CN115193178B - Flue gas filtering and dust removing device and yellow phosphorus flue gas purifying system - Google Patents
Flue gas filtering and dust removing device and yellow phosphorus flue gas purifying system Download PDFInfo
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- OBSZRRSYVTXPNB-UHFFFAOYSA-N tetraphosphorus Chemical compound P12P3P1P32 OBSZRRSYVTXPNB-UHFFFAOYSA-N 0.000 title claims abstract description 278
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- 238000000746 purification Methods 0.000 claims description 57
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 51
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- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2411—Filter cartridges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/48—Removing dust other than cleaning filters, e.g. by using collecting trays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/58—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/70—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B25/00—Phosphorus; Compounds thereof
- C01B25/02—Preparation of phosphorus
- C01B25/027—Preparation of phosphorus of yellow phosphorus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
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- Inorganic Chemistry (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Description
技术领域technical field
本申请实施例涉及烟气净化技术领域,尤其涉及黄磷烟气净化系统、工业窑炉烟气净化装置、烟气过滤除尘装置。The embodiment of the present application relates to the technical field of flue gas purification, in particular to a yellow phosphorus flue gas purification system, an industrial kiln flue gas purification device, and a flue gas filter and dust removal device.
背景技术Background technique
黄磷是一种极重要的基础工业原料,主要用于化工、农药、军事等多个领域,特别是目前磷酸铁锂电池需求增涨进一步拉动了黄磷需求提升。由于黄磷生产能耗高、污染重、环境风险问题突出,发达国家已经停止生产多年,中国目前是黄磷的主要生产国。近年来,随着环保力度的不断加强,推动黄磷生产工艺朝绿色方向发展成为了磷化工产业非常重要的议题。Yellow phosphorus is an extremely important basic industrial raw material, which is mainly used in many fields such as chemical industry, pesticide and military affairs. In particular, the current increase in demand for lithium iron phosphate batteries has further boosted the demand for yellow phosphorus. Due to the high energy consumption, heavy pollution and serious environmental risks of yellow phosphorus production, developed countries have stopped production for many years, and China is currently the main producer of yellow phosphorus. In recent years, with the continuous strengthening of environmental protection, promoting the development of yellow phosphorus production technology in a green direction has become a very important issue in the phosphorus chemical industry.
本申请的申请人近年来一直在积极研发和推广应用黄磷绿色生产工艺。申请人在公告号为CN103523762B、CN103508429B的专利文件中首次披露了其黄磷绿色生产工艺的主要技术思路,即利用烟气过滤除尘装置对磷炉排放的黄磷烟气进行过滤除尘(该烟气过滤除尘装置通过滤芯对所述黄磷烟气中的粉尘进行物理拦截),烟气过滤除尘装置中的温度能够将黄磷烟气中的黄磷维持在露点温度之上,因此黄磷呈气态,通过过滤除尘可使黄磷烟气的粉尘含量降低至10-20毫克每标方以下,然后再对黄磷烟气进行冷凝,从而大大的降低泥磷和污水的产生,有望根本上解决黄磷生产的高污染问题。The applicant of this application has been actively developing and promoting the application of green production technology of yellow phosphorus in recent years. The applicant first disclosed the main technical idea of its yellow phosphorus green production process in the patent documents with the notification numbers CN103523762B and CN103508429B, that is, using a flue gas filter and dust removal device to filter and remove the yellow phosphorus flue gas discharged from the phosphorus furnace (the flue gas The filter and dust removal device physically intercepts the dust in the yellow phosphorus flue gas through the filter element), and the temperature in the flue gas filter and dust removal device can maintain the yellow phosphorus in the yellow phosphorus flue gas above the dew point temperature, so the yellow phosphorus is in a gaseous state Through filtering and dust removal, the dust content of yellow phosphorus flue gas can be reduced to below 10-20 mg per standard square meter, and then the yellow phosphorus flue gas can be condensed, thereby greatly reducing the generation of mud phosphorus and sewage, and it is expected to fundamentally solve the problem of yellow phosphorus High pollution problem of phosphorus production.
随着申请人深入黄磷生产厂家推广实施其黄磷绿色生产工艺,申请人也在不断根据现场情况对相关技术进行更新迭代,而在这个过程中,也常常会遇到一些新的需求或问题。As the applicant goes deep into yellow phosphorus manufacturers to promote the implementation of its yellow phosphorus green production process, the applicant is also constantly updating and iterating related technologies according to the site conditions, and in this process, it often encounters some new needs or problems .
申请人在公开号为CN111359335A的专利文件中披露了一种排灰装置以及排灰方法,针对在除尘装置拦截的粉尘中难以避免地会混入黄磷蒸气,黄磷属于易相变物质,具有燃爆风险,直接将这些夹带黄磷蒸气的粉尘排出具有高危险性的问题,设计了两级排灰方式,即先将粉尘排入中间罐,然后再向中间罐输入置换性气体,从而置换粉尘中的黄磷蒸气,然后再将中间罐的粉尘排出。然而,实际运行中发现,仅用置换性气体置换往往难以将黄磷蒸气充分置换,导致第二级排灰时依然存在危险。The applicant disclosed an ash discharge device and ash discharge method in the patent document with the publication number CN111359335A, aiming at the inevitable mixing of yellow phosphorus vapor in the dust intercepted by the dust removal device, yellow phosphorus belongs to a substance that is easily phase-changed and has flammability. Explosion risk, directly discharging the dust entrained with yellow phosphorus vapor is a high risk problem. A two-stage ash discharge method is designed, that is, the dust is discharged into the intermediate tank first, and then the replacement gas is input into the intermediate tank to replace the dust. The yellow phosphorus vapor in the tank, and then discharge the dust in the intermediate tank. However, in actual operation, it is found that it is often difficult to fully replace yellow phosphorus vapor with only replacement gas replacement, resulting in the danger of second-stage ash discharge.
申请人在公告号为CN203513281U的专利文件中披露了一种黄磷烟气净化系统,针对磷炉排放的黄磷烟气在除尘前需要加热保温以防止液态黄磷析出问题,具体提供了以下方案:磷炉通过排烟管道与炉气收尘系统连接,该排烟管道具有相互连接的气体上升段和气体下降段,气体上升段的入口与磷炉连接,气体下降段的出口与炉气收尘系统连接,气体上升段的末尾管段处安装有电加热器,气体下降段的起始端连接于该气体上升段末尾管段的旁侧。在工作时,来自磷炉的黄磷烟气首先在气体上升段中由下之上流动,到达末尾管段处与电加热器充分换热,然后变向进入气体下降段的起始端,气流中的粉尘颗粒在惯性下撞击管壁,从而随气流沉降。上述排烟管道主要基于提升换热效率,促进粉尘沉降的目的设计。本申请的发明人基于实际情况发现,由于黄磷烟气中的粉尘含量较高,电加热器的加热管上会逐渐附着粉尘,这时,就会影响换热效率。另外,上述专利特意将电加热器安装在气体上升段的末尾管段处,以便与气流充分接触,但由于电加热器的发热温度较高,且加热过滤集中,容易促使黄磷转化为赤磷,从而降低黄磷的收率。The applicant disclosed a yellow phosphorus flue gas purification system in the patent document with the notification number CN203513281U. The yellow phosphorus flue gas discharged from the phosphorus furnace needs to be heated and kept warm before dust removal to prevent the precipitation of liquid yellow phosphorus. Specifically, the following scheme is provided : The phosphorus furnace is connected to the furnace gas dust collection system through the exhaust pipe. The smoke exhaust pipe has a gas ascending section and a gas descending section connected to each other. The inlet of the gas ascending section is connected to the phosphorus furnace, and the outlet of the gas descending section is connected to the furnace gas collection The dust system is connected, an electric heater is installed at the end pipe section of the gas ascending section, and the starting end of the gas descending section is connected to the side of the end pipe section of the gas ascending section. When working, the yellow phosphorus flue gas from the phosphorus furnace first flows from bottom to top in the gas ascending section, reaches the end pipe section to fully exchange heat with the electric heater, and then changes direction and enters the beginning of the gas descending section. The dust particles collide with the pipe wall under inertia and settle with the air flow. The above-mentioned smoke exhaust pipe is mainly designed based on the purpose of improving heat exchange efficiency and promoting dust settlement. The inventors of the present application found that due to the high dust content in the yellow phosphorus flue gas, dust will gradually adhere to the heating tube of the electric heater, which will affect the heat exchange efficiency. In addition, the above-mentioned patent deliberately installs the electric heater at the end pipe section of the gas ascending section so as to fully contact with the air flow. However, due to the high heating temperature of the electric heater and the concentrated heating and filtration, it is easy to promote the conversion of yellow phosphorus into red phosphorus. Thereby reducing the yield of yellow phosphorus.
此外,上述烟气过滤除尘装置主要包含除尘器筒体和滤芯,所述滤芯通过滤芯安装板安装在该除尘器筒体中并将该除尘器筒体分隔为下部的原气室和上部的净气室,所述原气室上设有用于接收磷炉排放的黄磷烟气的进气口,所述净气室上设有用于输出过滤除尘净化后的黄磷烟气的排气口,所述除尘器筒体的底部设有与所述原气室相通的卸料通道。上述烟气过滤除尘装置中的滤芯容易附着粉尘,常规的滤芯再生方式为反吹清灰再生。反吹清灰是烟气过滤器的传统技术,通常可以采用喷吹管对准每个滤芯的出气口反吹。但是,反吹清灰不可能与过滤同时进行,因此,反吹清灰只能与过滤进行周期性切换。In addition, the above-mentioned flue gas filtering and dedusting device mainly includes a dust collector cylinder and a filter element. A gas chamber, the original gas chamber is provided with an air inlet for receiving yellow phosphorus flue gas discharged from the phosphorus furnace, and the clean gas chamber is provided with an exhaust port for outputting yellow phosphorus flue gas after filtering and dedusting, The bottom of the cylinder body of the dust collector is provided with a discharge channel communicating with the raw gas chamber. The filter element in the above-mentioned flue gas filtration and dust removal device is easy to adhere to dust, and the conventional regeneration method of the filter element is back blowing and dust removal regeneration. Reverse blowing is a traditional technology for flue gas filters, and the blowing pipe can usually be aligned with the air outlet of each filter element for back blowing. However, it is impossible to carry out back blowing and filtering at the same time, so back blowing and cleaning can only be switched periodically with filtration.
发明内容Contents of the invention
针对上述至少一个技术问题,提出以下解决方案。Aiming at at least one of the above technical problems, the following solutions are proposed.
第一个方面,提供了一种卸灰方法,包括:通过压力平衡装置使除尘器中的气压与洗灰器中的气压达到平衡;通过第一卸灰装置将所述除尘器中的粉尘排入所述洗灰器中;通过所述洗灰器对该洗灰器中的粉尘用洗灰气进行气洗,使所述粉尘中的清洗目标物被洗灰气携带,从回收管路输出;通过第二卸灰装置将所述洗灰器中的粉尘排出。According to the first aspect, there is provided an ash unloading method, including: using a pressure balance device to balance the air pressure in the dust collector and the ash washer; into the ash washer; through the ash washer, the dust in the ash washer is air-washed with the ash washing gas, so that the cleaning target in the dust is carried by the ash washing gas and output from the recovery pipeline ; The dust in the ash washer is discharged through the second ash unloading device.
根据本申请实施例,所述通过所述洗灰器对该洗灰器中的粉尘用洗灰气进行气洗,使所述粉尘中的清洗目标物被洗灰气携带,从回收管路输出具体包括:向所述洗灰器通入所述洗灰气,利用所述洗灰气对所述洗灰器内部的粉尘进行搅动,同时对所述粉尘进行加热,从而使所述粉尘中的清洗目标物被洗灰气携带,从回收管路输出。According to the embodiment of the present application, the dust in the ash washer is air-washed with ash washing gas through the ash washer, so that the cleaning target in the dust is carried by the ash washing gas and output from the recovery pipeline It specifically includes: feeding the ash washing gas into the ash washer, using the ash washing gas to agitate the dust inside the ash washer, and heating the dust at the same time, so that the dust in the dust The cleaning target is carried by the ash washing gas and output from the recovery pipeline.
根据本申请实施例,所述加热是通过向所述洗灰器通入温度高于所述粉尘温度的洗灰气从而加热所述粉尘来实现的。According to an embodiment of the present application, the heating is realized by feeding ash washing gas whose temperature is higher than that of the dust into the ash washer to heat the dust.
根据本申请实施例,所述加热是通过设置在所述洗灰器中的加热结构从而加热所述粉尘来实现的。According to an embodiment of the present application, the heating is realized by heating the dust through a heating structure arranged in the ash washer.
根据本申请实施例,所述通过所述洗灰器对该洗灰器中的粉尘用洗灰气进行气洗,使所述粉尘中的清洗目标物被洗灰气携带,从回收管路输出具体包括:通过卸灰辅助过滤器对从所述回收管路输出的气固两相流进行过滤除尘,然后将过滤后的气流导向目的地,并将粉尘返回所述洗灰器,所述目的地可以为所述除尘器的已除尘气体的下游输送管路或接收设备。According to the embodiment of the present application, the dust in the ash washer is air-washed with ash washing gas through the ash washer, so that the cleaning target in the dust is carried by the ash washing gas and output from the recovery pipeline It specifically includes: filtering and removing dust from the gas-solid two-phase flow output from the recovery pipeline through the ash unloading auxiliary filter, then directing the filtered airflow to the destination, and returning the dust to the ash washer, the purpose The ground can be the downstream conveying pipeline or receiving equipment of the dedusted gas of the dust collector.
根据本申请实施例,所述洗灰器实施一次所述气洗的过程中,所使用的洗灰气的体积为所述洗灰器内部容积的3-10倍。根据本申请实施例,所述洗灰气采用氮气。According to an embodiment of the present application, when the ash washer performs the air washing once, the volume of the ash washing gas used is 3-10 times the internal volume of the ash washer. According to the embodiment of the present application, nitrogen gas is used as the ash washing gas.
