CN115196071B - Coal gangue hollow brick film coating device - Google Patents
Coal gangue hollow brick film coating device Download PDFInfo
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- CN115196071B CN115196071B CN202211114000.5A CN202211114000A CN115196071B CN 115196071 B CN115196071 B CN 115196071B CN 202211114000 A CN202211114000 A CN 202211114000A CN 115196071 B CN115196071 B CN 115196071B
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- 239000003245 coal Substances 0.000 title claims abstract description 24
- 239000011464 hollow brick Substances 0.000 title claims abstract description 20
- 239000007888 film coating Substances 0.000 title description 13
- 238000009501 film coating Methods 0.000 title description 13
- 238000005096 rolling process Methods 0.000 claims abstract description 49
- 230000008093 supporting effect Effects 0.000 claims abstract description 33
- 238000005520 cutting process Methods 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 14
- 239000011248 coating agent Substances 0.000 claims abstract description 10
- 238000000576 coating method Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 43
- 239000012528 membrane Substances 0.000 claims description 31
- 230000002457 bidirectional effect Effects 0.000 claims description 14
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 239000011449 brick Substances 0.000 abstract description 49
- 238000000034 method Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 238000009434 installation Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 230000029087 digestion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 101000623895 Bos taurus Mucin-15 Proteins 0.000 description 1
- 235000012255 calcium oxide Nutrition 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 210000004779 membrane envelope Anatomy 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
- B65B11/025—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders by webs revolving around stationary articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/005—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for removing material by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/10—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using heated wires or cutters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Invalid Beds And Related Equipment (AREA)
- Tents Or Canopies (AREA)
Abstract
The invention relates to the technical field of processing of coal gangue hollow bricks, and aims to solve the problem of incomplete brick pillar coating, in particular to a coal gangue hollow brick coating device which comprises a frame body assembly, wherein the frame body assembly comprises a bottom plate, a fixing frame is arranged on the outer side of the bottom plate, and a material supporting assembly is arranged above the bottom plate; the driving assembly is arranged on the fixed frame; the film rolling assembly is arranged on the inner side of the rotating frame; the film cutting assembly is arranged on the bottom plate; the material supporting assembly comprises a base, and a top extending seat mounting cavity is formed in the base, so that the brick pillar can be comprehensively coated, the lower part of the brick pillar can be wrapped, the condition that bricks at the bottom of the brick pillar are loosened in the transportation process is avoided, the brick pillar is prevented from being broken due to mutual impact caused by the looseness in the transportation process, and the transportation effect of the brick pillar is improved.
Description
Technical Field
The invention relates to the technical field of processing of coal gangue hollow bricks, in particular to a film coating device for coal gangue hollow bricks.
Background
The coal gangue brick is a finished brick obtained by taking coal gangue or fluidized bed furnace slag discharged from a coal mine as a main raw material, adding a certain amount of quicklime and gypsum, and performing pressure forming and steam curing. The production of the coal gangue brick generally comprises the procedures of raw material treatment, stirring, digestion, wheel milling, forming, maintenance, finished product stacking and the like. The main production process comprises four parts of raw material preparation, proportioning digestion, press forming and steam curing.
The invention discloses a film coating device for processing a coal gangue hollow brick, which comprises a working box, wherein a driving device is fixedly arranged in the working box, the driving device comprises a motor, the motor is fixedly arranged on the rear side wall of the working box, an output shaft of the motor penetrates through the rear side wall of the working box and is fixedly provided with a transmission shaft, one end of the transmission shaft, which is close to the side wall of the working box, is fixedly provided with a driving friction wheel, one end of the transmission shaft, which is far away from the driving friction wheel, is fixedly provided with a first bevel gear, the top of the working box is rotatably provided with a driven shaft, the bottom end of the driven shaft is fixedly provided with a spline, the outer side of the spline is slidably provided with a second bevel gear, the top of the second bevel gear is provided with an annular groove, the annular groove is slidably connected with a limiting block, and the upper side of the limiting block is fixedly connected with a first spring.
Above-mentioned equipment is at the in-process that uses, and the brick pillar is transported through the link joint, and it is at the in-process of diolame, only can carry out the diolame to five faces in the outside of brick pillar, and it can not carry out the diolame to the bottom of brick pillar, and unstable condition still appears easily in the brick pillar when transporting, leads to the mutual striking and cracked to appear in the brick pillar.
Disclosure of Invention
The invention aims to provide a coal gangue hollow brick film coating device to solve the problems in the background technology.
