels; 4i, mounting a plate; 4j, a two-position rodless cylinder; 5. an automatic material taking and packing unit; 5a, a workbench; 5b, automatically receiving a belt conveyor; 5c, an X-axis moving platform; 5d, a storage box; 5e, a gantry vertical plate; 5f, a Y-axis moving module; 5g, a Z-axis moving module; 6. a guiding and limiting module; 6a, a substrate; 6b, lifting the template; 6c, a guide post assembly; 6d, connecting blocks; 7. a briquetting module; 7a, a connecting plate; 7b, a guide post; 7c, pressing blocks; 7d, a return spring; 7e, a limiting guide needle; 8. a material processing channel; 8a, a material channel mounting substrate; 8b, a flange strip; 8c, a chute; 9. a feeding module; 9a, a feeding cylinder; 9b, feeding a pushing block; 9c, a first photosensor; 9d, a second photosensor; 10. an automatic material sucking and discharging device; 10a, a mounting rack; 10b, connecting columns; 10c, a material sucking plate; 10d, strong magnet; 10e, a stripping component; 10f, a movable plate; 10g of demoulding cylinder; 10h, movable columns.
Detailed Description
Referring to fig. 1, the four-station integrated machine for manufacturing the motor stator and the motor rotor comprises a first frame 1, wherein an automatic feeding mechanism 2 is arranged on the first frame 1, a shaping and thickness measuring unit 3 is connected to the discharging end of the automatic feeding mechanism 2, a distributing mechanism 4 is connected to the output end of the shaping and thickness measuring unit 3, the distributing mechanism 4 is used for classifying and outputting good materials and defective materials, and an automatic material taking and packing unit 5 is connected to the output end of the good materials.
The preferred structure of each of the above-described mechanism units is described in further detail below.
Referring to fig. 2, the automatic feeding mechanism 2 includes a feeding belt conveyor 2a horizontally disposed on the first frame 1, and a height limiting assembly 2b, a guide plate assembly 2c, and a width limiting plate assembly 2d are sequentially disposed on the supports at two sides of the conveying surface of the feeding belt conveyor 2a along a feeding manner. The limit for height subassembly comprises support and horizontal pole, and the height when the rotor core lodging is used to the height of horizontal pole is the benchmark, and the upper limit does not exceed the height when rotor core erects, just so can make originally upright rotor core be the lodging form and pass through. The guide plate assembly consists of at least two guide plates which are arranged on two sides of the conveying surface of the feeding belt conveyor in a staggered mode, and the purpose is to enable materials to be finally located in the middle of the feeding belt conveyor. The width limiting plate consists of two guide plates which are oppositely arranged, and aims to avoid the problem that the material with an oversize size is not in accordance with the size, and mainly the material with the oversize size enters the subsequent processing procedure to cause the blockage of a conveying channel.
The above-described structure may be replaced with other structures that are conventional in the art.
Referring to fig. 3 and 4, the shaping and thickness measuring unit 3 includes a second frame 3a, a shaping and thickness measuring table 3b is disposed on the second frame 3a, an installation base 3c is connected above the shaping and thickness measuring table 3b through a column, an electric lifting cylinder 3d is vertically disposed on the installation base 3c, and a pressure sensor 3e and a mold base connector 3f are sequentially connected to a free end of a lifting arm of the electric lifting cylinder 3 d. The die carrier connector 3f is connected with a guide limit module 6 arranged on the shaping thickness measuring platform 3b, and the lower end face of the lifting part of the guide limit module 6 is connected with a pressing block module 7.
A material processing channel 8 for conducting the automatic feeding mechanism 2 and the material distributing mechanism 4 is arranged on the shaping thickness measuring platform 3b below the pressing block module 7, and when passing through the material processing channel 8, materials are sequentially pressed and shaped by the pressing block module 7 and are measured in thickness;
and a shaping thickness measuring table 3b on the side edge of the input end of the material processing channel 8 is provided with a feeding module 9 for pushing the material to move forward to a processing position.
Further preferably, the guide limit module 6 comprises a substrate 6a fixed on the shaping thickness measuring table 3b, a lifting template 6b is arranged above the substrate 6a, and the lifting template 6b and the substrate 6a are connected through a plurality of guide pillar assemblies 6c distributed along the circumferential direction;
the back of the lifting template 6b is fixed with a connecting block 6d matched with the die carrier connector 3f, and the pressing block module 7 is arranged on the lower end face of the lifting template 6b corresponding to the connecting block 6 d. The guide post component is an outer guide post component which consists of a guide post, a spring, a ball copper sleeve and a guide sleeve. Of course, other high precision guide assemblies conventional in the art may be substituted. The guide pillar assembly has the advantages of buffering and guiding effects, avoiding damage of the electric lifting cylinder and having high precision.