第二个方面,提供了一种卸灰系统,包括:压力平衡装置,用于使除尘器中的气压与洗灰器中的气压达到平衡;第一卸灰装置,设置于所述除尘器与所述洗灰器之间的卸料通道中,用于将所述除尘器中的粉尘排入所述洗灰器中;洗灰器,用于对该洗灰器中的粉尘用洗灰气进行气洗,使所述粉尘中的清洗目标物被洗灰气携带,从回收管路输出;第二卸灰装置,用于将所述洗灰器中的粉尘排出。The second aspect provides an ash unloading system, including: a pressure balance device for balancing the air pressure in the dust collector and the ash washer; the first ash unloading device is arranged between the dust collector and the ash washer The discharge channel between the ash washers is used to discharge the dust in the dust remover into the ash washer; the ash washer is used to use ash washing gas for the dust in the ash washer Air washing is carried out, so that the cleaning target in the dust is carried by the ash washing gas and output from the recovery pipeline; the second ash unloading device is used to discharge the dust in the ash washer.
根据本申请实施例,所述洗灰器设置有加热结构,用于对洗灰器中的粉尘进行加热。According to an embodiment of the present application, the ash washer is provided with a heating structure for heating the dust in the ash washer.
根据本申请实施例,还包括卸灰辅助过滤器,设置在所述洗灰器上方并位于所述回收管路上,用于对从所述回收管路输出的气固两相流进行过滤除尘,然后将过滤后的气流导向目的地,并将粉尘返回所述洗灰器,所述目的地可以为所述除尘器已除尘气体的下游输送管路或接收设备。According to the embodiment of the present application, it also includes an auxiliary ash unloading filter, which is arranged above the ash washer and on the recovery pipeline, and is used to filter and remove dust from the gas-solid two-phase flow output from the recovery pipeline, The filtered gas flow is then directed to a destination, which may be a downstream delivery pipeline or receiving facility for the dedusted gas of the dust collector, and returns the dust to the ash washer.
根据本申请实施例,所述洗灰气的供给源或者该供给源与所述洗灰器之间的洗灰气输送管道上设有洗灰气加热装置,所述洗灰气加热装置可以采用电加热器。According to the embodiment of the present application, the ash washing gas supply source or the ash washing gas delivery pipeline between the supply source and the ash washer is provided with an ash washing gas heating device, and the ash washing gas heating device can adopt Electric heaters.
根据本申请实施例,所述洗灰器中的洗灰气输出口位于该洗灰器的下部且位于该洗灰器的卸料口的旁侧。According to an embodiment of the present application, the ash washing gas output port in the ash washer is located at the lower part of the ash washer and beside the discharge port of the ash washer.
根据本申请实施例,所述除尘器为机械除尘器、电除尘器或采用滤芯对待除尘气体中的粉尘进行物理拦截的烟气过滤除尘器。According to the embodiment of the present application, the dust collector is a mechanical dust collector, an electric dust collector or a flue gas filter dust collector that uses a filter element to physically intercept the dust in the gas to be dusted.
根据本申请实施例,所述洗灰器中设有流化结构,用于利用所述洗灰气对所述洗灰器内部的粉尘进行流化。根据本申请实施例,所述洗灰气采用氮气。According to an embodiment of the present application, the ash washer is provided with a fluidization structure for fluidizing the dust inside the ash washer by using the ash washing gas. According to the embodiment of the present application, nitrogen gas is used as the ash washing gas.
第三个方面,提供了一种黄磷烟气净化系统,包括:烟气过滤除尘装置,用于接收来自磷炉的黄磷烟气,并在所述黄磷烟气中的黄磷尚处于气态的温度条件下,通过滤芯对所述黄磷烟气中的粉尘进行物理拦截,然后输出过滤除尘净化后的黄磷烟气;黄磷冷凝回收装置,用于接收来自烟气过滤除尘装置的黄磷烟气,并通过冷却介质直接或间接的对所述黄磷烟气进行冷凝,使黄磷从气态转变为液态后保存在黄磷槽中,同时输出尾气;所述烟气过滤除尘装置采用上述第二个方面的卸灰系统,所述烟气过滤除尘装置通过所述卸灰系统将粉尘排出该烟气过滤除尘装置。In the third aspect, a yellow phosphorus flue gas purification system is provided, including: a flue gas filtering and dust removal device for receiving yellow phosphorus flue gas from a phosphorus furnace, and the yellow phosphorus in the yellow phosphorus flue gas is still in the Under the condition of gaseous temperature, the dust in the yellow phosphorus flue gas is physically intercepted by the filter element, and then the yellow phosphorus flue gas after filtering and dust removal is output; the yellow phosphorus condensation recovery device is used to receive the dust from the flue gas filtering and dust removal device The yellow phosphorus flue gas is condensed directly or indirectly through the cooling medium, so that the yellow phosphorus is changed from a gaseous state to a liquid state and then stored in the yellow phosphorus tank, and the tail gas is output at the same time; the flue gas filter and dust removal device With the ash unloading system of the second aspect above, the flue gas filter and dust removal device discharges dust from the flue gas filter and dust remover through the ash unloading system.
根据本申请实施例,所述烟气过滤除尘装置包含:除尘器筒体,所述除尘器筒体内通过上分隔部件和下分隔部件分为由上往下依次设置的上部腔体、中部腔体和下部腔体,所述除尘器筒体上分别设有与所述上部腔体导通的待过滤烟气进气结构、与所述中部腔体导通的已过滤烟气排气结构以及与所述下部腔体导通的排灰结构;滤芯,所述滤芯具有进气口、排气口以及与所述进气口和所述排气口导通的待过滤烟气通道,所述滤芯的进气口通过上分隔部件安装在所述除尘器筒体中并与所述上部腔体导通,所述滤芯的排气口通过下分隔部件安装在所述除尘器筒体中并与所述下部腔体导通,所述滤芯与所述中部腔体之间形成已过滤烟气通道;其中,所述中部腔体的底面为坡面,所述坡面的倾斜方向能够使所述中部腔体的底面的已过滤烟气产生倾趋向所述已过滤烟气排气结构方向流动。According to an embodiment of the present application, the flue gas filtering and dedusting device includes: a dust collector cylinder body, which is divided into an upper cavity and a middle cavity arranged sequentially from top to bottom by an upper partition member and a lower partition member and the lower cavity, the dust collector cylinder is respectively provided with a filter gas intake structure connected with the upper cavity, a filtered smoke exhaust structure connected with the middle cavity, and a The ash discharge structure connected to the lower cavity; a filter element, the filter element has an air inlet, an exhaust port, and a flue gas channel to be filtered that is connected to the air inlet and the exhaust port, and the filter element The air inlet of the filter element is installed in the cylinder body of the dust collector through the upper partition part and communicates with the upper cavity, and the exhaust port of the filter element is installed in the cylinder body of the dust collector through the lower partition part and communicates with the upper cavity. The lower cavity is connected, and a filtered flue gas channel is formed between the filter element and the middle cavity; wherein, the bottom surface of the middle cavity is a slope, and the inclination direction of the slope can make the middle The filtered smoke produced on the bottom surface of the cavity tends to flow toward the filtered smoke exhaust structure.
根据本申请实施例,包括烟气预处理装置,设置在所述磷炉与所述烟气过滤除尘装置之间,用于接收来自磷炉的黄磷烟气,并对所述黄磷烟气进行预处理,然后输出预处理后的黄磷烟气;则所述烟气过滤除尘装置用于接收来自烟气预处理装置的黄磷烟气,并在所述黄磷烟气中的黄磷尚处于气态的温度条件下,通过滤芯对所述黄磷烟气中的粉尘进行物理拦截,然后输出过滤除尘净化后的黄磷烟气;所述烟气预处理装置包含气流缓冲器,所述气流缓冲器具有气流缓冲器筒体,所述气流缓冲器筒体内形成气流缓冲空间,所述气流缓冲空间上设有用于接收来自磷炉排放的黄磷烟气的进气口和用于输出预处理后的黄磷烟气的排气口,气流缓冲器筒体的底部设有与所述气流缓冲空间相通的卸料通道;其中,所述烟气预处理装置采用上述第二个方面的卸灰系统,所述烟气预处理装置通过所述卸灰系统将粉尘排出该烟气预处理装置。According to an embodiment of the present application, a flue gas pretreatment device is included, arranged between the phosphorus furnace and the flue gas filtering and dedusting device, for receiving the yellow phosphorus flue gas from the phosphorus furnace, and treating the yellow phosphorus flue gas Perform pretreatment, and then output the pretreated yellow phosphorus flue gas; then the flue gas filter and dust removal device is used to receive the yellow phosphorus flue gas from the flue gas pretreatment device, and the yellow phosphorus in the yellow phosphorus flue gas Still in the gaseous temperature condition, the dust in the yellow phosphorus flue gas is physically intercepted by the filter element, and then the yellow phosphorus flue gas after filtering and dust removal is output; the flue gas pretreatment device includes an airflow buffer, and the The airflow buffer has an airflow buffer cylinder, and an airflow buffer space is formed in the airflow buffer cylinder, and the airflow buffer space is provided with an air inlet for receiving yellow phosphorus flue gas discharged from a phosphorus furnace and for outputting a preheated gas. The exhaust outlet of the treated yellow phosphorus flue gas, the bottom of the airflow buffer cylinder is provided with a discharge channel that communicates with the airflow buffer space; wherein, the flue gas pretreatment device adopts the discharge channel of the second aspect above Ash system, the flue gas pretreatment device discharges dust from the flue gas pretreatment device through the ash unloading system.
上述卸灰方法、卸灰系统及黄磷烟气净化系统,由于通过洗灰器对该洗灰器中的粉尘用洗灰气进行气洗,能够将粉尘中的清洗目标物(例如黄磷蒸气)充分去除,并实现洗灰气对清洗目标物的充分置换。The above-mentioned ash unloading method, ash unloading system and yellow phosphorus flue gas purification system, because the dust in the ash washer is air-washed with the ash washing gas by the ash washer, the cleaning target (such as yellow phosphorus vapor) in the dust can be removed. ) is fully removed, and the full replacement of the cleaning target by the ash washing gas is realized.
第四个方面,提供了一种工业窑炉烟气净化装置,包括:烟气预处理装置,用于接收来自工业窑炉排放的烟气,并对所述烟气进行预处理,然后输出预处理后的烟气;烟气过滤除尘装置,用于接收来自烟气预处理装置的烟气,并通过滤芯对所述烟气中的粉尘进行物理拦截,然后输出过滤除尘净化后的烟气;其中,所述烟气预处理装置包含气流缓冲器,所述气流缓冲器内形成气流缓冲空间,所述气流缓冲空间上设有用于接收来自所述工业窑炉的烟气的进气口和用于输出预处理后的烟气的排气口;并且,所述气流缓冲空间中沿烟气输送方向设有内换热通道和外换热通道,所述内换热通道和所述外换热通道的两端分别与换热介质输入结构和换热介质输出结构连接,所述内换热通道与所述外换热通道之间形成烟气输送通道。In the fourth aspect, an industrial kiln flue gas purification device is provided, including: a flue gas pretreatment device, which is used to receive the flue gas discharged from the industrial kiln, pretreat the flue gas, and then output the pretreated The treated flue gas; the flue gas filter and dust removal device is used to receive the flue gas from the flue gas pretreatment device, and physically intercept the dust in the flue gas through the filter element, and then output the flue gas after filtering and dust removal; Wherein, the flue gas pretreatment device includes an airflow buffer, and an airflow buffer space is formed in the airflow buffer, and the airflow buffer space is provided with an air inlet for receiving the flue gas from the industrial kiln and a In the exhaust port for outputting the pretreated flue gas; and, the airflow buffer space is provided with an inner heat exchange channel and an outer heat exchange channel along the flue gas conveying direction, and the inner heat exchange channel and the outer heat exchange channel Both ends of the channel are respectively connected to the heat exchange medium input structure and the heat exchange medium output structure, and a flue gas delivery channel is formed between the inner heat exchange channel and the outer heat exchange channel.
根据本申请实施例,所述气流缓冲器包含气流缓冲器筒体,所述外换热通道包含设置在所述气流缓冲器筒体的壁中的夹层,所述气流缓冲器筒体中沿烟气输送方向设有内换热管,所述内换热通道包含所述内换热管的管腔,所述气流缓冲器筒体的底部设有与所述烟气输送通道相通的卸料结构。According to an embodiment of the present application, the airflow buffer includes an airflow buffer cylinder, the outer heat exchange channel includes an interlayer arranged in the wall of the airflow buffer cylinder, and the airflow buffer cylinder along the smoke An inner heat exchange tube is provided in the direction of gas delivery, the inner heat exchange channel includes the lumen of the inner heat exchange tube, and the bottom of the airflow buffer cylinder is provided with a discharge structure communicating with the flue gas delivery channel .
根据本申请实施例,所述内换热管与所述气流缓冲器筒体的中心轴线同轴设置;所述气流缓冲器筒体的内壁与所述内换热管之间形成环形结构的烟气输送通道。According to the embodiment of the present application, the inner heat exchange tube is arranged coaxially with the central axis of the airflow buffer cylinder; an annular structure of smoke is formed between the inner wall of the airflow buffer cylinder and the inner heat exchange tube. gas delivery channel.
根据本申请实施例,所述气流缓冲器筒体顶部安装有耙架,所述耙架的一部分位于所述气流缓冲器筒体内并设有分别与所述气流缓冲器筒体内壁配合的第一耙料清灰结构和与所述内换热管外壁配合的第二耙料清灰结构,所述耙架的另一部分位于所述气流缓冲器筒体外并通过与升降驱动机构连接。According to an embodiment of the present application, a rake is installed on the top of the airflow buffer cylinder, and a part of the rake is located in the airflow buffer cylinder and is provided with first The raking material cleaning structure and the second raking material cleaning structure matched with the outer wall of the inner heat exchange tube, the other part of the raking frame is located outside the cylinder of the airflow buffer and connected with the lifting drive mechanism.