The technical scheme of the invention is as follows: the coal gangue hollow brick film coating device comprises a frame body assembly, wherein the frame body assembly comprises a bottom plate, a fixing frame is arranged on the outer side of the bottom plate, and a material supporting assembly is arranged above the bottom plate;
the driving assembly is arranged on the fixing frame;
the film rolling assembly is arranged on the inner side of the rotating frame;
the film cutting assembly is arranged on the bottom plate;
the material supporting component comprises a base, the inside of the base is provided with a top extending seat installation cavity, the top extending seat installation cavity is provided with a through hole which is distributed in a rectangular shape, a top extending seat is inserted into the through hole in the upper portion of the base, a threaded hole is formed in the lower portion of the top extending seat, and a driving rod IV is arranged in a threaded hole in the lower portion of the top extending seat, the driving rod IV is connected with a linkage component through a gear, and the linkage component is electrically connected with a control component.
Preferably, the linkage subassembly includes motor three, motor three sets up the inside at the bottom plate, motor three output end is connected with actuating lever five, and five outsides of actuating lever are provided with a plurality of bevel gear, actuating lever five rotates through the one end of bevel gear with actuating lever four to be connected, the outside of actuating lever four is rotated and is provided with the limiting plate, the limiting plate sets up in the cavity of base.
Preferably, the control assembly comprises a trigger rod, a groove matched with the external shape of the trigger rod is formed in the upper portion of the base, a spring is sleeved outside the trigger rod, a trigger switch is arranged at the bottom of the inner side of the spring and electrically connected with a connecting wire, and the other end of the connecting wire is electrically connected with a motor;
the two control assemblies are in a group, and the two control assemblies are distributed on two sides of the top extension seat in a left-right staggered manner.
Preferably, the driving assembly comprises a driving box, the driving box is arranged above the fixing frame, a second motor is fixed at the top of the driving box, the output end of the second motor is connected with a second ratchet assembly, a driving gear is meshed outside the pawl braking end of the second ratchet assembly through a cylindrical gear, a second driving rod is connected below the driving gear, and one end of the second driving rod is connected with a first transmission shaft through a conical gear;
the outer cover of output of motor two is equipped with the conical gear group, and the transmission of conical gear group one side is connected with ratchet subassembly one, and the brake end of ratchet subassembly one is connected with actuating lever one through the conical gear, the other end of actuating lever one is connected with electronic telescoping cylinder one.
Preferably, the both ends of transmission shaft one all are connected with transmission shaft two through conical gear, transmission shaft one and transmission shaft two rotate the inside that sets up at the mount, two the one end that transmission shaft one was kept away from to transmission shaft two all is connected with drive gear group, drive gear group one side is connected with electronic telescoping cylinder two.
Preferably, the output ends of the first electric telescopic cylinder and the second electric telescopic cylinder are both connected with a clamping assembly, the clamping assembly comprises a motor fixing plate, a motor five is arranged at the center of the motor fixing plate, the motor five adopts a double-head motor, two ends of the motor five are provided with screw rods, and clamping blocks are arranged outside the screw rods in a sliding manner;
a rotating frame is arranged between the clamping blocks, a through hole corresponding to the film rolling box in position is formed in the outer portion of the rotating frame, and side jacking strips are arranged on two sides of the rotating frame.
Preferably, roll up membrane module and include roll up membrane case one and roll up membrane case two, roll up membrane case two and be provided with two altogether roll up the inboard that membrane case two slided and set up at the rotating turret, the inside of rolling up membrane case one and roll up membrane case two all is provided with the winding wheel.
Preferably, the rotating frame is U-shaped, a first motor is arranged on the outer wall of the rotating frame, a third driving rod is connected to the output end of the first motor, the third driving rod is connected with a third ratchet assembly and a fourth ratchet assembly through bevel gears, the other ends of the third ratchet assembly and the fourth ratchet assembly are connected with a third transmission shaft, and the third transmission shaft is connected with the first film rolling box and the second film rolling box in a rotating mode respectively.
Preferably, the membrane cutting assembly comprises a supporting rod fixing seat, a hollow supporting rod is arranged above the supporting rod fixing seat, a motor four is arranged inside the supporting rod fixing seat, an output end of the motor four is connected with a bidirectional lead screw, the bidirectional lead screw is arranged inside the supporting rod in a rotating mode, two sliding blocks are arranged outside the bidirectional lead screw in a sliding mode, a control frame is hinged to the sliding blocks, the other end of the control frame is hinged to a side cutting and dividing piece, and the supporting rod fixing seat is fixed on the bottom plate.
Preferably, an arc-shaped groove is formed in the upper portion of the base, the jacking seats are evenly distributed in the arc-shaped groove in the upper portion of the base, rectangular blind holes are formed in the inner wall of the arc-shaped groove in the upper end of the base, telescopic assemblies are arranged in the blind holes, membrane fixing wheels are arranged on the telescopic assemblies, and strip-shaped resistor discs are arranged on the outer walls of the membrane fixing wheels.