Referring to fig. 5, in this embodiment, the pressing block module 7 includes a connecting plate 7a fixed on the guiding and limiting module 6, a plurality of guide posts 7b arranged at intervals are connected to the lower end surface of the connecting plate 7a in a sliding manner through linear bearings in the vertical direction, a pressing block 7c matched with the material to be processed is fixed at the lower end of each guide post 7b, and a return spring 7d is sleeved on each guide post 7b between the pressing block 7c and the connecting plate 7 a.
The pressing block 7c is provided with a limiting guide needle 7e matched with the rotor core to be processed, the pressing block 7c on the periphery of the limiting guide needle 7e is provided with a demoulding air hole opposite to the material to be processed, and the air inlet end of the demoulding air hole is in conduction connection with an external compressed air source through a quick connection air nozzle.
Reset spring can make the briquetting reset fast after having worked, simultaneously, and it cooperates with spacing guide pin, before the material is extruded, makes the briquetting contact the material earlier and makes spacing guide pin slowly rise in the material iron core, can play spacing and supplementary fine setting position's effect because spacing guide pin lower extreme is inverted circular truncated cone shape.
Further preferably, the material processing channel 8 comprises a material channel mounting substrate 8a arranged below the briquetting module 7, and two edge blocking strips 8b are arranged on the material channel mounting substrate 8a in parallel along the length direction at intervals;
the inlet end of the material processing channel 8 is connected with an obliquely arranged chute 8c, the high end of the chute 8c is communicated with the discharge end of the automatic feeding mechanism 2, and the chute 8c and the material processing channel 8 are arranged vertically;
the feeding module 9 mainly comprises a feeding cylinder 9a opposite to the input end of the material processing channel 8 and a feeding push block 9b connected to the free end of a piston rod of the feeding cylinder 9 a; a first photoelectric sensor 9c is arranged on the flange strip 8b opposite to the output end of the sliding chute 8c, and a second photoelectric sensor 9d is arranged on the flange strip 8b corresponding to the working position right below the briquetting module 7; when the feeding push block 9b extends to a preset upper limit position, the material to be processed is located at the working position and is opposite to the second photoelectric sensor 9 d.
Referring to fig. 6, in the present embodiment, the material distribution mechanism 4 includes a good product output module 4a and a bad product output module 4b disposed at the output end of the shaping and thickness measuring unit 3.
The good product output module 4a mainly comprises a discharge cylinder 4c, a discharge push block 4d connected to the free end of the piston rod of the discharge cylinder 4c and a good product receiving channel 4e arranged opposite to the discharge push block 4 d; the discharging cylinder 4c is arranged perpendicular to the discharging direction of the output end of the shaping thickness measuring unit 3, and the discharging push block 4d and the good product receiving channel 4e are respectively positioned on two sides of the output channel of the shaping thickness measuring unit 3;
defective products output module 4b is including being located the branch flitch 4f that the 3 output end tip of plastic thickness measuring unit in the good products output module 4a outside and slope set up down, is "people" font on dividing flitch 4f and is provided with the multi-disc and connects material way 4g and few piece and connect material way 4h, the feed inlet that the multi-disc connects material way 4g and few piece to connect material way 4h is relative with the 3 output ends of plastic thickness measuring unit.
The lower side of the output end of the shaping and thickness measuring unit 3 is provided with a mounting plate 4i, a two-position rodless cylinder 4j is arranged on the mounting plate 4i, the moving direction of the two-position rodless cylinder 4j is parallel to the discharging cylinder 4c, and the material separating plate 4f is arranged on a sliding block of the two-position rodless cylinder 4 j.
The non-defective products are pushed out from the non-defective product receiving channel by the matching of the discharging cylinder and the discharging push block. The defective products are considered to be a plurality of pieces or a few pieces, the two-position rodless cylinder drives the material distributing plate to move left and right, and the conduction between the plurality of material receiving channels 4g or the few material receiving channels 4h and the output end of the shaping and thickness measuring unit 3 is realized.