根据本申请实施例,所述烟气输送通道中设有烟气分隔结构将该烟气输送通道分隔为内输送通道和外输送通道,所述内输送通道与所述外输送通道通过位于所述气流缓冲空间中的转折流道串联连通,所述内输送通道位于所述内换热通道的相邻侧,所述外输送通道位于所述外换热通道的相邻侧。According to the embodiment of the present application, the smoke conveying channel is provided with a smoke separating structure to divide the smoke conveying channel into an inner conveying channel and an outer conveying channel, and the inner conveying channel and the outer conveying channel pass through the The turning passages in the airflow buffer space are connected in series, the inner conveying passage is located on the adjacent side of the inner heat exchange passage, and the outer conveying passage is located on the adjacent side of the outer heat exchange passage.
根据本申请实施例,所述烟气分隔结构包含与所述内换热管同轴设置并套在所述内换热管外侧与所述气流缓冲器筒体内侧之间的导流管,所述导流管与所述内换热管之间形成环形结构的内输送通道,所述导流管与所述气流缓冲器筒体之间形成环形结构的外输送通道,所述内输送通道与所述外输送通道通过位于所述气流缓冲器筒体端部的所述转折流道串联连通。According to an embodiment of the present application, the flue gas separation structure includes a draft tube arranged coaxially with the inner heat exchange tube and sleeved between the outer side of the inner heat exchange tube and the inner side of the airflow buffer cylinder, so An inner conveying passage of annular structure is formed between the guide tube and the inner heat exchange tube, an outer conveying passage of annular structure is formed between the guide pipe and the airflow buffer cylinder, and the inner conveying passage and The outer conveying channel is connected in series through the turning channel located at the end of the airflow buffer cylinder.
根据本申请实施例,所述进气口位于所述气流缓冲器筒体的下侧部并与所述导流管的下端连通,所述排气口位于所述气流缓冲器筒体的下侧部并与所述外输送通道下端连通。According to an embodiment of the present application, the air inlet is located at the lower side of the airflow buffer cylinder and communicates with the lower end of the draft tube, and the exhaust port is located at the lower side of the airflow buffer cylinder part and communicate with the lower end of the outer delivery channel.
根据本申请实施例,所述烟气预处理装置和/或所述烟气过滤除尘装置采用卸灰系统,所述卸灰系统包括:压力平衡装置,用于使所述烟气预处理装置和/或所述烟气过滤除尘装置中的气压与洗灰器中的气压达到平衡;第一卸灰装置,设置于所述烟气预处理装置和/或所述烟气过滤除尘装置与所述洗灰器之间的卸料通道中,用于将所述烟气预处理装置和/或所述烟气过滤除尘装置中的粉尘排入所述洗灰器中;洗灰器,用于对该洗灰器中的粉尘用洗灰气进行气洗,使所述粉尘中的清洗目标物被洗灰气携带,从回收管路输出;第二卸灰装置,用于将所述洗灰器中的粉尘排出。According to an embodiment of the present application, the flue gas pretreatment device and/or the flue gas filtering and dust removal device adopts an ash unloading system, and the ash unloading system includes: a pressure balance device for making the flue gas pretreatment device and the flue gas pretreatment device and /or the air pressure in the flue gas filter and dust removal device is balanced with the air pressure in the ash washer; the first ash unloading device is arranged on the flue gas pretreatment device and/or the flue gas filter and dust removal device and the The discharge channel between the ash washers is used to discharge the dust in the flue gas pretreatment device and/or the flue gas filter and dust removal device into the ash washers; the ash washers are used to The dust in the ash washer is air-washed with the ash washing gas, so that the cleaning target in the dust is carried by the ash washing gas and output from the recovery pipeline; the second ash unloading device is used to remove the dust from the ash washer The dust in the discharge.
第五个方面,提供了一种黄磷烟气净化系统,包括:烟气预处理装置,用于接收来自磷炉排放的黄磷烟气,并对所述黄磷烟气进行预处理,然后输出预处理后的黄磷烟气;烟气过滤除尘装置,用于接收来自烟气预处理装置的黄磷烟气,并在所述黄磷烟气中的黄磷尚处于气态的温度条件下,通过滤芯对所述黄磷烟气中的粉尘进行物理拦截,然后输出过滤除尘净化后的黄磷烟气;黄磷冷凝回收装置,用于接收来自烟气过滤除尘装置的黄磷烟气,并通过冷却介质直接或间接的对所述黄磷烟气进行冷凝,使黄磷从气态转变为液态后保存在黄磷槽中,同时输出尾气;其中,所述烟气预处理装置采用上述第四个方面的烟气预处理装置。In the fifth aspect, a yellow phosphorus flue gas purification system is provided, including: a flue gas pretreatment device for receiving yellow phosphorus flue gas discharged from a phosphorus furnace, and pretreating the yellow phosphorus flue gas, and then Output the pretreated yellow phosphorus flue gas; the flue gas filter and dust removal device is used to receive the yellow phosphorus flue gas from the flue gas pretreatment device, and under the temperature condition that the yellow phosphorus in the yellow phosphorus flue gas is still in a gaseous state The dust in the yellow phosphorus flue gas is physically intercepted through the filter element, and then the yellow phosphorus flue gas after filtering and dust removal is output; the yellow phosphorus condensation recovery device is used to receive the yellow phosphorus flue gas from the flue gas filtering and dust removal device, The yellow phosphorus flue gas is directly or indirectly condensed through the cooling medium, so that the yellow phosphorus is changed from a gaseous state to a liquid state and then stored in the yellow phosphorus tank, and the exhaust gas is output at the same time; wherein, the flue gas pretreatment device adopts the above-mentioned first Four aspects of the flue gas pretreatment device.
根据本申请实施例,所述烟气过滤除尘装置包含:除尘器筒体,所述除尘器筒体内通过上分隔部件和下分隔部件分为由上往下依次设置的上部腔体、中部腔体和下部腔体,所述除尘器筒体上分别设有与所述上部腔体导通的待过滤烟气进气结构、与所述中部腔体导通的已过滤烟气排气结构以及与所述下部腔体导通的排灰结构;滤芯,所述滤芯具有进气口、排气口以及与所述进气口和所述排气口导通的待过滤烟气通道,所述滤芯的进气口通过上分隔部件安装在所述除尘器筒体中并与所述上部腔体导通,所述滤芯的排气口通过下分隔部件安装在所述除尘器筒体中并与所述下部腔体导通,所述滤芯与所述中部腔体之间形成已过滤烟气通道;其中,所述中部腔体的底面为坡面,所述坡面的倾斜方向能够使所述中部腔体的底面的已过滤烟气产生倾趋向所述已过滤烟气排气结构方向流动。According to an embodiment of the present application, the flue gas filtering and dedusting device includes: a dust collector cylinder body, which is divided into an upper cavity and a middle cavity arranged sequentially from top to bottom by an upper partition member and a lower partition member and the lower cavity, the dust collector cylinder is respectively provided with a filter gas intake structure connected with the upper cavity, a filtered smoke exhaust structure connected with the middle cavity, and a The ash discharge structure connected to the lower cavity; a filter element, the filter element has an air inlet, an exhaust port, and a flue gas channel to be filtered that is connected to the air inlet and the exhaust port, and the filter element The air inlet of the filter element is installed in the cylinder body of the dust collector through the upper partition part and communicates with the upper cavity, and the exhaust port of the filter element is installed in the cylinder body of the dust collector through the lower partition part and communicates with the upper cavity. The lower cavity is connected, and a filtered flue gas channel is formed between the filter element and the middle cavity; wherein, the bottom surface of the middle cavity is a slope, and the inclination direction of the slope can make the middle The filtered smoke produced on the bottom surface of the cavity tends to flow toward the filtered smoke exhaust structure.
根据本申请实施例,所述黄磷冷凝回收装置包含多个喷淋塔,所述喷淋塔通过向黄磷烟气直接喷淋一定温度的冷却水,使黄磷从气态转变为液态后保存在黄磷槽中,同时输出尾气;所述烟气预处理装置是由所述黄磷冷凝回收装置中的喷淋塔改造而成的,则该烟气预处理装置与所述黄磷冷凝回收装置中的其余喷淋塔是并列地设置。According to an embodiment of the present application, the yellow phosphorus condensation recovery device includes a plurality of spray towers, and the spray towers directly spray cooling water at a certain temperature on the yellow phosphorus flue gas, so that the yellow phosphorus is changed from a gaseous state to a liquid state and then stored In the yellow phosphorus tank, the tail gas is output at the same time; the flue gas pretreatment device is transformed from the spray tower in the yellow phosphorus condensation recovery device, and the flue gas pretreatment device and the yellow phosphorus condensation recovery The remaining spray towers in the device are arranged side by side.
上述工业窑炉烟气净化装置及黄磷烟气净化系统采用的烟气预处理装置中,气流缓冲空间中沿烟气输送方向设有内换热通道和外换热通道,所述内换热通道和所述外换热通道的分别与换热介质输入结构和换热介质输出结构连接,所述内换热通道与所述外换热通道之间形成烟气输送通道,由此,在内换热通道与外换热通道之间形成烟气输送通道的换热面积更大、传热更均匀。In the flue gas pretreatment device used in the above-mentioned industrial kiln flue gas purification device and yellow phosphorus flue gas purification system, the airflow buffer space is provided with an inner heat exchange channel and an outer heat exchange channel along the flue gas conveying direction, and the inner heat exchange channel The channel and the outer heat exchange channel are respectively connected to the heat exchange medium input structure and the heat exchange medium output structure, and a flue gas delivery channel is formed between the inner heat exchange channel and the outer heat exchange channel, thus, the inner The heat exchange area of the flue gas delivery channel formed between the heat exchange channel and the outer heat exchange channel is larger and the heat transfer is more uniform.
因此,内换热通道与外换热通道中的换热介质可以采用温度相比于电加热器温度低得多的换热介质(例如温度为200℃的氮气),这样,既有效解决了集中加热使黄磷转化为赤磷的问题,同时,当磷炉输出的黄磷烟气温度波动较大时,通过烟气输送通道输出的黄磷烟气的温度波动较小,即烟气预处理装置对烟气温度波动适应能力更强。Therefore, the heat exchange medium in the inner heat exchange channel and the outer heat exchange channel can use a heat exchange medium whose temperature is much lower than that of the electric heater (such as nitrogen at a temperature of 200 ° C), thus effectively solving the problem of concentration Heating to convert yellow phosphorus into red phosphorus. At the same time, when the temperature fluctuation of the yellow phosphorus flue gas output from the phosphorus furnace is large, the temperature fluctuation of the yellow phosphorus flue gas output through the flue gas transmission channel is small, that is, the flue gas pretreatment The device has a stronger adaptability to flue gas temperature fluctuations.
第六个方面,提供了一种烟气过滤除尘装置,包括:除尘器筒体,所述除尘器筒体内通过上分隔部件和下分隔部件分为由上往下依次设置的上部腔体、中部腔体和下部腔体,所述除尘器筒体上分别设有与所述上部腔体导通的待过滤烟气进气结构、与所述中部腔体导通的已过滤烟气排气结构以及与所述下部腔体导通的排灰结构;滤芯,所述滤芯具有进气口、排气口以及与所述进气口和所述排气口导通的待过滤烟气通道,所述滤芯的进气口通过上分隔部件安装在所述除尘器筒体中并与所述上部腔体导通,所述滤芯的排气口通过下分隔部件安装在所述除尘器筒体中并与所述下部腔体导通,所述滤芯与所述中部腔体之间形成已过滤烟气通道;其中,所述中部腔体的底面为坡面,所述坡面的倾斜方向能够使所述中部腔体的底面的已过滤烟气产生倾趋向所述已过滤烟气排气结构方向流动。In a sixth aspect, a flue gas filtering and dedusting device is provided, including: a dust collector cylinder, the dust collector cylinder is divided into an upper cavity, a middle cavity, and a middle cavity arranged sequentially from top to bottom through an upper partition member and a lower partition member. A cavity and a lower cavity, the dust collector cylinder is respectively provided with an air intake structure for filtered flue gas communicating with the upper cavity and a filtered flue gas exhaust structure communicating with the middle cavity And the ash discharge structure connected with the lower cavity; the filter element, the filter element has an air inlet, an exhaust port, and a flue gas channel to be filtered connected with the air inlet and the exhaust port, so The air inlet of the filter element is installed in the cylinder body of the dust collector through the upper partition part and communicates with the upper cavity, and the exhaust port of the filter element is installed in the cylinder body of the dust collector through the lower partition part and connected It is connected with the lower cavity, and a filtered flue gas channel is formed between the filter element and the middle cavity; wherein, the bottom surface of the middle cavity is a slope, and the slope direction of the slope can make the The filtered smoke generated on the bottom surface of the middle cavity tends to flow toward the filtered smoke exhaust structure.
根据本申请实施例,所述下分隔部件包括下分隔板,所述滤芯的排气口安装在该下分隔板上,所述下分隔板构成所述中部腔体的底面。According to an embodiment of the present application, the lower partition member includes a lower partition plate on which the air outlet of the filter element is installed, and the lower partition plate constitutes the bottom surface of the middle cavity.
根据本申请实施例,所述上分隔部件包括上分隔板,所述滤芯的进气口安装在该上分隔板上。According to an embodiment of the present application, the upper partition member includes an upper partition plate, and the air inlet of the filter element is installed on the upper partition plate.