The invention provides a coal gangue hollow brick film coating device through improvement, and compared with the prior art, the coal gangue hollow brick film coating device has the following improvement and advantages:
one is as follows: the invention can comprehensively coat the brick pillar, wrap the lower part of the brick pillar, avoid the condition that bricks at the bottom of the brick pillar are loosened in the transportation process, avoid the mutual impact and the breakage of the brick pillar due to the looseness in the transportation process, and improve the transportation effect of the brick pillar;
the second step is as follows: the brick pile packaging machine is provided with a material supporting assembly, wherein the material supporting assembly is internally provided with jacking seats which are distributed in a rectangular manner, the lower parts of brick piles are supported through the jacking seats, meanwhile, the jacking seats in one row can move and retract according to a rotating frame, and meanwhile, when the rotating frame passes through the retracted jacking seats, the jacking seats can extend out again to jack the lower parts of the brick piles again, so that the rotating frame can penetrate through the lower parts of the brick piles, and the lower parts of the brick piles are subjected to film coating work under the condition that the brick piles are not influenced;
and the third step: the film cutting assembly is used for hooking the film rolling effect inside the film rolling box II, can cut the rolled film, can fix the subsequent rolled film and is convenient for the next film coating work;
and the fourth step: the clamping assembly is used for fixing the rotating frame, so that the rotating frame can rotate along with the electric telescopic cylinder I or the electric telescopic cylinder II, and the rotating frame can drive the film rolling to coat the piled bricks when rotating at different angles.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 isbase:Sub>A cross-sectional view taken at A-A of FIG. 2 of the present invention;
FIG. 4 is a cross-sectional view taken at B-B of FIG. 2 of the present invention;
FIG. 5 is an enlarged view of the structure of FIG. 3 at C;
FIG. 6 is an enlarged view of FIG. 3 at D in accordance with the present invention;
FIG. 7 is an enlarged view of E of FIG. 3 according to the present invention;
FIG. 8 is an enlarged view of the structure of FIG. 3 at F according to the present invention;
FIG. 9 is an enlarged view of FIG. 3 at G according to the present invention;
FIG. 10 is an enlarged schematic view of the processing site of the gangue hollow block in FIG. 3 according to the present invention;
FIG. 11 is a top view of the motor mounting plate of the present invention;
FIG. 12 is a schematic view of the structure of the membrane cutting assembly of the present invention.
Description of reference numerals: 1. a fixed mount; 2. a rotating frame; 3. a drive assembly; 301. a drive box; 302. a first driving rod; 303. a second motor; 304. a bevel gear set; 305. a first ratchet wheel component; 306. a ratchet wheel component II; 307. a drive gear; 308. a second driving rod; 4. a first electric telescopic cylinder; 5. a film rolling box I; 6. a second electric telescopic cylinder; 7. a second film rolling box; 8. cutting the membrane assembly; 801. an upper fixed seat; 802. cutting into pieces laterally; 803. a bidirectional screw rod; 804. a control frame; 805. a support rod fixing seat; 806. a motor IV; 807. a support bar; 9. a base; 10. a base plate; 11. a jacking seat; 12. side top strips; 13. a rolling wheel; 14. a first motor; 15. driving a rod IV; 16. a membrane fixation wheel; 17. a first transmission shaft; 18. a second transmission shaft; 19. a ratchet wheel component III; 20. a ratchet wheel component IV; 21. a third transmission shaft; 22. a top extension seat mounting cavity; 23. a third driving rod; 24. a winding wheel; 25. a drive gear set; 26. a motor fixing plate; 27. a trigger lever; 28. a third motor; 29. a limiting plate; 30. a spring; 31. a fifth driving rod; 32. a connecting wire; 33. a trigger switch; 34. a fifth motor; 35. a screw rod; 36. and (7) clamping blocks.
Detailed Description
The present invention is described in detail below, and technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a coal gangue hollow brick film coating device through improvement, which comprises a frame body assembly and a material supporting assembly, wherein the frame body assembly comprises a bottom plate 10, a fixing frame 1 is arranged on the outer side of the bottom plate 10, and the material supporting assembly is arranged above the bottom plate 10;
the driving component 3 is arranged on the fixed frame 1;
the film rolling assembly is arranged on the inner side of the rotating frame 2;
the film cutting assembly 8 is arranged on the bottom plate 10;
the material supporting component comprises a base 9, a top stretching seat installation cavity 22 is formed in the base 9, a through hole which is distributed in a rectangular shape is formed in the top stretching seat installation cavity 22, a top stretching seat 11 is inserted into the through hole in the top of the base 9, a threaded hole is formed in the lower portion of the top stretching seat 11, a driving rod four 15 is arranged in a threaded hole in the lower portion of the top stretching seat 11, the driving rod four 15 is connected with a linkage component through a gear, and the linkage component is electrically connected with a control component.