Referring to fig. 7, in this embodiment, the automatic material taking and packing unit 5 includes a workbench 5a, an automatic material receiving belt conveyor 5b connected to the good product output end of the material distributing mechanism 4 is disposed on the workbench 5a, an X-axis moving platform 5c perpendicular to the conveying direction of the automatic material receiving belt conveyor 5b is disposed on the workbench 5a at the side of the output end of the automatic material receiving belt conveyor 5b, and a storage box 5d is disposed on the X-axis moving platform 5 c.
A gantry vertical plate 5e parallel to the conveying direction of the automatic material receiving belt conveyor 5b is arranged on a workbench 5a on the side of the automatic material receiving belt conveyor 5b, a Y-axis moving module 5f is arranged on the gantry vertical plate 5e, a Z-axis moving module 5g is arranged on a slide block of the Y-axis moving module 5f, an automatic material sucking and discharging device 10 opposite to the conveying surface of the automatic material receiving belt conveyor 5b is arranged on a slide block of the Z-axis moving module 5g, and materials on the automatic material receiving belt conveyor 5b are conveyed into a containing box 5d through the automatic material sucking and discharging device 10.
Preferably, referring to fig. 8 and 9, the automatic material sucking and discharging device 10 includes a mounting frame 10a disposed on a slider of the Z-axis moving module 5g, a connecting column 10b is connected to the mounting frame 10a vertically through a buffer assembly in a sliding manner, a material sucking plate 10c is connected to the mounting frame 10a at the lower end of the connecting column 10b, and a strong magnet 10d for sucking materials and a material discharging assembly 10e for discharging materials are disposed on the material sucking plate 10 c. The buffer assembly is a conventional structure in the field, and aims to protect the automatic material sucking and discharging device when the driving mechanism or materials and the like are abnormal.
Further preferably, a plurality of through holes are uniformly distributed on the material suction plate 10c at intervals along the length direction, the strong magnets 10d are movably arranged in the through holes in a one-to-one correspondence manner, and the inner diameters of the through holes are smaller than the outer diameter of the material to be sucked.
The stripping component 10e comprises a movable plate 10f movably sleeved on the connecting column 10b, and a stripping cylinder 10g connected with the movable plate 10f is vertically arranged on the mounting frame 10 a.
The through holes are internally provided with corresponding movable columns 10h, and the strong magnets 10d are correspondingly fixed on the lower end faces of the movable columns 10h one by one; each movable column 10h is movably connected with the movable plate 10f through a guide buffer assembly. The effect of direction buffering subassembly is the same with above-mentioned buffering subassembly's effect, and it forms duplicate protection with above-mentioned buffering subassembly cooperation, especially can avoid damaging the drawing of patterns cylinder when unusual.
Based on the above-mentioned mold release principle, the bottom of the through hole may also be non-conductive, and as long as it is thin enough, the strong magnet can also adsorb the material, which are all equivalent alternatives that can be easily imagined by those skilled in the art. In this embodiment, each driving component, such as a servo motor, an electric lifting cylinder, various cylinders, various sensors, and the like of the belt conveyor, is connected to a control terminal, the control terminal may be a PLC, a single chip microcomputer, or other conventional control terminals in the field, and then the control terminal controls each mechanism to sequentially execute corresponding instructions according to a preset program. These are prior art and are not the point to which the present invention is directed. And will not be described in detail herein.
The working principle is as follows: the material iron core gets into the spout after being put in order by automatic feed mechanism, the material iron core of the bottom gets into material processing passageway feed end and triggers first photoelectric sensor, drive feeding cylinder takes the feeding ejector pad to stretch out, advance the material iron core to the operating position forward, the material iron core triggers the second photoelectric sensor after targetting in place, control terminal drive installs the electric lift cylinder area pressure sensor on the installation base station this moment, make the briquetting module move down under the assistance of the spacing module of direction, the briquetting on the briquetting module contacts the material iron core at first, spacing direction needle in the briquetting also gets into the material iron core mesopore position simultaneously, guarantee the concentricity between every steel sheet, along with the continuation of electric lift cylinder moves down, reset spring is compressed, the briquetting accomplishes the plastic that flattens to material iron core application of force simultaneously until the briquetting contacts the connecting plate.
The electric lifting cylinder and the pressure sensor press down the leveling and compacting material iron core according to the specified pressure parameter and the stroke position parameter and maintain the pressure for 0.5 second, meanwhile, the pressure sensor feeds back a pressure value and the electric lifting cylinder feeds back a thickness measured value to the control terminal, the control terminal compares the obtained parameter with a preset parameter, and the material iron core is judged to be a good product, a few defective products or a plurality of defective products, so that the automatic material distribution of the subsequent process is facilitated.