根据本申请实施例,所述待过滤烟气进气结构包括进气管,所述进气管的中心轴线与所述除尘器筒体的中心轴线是空间垂直的,并且,所述进气管的中心轴线与以所述除尘器筒体的中心轴线为圆心形成的一个圆是相切的。According to an embodiment of the present application, the intake structure of the flue gas to be filtered includes an intake pipe, the central axis of the intake pipe is spatially perpendicular to the central axis of the dust collector cylinder, and the central axis of the intake pipe It is tangent to a circle formed with the central axis of the dust collector cylinder as the center.
根据本申请实施例,所述已过滤烟气排气结构包括排气管,所述排气管的中心轴线与所述除尘器筒体的中心轴线是垂直相交的,并且,所述排气管的中心轴线与所述进气管的中心轴线平行。According to an embodiment of the present application, the filtered flue gas exhaust structure includes an exhaust pipe, the central axis of the exhaust pipe is perpendicular to the central axis of the dust collector cylinder, and the exhaust pipe The central axis of is parallel to the central axis of the intake pipe.
根据本申请实施例,所述除尘器筒体的下部包括直径由上往下逐渐缩小的锥形筒体,所述锥形筒体的底部设有所述排灰结构。According to an embodiment of the present application, the lower part of the dust collector cylinder includes a conical cylinder whose diameter gradually decreases from top to bottom, and the bottom of the conical cylinder is provided with the ash discharge structure.
根据本申请实施例,所述滤芯为管状滤芯,所述管状滤芯一端为该滤芯的进气口另一端为该滤芯的排气口。根据本申请实施例,所述滤芯为金属或陶瓷滤芯。According to an embodiment of the present application, the filter element is a tubular filter element, and one end of the tubular filter element is an air inlet of the filter element, and the other end of the tubular filter element is an air outlet of the filter element. According to an embodiment of the present application, the filter element is a metal or ceramic filter element.
根据本申请实施例,所述中部腔体的底面由第一倾斜平面和第二倾斜平面构成,所述第一倾斜平面与所述第二倾斜平面彼此相交于一底部棱线上,所述底部棱线由上往下倾斜并构成所述中部腔体的底面的最低位置,所述底部棱线的下端与所述中部腔体一侧腔体内壁上所述已过滤烟气排气结构的底部边缘相交,而上端与所述中部腔体另一侧腔体内壁相交。According to an embodiment of the present application, the bottom surface of the middle cavity is composed of a first inclined plane and a second inclined plane, the first inclined plane and the second inclined plane intersect each other on a bottom ridgeline, and the bottom The ridge line is inclined from top to bottom and constitutes the lowest position of the bottom surface of the middle cavity. The edges intersect, and the upper end intersects with the inner wall of the cavity on the other side of the middle cavity.
根据本申请实施例,所述底部棱线与水平面之间的夹角为5°-10°,并且,所述第一倾斜平面和所述第二倾斜平面分别与所述水平面之间的夹角为5°-10°。According to an embodiment of the present application, the included angle between the bottom ridgeline and the horizontal plane is 5°-10°, and the included angles between the first inclined plane and the second inclined plane and the horizontal plane are respectively 5°-10°.
第七个方面,提供了一种黄磷烟气净化系统,包括:烟气过滤除尘装置,用于接收来自磷炉的黄磷烟气,并在所述黄磷烟气中的黄磷尚处于气态的温度条件下,通过滤芯对所述黄磷烟气中的粉尘进行物理拦截,然后输出过滤除尘净化后的黄磷烟气;黄磷冷凝回收装置,用于接收来自烟气过滤除尘装置的黄磷烟气,并通过冷却介质直接或间接的对所述黄磷烟气进行冷凝,使黄磷从气态转变为液态后保存在黄磷槽中,同时输出尾气;所述烟气过滤除尘装置采用上述第六个方面的烟气过滤除尘装置。In the seventh aspect, a yellow phosphorus flue gas purification system is provided, including: a flue gas filtering and dedusting device for receiving yellow phosphorus flue gas from a phosphorus furnace, and the yellow phosphorus in the yellow phosphorus flue gas is still in the Under the condition of gaseous temperature, the dust in the yellow phosphorus flue gas is physically intercepted by the filter element, and then the yellow phosphorus flue gas after filtering and dust removal is output; the yellow phosphorus condensation recovery device is used to receive the dust from the flue gas filtering and dust removal device The yellow phosphorus flue gas is condensed directly or indirectly through the cooling medium, so that the yellow phosphorus is changed from a gaseous state to a liquid state and then stored in the yellow phosphorus tank, and the tail gas is output at the same time; the flue gas filter and dust removal device Adopt the flue gas filtering dust removal device of the sixth aspect above.
上述烟气过滤除尘装置运行时,待过滤烟气从待过滤烟气进气结构进入上部腔体,然后从滤芯进气口沿待过滤烟气通道向下流动,此过程中,通过滤芯过滤出的已过滤烟气进入中部腔体然后从已过滤烟气排气结构排出,待过滤烟气中的粉尘依靠重力以及随待过滤烟气向下流动并从滤芯排气口排出。因此,上述烟气过滤除尘装置能够利用待过滤烟气帮助滤芯排灰并对滤芯过滤面进行冲刷,在过滤的同时实现滤芯的再生。When the above-mentioned flue gas filtering and dust removal device is in operation, the flue gas to be filtered enters the upper cavity from the gas inlet structure to be filtered, and then flows downward from the inlet of the filter element along the flue gas channel to be filtered. The filtered flue gas enters the middle cavity and then is discharged from the filtered flue gas exhaust structure. The dust in the filtered flue gas relies on gravity and flows down with the flue gas to be filtered and is discharged from the exhaust port of the filter element. Therefore, the above-mentioned flue gas filtering and dedusting device can use the flue gas to be filtered to help the filter element discharge ash and flush the filter surface of the filter element, so as to achieve regeneration of the filter element while filtering.
由于中部腔体的底面为坡面,所述坡面的倾斜方向能够使所述中部腔体的底面的已过滤烟气产生倾趋向所述已过滤烟气排气结构方向流动,这样,当已过滤烟气为黄磷烟气等易燃易爆气体时,该结构能够有效避免已过滤烟气在中部腔体的底面堆积,防止因除尘器筒体泄漏、烟气过滤除尘装置开关机等情况下聚集在中部腔体的底面的已过滤烟气与空气混合发生爆炸。Since the bottom surface of the middle cavity is a slope, the inclination direction of the slope can make the filtered smoke on the bottom surface of the middle cavity tend to flow in the direction of the filtered smoke exhaust structure, so that when the When the filtered flue gas is flammable and explosive gas such as yellow phosphorus flue gas, this structure can effectively avoid the accumulation of filtered flue gas on the bottom surface of the middle cavity, and prevent the leakage of the dust collector cylinder, the switching of the flue gas filter and dust removal device, etc. The filtered flue gas collected on the bottom surface of the middle chamber is mixed with air to explode.
第八个方面,提供了一种黄磷烟气净化系统,包括:烟气过滤除尘装置,用于接收来自磷炉的黄磷烟气,并在所述黄磷烟气中的黄磷尚处于气态的温度条件下,通过滤芯对所述黄磷烟气中的粉尘进行物理拦截,然后输出过滤除尘净化后的黄磷烟气;黄磷冷凝回收装置,用于接收来自烟气过滤除尘装置的黄磷烟气,并通过冷却介质直接或间接的对所述黄磷烟气进行冷凝,使黄磷从气态转变为液态后保存在黄磷槽中,同时输出尾气,所述尾气主要为煤气;尾气控温及回用装置,用于接收来自黄磷冷凝回收装置的尾气,并将所述尾气控制在所需的温度范围内,然后输送至位于所述磷炉与所述烟气过滤除尘装置之间的烟气输送通道中;其中,当所述尾气与来自磷炉的黄磷烟气混合后,所述黄磷烟气中的黄磷气体与所述尾气中的煤气因各自比重不同而出现分层,并通过煤气层的黄磷气体层进行保温。In an eighth aspect, a yellow phosphorus flue gas purification system is provided, including: a flue gas filtering and dedusting device for receiving yellow phosphorus flue gas from a phosphorus furnace, and the yellow phosphorus in the yellow phosphorus flue gas is still in the Under the condition of gaseous temperature, the dust in the yellow phosphorus flue gas is physically intercepted by the filter element, and then the yellow phosphorus flue gas after filtering and dust removal is output; the yellow phosphorus condensation recovery device is used to receive the dust from the flue gas filtering and dust removal device The yellow phosphorus flue gas is condensed directly or indirectly through the cooling medium, so that the yellow phosphorus is changed from a gaseous state to a liquid state and then stored in the yellow phosphorus tank, and the tail gas is output at the same time, and the tail gas is mainly coal gas; The tail gas temperature control and recycling device is used to receive the tail gas from the yellow phosphorus condensation recovery device, control the tail gas within the required temperature range, and then transport it to the phosphorus furnace and the flue gas filtration and dust removal device In the flue gas conveying channel between; Wherein, after described tail gas is mixed with the yellow phosphorus flue gas from phosphorus furnace, the yellow phosphorus gas in the yellow phosphorus flue gas and the coal gas in the tail gas are different due to their respective specific gravity Stratification occurs and is insulated by layers of yellow phosphorus gas from the gas bed.
根据本申请实施例,设所述尾气控温及回用装置与所述烟气输送通道的连接点为起始点,所述烟气过滤除尘装置的黄磷烟气输出端为结束点,则从所述起始点至所述结束点的黄磷烟气流路中无上升段。According to the embodiment of the present application, assuming that the connection point between the tail gas temperature control and recycling device and the flue gas delivery channel is the starting point, and the yellow phosphorus flue gas output end of the flue gas filtering and dust removal device is the ending point, then from There is no ascending section in the yellow phosphorus flue gas flow path from the starting point to the ending point.
根据本申请实施例,所述烟气过滤除尘装置,包括:除尘器筒体,所述除尘器筒体内通过上分隔部件和下分隔部件分为由上往下依次设置的上部腔体、中部腔体和下部腔体,所述除尘器筒体上分别设有与所述上部腔体导通的待过滤烟气进气结构、与所述中部腔体导通的已过滤烟气排气结构以及与所述下部腔体导通的排灰结构;滤芯,所述滤芯具有进气口、排气口以及与所述进气口和所述排气口导通的待过滤烟气通道,所述滤芯的进气口通过上分隔部件安装在所述除尘器筒体中并与所述上部腔体导通,所述滤芯的排气口通过下分隔部件安装在所述除尘器筒体中并与所述下部腔体导通,所述滤芯与所述中部腔体之间形成已过滤烟气通道;其中,所述中部腔体的底面为坡面,所述坡面的倾斜方向能够使所述中部腔体的底面的已过滤烟气产生倾趋向所述已过滤烟气排气结构方向流动。According to an embodiment of the present application, the flue gas filtering and dedusting device includes: a dust collector cylinder, which is divided into an upper cavity and a middle cavity arranged sequentially from top to bottom by an upper partition member and a lower partition member. body and the lower cavity, the dust collector cylinder is respectively provided with a filter gas intake structure connected with the upper cavity, a filtered smoke exhaust structure connected with the middle cavity, and The ash discharge structure communicated with the lower cavity; the filter element, the filter element has an air inlet, an exhaust port, and a flue gas channel to be filtered that communicates with the air inlet and the exhaust port, the The air inlet of the filter element is installed in the cylinder body of the dust collector through the upper partition part and communicates with the upper cavity, and the exhaust port of the filter element is installed in the cylinder body of the dust collector through the lower partition part and communicates with the upper cavity. The lower cavity is connected, and a filtered flue gas channel is formed between the filter element and the middle cavity; wherein, the bottom surface of the middle cavity is a slope, and the slope direction of the slope can make the The filtered smoke produced on the bottom surface of the middle cavity tends to flow towards the filtered smoke exhaust structure.
根据本申请实施例,所述下分隔部件包括下分隔板,所述滤芯的排气口安装在该下分隔板上,所述下分隔板构成所述中部腔体的底面。According to an embodiment of the present application, the lower partition member includes a lower partition plate on which the air outlet of the filter element is installed, and the lower partition plate constitutes the bottom surface of the middle cavity.
根据本申请实施例,所述待过滤烟气进气结构包括进气管,所述进气管的中心轴线与所述除尘器筒体的中心轴线是空间垂直的,并且,所述进气管的中心轴线与以所述除尘器筒体的中心轴线为圆心形成的一个圆是相切的。According to an embodiment of the present application, the intake structure of the flue gas to be filtered includes an intake pipe, the central axis of the intake pipe is spatially perpendicular to the central axis of the dust collector cylinder, and the central axis of the intake pipe It is tangent to a circle formed with the central axis of the dust collector cylinder as the center.
根据本申请实施例,所述已过滤烟气排气结构包括排气管,所述排气管的中心轴线与所述除尘器筒体的中心轴线是垂直相交的,并且,所述排气管的中心轴线与所述进气管的中心轴线平行。According to an embodiment of the present application, the filtered flue gas exhaust structure includes an exhaust pipe, the central axis of the exhaust pipe is perpendicular to the central axis of the dust collector cylinder, and the exhaust pipe The central axis of is parallel to the central axis of the intake pipe.
根据本申请实施例,所述中部腔体的底面由第一倾斜平面和第二倾斜平面构成,所述第一倾斜平面与所述第二倾斜平面彼此相交于一底部棱线上,所述底部棱线由上往下倾斜并构成所述中部腔体的底面的最低位置,所述底部棱线的下端与所述中部腔体一侧腔体内壁上所述已过滤烟气排气结构的底部边缘相交,而上端与所述中部腔体另一侧腔体内壁相交。According to an embodiment of the present application, the bottom surface of the middle cavity is composed of a first inclined plane and a second inclined plane, the first inclined plane and the second inclined plane intersect each other on a bottom ridgeline, and the bottom The ridge line is inclined from top to bottom and constitutes the lowest position of the bottom surface of the middle cavity. The edges intersect, and the upper end intersects with the inner wall of the cavity on the other side of the middle cavity.