The material supporting component is used for supporting the effect of a brick pile, the top extension seat 11 in the material supporting component can retract, so that the rotating frame 2 cannot be influenced when rotating in the vertical direction, and after the rotating frame 2 is moved away from the top of the retracted top extension seat 11, the retracted top extension seat 11 can extend out again to support the lower part of the brick pile, the brick pile is supported again, the driving component 3 is used for driving the rotating frame 2 to rotate, the rotating frame 2 can rotate horizontally or in the vertical direction, and the film rolling component on the inner side of the rotating frame 2 is used for coating the brick pile.
As in fig. 3, 9 and 10, the linkage assembly includes a third motor 28, the third motor 28 is disposed inside the bottom plate 10, the output end of the third motor 28 is connected with a fifth driving rod 31, a plurality of bevel gears are disposed outside the fifth driving rod 31, the fifth driving rod 31 is rotatably connected with one end of the fourth driving rod 15 through the bevel gears, a limiting plate 29 is rotatably disposed outside the fourth driving rod 15, and the limiting plate 29 is disposed in the cavity of the base 9.
Preferably, the control assembly comprises a trigger rod 27, a groove matched with the external shape of the trigger rod 27 is formed above the base 9, a spring 30 is sleeved outside the trigger rod 27, a trigger switch 33 is arranged at the bottom of the inner side of the spring 30, the trigger switch 33 is electrically connected with a connecting wire 32, and the other end of the connecting wire 32 is electrically connected with a third motor 28;
the two control components are in a group, and the two control components are distributed on two sides of the jacking seat 11 in a left-right staggered manner.
The control assembly is used for controlling the action of the motor III 28, when the rotating frame 2 rotates to the position above the base 9, one control assembly at the front part can be triggered firstly, the trigger rod 27 extending out of the position above the base 9 can be squeezed by the side jacking strips 12 firstly, the trigger rod 27 can be retracted into the base 9 after being squeezed, the trigger switch 33 is squeezed by the trigger rod 27, the trigger rod 27 can start the motor III 28, the drive rod V31 is driven by the motor III 28 to rotate, then the drive rod V31 can drive the row of distributed drive rods IV 15 to rotate, the drive rod IV 15 drives the jacking seats 11 to retract, so that the jacking seats 11 in the row can be retracted into the base 9 at the same time, the rotating frame 2 can continue to rotate until the rotating frame 2 is moved away from the position above the retracted jacking seats 11, meanwhile, the rotating frame 2 can continue to trigger the next control assembly, the motor III 28 is controlled to reversely rotate by the next control assembly, the control motor III 28 can control the jacking seats 11 to extend out of the base 9, so that the lower part of a brick pile can be supported again, and the effect of supporting the brick pile can not be influenced;
as shown in fig. 1, 3 and 5, the driving assembly 3 includes a driving box 301, the driving box 301 is disposed above the fixing frame 1, a second motor 303 is fixed on the top of the driving box 301, an output end of the second motor 303 is connected with a second ratchet assembly 306, a driving gear 307 is engaged with the outside of a pawl braking end of the second ratchet assembly 306 through a cylindrical gear, a second driving rod 308 is connected below the driving gear 307, and one end of the second driving rod 308 is connected with a first transmission shaft 17 through a bevel gear;
the outer portion of the output end of the second motor 303 is sleeved with a bevel gear set 304, one side of the bevel gear set 304 is connected with a first ratchet assembly 305 in a transmission mode, the braking end of the first ratchet assembly 305 is connected with a first driving rod 302 through a bevel gear, and the other end of the first driving rod 302 is connected with a first electric telescopic cylinder 4.
The motor II 303 can trigger the ratchet wheel assembly I305 or the ratchet wheel assembly II 306 independently in forward and reverse rotation, the ratchet wheel assembly I305 can drive the electric telescopic cylinder I4 to rotate through the driving rod I302, the electric telescopic cylinder I4 drives the rotating frame 2 to rotate through the clamping assembly, the rotating frame 2 can rotate along the horizontal direction, the film rolling box II 7 on the inner side of the rotating frame 2 can horizontally rotate around a brick pile, the periphery of the brick pile is rotated through the film wrapping on the rolling wheel 24 in the film rolling box II 7, the ratchet wheel assembly II 306 can rotate through the transmission shaft I17 and the transmission shaft II 18, the transmission shaft II 18 can drive the electric telescopic cylinder II 6 to rotate in the vertical direction, the rotating frame 2 can be loosened through the clamping assembly below the electric telescopic cylinder I4 at the moment, when the rotating frame 2 rotates along the vertical direction, the film wrapping box I5 can carry out film wrapping work on the upper side and the lower side of the brick pile, and accordingly the whole-range film wrapping work can be carried out on the brick pile.