After shaping, the electric lifting cylinder ascends, resets and moves, external compressed air supplies air to the demolding air holes, and high-speed air flows blow to the contact surface of the material iron core to ensure that the material iron core is separated from the pressing block. Meanwhile, the reset spring rebounds, the pressing block resets to the original point to stand by, then the feeding cylinder stretches out, the material iron core positioned at the feeding end of the material processing channel is pushed to the working position to repeat the above actions, meanwhile, the material iron core newly arriving at the working position extrudes the previously processed material iron core forwards, the material iron cores are made to advance to the material distribution mechanism one by one, and the material distribution mechanism outputs the material iron cores according to the classification respectively according to the instructions of the control terminal.
The yields pass through the yields and connect the material way to get into automatic material belt feeder, have the baffle at automatic material belt feeder tip that connects, the baffle makes the yields material iron core that comes one by one neatly arrange in automatic material belt feeder output end to just be relative with each through-hole on the suction plate. The number of the through holes in the embodiment is four, and when the sensors on the sides of the automatic material receiving belt conveyor detect that four material cores exist, the automatic material sucking and discharging device starts to work.
The Z-axis moving module drives the automatic material sucking and discharging device to move downwards along the Z-axis direction to enable the material sucking plate to be in contact with the material iron core, and after the material sucking plate is in place, the Z-axis moving module stops moving downwards; at the moment, the demoulding cylinder extends out, the movable column drives the strong magnet to slide downwards along the through hole in the material sucking plate, the strong magnet is in contact with the surface of the material iron core to adsorb the material iron core, and the Z-axis moving module ascends to lift the material after the demoulding cylinder is in place; the Y-axis moving module stops moving after moving to the position above the designated position of the containing box to the left side, the Z-axis moving module drives the material iron core to descend to the position designated by the containing box, the demolding cylinder retracts, the movable column drives the strong magnet to separate from the surface of the material iron core, the material iron core loses magnetic force to be adsorbed and is left in the containing box, the Z-axis moving module immediately lifts the original point, the X-axis moving platform moves for a distance along the designated position of the X-axis, the Y-axis moving module moves to the right to wait for an instruction above the working position of the automatic material receiving belt conveyor, and the steps are repeated to cycle to finish material boxing.
The above-mentioned embodiments are only for convenience of description, and are not intended to limit the present invention in any way, and those skilled in the art will understand that the technical features of the present invention can be modified or changed by other equivalent embodiments without departing from the scope of the present invention.
Claims (10)
1. The utility model provides a quadruplex position all-in-one for motor stator rotor preparation, includes first frame (1), its characterized in that, be provided with automatic feed mechanism (2) on first frame (1), automatic feed mechanism (2) discharge end is connected with plastic thickness measuring unit (3), is connected with feed mechanism (4) at plastic thickness measuring unit (3) output, and feed mechanism (4) carry out classification output to material yields and defective products, are connected with automatic material loading case unit (5) at the output of yields material.
2. The four-station integrated machine for manufacturing the motor stator and the motor rotor as claimed in claim 1, wherein the automatic feeding mechanism (2) comprises a feeding belt conveyor (2 a) horizontally arranged on the first frame (1), and a height limiting component (2 b), a guide plate component (2 c) and a width limiting plate (2 d) component are sequentially arranged on the supports on two sides of the conveying surface of the conveying belt of the feeding belt conveyor (2 a) along a feeding mode.
3. The four-station integrated machine for manufacturing the motor stator and the motor rotor is characterized in that the shaping and thickness measuring unit (3) comprises a second machine frame (3 a), a shaping and thickness measuring platform (3 b) is arranged on the second machine frame (3 a), an installation base platform (3 c) is connected above the shaping and thickness measuring platform (3 b) through a stand column, an electric lifting cylinder (3 d) is vertically arranged on the installation base platform (3 c), and a pressure sensor (3 e) and a die carrier connector (3 f) are sequentially connected to the free end of a lifting arm of the electric lifting cylinder (3 d);
the die carrier connector (3 f) is connected with a guide limit module (6) arranged on the shaping thickness measuring table (3 b), and the lower end face of the lifting part of the guide limit module (6) is connected with a pressing block module (7);
a shaping thickness measuring platform (3 b) below the pressing block module (7) is provided with a material processing channel (8) for communicating the automatic feeding mechanism (2) and the material distributing mechanism (4), and materials are sequentially pressed and shaped by the pressing block module (7) while being measured in thickness when passing through the material processing channel (8);
a shaping thickness measuring platform (3 b) at the side of the input end of the material processing channel (8) is provided with a feeding module (9) for pushing the material to move forward to a processing position.