根据本申请实施例,尾气控温及回用装置包括与所述黄磷冷凝回收装置的尾气输出管道连接的尾气回流支路,所述尾气回流支路的一端连接在所述黄磷冷凝回收装置的尾气输出管道上,另一端连接在所述烟气输送通道上;所述尾气回流支路上依次串联有煤气脱水器和煤气加热器,所述尾气回流支路上与所述煤气加热器并联有冷煤气调节阀。According to an embodiment of the present application, the tail gas temperature control and recycling device includes a tail gas return branch connected to the tail gas output pipeline of the yellow phosphorus condensation recovery device, and one end of the tail gas return branch is connected to the yellow phosphorus condensation recovery device On the tail gas output pipe, the other end is connected to the flue gas conveying channel; a gas dehydrator and a gas heater are connected in series on the tail gas return branch road, and a cooling device is connected in parallel with the gas heater on the tail gas return branch road Gas regulating valve.
根据本申请实施例,所述尾气控温及回用装置将所述尾气控制在比黄磷气体露点温度高20℃-100℃,优选比黄磷气体露点温度高30℃-80℃。According to the embodiment of the present application, the tail gas temperature control and recycling device controls the tail gas to be 20°C-100°C higher than the dew point temperature of the yellow phosphorus gas, preferably 30°C-80°C higher than the dew point temperature of the yellow phosphorus gas.
根据本申请实施例,所述烟气过滤除尘装置采用卸灰系统,所述卸灰系统包括:压力平衡装置,用于使除尘器中的气压与洗灰器中的气压达到平衡;第一卸灰装置,设置与所述除尘器与所述洗灰器之间的卸料通道中,用于将所述除尘器中的粉尘排入所述洗灰器中;洗灰器,用于对该洗灰器中的粉尘用洗灰气进行气洗,使所述粉尘中的清洗目标物被洗灰气携带,从回收管路输出;第二卸灰装置,用于将所述洗灰器中的粉尘排出。According to an embodiment of the present application, the flue gas filtering and dedusting device adopts an ash unloading system, and the ash unloading system includes: a pressure balance device for balancing the air pressure in the dust remover and the air pressure in the ash washer; an ash device, arranged in the discharge channel between the dust remover and the ash washer, for discharging the dust in the dust remover into the ash washer; the ash washer, for The dust in the ash washer is air-washed with the ash washing gas, so that the cleaning target in the dust is carried by the ash washing gas and output from the recovery pipeline; the second ash unloading device is used to remove the dust from the ash washer dust discharge.
上述黄磷烟气净化系统利用了黄磷气体与煤气因各自比重不同容易分层的特点,使用尾气控温及回用装置对煤气进行控温后回用至烟气输送通道中,通过煤气层的黄磷气体层进行保温,这样,可以有效控制黄磷气体的温度,防止黄磷烟气在过滤除尘前析出液态黄磷。The above-mentioned yellow phosphorus flue gas purification system takes advantage of the characteristics that yellow phosphorus gas and coal gas are easily stratified due to their different specific gravity. The tail gas temperature control and recycling device is used to control the temperature of the coal gas and then reuse it in the flue gas transmission channel. In this way, the temperature of the yellow phosphorus gas can be effectively controlled to prevent the yellow phosphorus flue gas from precipitating liquid yellow phosphorus before filtering and dust removal.
下面结合附图和具体实施方式对本申请做进一步的说明。本申请的附加的方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过实践了解到。The present application will be further described below in conjunction with the accompanying drawings and specific embodiments. Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice.
附图说明Description of drawings
构成本说明书的一部分的附图用来辅助对本申请的理解,附图中所提供的内容及其在本说明书中有关的说明可用于解释本申请,但不构成对本申请的不当限定。The drawings constituting a part of this specification are used to assist the understanding of this application, and the content provided in the drawings and related descriptions in this specification can be used to explain this application, but do not constitute an improper limitation of this application.
图1为本申请实施例一种黄磷烟气净化系统的整体流程示意图。Fig. 1 is a schematic diagram of the overall process of a yellow phosphorus flue gas purification system according to an embodiment of the present application.
图2为图1所示黄磷烟气净化系统的平面布局示意图。Fig. 2 is a schematic plan layout of the yellow phosphorus flue gas purification system shown in Fig. 1 .
图3为本申请实施例一种黄磷烟气净化系统中烟气预处理装置示意图。Fig. 3 is a schematic diagram of a flue gas pretreatment device in a yellow phosphorus flue gas purification system according to an embodiment of the present application.
图4为本申请实施例一种黄磷烟气净化系统的示意图。Fig. 4 is a schematic diagram of a yellow phosphorus flue gas purification system according to an embodiment of the present application.
图5为本申请实施例一种黄磷烟气净化系统中烟气过滤除尘装置示意图。Fig. 5 is a schematic diagram of a flue gas filtration and dust removal device in a yellow phosphorus flue gas purification system according to an embodiment of the present application.
图6为图5所示烟气过滤除尘装置的左视图。Fig. 6 is a left view of the flue gas filtering and dust removal device shown in Fig. 5 .
图7为图5所示烟气过滤除尘装置的俯视图。Fig. 7 is a top view of the flue gas filtering and dust removal device shown in Fig. 5 .
具体实施方式Detailed ways
下面结合附图对本申请进行清楚、完整的说明。本领域普通技术人员在基于这些说明的情况下将能够实现本申请。在结合附图对本申请进行说明前,需要特别指出的是:The application is clearly and completely described below in conjunction with the accompanying drawings. Those skilled in the art will be able to implement the present application based on these descriptions. Before the present application is described in conjunction with the accompanying drawings, it should be pointed out that:
在包括下述说明在内的各部分中所提供的技术方案、技术特征,在不冲突的情况下,这些技术方案、技术特征可以相互组合。此外,在可能的情况下,这些技术方案、技术特征及有关的组合均可以被赋予特定的技术主题而被相关专利所保护。The technical solutions and technical features provided in each part including the following descriptions can be combined with each other under the condition of no conflict. In addition, where possible, these technical solutions, technical features and related combinations can be assigned specific technical subjects and protected by relevant patents.
下述说明中涉及到的本申请的实施例通常仅是一部分实施例而不是全部实施例,基于这些实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于专利保护的范围。The embodiments of the present application involved in the following descriptions are generally only some embodiments rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without making creative work , should fall within the scope of patent protection.
关于本说明书中术语和单位:本说明书及相应权利要求书及有关的部分中的术语“包括”、“包含”、“具有”以及它们的任何变形,意图在于覆盖不排他的包含。此外,其他相关术语和单位,均可基于本说明书提供相关内容得到合理的解释。Regarding terms and units in this specification: the terms "comprising", "comprising", "having" and any variations thereof in this specification, corresponding claims and related parts are intended to cover non-exclusive inclusion. In addition, other related terms and units can be reasonably interpreted based on the relevant content provided in this manual.
申请人在公告号为CN103523762B、CN103508429B的专利文件中首次披露了其黄磷绿色生产工艺的主要技术思路,即利用烟气过滤除尘装置对磷炉排放的黄磷烟气进行过滤除尘,该烟气过滤除尘装置通过滤芯对所述黄磷烟气中的粉尘进行物理拦截,此过程中,烟气过滤除尘装置中的温度能够将黄磷烟气中的黄磷维持在露点温度之上,因此黄磷呈气态,通过过滤除尘可使黄磷烟气的粉尘含量降低至10-20毫克每标方以下(甚至可达到5-10毫克每标方以下),然后再对黄磷烟气进行冷凝,从而大大的降低泥磷和污水的产生,有望根本上解决黄磷生产的高污染问题。The applicant disclosed for the first time the main technical idea of its yellow phosphorus green production process in the patent documents with the announcement numbers CN103523762B and CN103508429B, that is, using the flue gas filter and dust removal device to filter and remove the yellow phosphorus flue gas discharged from the phosphorus furnace. The filter and dust removal device physically intercepts the dust in the yellow phosphorus flue gas through the filter element. During this process, the temperature in the flue gas filter and dust removal device can maintain the yellow phosphorus in the yellow phosphorus flue gas above the dew point temperature, so the yellow phosphorus Phosphorus is in a gaseous state, and the dust content of yellow phosphorus flue gas can be reduced to below 10-20 mg per standard square (or even below 5-10 mg per standard square) by filtering and dust removal, and then the yellow phosphorus flue gas is condensed, Thereby greatly reducing the generation of mud phosphorus and sewage, and is expected to fundamentally solve the high pollution problem of yellow phosphorus production.
由于烟气过滤除尘装置中的温度能够将黄磷烟气中的黄磷维持在露点温度之上,因此,这种烟气过滤除尘装置也可称为高温烟气过滤除尘装置。其核心是滤芯所使用的过滤材料既可以耐受较高的温度(CN103523762B、CN103508429B中给出了推荐的温度范围,此处不再赘述),同时保证较高的过滤效率和过滤通量,过滤效果可以用过滤除尘后黄磷烟气的粉尘含量来表征,过滤通量可以使用在单位时间内每单位过滤面积过滤的气体体积来表征。Since the temperature in the flue gas filter and dust removal device can maintain the yellow phosphorus in the yellow phosphorus flue gas above the dew point temperature, this kind of flue gas filter and dust removal device can also be called a high temperature flue gas filter and dust removal device. Its core is that the filter material used in the filter element can withstand higher temperatures (recommended temperature ranges are given in CN103523762B and CN103508429B, which will not be described here), while ensuring higher filtration efficiency and filtration flux. The effect can be characterized by the dust content of the yellow phosphorus flue gas after filtering and dedusting, and the filtration flux can be characterized by the volume of gas filtered per unit filter area per unit time.
滤芯在使用过程中,由于滤芯的过滤面上会附着粉尘,因此,过滤通量就会逐渐下降。常规的方式是对滤芯进行反吹清灰再生。反吹清灰是烟气过滤器的传统技术,通常可以采用喷吹管对准每个滤芯的出气口反吹。但是,反吹清灰不可能与过滤同时进行,因此,反吹清灰只能与过滤进行周期性切换。除对滤芯进行反吹清灰外,当滤芯发生比较严重污染,通过反吹清灰不能有效恢复过滤通量时,可对滤芯进行进一步再生。During the use of the filter element, since dust will adhere to the filter surface of the filter element, the filtration flux will gradually decrease. The conventional way is to carry out back blowing and dust removal regeneration on the filter element. Reverse blowing is a traditional technology for flue gas filters, and the blowing pipe can usually be aligned with the air outlet of each filter element for back blowing. However, it is impossible to carry out back blowing and filtering at the same time, so back blowing and cleaning can only be switched periodically with filtration. In addition to back-blowing and cleaning the filter element, when the filter element is seriously polluted and the filtration flux cannot be effectively restored by back-blowing soot cleaning, the filter element can be further regenerated.
由于烟气过滤除尘装置的设置,就相应的带来了如何降低烟气过滤除尘装置对黄磷生产工艺的影响、如何实现烟气过滤除尘装置的卸灰、如何对即将进入烟气过滤除尘装置的黄磷烟气的温度进行控制以及如何对烟气过滤除尘装置的滤芯进行再生等一系列具体问题,并针对这些具体问题形成了相关技术。Due to the setting of the flue gas filter and dust removal device, correspondingly, how to reduce the impact of the flue gas filter and dust removal device on the yellow phosphorus production process, how to realize the ash unloading of the flue gas filter and dust removal device, and how to clean A series of specific issues such as controlling the temperature of the yellow phosphorus flue gas and how to regenerate the filter element of the flue gas filter and dust removal device, and formed related technologies for these specific problems.
随着申请人深入黄磷生产厂家推广实施其黄磷绿色生产工艺,申请人也在不断根据现场情况对相关技术进行更新迭代,因此,申请人又相继提交了公开号/公告号为CN203513281U、CN111359335A、CN104645732A等专利申请。As the applicant goes deep into yellow phosphorus manufacturers to promote and implement its yellow phosphorus green production process, the applicant is also constantly updating and iterating related technologies according to the on-site conditions. Therefore, the applicant has successively submitted publication numbers/announcement numbers CN203513281U, CN111359335A , CN104645732A and other patent applications.
CN111359335A中披露了一种排灰装置以及排灰方法,针对在除尘装置拦截的粉尘中难以避免地会混入黄磷蒸气,黄磷属于易相变物质,具有燃爆风险,直接将这些夹带黄磷蒸气的粉尘排出具有高危险性的问题,设计了两级排灰方式,即先将粉尘排入中间罐,然后再向中间罐输入置换性气体,从而置换粉尘中的黄磷蒸气,然后再将中间罐的粉尘排出。CN111359335A discloses an ash discharge device and ash discharge method. In view of the fact that the dust intercepted by the dust removal device will inevitably be mixed with yellow phosphorus vapor, yellow phosphorus is a substance that is easily phase-changed and has a risk of explosion. The dust discharge of steam is a high risk problem. A two-stage ash discharge method is designed, that is, the dust is discharged into the intermediate tank first, and then the replacement gas is input into the intermediate tank to replace the yellow phosphorus vapor in the dust, and then the dust is discharged into the intermediate tank. The dust from the intermediate tank is discharged.
然而,实际运行中发现,仅用置换性气体置换往往难以将黄磷蒸气充分置换,导致第二级排灰时依然存在危险。However, in actual operation, it is found that it is often difficult to fully replace yellow phosphorus vapor with only replacement gas replacement, resulting in the danger of second-stage ash discharge.