As shown in fig. 6 and 8, two ends of the first transmission shaft 17 are connected with the second transmission shaft 18 through bevel gears, the first transmission shaft 17 and the second transmission shaft 18 are rotatably arranged inside the fixing frame 1, one ends of the two second transmission shafts 18 far away from the first transmission shaft 17 are connected with driving gear sets 25, and one sides of the driving gear sets 25 are connected with the second electric telescopic cylinders 6.
The first transmission shaft 17 drives the second electric telescopic cylinder 6 to rotate through the second transmission shaft 18, and the second electric telescopic cylinder 6 drives the rotating frame 2 to rotate in the vertical direction through the clamping assembly.
As shown in fig. 1 and 11, the output ends of the first electric telescopic cylinder 4 and the second electric telescopic cylinder 6 are both connected with a clamping assembly, the clamping assembly comprises a motor fixing plate 26, a motor five 34 is arranged at the center of the motor fixing plate 26, the motor five 34 adopts a double-head motor, two ends of the motor five 34 are provided with screw rods 35, and a clamping block 36 is arranged outside the screw rods 35 in a sliding manner;
the rotating frame 2 is arranged between the clamping blocks 36, a through hole corresponding to the first 5 position of the film rolling box is formed in the outer portion of the rotating frame 2, and the side top strips 12 are arranged on two sides of the rotating frame 2.
The first electric telescopic cylinder 4 and the second electric telescopic cylinder 6 are used for driving the clamping assembly to separate the clamping assembly from the rotating track of the rotating frame 2, so that the rotating frame 2 can rotate, meanwhile, the fifth motor 34 in the clamping assembly can drive the lead screw 35 to rotate, the rotating lead screw 35 can drive the clamping block 36 to move, and the rotating frame 2 is clamped through the clamping block 36 which moves relatively.
As shown in fig. 3 and 8, the film rolling assembly includes a first film rolling box 5 and a second film rolling box 7, the two film rolling boxes 7 are provided, the two film rolling boxes 7 are slidably provided on the inner side of the rotating frame 2, and the first film rolling box 5 and the second film rolling box 7 are both provided with rolling wheels 24 inside.
The first film rolling box 5 and the second film rolling box 7 play a role in fixing the rolling wheel 24, independent servo motors are arranged inside the first film rolling box 5 and the second film rolling box 7, the rolling wheel 24 is driven to rotate through the servo motors, and the rolling wheel 24 can perform film coating work.
As shown in fig. 3 and 7, the outside of the rotating frame 2 is U-shaped, a first motor 14 is arranged on the outer wall of the rotating frame 2, a third driving rod 23 is connected to the output end of the first motor 14, the third driving rod 23 is connected to a third ratchet assembly 19 and a fourth ratchet assembly 20 through a bevel gear, the other ends of the third ratchet assembly 19 and the fourth ratchet assembly 20 are both connected to a third transmission shaft 21, and the three transmission shafts 21 are respectively and rotatably connected to the outside of the first film winding box 5 and the second film winding box 7.
The first motor 14 can drive the two transmission shafts three 21 to rotate through the ratchet assembly three 19 or the ratchet assembly four 20, so that the two transmission shafts three 21 control the film rolling box two 7 or the film rolling box one 5 to move, and the film rolling box two 7 or the film rolling box one 5 can carry out film coating work on different positions outside the brick pile.
As shown in fig. 1 and 12, the film cutting assembly 8 includes a support rod fixing seat 805, a hollow support rod 807 is disposed above the support rod fixing seat 805, a motor 806 is disposed inside the support rod fixing seat 805, an output end of the motor 806 is connected with a bidirectional screw rod 803, the bidirectional screw rod 803 is rotatably disposed inside the support rod 807, two sliders are slidably disposed outside the bidirectional screw rod 803, a control frame 804 is hinged to each slider, a side cutting and dividing piece 802 is hinged to the other end of the control frame 804, and the support rod fixing seat 805 is fixed on the bottom plate 10.
Supporting rod fixing seats 805 in the film cutting assembly 8 can drive the bidirectional screw rods 803 to rotate, the bidirectional screw rods 803 can drive the side cutting and dividing pieces 802 to move through the control frame 804, the side cutting and dividing pieces 802 can be unfolded towards two sides, the side cutting and dividing pieces 802 can hold the outer portions of the films when approaching the outer wall of the supporting rod 807, the current can be independently introduced into the side cutting and dividing pieces 802, and the heat can be emitted to cut the films after the current is introduced into the side cutting and dividing pieces 802.
As shown in fig. 3, an arc-shaped groove is formed in the top of the base 9, the top extension seat 11 is uniformly distributed in the arc-shaped groove above the base 9, a rectangular blind hole is formed in the inner wall of the arc-shaped groove in the upper end of the base 9, a telescopic assembly is arranged in the blind hole, a film fixing wheel 16 is arranged on the telescopic assembly, and a strip-shaped resistor disc is arranged on the outer wall of the film fixing wheel 16.