4. The four-station integrated machine for manufacturing the stator and the rotor of the motor is characterized in that the guiding and limiting module (6) comprises a base plate (6 a) fixed on the shaping thickness measuring table (3 b), a lifting template (6 b) is arranged above the base plate (6 a), and the lifting template (6 b) is connected with the base plate (6 a) through a plurality of guide pillar assemblies (6 c) distributed along the circumferential direction;
lifting die board (6 b) back is fixed with connecting block (6 d) with die carrier connector (3 f) matched with, terminal surface under lifting die board (6 b) that connecting block (6 d) correspond is set up in briquetting module (7).
5. The four-station integrated machine for manufacturing the motor stator and the rotor is characterized in that the pressing block module (7) comprises a connecting plate (7 a) fixed on the guide limiting module (6), a plurality of guide posts (7 b) arranged at intervals are connected to the lower end face of the connecting plate (7 a) in a sliding mode through linear bearings in the vertical direction, a pressing block (7 c) matched with a material to be processed is fixed to the lower end of each guide post (7 b), and a return spring (7 d) is sleeved on each guide post (7 b) between each pressing block (7 c) and the corresponding connecting plate (7 a);
the pressing block (7 c) is provided with a limiting guide needle (7 e) matched with the rotor core to be processed, the pressing block (7 c) on the periphery of the limiting guide needle (7 e) is provided with a demoulding air hole opposite to the material to be processed, and the air inlet end of the demoulding air hole is in conduction connection with an external compressed air source through a quick-connection air nozzle.
6. The four-station integrated machine for manufacturing the motor stator and the motor rotor as claimed in claim 3, wherein the material processing channel (8) comprises a material channel mounting base plate (8 a) arranged below the briquetting module (7), and two edge blocking strips (8 b) are arranged on the material channel mounting base plate (8 a) in parallel along the length direction at intervals;
the inlet end of the material processing channel (8) is connected with an obliquely arranged chute (8 c), the high end of the chute (8 c) is communicated with the discharge end of the automatic feeding mechanism (2), and the chute (8 c) and the material processing channel (8) are arranged vertically;
the feeding module (9) mainly comprises a feeding cylinder (9 a) opposite to the input end of the material processing channel (8) and a feeding push block (9 b) connected to the free end of a piston rod of the feeding cylinder (9 a); a first photoelectric sensor (9 c) is arranged on the edge blocking strip (8 b) opposite to the output end of the sliding chute (8 c), and a second photoelectric sensor (9 d) is arranged on the edge blocking strip (8 b) corresponding to the working position right below the pressing block module (7); when the feeding push block (9 b) extends out to the preset upper limit position, the material to be processed is located at the working position and is opposite to the second photoelectric sensor (9 d).
7. The four-station integrated machine for manufacturing the motor stator and the rotor is characterized in that the material distribution mechanism (4) comprises a good product output module (4 a) and a defective product output module (4 b) which are arranged at the output end of the shaping and thickness measuring unit (3);
the good product output module (4 a) mainly comprises a discharge cylinder (4 c), a discharge push block (4 d) connected to the free end of a piston rod of the discharge cylinder (4 c) and a good product receiving channel (4 e) arranged opposite to the discharge push block (4 d); the discharging cylinder (4 c) is vertical to the discharging direction of the output end of the shaping and thickness measuring unit (3), and the discharging push block (4 d) and the good product receiving channel (4 e) are respectively positioned at two sides of the output channel of the shaping and thickness measuring unit (3);
the defective product output module (4 b) comprises a shaping thickness measuring unit (3) which is positioned at the outer side of the defective product output module (4 a), and a material distributing plate (4 f) which is obliquely arranged downwards, wherein a plurality of material receiving channels (4 g) and a plurality of material receiving channels (4 h) are arranged on the material distributing plate (4 f) in a herringbone shape, and feed inlets of the plurality of material receiving channels (4 g) and the plurality of material receiving channels (4 h) are opposite to the output end of the shaping thickness measuring unit (3);
the lower side of the output end of the shaping thickness measuring unit (3) is provided with a mounting plate (4 i), the mounting plate (4 i) is provided with a two-position rodless cylinder (4 j), the moving direction of the two-position rodless cylinder (4 j) is parallel to the discharging cylinder (4 c), and the material distributing plate (4 f) is arranged on a sliding block of the two-position rodless cylinder (4 j).