CN203513281U中披露了一种黄磷烟气净化系统,针对磷炉排放的黄磷烟气在除尘前需要加热保温以防止液态黄磷析出问题,具体提供了以下方案:磷炉通过排烟管道与炉气收尘系统连接,该排烟管道具有相互连接的气体上升段和气体下降段,气体上升段的入口与磷炉连接,气体下降段的出口与炉气收尘系统连接,气体上升段的末尾管段处安装有电加热器,气体下降段的起始端连接于该气体上升段末尾管段的旁侧。工作时,来自磷炉的黄磷烟气首先在气体上升段中由下之上流动,到达末尾管段处与电加热器充分换热,然后变向进入气体下降段的起始端,气流中的粉尘颗粒在惯性下撞击管壁,从而随气流沉降。A yellow phosphorus flue gas purification system is disclosed in CN203513281U. The yellow phosphorus flue gas discharged from the phosphorus furnace needs to be heated and kept warm before dedusting to prevent the liquid yellow phosphorus from being separated out. The gas dust collection system is connected. The flue gas exhaust pipe has a gas ascending section and a gas descending section connected to each other. An electric heater is installed at the pipe section, and the starting end of the gas descending section is connected to the side of the end pipe section of the gas ascending section. When working, the yellow phosphorus flue gas from the phosphorus furnace first flows from bottom to top in the gas ascending section, reaches the end pipe section to fully exchange heat with the electric heater, and then changes direction and enters the beginning of the gas descending section, the dust in the airflow The particles hit the wall of the tube under inertia and settle down with the air flow.
上述排烟管道主要基于提升换热效率,促进粉尘沉降的目的设计。本申请的发明人基于实际情况发现,由于黄磷烟气中的粉尘含量较高,电加热器的加热管上会逐渐附着粉尘,这时,就会影响换热效率。另外,上述专利特意将电加热器安装在气体上升段的末尾管段处,以便与气流充分接触,但由于电加热器的发热温度较高,且加热过滤集中,容易促使黄磷转化为赤磷,从而降低黄磷的收率。The above-mentioned smoke exhaust pipe is mainly designed based on the purpose of improving heat exchange efficiency and promoting dust settlement. The inventors of the present application found that due to the high dust content in the yellow phosphorus flue gas, dust will gradually adhere to the heating tube of the electric heater, which will affect the heat exchange efficiency. In addition, the above-mentioned patent deliberately installs the electric heater at the end pipe section of the gas ascending section so as to fully contact with the air flow. However, due to the high heating temperature of the electric heater and the concentrated heating and filtration, it is easy to promote the conversion of yellow phosphorus into red phosphorus. Thereby reducing the yield of yellow phosphorus.
CN104645732A中披露了一种气体滤芯再生的方法,针对烟气过滤除尘装置中滤芯表面的滤孔被堵塞而常规的反吹清灰又难以有效恢复过滤通量的问题,提出将烟气过滤除尘装置停车后,烟气过滤除尘装置中通入含氧体积比例为0.01%~1.99%,其余均为氮气的混合助燃气体,使烟气过滤除尘装置内所有滤芯整体置于其中,在100℃~900℃的设定温度下使所述助燃气体与滤芯表面沉积的粉尘、焦油和/或黄磷等杂质发生可控性燃烧的氧化反应,氧化反应后的气体经排气结构排除。CN104645732A discloses a method for regenerating a gas filter element. Aiming at the problem that the filter holes on the surface of the filter element in the flue gas filter and dust removal device are blocked and it is difficult to effectively restore the filtration flux by conventional backblowing and dust removal, it is proposed that the flue gas filter and dust removal device After parking, a mixed combustion-supporting gas containing oxygen with a volume ratio of 0.01% to 1.99% and the rest being nitrogen is introduced into the flue gas filter and dust removal device, so that all filter elements in the flue gas filter and dust removal device are placed in it as a whole, and the temperature is 100 ° C ~ 900 ° C At the set temperature of ℃, the combustion-supporting gas and impurities such as dust, tar and/or yellow phosphorus deposited on the surface of the filter element undergo an oxidation reaction of controllable combustion, and the gas after the oxidation reaction is discharged through the exhaust structure.
但是,上述再生方法需要在烟气过滤除尘装置触发燃烧并产生高温,对于烟气过滤除尘装置及其滤芯的耐高温性能要求更高,从而会增加实施成本。However, the above-mentioned regeneration method needs to trigger combustion and generate high temperature in the flue gas filter and dust removal device, and has higher requirements on the high temperature resistance performance of the flue gas filter and dust removal device and its filter element, which will increase the implementation cost.
另外,现有烟气过滤除尘装置主要包含除尘器筒体和滤芯,所述滤芯通过滤芯安装板安装在该除尘器筒体中并将该除尘器筒体分隔为下部的原气室和上部的净气室,所述原气室上设有用于接收磷炉排放的黄磷烟气的进气口,所述净气室上设有用于输出过滤除尘净化后的黄磷烟气的排气口,所述除尘器筒体的底部设有与所述原气室相通的卸料通道。In addition, the existing flue gas filtration and dust removal device mainly includes a dust collector cylinder and a filter element, the filter element is installed in the dust collector cylinder through a filter element mounting plate and divides the dust collector cylinder into a lower raw gas chamber and an upper A clean gas chamber, the original gas chamber is provided with an inlet for receiving yellow phosphorus flue gas discharged from the phosphorus furnace, and the clean gas chamber is provided with an exhaust port for outputting yellow phosphorus flue gas after filtering, dust removal and purification , the bottom of the dust collector cylinder is provided with a discharge channel communicating with the raw gas chamber.
上述烟气过滤除尘装置中,由于净气室在原气室上方,而黄磷烟气中的气相物主要为黄磷气体与煤气,而黄磷气体的比重大于煤气的比重,因此,黄磷气体容易在堆积在净气室底部,导致净气室的底部角落处始终含有黄磷,如遇除尘器筒体泄漏、烟气过滤除尘装置开关机等情况,这些聚集在净气室底部的黄磷一旦与空气混合,容易发生爆炸。In the above-mentioned flue gas filtering and dedusting device, since the clean gas chamber is above the original gas chamber, the gas phase substances in the yellow phosphorus flue gas are mainly yellow phosphorus gas and coal gas, and the specific gravity of the yellow phosphorus gas is greater than that of the coal gas. Therefore, the yellow phosphorus gas It is easy to accumulate at the bottom of the clean gas chamber, causing yellow phosphorus to always be contained at the bottom corner of the clean gas chamber. In case of leakage of the dust collector cylinder, switching of the flue gas filter and dust removal device, etc., the yellow phosphorus accumulated at the bottom of the clean gas chamber Once mixed with air, it is prone to explosion.
下面介绍本申请相关实施例,这些实施例单独实施时可以解决上述至少一个技术问题,组合实施时可以解决上述两个或多个技术问题。The relevant embodiments of the present application are introduced below. These embodiments can solve at least one of the above-mentioned technical problems when implemented alone, and can solve two or more of the above-mentioned technical problems when implemented in combination.
图1为本申请实施例一种黄磷烟气净化系统的整体流程示意图。图2为图1所示黄磷烟气净化系统的平面布局示意图。如图1-2所示,黄磷烟气净化系统,主要包括:烟气预处理装置200(即图1中的预处理器)、烟气过滤除尘装置300(即图1中的过滤器)、黄磷冷凝回收装置400。Fig. 1 is a schematic diagram of the overall process of a yellow phosphorus flue gas purification system according to an embodiment of the present application. Fig. 2 is a schematic plan layout of the yellow phosphorus flue gas purification system shown in Fig. 1 . As shown in Figure 1-2, the yellow phosphorus flue gas purification system mainly includes: a flue gas pretreatment device 200 (ie, the preprocessor in Figure 1), a flue gas filtering and dust removal device 300 (ie, the filter in Figure 1) , Yellow phosphorus
烟气预处理装置200设置在磷炉100与所述烟气过滤除尘装置300之间,用于接收来自磷炉100的黄磷烟气,并对所述黄磷烟气进行预处理,然后输出预处理后的黄磷烟气。The flue
烟气过滤除尘装置300用于接收来自烟气预处理装置200的黄磷烟气,并在所述黄磷烟气中的黄磷尚处于气态的温度条件下,通过滤芯对所述黄磷烟气中的粉尘进行物理拦截,然后输出过滤除尘净化后的黄磷烟气。The flue gas filtering and
黄磷冷凝回收装置400用于接收来自烟气过滤除尘装置300的黄磷烟气,并通过冷却介质直接或间接的对所述黄磷烟气进行冷凝,使黄磷从气态转变为液态后保存在黄磷槽410(即图1中的受磷槽)中,同时输出尾气。The yellow phosphorus
其中,所述烟气预处理装置200的至少一个功能是通过气流缓冲器的缓冲作用进一步减小磷炉100气压波动对烟气过滤除尘装置300的影响,并且保护磷炉100降低其运行安全隐患。Among them, at least one function of the flue
因此,烟气预处理装置200至少包含气流缓冲器。通常,所述气流缓冲器具有气流缓冲器筒体,所述气流缓冲器筒体内形成气流缓冲空间,所述气流缓冲空间上设有用于接收来自磷炉100排放的黄磷烟气的进气口和用于输出预处理后的黄磷烟气的排气口。Therefore, the flue
磷炉100运行过程中有时会因为炉料的突然坍塌而产生负压(磷炉100具体为电炉),由于负压可能导致空气吸入磷炉100而与黄磷接触引起爆炸,因此,气流缓冲器实际上可以对磷炉100进行负压保护。During the operation of the
所述烟气预处理装置200通常还有一个功能,即对黄磷烟气进行机械预除尘。比如,利用重力沉降、惯性分离等自然原理,将黄磷烟气中的大颗粒粉尘脱除。因此,如果从机械预除尘的角度看,烟气预处理装置200也可称为机械除尘器。The flue
所述烟气预处理装置200可以利用多种不同结构来实现机械预除尘。一种简单的实现方式是直接利用气流缓冲器筒体实现粉尘的重力沉降。而在其他实施方式中,还可以借鉴重力除尘器、惯性除尘器、旋风除尘器等机械除尘器的相关结构来实现机械预除尘。通常,所述烟气预处理装置200(气流缓冲器筒体)的底部设有与所述气流缓冲空间相通的卸料通道,用以对粉尘进行卸料。The flue
所述烟气预处理装置200还可以设置换热器,用以对黄磷烟气进行加热,避免黄磷烟气在通过烟气过滤除尘装置300前因降温导致液态黄磷析出,进而导致烟气过滤除尘装置300内部以及相关管道内壁附着黄磷和粉尘导致堵塞。一种可选实施方式中,换热器具体采用电加热器。换热器可以设置在气流缓冲器筒体中。The flue
通常,所述烟气过滤除尘装置300包含除尘器筒体,所述滤芯通过滤芯安装板安装在该除尘器筒体中并将该除尘器筒体分隔为下部的原气室和上部的净气室,所述原气室上设有用于接收待过滤除尘净化的黄磷烟气的进气口,所述净气室上设有用于输出过滤除尘净化后的黄磷烟气的排气口,所述除尘器筒体的底部设有与所述原气室相通的卸料通道。Generally, the flue gas filtering and
此外,一般而言,所述烟气过滤除尘装置300还包含滤芯反吹清灰结构,用于将压缩气体从所述净气室沿与过滤方向相反的方向作用于滤芯。在这里,压缩气体通常为氮气。In addition, generally speaking, the flue gas filtering and
通常的实施方式中,所述滤芯反吹清灰结构包含压缩气体输送管,所述压缩气体输送管的一部分位于所述除尘器筒体内的所述净气室中并分布有与滤芯的输出口对应的喷吹口;所述压缩气体输送管的另一部分位于所述除尘器筒体外并通过控制阀与压缩气源相连。压缩气源可以采用气包。在其他的实施方式中,滤芯反吹清灰结构还可以采用文氏管反吹等反吹技术。In a typical implementation, the filter element reverse blowing and dust cleaning structure includes a compressed gas delivery pipe, a part of the compressed gas delivery pipe is located in the clean air chamber in the dust collector cylinder and is distributed with an output port with the filter element The corresponding blowing port; the other part of the compressed gas delivery pipe is located outside the dust collector cylinder and connected to the compressed gas source through a control valve. Compressed air source can use air bag. In other implementations, the backflushing and dust removal structure of the filter element can also adopt venturi tube backflushing and other backflushing technologies.