The arc recess of base 9 top plays the effect of fixed rotating turret 2 rotation route, flexible subassembly in the blind hole of base 9 top simultaneously pushes up membrane tight pulley 16 in the outside of rotating turret 2, simultaneously rotating turret 2 is when through membrane tight pulley 16, membrane tight pulley 16 takes place to rotate with the 2 frictions of rotating turret, membrane tight pulley 16 can drive the diolame card in the blind hole on base 9 simultaneously, fix the one end of diolame, rotating turret 2 is when removing like this, rotating turret 2 can drive the diolame and expand, 16 outer walls of membrane tight pulley are provided with the resistance card simultaneously, can send the heat behind the leading-in electric current of resistance card, heat the cutting through the resistance card to the diolame.
The working principle is as follows: firstly, placing the brick pile on the top extension seat 11 through a forklift, then, in an initial state, clamping the envelope on the second film rolling box 7 by the side cutting and dividing sheet 802 and the support rod 807, then starting the fifth motor 34 on the second electric telescopic cylinder 6, controlling the clamping blocks 36 to loosen the two sides of the rotating frame 2 through the fifth motor 34, simultaneously starting the second electric telescopic cylinder 6 to control the clamping blocks 36 to be separated from the rotating track of the rotating frame 2, then starting the driving assembly 3, controlling the first electric telescopic cylinder 4 to rotate through the driving assembly 3, so that the first electric telescopic cylinder 4 drives the rotating frame 2 to rotate in the horizontal direction through the clamping assembly at the position, then the rotating frame 2 drives the second film rolling box 7 to rotate, enveloping the brick pile through the envelope on the rolling wheel 24 in the second film rolling box 7, simultaneously starting the first motor 14, driving the second film rolling box 7 to move up and down, and enabling the second film rolling box 7 to rotate along the outer ring of the brick pile and move up and down, therefore, the envelope can cover the periphery of the brick pile, when the second film rolling box 7 is restored to the original position, the envelope can be hung on the film cutting assembly 8 again, when the second film rolling box 7 is restored to the lowest position, the fourth motor 806 is started, the fourth motor 806 can drive the bidirectional screw rod 803 to rotate, the bidirectional screw rod 803 can enable the side cutting and dividing piece 802 to be unfolded towards two sides through the control frame 804, then the envelope can be clamped between the side cutting and dividing piece 802 and the supporting rod 807, then the fourth motor 806 is started to rotate reversely, the fourth motor 806 can drive the side cutting and dividing piece 802 to be folded, the side cutting and dividing piece 802 clamps the envelope outside the supporting rod 807, then current is led into one side cutting and dividing piece 802, the side cutting and dividing piece 802 emits heat to cut the envelope, after the envelope work of the periphery of the brick pile is completed, the second electric expansion cylinder 6 is used for controlling 36 to move the fixture block to the rotation track of the rotating frame 2, then the outside of the rotating frame 2 is fixed again through the fixture block 36, then the clamping assembly below the first electric telescopic cylinder 4 is installed to be separated from the rotating frame 2, then the second electric telescopic cylinder 6 is controlled to rotate in the vertical direction through the driving assembly 3, then the side top strips 12 on the two sides of the rotating frame 2 are firstly propped against one triggering rod 27 which is positioned in front, one control assembly at the front part is firstly triggered, the triggering rod 27 extending above the base 9 is firstly squeezed by the side top strips 12, the triggering rod 27 is squeezed and then retracted into the base 9, the triggering switch 33 is squeezed by the triggering rod 27, so that the triggering rod 27 starts the third motor 28, the driving rod five 31 is driven to rotate through the third motor 28, then the driving rod five 31 drives the driving rod four 15 distributed in the row to rotate, the top extending seat 11 is driven to retract through the driving rod four 15, the top extension seats 11 in a row are simultaneously retracted into the base 9, so that the rotating frame 2 can continue to rotate until the rotating frame 2 is moved away from the top of the retracted top extension seats 11, and simultaneously the rotating frame 2 can continue to trigger the next control assembly, so that the motor three 28 is controlled by the next control assembly to reversely rotate, the control motor three 28 can control the top extension seats 11 to extend out from the top of the base 9, so that the lower parts of piled bricks are jacked again by the extended top extension seats 11 to support the lower parts of the piled bricks without influencing the supporting effect of the piled bricks, meanwhile, the telescopic assemblies in blind holes above the base 9 jack the membrane fixing wheels 16 outside the rotating frame 2, and simultaneously when the rotating frame 2 passes through the membrane fixing wheels 16, the membrane fixing wheels 16 rotate in a friction manner with the rotating frame 2, and simultaneously the membrane fixing wheels 16 drive the membrane envelope to be clamped in the blind holes on the base 9 to fix one end of the envelope, then flexible subassembly can control diaphragm tight pulley 16 and move down, and flexible subassembly adopts the thumb telescoping cylinder, and rotating turret 2 can drive the diolame and expand when removing like this, and after the diolame covered the brick pillar outside, start the resistance card of the outer wall of diaphragm tight pulley 16, can send the heat after the resistance card channels into the electric current, heats the cutting through the resistance card to the diolame, accomplishes the diolame work of brick pillar.