8. The four-station integrated machine for manufacturing the motor stator and the rotor is characterized in that the automatic material taking and packing unit (5) comprises a workbench (5 a), an automatic material receiving belt conveyor (5 b) connected with a good product output end of the material distributing mechanism (4) is arranged on the workbench (5 a), an X-axis moving platform (5 c) which is perpendicular to the conveying direction of the automatic material receiving belt conveyor (5 b) is arranged on the workbench (5 a) at the side edge of the output end of the automatic material receiving belt conveyor (5 b), and a containing box (5 d) is arranged on the X-axis moving platform (5 c);
a gantry vertical plate (5 e) which is parallel to the conveying direction of the automatic material receiving belt conveyor (5 b) is arranged on a workbench (5 a) on the side of the automatic material receiving belt conveyor (5 b), a Y-axis moving module (5 f) is arranged on the gantry vertical plate (5 e), a Z-axis moving module (5 g) is arranged on a slide block of the Y-axis moving module (5 f), an automatic material sucking and discharging device (10) which is opposite to the conveying surface of the automatic material receiving belt conveyor (5 b) is arranged on a slide block of the Z-axis moving module (5 g), and materials on the automatic material receiving belt conveyor (5 b) are conveyed into a storage box (5 d) through the automatic material sucking and discharging device (10).
9. The four-station integrated machine for manufacturing the motor stator and the rotor is characterized in that the automatic material sucking and discharging device (10) comprises a mounting frame (10 a) arranged on a sliding block of a Z-axis moving module (5 g), a connecting column (10 b) is connected to the mounting frame (10 a) in a vertical direction through a buffering assembly in a sliding mode, a material sucking plate (10 c) is connected to the lower end of the connecting column (10 b) at the mounting frame (10 a), and a strong magnet (10 d) used for sucking materials and a material removing assembly (10 e) used for removing materials are arranged on the material sucking plate (10 c).
10. The four-station integrated machine for manufacturing the motor stator and the motor rotor as claimed in claim 9, wherein a plurality of through holes are uniformly distributed on the material suction plate (10 c) at intervals along the length direction, the strong magnets (10 d) are movably arranged in the through holes in a one-to-one correspondence manner, and the inner diameter of each through hole is smaller than the outer diameter of a material to be sucked;
the stripping component (10 e) comprises a movable plate (10 f) movably sleeved on the connecting column (10 b), and a stripping cylinder (10 g) connected with the movable plate (10 f) is vertically arranged on the mounting rack (10 a);
the through holes are internally provided with adaptive movable columns (10 h), and the strong magnets (10 d) are correspondingly fixed on the lower end surfaces of the movable columns (10 h) one by one; each movable column (10 h) is movably connected with the movable plate (10 f) through a guide buffer component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210825303.1A CN115193743A (en) | 2022-07-14 | 2022-07-14 | Four-station integrated machine for manufacturing stator and rotor of motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210825303.1A CN115193743A (en) | 2022-07-14 | 2022-07-14 | Four-station integrated machine for manufacturing stator and rotor of motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115193743A true CN115193743A (en) | 2022-10-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210825303.1A Pending CN115193743A (en) | 2022-07-14 | 2022-07-14 | Four-station integrated machine for manufacturing stator and rotor of motor |
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| Country | Link |
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| CN (1) | CN115193743A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115582281A (en) * | 2022-12-12 | 2023-01-10 | 常州湖南大学机械装备研究院 | Detecting and sorting device |
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| CN113459444A (en) * | 2021-07-06 | 2021-10-01 | 滁州市朝友精密制造有限公司 | Spraying-free injection mold for automotive interior and exterior parts |
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| CN103390972A (en) * | 2013-07-26 | 2013-11-13 | 广东嘉和微特电机股份有限公司 | Automatic compacting and stacked dimension sorting machine for iron cores of stator and rotor of micro motor |
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| CN206141886U (en) * | 2016-10-31 | 2017-05-03 | 中山市宏国机械制造厂 | A fully automatic packing machine |
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