从图1中可以看出,两个烟气过滤除尘装置300通过管道和阀门并联在烟气预处理装置200与黄磷冷凝回收装置400之间。可通过控制这些阀门来选择使用这两个烟气过滤除尘装置300中的哪一个烟气过滤除尘装置300。每一个烟气过滤除尘装置300的卸料通道通过卸灰系统进行卸灰。It can be seen from FIG. 1 that two flue gas filtration and
通常的实施方式中,所述黄磷冷凝回收装置400采用2个以上可以并联也可以串联的喷淋塔420(即图1中的冷凝塔),这些喷淋塔420通过向黄磷烟气直接喷淋一定温度的冷却水,使黄磷从气态转变为液态后保存在黄磷槽410中,同时输出尾气。In a common implementation, the yellow phosphorus
在其他的实施方式中,所述黄磷冷凝回收装置400可以采用诸如申请人申请的公告号为CN103708432B的专利文件中提供的专用收磷装置对黄磷进行间接冷凝和回收。In other implementations, the yellow phosphorus
所述磷炉100与其中一个喷淋塔420(此喷淋塔420通常是第一个喷淋塔420或第二个喷淋塔420)之间还连有应急水封510,以便当磷炉100的气压突然升高时,将黄磷烟气绕过烟气预处理装置200和烟气过滤除尘装置300直接输送给该喷淋塔420,从而起到保护烟气过滤除尘装置300的作用。An
此外,黄磷冷凝回收装置400尾气输出管路上还依次设有总水封520、安全水封530、碱洗塔540、水环真空泵550。In addition, the tail gas output pipeline of the yellow phosphorus
总水封520的作用是当系统气压超过设定总安全阈值时将气体放散,起到总的安全保护作用。安全水封530的作用主要在于需要时切断尾气的输出。The function of the
碱洗塔540的作用是用碱液对尾气进行碱洗,以中和尾气中的酸性物质,保护下游设备并降低环境污染风险。The role of the
水环真空泵550为黄磷烟气净化系统提供主要的动力。此外,黄磷冷凝回收装置400与烟气过滤除尘装置300之间也通常设有风机(图1中未示出)。The water
图2为图1所示黄磷烟气净化系统的平面布局示意图。如图2所示,烟气预处理装置200与所述黄磷冷凝回收装置400中的其余喷淋塔420是并列地设置且直径大小相同。这是因为,所述烟气预处理装置200是由所述黄磷冷凝回收装置400中原第一个喷淋塔420改造而成的。可见,这种方式可充分利用现有黄磷烟气净化系统,通过改造成为本申请实施例的黄磷烟气净化系统。Fig. 2 is a schematic plan layout of the yellow phosphorus flue gas purification system shown in Fig. 1 . As shown in FIG. 2 , the flue
图1-2中,所述卸灰系统具体包括:压力平衡装置610、第一卸灰装置、洗灰器620和第二卸灰装置。In Fig. 1-2, the ash unloading system specifically includes: a
其中,所述压力平衡装置610用于使烟气过滤除尘装置300中的气压与洗灰器620中的气压达到平衡,这样,就能够便于将所述烟气过滤除尘装置300中的粉尘排入所述洗灰器620中。Wherein, the
优选的,所述压力平衡装置610采用连通于烟气过滤除尘装置300的原气室与洗灰器620内部腔体的压力平衡管,该压力平衡管上设有阀门,当阀门开启后即可通过该压力平衡管将烟气过滤除尘装置300的原气室与洗灰器620内部腔体的气压平衡一致。Preferably, the
所述第一卸灰装置设置于所述烟气过滤除尘装置300与所述洗灰器620之间的卸料通道中,用于将所述烟气过滤除尘装置300中的粉尘排入所述洗灰器620中。第一卸灰装置通常采用卸料阀。The first ash unloading device is arranged in the discharge channel between the flue gas filter and
所述洗灰器620用于对该洗灰器620中的粉尘用洗灰气进行气洗,使所述粉尘中的清洗目标物(黄磷气体)被洗灰气携带,从回收管路输出。这里的气洗,即通过洗灰气使得洗灰器620中的粉尘被快速搅动,其作用类似于流化。所述洗灰气通常采用氮气。显然,通过气洗能够将粉尘中黄磷蒸气充分去除,并实现洗灰气对黄磷蒸气的充分置换。The
为了实现通过洗灰气使得洗灰器620中的粉尘被快速搅动,所述洗灰器620中的洗灰气输出口位于该洗灰器620的下部且位于该洗灰器620的卸料口的旁侧。In order to achieve rapid agitation of the dust in the
此外,所述洗灰器620中可以设置流化结构,以利用所述洗灰气对所述洗灰器内部的粉尘进行流化。所述流化结构可以是多孔材料,从而将洗灰气分散的输入洗灰器620内部。这样,可以使粉尘被搅动地更充分。In addition, a fluidization structure may be provided in the
气洗过程中,还可同时对所述粉尘进行加热。所述加热可以是通过向所述洗灰器通入温度高于所述粉尘温度的洗灰气从而加热所述粉尘来实现的;并且/或者,所述加热可以是通过设置在所述洗灰器中的加热结构(例如保温夹套)从而加热所述粉尘来实现的。During the air washing process, the dust can also be heated at the same time. The heating can be realized by feeding ash washing gas whose temperature is higher than that of the dust to the ash washer to heat the dust; and/or, the heating can be achieved by setting This is achieved by heating the dust in the heating structure (such as the insulation jacket) in the container.
优选的,所述加热既是通过向所述洗灰器通入温度高于所述粉尘温度的洗灰气从而加热所述粉尘来实现的,同时也通过设置在所述洗灰器中的加热结构从而加热所述粉尘来实现的。Preferably, the heating is realized not only by feeding ash washing gas whose temperature is higher than that of the dust into the ash washer to heat the dust, but also through the heating structure arranged in the ash washer This is achieved by heating the dust.
所述洗灰气的供给源(如氮气气包)或者该供给源与所述洗灰器620之间的洗灰气输送管道上设有洗灰气加热装置,所述洗灰气加热装置可以采用电加热器。由此,可对洗灰气进行加热。The ash washing gas supply source (such as a nitrogen gas bag) or the ash washing gas delivery pipeline between the supply source and the
气洗过程中同时对所述粉尘进行加热,可以进一步确保黄磷充分挥发,从而将粉尘中的黄磷更充分的洗去。同时采取利用洗灰气加热和利用加热结构加热时,加热结构可以主要起保温作用,有助于节省能耗。During the air washing process, the dust is heated at the same time, which can further ensure that the yellow phosphorus is fully volatilized, so that the yellow phosphorus in the dust can be more fully washed away. At the same time, when the ash washing gas is used for heating and the heating structure is used for heating, the heating structure can mainly play the role of heat preservation, which helps to save energy consumption.
通常,所述洗灰器实施一次所述气洗的过程中,所使用的洗灰气的体积为所述洗灰器内部容积的3-10倍。若洗灰气的体积与所述洗灰器内部容积之比低于3,则洗灰不充分;若洗灰气的体积与所述洗灰器内部容积之比高于10,则洗灰气用量较大,增加成本和功耗。Usually, when the ash washer performs the air washing once, the volume of ash washing gas used is 3-10 times of the internal volume of the ash washer. If the ratio of the volume of the ash washing gas to the internal volume of the ash washer is lower than 3, the ash washing is insufficient; if the ratio of the volume of the ash washing gas to the internal volume of the ash washer is higher than 10, the ash washing gas Larger dosage will increase cost and power consumption.
优选的,所述洗灰器实施一次所述气洗的过程中,所使用的洗灰气的体积为所述洗灰器内部容积的4-6倍。Preferably, when the ash washer performs the air washing once, the volume of ash washing gas used is 4-6 times the internal volume of the ash washer.
所述第二卸灰装置用于将所述洗灰器620中的粉尘排出。同样的,第二卸灰装置通常采用卸料阀。The second ash unloading device is used to discharge the dust in the
优选的,所述卸灰系统还可以包括卸灰辅助过滤器630,设置在所述洗灰器620上方并位于所述回收管路上,用于对从所述回收管路输出的气固两相流进行过滤除尘,然后将过滤后的气流导向目的地,并将粉尘返回所述洗灰器620,所述目的地可以为所述烟气过滤除尘装置300已除尘气体的下游输送管路或接收设备(黄磷冷凝回收装置400)。Preferably, the ash unloading system may also include an ash unloading
卸灰辅助过滤器630可以将洗灰气携带的粉尘拦截,避免粉尘通过所述回收管进入烟气过滤除尘装置300已除尘气体的下游输送管路或接收设备。The dust removal
此外,如图1所示,所述烟气预处理装置200的卸料通道通过卸料阀连接至洗灰器620,从而采用与所述烟气过滤除尘装置300相同的方式进行卸灰。In addition, as shown in FIG. 1 , the discharge channel of the flue
可见,上述卸灰系统可以实现以下卸灰方法,该卸灰方法包括:通过压力平衡装置610使除尘器(例如烟气过滤除尘装置300或烟气预处理装置200)中的气压与洗灰器620中的气压达到平衡;通过第一卸灰装置将所述除尘器中的粉尘排入所述洗灰器620中;通过所述洗灰器620对该洗灰器620中的粉尘用洗灰气进行气洗,使所述粉尘中的清洗目标物(例如黄磷蒸气)被洗灰气携带,从回收管路输出;通过第二卸灰装置将所述洗灰器620中的粉尘排出。It can be seen that the above-mentioned ash unloading system can realize the following ash unloading method, which includes: through the
可选的,上述方法中,所述通过所述洗灰器620对该洗灰器620中的粉尘用洗灰气进行气洗,使所述粉尘中的清洗目标物被洗灰气携带,从回收管路输出具体包括:向所述洗灰器620通入所述洗灰气,利用所述洗灰气对所述洗灰器内部的粉尘进行搅动,同时对所述粉尘进行加热,从而使所述粉尘中的清洗目标物被洗灰气携带,从回收管路输出。Optionally, in the above method, the dust in the
可选的,上述方法中,所述加热是通过向所述洗灰器620通入温度高于所述粉尘温度的洗灰气从而加热所述粉尘来实现的;并且/或者,所述加热是通过设置在所述洗灰器620中的加热结构从而加热所述粉尘来实现的。Optionally, in the above method, the heating is achieved by feeding ash washing gas with a temperature higher than that of the dust into the
可选的,所述通过所述洗灰器620对该洗灰器620中的粉尘用洗灰气进行气洗,使所述粉尘中的清洗目标物被洗灰气携带,从回收管路输出具体包括:通过卸灰辅助过滤器630对从所述回收管路输出的气固两相流进行过滤除尘,然后将过滤后的气流导向目的地,并将粉尘返回所述洗灰器620,所述目的地可以为所述除尘器的已除尘气体的下游输送管路或接收设备。Optionally, the dust in the
图3为本申请实施例一种黄磷烟气净化系统中烟气预处理装置示意图。图3所示的烟气预处理装置可以应用于图1-2所示的黄磷烟气净化系统中。当然,图3所示的烟气预处理装置也可以应用于其他黄磷烟气净化系统,例如申请人在公告号为CN103523762B、CN103508429B的专利文件中披露的黄磷烟气净化系统。此外,图3所示的烟气预处理装置还可以应用于类似的工业窑炉烟气净化系统或装置中,比如含有可析出焦油成分的工业窑炉烟气的净化装置。显然,应用图3所示的烟气预处理装置通常可能需要对原对应设备进行修改或替换。Fig. 3 is a schematic diagram of a flue gas pretreatment device in a yellow phosphorus flue gas purification system according to an embodiment of the present application. The flue gas pretreatment device shown in Figure 3 can be applied to the yellow phosphorus flue gas purification system shown in Figure 1-2. Of course, the flue gas pretreatment device shown in FIG. 3 can also be applied to other yellow phosphorus flue gas purification systems, such as the yellow phosphorus flue gas purification system disclosed by the applicant in patent documents CN103523762B and CN103508429B. In addition, the flue gas pretreatment device shown in Figure 3 can also be applied to similar industrial kiln flue gas purification systems or devices, such as purification devices for industrial kiln flue gas containing components that can precipitate tar. Obviously, the application of the flue gas pretreatment device shown in Fig. 3 may generally require modification or replacement of the original corresponding equipment.