Claims (8)
1. The utility model provides a coal gangue hollow brick diolame device, includes the support body subassembly, the support body subassembly includes bottom plate (10), the outside of bottom plate (10) is provided with mount (1), its characterized in that: the device also comprises a material supporting component, wherein the material supporting component is arranged above the bottom plate (10);
the driving assembly (3), the said driving assembly (3) is set up on the fixed mount (1);
the film rolling assembly is arranged on the inner side of the rotating frame (2);
the film cutting assembly (8), the film cutting assembly (8) is arranged on the bottom plate (10);
the material supporting assembly comprises a base (9), a top-extending seat mounting cavity (22) is formed in the base (9), through holes which are distributed in a rectangular shape are formed in the top of the top-extending seat mounting cavity (22), a top-extending seat (11) is inserted into the through holes in the top of the base (9), a threaded hole is formed in the lower portion of the top-extending seat (11), a driving rod IV (15) is arranged in the threaded hole in the lower portion of the top-extending seat (11), the driving rod IV (15) is connected with a linkage assembly through a gear, and the linkage assembly is electrically connected with a control assembly;
the driving assembly (3) comprises a driving box (301), the driving box (301) is arranged above the fixed frame (1), a second motor (303) is fixed to the top of the driving box (301), the output end of the second motor (303) is connected with a second ratchet assembly (306), a driving gear (307) is meshed with the outside of the pawl braking end of the second ratchet assembly (306) through a cylindrical gear, a second driving rod (308) is connected below the driving gear (307), and one end of the second driving rod (308) is connected with a first transmission shaft (17) through a conical gear;
a bevel gear set (304) is sleeved outside the output end of the second motor (303), one side of the bevel gear set (304) is in transmission connection with a first ratchet assembly (305), the braking end of the first ratchet assembly (305) is connected with a first driving rod (302) through a bevel gear, and the other end of the first driving rod (302) is connected with a first electric telescopic cylinder (4);
the output ends of the first electric telescopic cylinder (4) and the second electric telescopic cylinder (6) are both connected with a clamping assembly, the clamping assembly comprises a motor fixing plate (26), a motor five (34) is arranged at the center of the motor fixing plate (26), the motor five (34) adopts a double-head motor, two ends of the motor five (34) are provided with screw rods (35), and a clamping block (36) is arranged outside the screw rods (35) in a sliding manner;
a rotating frame (2) is arranged between the clamping blocks (36), a through hole corresponding to the position of the first film rolling box (5) is formed in the outer portion of the rotating frame (2), and side top strips (12) are arranged on two sides of the rotating frame (2).
2. The coal gangue hollow brick coating device according to claim 1, wherein: the linkage subassembly includes motor three (28), motor three (28) set up the inside in bottom plate (10), motor three (28) output is connected with five (31) of actuating lever, and the outside of five (31) of actuating lever is provided with a plurality of bevel gear, the one end rotation that the one end of five (31) of actuating lever and four (15) is connected through bevel gear, the outside of four (15) of actuating lever is rotated and is provided with limiting plate (29), limiting plate (29) set up in the cavity of base (9).
3. The coal gangue hollow brick coating device according to claim 2, wherein: the control assembly comprises a trigger rod (27), a groove matched with the external shape of the trigger rod (27) is formed in the upper portion of the base (9), a spring (30) is sleeved outside the trigger rod (27), a trigger switch (33) is arranged at the bottom of the inner side of the spring (30), the trigger switch (33) is electrically connected with a connecting wire (32), and the other end of the connecting wire (32) is electrically connected with a motor III (28);
the two control assemblies are in a group, and the two control assemblies I are distributed on two sides of the top extension seat (11) in a left-right staggered mode.
4. The coal gangue hollow brick coating device according to claim 3, wherein: the both ends of transmission shaft (17) all are connected with transmission shaft two (18) through conical gear, transmission shaft (17) and transmission shaft two (18) rotate the inside that sets up in mount (1), two the one end that transmission shaft (17) was kept away from in transmission shaft two (18) all is connected with drive gear group (25), drive gear group (25) one side is connected with two (6) of electric telescopic cylinder.
5. The coal gangue hollow brick coating device according to claim 1, wherein: roll up membrane module and include roll up membrane case one (5) and roll up membrane case two (7), roll up membrane case two (7) and be provided with two altogether roll up membrane case two (7) and slide the inboard that sets up at rotating turret (2), the inside of roll up membrane case one (5) and roll up membrane case two (7) all is provided with reel (24).