如图3所示,所述烟气预处理装置200包含气流缓冲器210,所述气流缓冲器210内形成气流缓冲空间,所述气流缓冲空间上设有进气口211和排气口212;并且,所述气流缓冲空间中沿烟气输送方向设有内换热通道213和外换热通道214,所述内换热通道213和所述外换热通道214的两端分别与换热介质输入结构215和换热介质输出结构216连接,所述内换热通道213与所述外换热通道214之间形成烟气输送通道217。As shown in Figure 3, the flue
在内换热通道213与外换热通道214之间形成的烟气输送通道217的换热面积更大、传热更均匀。因此,内换热通道213与外换热通道214中的换热介质可以采用温度相比于电加热器温度低得多的换热介质(例如温度为200℃的氮气),这样,既有效解决了集中加热使黄磷转化为赤磷的问题,同时,当磷炉100输出的黄磷烟气温度波动较大时,通过烟气输送通道217输出的黄磷烟气的温度波动较小,即烟气预处理装置200对烟气温度波动适应能力更强。The flue
可选的,所述气流缓冲器210包含气流缓冲器筒体218,所述外换热通道214包含设置在所述气流缓冲器筒体218的壁中的夹层,所述气流缓冲器筒体218中沿烟气输送方向设有内换热管219,所述内换热通道213包含所述内换热管219的管腔,所述气流缓冲器筒体218的底部设有与所述烟气输送通道217相通的卸料结构。Optionally, the airflow buffer 210 includes an
这里的卸料结构可通过卸料阀连接至洗灰器620,从而采用与所述烟气过滤除尘装置300相同的方式进行卸灰。The discharge structure here can be connected to the
优选的,所述内换热管219与所述气流缓冲器筒体218的中心轴线同轴设置;所述气流缓冲器筒体218的内壁与所述内换热管219之间形成环形结构的烟气输送通道。Preferably, the inner
优选的,所述气流缓冲器筒体218顶部安装有耙架220,所述耙架220的一部分位于所述气流缓冲器筒体218内并设有分别与所述气流缓冲器筒体218内壁配合的第一耙料清灰结构221和与所述内换热管219外壁配合的第二耙料清灰结构222,所述耙架220的另一部分位于所述气流缓冲器筒体218外并与升降驱动机构连接。Preferably, a
升降驱动机构可以带动耙架220下上升降。当耙架220向下运动时,第一耙料清灰结构221沿所述气流缓冲器筒体218内壁由上往下对所述气流缓冲器筒体218内壁进行清理,同时,第二耙料清灰结构222沿所述内换热管219外壁由上往下对所述内换热管219外壁进行清理。这样,所述气流缓冲器筒体218内壁和所述内换热管219外壁可定期通过耙架220进行清理,将附着的粉尘耙掉,保证换热效率。The lifting drive mechanism can drive the
此外,作为对上述烟气预处理装置的进一步改进,如图3所示,所述烟气输送通道217中设有烟气分隔结构230将该烟气输送通道217分隔为内输送通道217a和外输送通道217b,所述内输送通道217a与所述外输送通道217b通过位于所述气流缓冲空间中的转折流道串联连通,所述内输送通道217a位于所述内换热通道213的相邻侧,所述外输送通道217b位于所述外换热通道214的相邻侧。In addition, as a further improvement to the above-mentioned flue gas pretreatment device, as shown in FIG. 3 , a flue
具体而言,所述烟气分隔结构230包含与所述内换热管219同轴设置并套在所述内换热管219外侧与所述气流缓冲器筒体218内侧之间的导流管,所述导流管与所述内换热管219之间形成环形结构的内输送通道217a,所述导流管与所述气流缓冲器筒体218之间形成环形结构的外输送通道217b,所述内输送通道217a与所述外输送通道217b通过位于所述气流缓冲器筒体218端部的所述转折流道串联连通。Specifically, the flue
更具体而言,所述进气口211位于所述气流缓冲器筒体218的下侧部并与所述导流管的下端连通,所述排气口212位于所述气流缓冲器筒体218的下侧部并与所述外输送通道217b下端连通。More specifically, the
通过上述烟气分隔结构230将烟气输送通道217分隔为内输送通道217a和外输送通道217b,所述内输送通道217a与所述外输送通道217b通过位于所述气流缓冲空间中的转折流道串联连通,所述内输送通道217a位于所述内换热通道213的相邻侧,所述外输送通道217b位于所述外换热通道214的相邻侧,这样,烟气输送通道217的总体长度更长,且内输送通道217a与内换热通道213之间以及外输送通道217b与外换热通道214之间形成层状换热结构,因此,从所述排气口212输出的黄磷烟气的温度与换热介质(例如温度为200℃的氮气)趋近。The flue
图4为本申请实施例一种黄磷烟气净化系统的示意图。图4所示的黄磷烟气净化系统在上述黄磷烟气净化系统的基础上,增加了尾气控温及回用装置600,所述尾气控温及回用装置600用于接收来自黄磷冷凝回收装置400的尾气(主要为煤气),并将所述尾气控制在所需的温度范围内,然后输送至位于所述磷炉100与所述烟气过滤除尘装置300之间的烟气输送通道中,当所述尾气与来自磷炉100的黄磷烟气混合后,所述黄磷烟气中的黄磷气体与所述尾气中的煤气因各自比重不同而出现分层,并通过煤气层的黄磷气体层进行保温。Fig. 4 is a schematic diagram of a yellow phosphorus flue gas purification system according to an embodiment of the present application. The yellow phosphorus flue gas purification system shown in Figure 4 is based on the above-mentioned yellow phosphorus flue gas purification system, and an tail gas temperature control and
发明人发现:现有黄磷烟气净化系统中,烟气过滤除尘装置300输出的黄磷烟气中存在明显的分层现象,即由于煤气比重比黄磷气体的比重轻,因此,管道内会形成上层的煤气层和下层的黄磷气体层。因此,发明人联想到:黄磷烟气净化系统稳定运行的关键在于要确保磷炉100与所述烟气过滤除尘装置300之间的黄磷烟气中不析出液态黄磷,否则会对烟气过滤除尘装置300中的滤芯造成严重污染,导致烟气过滤除尘装置300的过滤通量急剧下降。而要确保磷炉100与所述烟气过滤除尘装置300之间的黄磷烟气中不析出液态黄磷,关键是对黄磷烟气进行加热保温,使黄磷烟气的温度始终处于黄磷气体的露点温度之上。前述在烟气预处理装置200中设置换热器(包括图3所示烟气预处理装置200中的内换热通道213)的目的也在于此。而既然存在上述分层现象,何不利用该分层现象,用煤气层对黄磷气体层进行加热保温?这样,就可以使磷炉100与所述烟气过滤除尘装置300之间的黄磷烟气得到更能均匀的加热保温,甚至还可以取消掉烟气预处理装置200中的换热器。在这样的思路下,设计出了上述尾气控温及回用装置600。The inventor found that: in the existing yellow phosphorus flue gas purification system, there is an obvious layering phenomenon in the yellow phosphorus flue gas output by the flue gas filter and
优选的,若设所述尾气控温及回用装置600与所述烟气输送通道的连接点为起始点,所述烟气过滤除尘装置300的黄磷烟气输出端为结束点,则从所述起始点至所述结束点的黄磷烟气流路中无上升段。这样可促进分层现象产生。Preferably, if the connection point between the tail gas temperature control and
可选的,尾气控温及回用装置600包括与所述黄磷冷凝回收装置400的尾气输出管道连接的尾气回流支路610,所述尾气回流支路610的一端连接在所述黄磷冷凝回收装置400的尾气输出管道上,另一端连接在所述烟气输送通道上;所述尾气回流支路610上依次串联有煤气脱水器620和煤气加热器630,所述尾气回流支路610上与所述煤气加热器630并联有冷煤气调节阀640。Optionally, the tail gas temperature control and
上述尾气控温及回用装置600的工作原理如下:黄磷冷凝回收装置400的尾气输出管道分流一路尾气进入尾气回流支路610,尾气在尾气回流支路610先经过煤气脱水器620(现有设备,可通过市场购买)干燥后再进入煤气加热器630,煤气加热器630可以通过热源加热尾气(可以是电加热、间壁换热等方式),此过程中,为了对尾气的温度进行准确控制,可通过冷煤气调节阀640使一部分尾气不通过煤气加热器630而直接与煤气加热器630加热后的尾气进行混合,通过调节冷煤气调节阀640的开度可以控制混合比例,从而控制尾气温度。一般将所述尾气控制在比黄磷气体露点温度高20℃-100℃,优选比黄磷气体露点温度高30℃-80℃,然后输入位于所述磷炉100与所述烟气过滤除尘装置300之间的烟气输送通道中。The working principle of the above-mentioned tail gas temperature control and
显然,图4所示的黄磷烟气净化系统不仅可以应用于图1-2所示的黄磷烟气净化系统中,也可以应用其他黄磷烟气净化系统中。同时,在应用图4所示的黄磷烟气净化系统时,可以根据需要对原有位于烟气过滤除尘装置300前的黄磷烟气加热设施设备进行更改或取消。Obviously, the yellow phosphorus flue gas purification system shown in Figure 4 can be applied not only to the yellow phosphorus flue gas purification system shown in Figure 1-2, but also to other yellow phosphorus flue gas purification systems. At the same time, when applying the yellow phosphorus flue gas purification system shown in FIG. 4 , the original yellow phosphorus flue gas heating facility located in front of the flue gas filtering and
图5为本申请实施例一种黄磷烟气净化系统中烟气过滤除尘装置示意图。图6为图5所示烟气过滤除尘装置的左视图。图7为图5所示烟气过滤除尘装置的俯视图。图5-7所示的烟气过滤除尘装置可以应用于上述任一黄磷烟气净化系统中也可以应用于其他黄磷烟气净化系统,例如申请人在公告号为CN103523762B、CN103508429B的专利文件中披露的黄磷烟气净化系统。此外,图5-7所示的烟气过滤除尘装置还可以应用于类似的工业窑炉烟气净化系统或装置中。显然,应用图5-7所示的烟气过滤除尘装置通常可能需要对原对应设备进行修改或替换。Fig. 5 is a schematic diagram of a flue gas filtration and dust removal device in a yellow phosphorus flue gas purification system according to an embodiment of the present application. Fig. 6 is a left view of the flue gas filtering and dust removal device shown in Fig. 5 . Fig. 7 is a top view of the flue gas filtering and dust removal device shown in Fig. 5 . The flue gas filter and dust removal device shown in Figure 5-7 can be applied to any of the above-mentioned yellow phosphorus flue gas purification systems and can also be applied to other yellow phosphorus flue gas purification systems, such as the patent documents of the applicant with the announcement numbers CN103523762B and CN103508429B Yellow phosphorus flue gas purification system disclosed in. In addition, the flue gas filtering and dust removal device shown in Fig. 5-7 can also be applied to similar industrial kiln flue gas purification systems or devices. Obviously, the application of the flue gas filter and dust removal device shown in Figure 5-7 may usually require modification or replacement of the original corresponding equipment.
如图5-7所示,烟气过滤除尘装置,包括除尘器筒体310和滤芯320。所述除尘器筒体310内通过上分隔部件311和下分隔部件312分为由上往下依次设置的上部腔体313、中部腔体315和下部腔体314,所述除尘器筒体310上分别设有与所述上部腔体313导通的待过滤烟气进气结构、与所述中部腔体315导通的已过滤烟气排气结构以及与所述下部腔体314导通的排灰结构。所述滤芯320具有进气口321、排气口322以及与所述进气口321和所述排气口322导通的待过滤烟气通道323,所述滤芯320的进气口321通过上分隔部件311安装在所述除尘器筒体310中并与所述上部腔体313导通,所述滤芯320的排气口322通过下分隔部件312安装在所述除尘器筒体310中并与所述下部腔体314导通,所述滤芯320与所述中部腔体315之间形成已过滤烟气通道。其中,所述中部腔体315的底面为坡面,所述坡面的倾斜方向能够使所述中部腔体315的底面的已过滤烟气产生倾趋向所述已过滤烟气排气结构方向流动。As shown in FIGS. 5-7 , the flue gas filtering and dust removal device includes a
上述烟气过滤除尘装置300运行时,待过滤烟气从待过滤烟气进气结构进入上部腔体313,然后从滤芯进气口321沿待过滤烟气通道323向下流动,此过程中,通过滤芯320过滤出的已过滤烟气进入中部腔体315然后从已过滤烟气排气结构排出,待过滤烟气中的粉尘依靠重力以及随待过滤烟气向下流动并从滤芯排气口322排出。因此,上述烟气过滤除尘装置300能够利用待过滤烟气帮助滤芯排灰并对滤芯过滤面进行冲刷,在过滤的同时实现滤芯320的再生。When the above-mentioned flue gas filtering and
由于中部腔体315的底面为坡面,所述坡面的倾斜方向能够使所述中部腔体315的底面的已过滤烟气产生倾趋向所述已过滤烟气排气结构方向流动,这样,该结构能够有效避免黄磷气体在中部腔体315的底面堆积(黄磷气体的比重大于煤气的比重,因此黄磷气体容易在堆积在中部腔体315底部),防止因除尘器筒体310泄漏、烟气过滤除尘装置300开关机等情况下聚集在中部腔体315的底面的已过滤烟气与空气混合发生爆炸。Since the bottom surface of the
可选的,所述下分隔部件312包括下分隔板,所述滤芯320的排气口322安装在该下分隔板上,所述下分隔板构成所述中部腔体的底面。Optionally, the
可选的,所述上分隔部件311包括上分隔板,所述滤芯320的进气口321安装在该上分隔板上。Optionally, the
下分隔板和上分隔板类似于布袋除尘器中的孔板,即在板上分布有多个孔,用于与滤芯320的端口(进气口321和排气口322)配合。The lower partition plate and the upper partition plate are similar to the orifice plates in the bag filter, that is, a plurality of holes are distributed on the plate for matching with the ports (
可选的,所述待过滤烟气进气结构包括进气管330,所述进气管330的中心轴线与所述除尘器筒体310的中心轴线是空间垂直的,并且,所述进气管330的中心轴线与以所述除尘器筒体310的中心轴线为圆心形成的一个圆是相切的(如图7所示)。Optionally, the intake structure of the flue gas to be filtered includes an
上述待过滤烟气进气结构可以使带过滤烟气在上部腔体313中形成旋流,以便于粉尘的脱出。The air intake structure of the to-be-filtered flue gas can make the filtered flue gas form a swirling flow in the
可选的,所述已过滤烟气排气结构包括排气管340,所述排气管340的中心轴线与所述除尘器筒体310的中心轴线是垂直相交的,并且,所述排气管340的中心轴线与所述进气管330的中心轴线平行。Optionally, the filtered flue gas exhaust structure includes an
可选的,所述除尘器筒体310的下部包括直径由上往下逐渐缩小的锥形筒体316,所述锥形筒体316的底部设有所述排灰结构。Optionally, the lower part of the
这里的排灰结构可通过卸料阀连接至洗灰器620,从而采用与所述烟气过滤除尘装置300相同的方式进行卸灰。The ash discharge structure here can be connected to the
可选的,所述滤芯320为管状滤芯,所述管状滤芯一端为该滤芯的进气口另一端为该滤芯的排气口。此外,所述滤芯320可以为金属或陶瓷滤芯。Optionally, the
优选的,所述中部腔体315的底面由第一倾斜平面312a和第二倾斜平面312b构成,所述第一倾斜平面312a与所述第二倾斜平面312b彼此相交于一底部棱线312c上,所述底部棱线312c由上往下倾斜并构成所述中部腔体315的底面的最低位置,所述底部棱线312c的下端与所述中部腔体一侧腔体内壁上所述已过滤烟气排气结构的底部边缘相交,而上端与所述中部腔体315另一侧腔体内壁相交。Preferably, the bottom surface of the
当所述中部腔体315的底面采用上述结构时,中部腔体315的底面形成锥形且倾斜的结构,有助于使黄磷气体聚集在底部棱线312c的上部并沿倾斜方向流入已过滤烟气排气结构,更好的避免黄磷气体堆积在中部腔体315底部难以排出。When the bottom surface of the
当所述中部腔体315的底面采用上述结构时,当所述已过滤烟气排气结构包括排气管340且所述排气管340的中心轴线与所述除尘器筒体310的中心轴线是垂直相交时,第一倾斜平面312a和第二倾斜平面312b与排气管340的边缘是相切的(如图6所示)。When the bottom surface of the
优选的,所述底部棱线312c与水平面之间的夹角为5°-10°,并且,所述第一倾斜平面312a和所述第二倾斜平面312b分别与所述水平面之间的夹角为5°-10°。Preferably, the included angle between the
优选的,所述上部腔体313中或上部腔体313顶部设有滤芯再生装置。这里的滤芯再生装置可以是传统的反吹再生装置,也可以是超声波吹灰器350。Preferably, a filter regeneration device is provided in the
以上对本申请的有关内容进行了说明。本领域普通技术人员在基于这些说明的情况下将能够实现本申请。基于本说明书的上述内容,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于专利保护的范围。The content related to this application has been described above. Those skilled in the art will be able to implement the present application based on these descriptions. Based on the above content of this specification, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of patent protection.
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