6. The coal gangue hollow brick coating device according to claim 1, wherein: the outside of rotating turret (2) is "U" shape, and the outer wall of rotating turret (2) is provided with motor one (14), motor one (14) output is connected with actuating lever three (23), actuating lever three (23) are connected with ratchet subassembly three (19) and ratchet subassembly four (20) through conical gear, the other end of ratchet subassembly three (19) and ratchet subassembly four (20) all is connected with transmission shaft three (21), two transmission shaft three (21) rotate with the outside of rolling up membrane case one (5) and rolling up membrane case two (7) respectively and are connected.
7. The coal gangue hollow brick coating device according to claim 1, wherein: the film cutting assembly (8) comprises a supporting rod fixing seat (805), a hollow supporting rod (807) is arranged above the supporting rod fixing seat (805), a motor four (806) is arranged inside the supporting rod fixing seat (805), the output end of the motor four (806) is connected with a bidirectional screw rod (803), the bidirectional screw rod (803) is rotatably arranged inside the supporting rod (807), two sliding blocks are arranged outside the bidirectional screw rod (803) in a sliding mode, a control frame (804) is hinged to each sliding block, a side cutting and dividing piece (802) is hinged to the other end of the control frame (804), and the supporting rod fixing seat (805) is fixed on the bottom plate (10).
8. The coal gangue hollow brick coating device according to claim 1, wherein: the improved film fixing device is characterized in that an arc-shaped groove is formed in the upper portion of the base (9), the top stretching seats (11) are evenly distributed in the arc-shaped groove in the upper portion of the base (9), rectangular blind holes are formed in the inner wall of the arc-shaped groove in the upper end of the base (9), telescopic assemblies are arranged in the blind holes, film fixing wheels (16) are arranged on the telescopic assemblies, and strip-shaped resistance cards are arranged on the outer walls of the film fixing wheels (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211114000.5A CN115196071B (en) | 2022-09-14 | 2022-09-14 | Coal gangue hollow brick film coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211114000.5A CN115196071B (en) | 2022-09-14 | 2022-09-14 | Coal gangue hollow brick film coating device |
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| Publication Number | Publication Date |
|---|---|
| CN115196071A CN115196071A (en) | 2022-10-18 |
| CN115196071B true CN115196071B (en) | 2022-12-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211114000.5A Active CN115196071B (en) | 2022-09-14 | 2022-09-14 | Coal gangue hollow brick film coating device |
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| CN (1) | CN115196071B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997038906A1 (en) * | 1996-04-13 | 1997-10-23 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Device for banding long objects |
| CN104401522A (en) * | 2014-11-25 | 2015-03-11 | 长沙长泰机械股份有限公司 | Full-automatic vertical PE (Poly Ethylene) film packaging machine |
| CN104828269A (en) * | 2015-03-13 | 2015-08-12 | 武汉市美奇斯机械设备有限公司 | Gantry wrapping machine with jacking platform |
| CN105253344A (en) * | 2014-07-18 | 2016-01-20 | 昆山谛镨科自动化科技有限公司 | Full-automatic packer |
| CN208931717U (en) * | 2018-09-06 | 2019-06-04 | 广东鼎湖山泉有限公司 | A kind of automatic cantilever type winding-packing machine |
| CN210503318U (en) * | 2019-08-27 | 2020-05-12 | 苏州市旭锠达智能科技有限公司 | Gantry type cantilever top-covering winding machine |
| CN113184253A (en) * | 2021-06-11 | 2021-07-30 | 安阳工学院 | Vertical-horizontal cross film winding and packaging device |
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2022
- 2022-09-14 CN CN202211114000.5A patent/CN115196071B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997038906A1 (en) * | 1996-04-13 | 1997-10-23 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Device for banding long objects |
| CN105253344A (en) * | 2014-07-18 | 2016-01-20 | 昆山谛镨科自动化科技有限公司 | Full-automatic packer |
| CN104401522A (en) * | 2014-11-25 | 2015-03-11 | 长沙长泰机械股份有限公司 | Full-automatic vertical PE (Poly Ethylene) film packaging machine |
| CN104828269A (en) * | 2015-03-13 | 2015-08-12 | 武汉市美奇斯机械设备有限公司 | Gantry wrapping machine with jacking platform |
| CN208931717U (en) * | 2018-09-06 | 2019-06-04 | 广东鼎湖山泉有限公司 | A kind of automatic cantilever type winding-packing machine |
| CN210503318U (en) * | 2019-08-27 | 2020-05-12 | 苏州市旭锠达智能科技有限公司 | Gantry type cantilever top-covering winding machine |
| CN113184253A (en) * | 2021-06-11 | 2021-07-30 | 安阳工学院 | Vertical-horizontal cross film winding and packaging device |
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| Publication number | Publication date |
|---|---|
| CN115196071A (en) | 2022-10-18 |
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