CN115194843B

CN115194843B - Slicing method of betel nut slicing machine

Info

Publication number: CN115194843B
Application number: CN202210960564.4A
Authority: CN
Inventors: 徐汝军; 朱培东; 陈露
Original assignee: Wuxi Ruijes Intelligent Equipment Co ltd
Current assignee: Wuxi Ruijes Intelligent Equipment Co ltd
Priority date: 2022-08-10
Filing date: 2022-08-10
Publication date: 2024-06-07
Anticipated expiration: 2042-08-10
Also published as: CN115194843A

Abstract

The invention relates to the field of food processing machinery, in particular to a novel intelligent food slicing machine which can realize the actions of feeding, sorting, precisely slicing and receiving food, and combines an image recognition technology to realize the automatic slicing of the food, thereby greatly improving the efficiency of food slicing; the feeding mechanism is arranged on one side of the frame, a straight vibration disc group is arranged at a discharge hole of the feeding mechanism, a first laser sensor is arranged above the discharge hole of the straight vibration disc group, the discharge hole of the straight vibration disc group is communicated with a conveyor belt, the feeding mechanism further comprises an X-axis sliding table, a Z-axis sliding table is arranged on the X-axis sliding table and is in sliding fit with the X-axis sliding table through a linear motor, the Z-axis sliding table is connected with a support, a first belt pulley and a second belt pulley are respectively arranged on two sides of the Y-axis sliding table, the first belt pulley is in linkage with the first belt pulley through a second belt pulley, and a cutter head mechanism is further arranged below the first belt pulley.

Description

Slicing method of betel nut slicing machine

Technical Field

The invention relates to the field of food processing machinery, in particular to a slicing method of an areca slicer.

Background

In the existing food processing field, such as the betel nut production process, slicing is an indispensable procedure, and most manufacturers of betel nut slicing adopt a manual slicing mode and traditional one-knife betel nut slicing equipment. At present, no mature automatic equipment is available for realizing the two-knife cutting of betel nuts. The production efficiency of the manual slicing is low, the labor intensity is high, the quality of the slicing is not well controlled, the quality is greatly influenced by human factors, and the hand and the betel nut are contacted during the manual slicing to cause certain pollution to the betel nut; the existing traditional one-knife betel nut slicing equipment mostly adopts the mode that betel nuts are transported by a clamp and are cut by relative movement of a fixed blade, the betel nut slicing equipment has simple structure, ingenious conception and high efficiency, the betel nuts which only need to be sliced by one knife can be sliced by the equipment, and the betel nuts which need to be sliced by two knives cannot be sliced by the betel nuts with larger size due to the limitation of the slicing principle, and the betel nuts with different sizes cannot enter the clamp to have certain randomness due to the fact that the clamp cannot adjust the size and the direction, so that the cutting edge positions and the directions of the betel nuts which are sliced have certain randomness and possibly are not ideal positions and directions, and therefore, the grade of the betel nuts is reduced, and the yield is reduced even due to the fact that some betel nuts are cut to waste.

At present, a novel automatic intelligent food slicing machine is disclosed by a CN113843845A worker in the prior art, the cutter head of the slicing machine keeps the position motionless, the betel nut is clamped by a clamp and then sliced, the clamped betel nut is transported after slicing, but the cutting effect of the betel nut cannot be known in time by the design.

In summary, how to realize slicing of food in the existing food processing is still a technical problem to be solved.

Disclosure of Invention

Aiming at the problems in the background art, the invention provides the slicing method of the betel nut slicing machine, which can realize the actions of feeding, sorting, precisely slicing and receiving food, and combines the image recognition technology to realize the automatic slicing of the food, thereby greatly improving the efficiency of food slicing.

The technical aim of the invention is realized by the following technical scheme: the utility model provides a section method of betel nut slicer, includes the frame, be equipped with feed mechanism on one side of frame, feed mechanism's discharge gate department is equipped with the straight set of vibration, the discharge gate top of straight set of vibration is equipped with laser sensor one, the discharge gate and the conveyer belt intercommunication of set of vibration, be equipped with image recognition device on the conveyer belt, still include X axle slip table, X axle slip table and frame sliding fit just by linear motor drive, X axle slip table's direction of movement is the same with the direction of conveyer belt, install Z axle slip table on the X axle slip table, Z axle slip table passes through linear motor and X axle slip table sliding fit, Z axle slip table and leg joint, install rotating electrical machines one on the leg, the below of leg is equipped with Y axle slip table, Y axle slip table passes through slide rail one and leg sliding fit, Y axle slip table is perpendicular with the direction of movement of leg, Y axle slip table passes through rotating electrical machines one drive, be equipped with belt pulley one, belt pulley two, rotating electrical machines two belt pulleys and belt pulley slip table are the direction of movement of the same with the conveyer belt, two pulley slip table and two pulley slip tables are located two sides of the machine body are rotated respectively, two pulley slip tables are equipped with two pulley linkage mechanisms.

Preferably, the cutter head mechanism comprises two cutter blade seats, two cutter blades and two pressing blocks, wherein the two pressing blocks are respectively positioned on two sides of the cutter blades, the pressing blocks are in sliding fit with the cutter blade seats, the cutter blades are connected with the cutter blade seats, and the cutter blade seats are connected with the first belt pulley.

Preferably, the blade is provided with a second sliding rail, the pressing block is in sliding fit with the blade seat through the second sliding rail, and the blade further comprises a spring mechanism, one end of the spring mechanism abuts against the pressing block, and the other end of the spring mechanism abuts against the blade seat.

Preferably, the automatic cutting machine further comprises a horizontal clamping block mechanism, wherein the horizontal clamping block mechanism comprises two horizontal clamping heads, the two horizontal clamping heads are located beside the conveyor belt and are separated at two sides of the blade, and the two horizontal clamping heads are driven by corresponding electric clamping jaws respectively.

Preferably, the Y-axis sliding table is provided with a rack, a gear is arranged on a rotating shaft of the first rotating motor, and the first rotating motor drives the rack through the gear to enable the Y-axis sliding table to be in sliding fit with the support.

Preferably, a material receiving mechanism is arranged on the frame and is positioned at the tail end of the conveyor belt.

Preferably, the direct vibration disk set comprises a direct vibration disk I, a direct vibration disk II and a direct vibration disk III, wherein the direct vibration disk I, the direct vibration disk II and the direct vibration disk III are sequentially communicated, a gap exists between a discharge hole of the direct vibration disk I and a feed hole of the direct vibration disk III, a laser sensor IV is arranged at the feed hole of the direct vibration disk II, a laser sensor II is arranged at the discharge hole of the direct vibration disk II, a laser sensor III is arranged at the feed hole of the direct vibration disk III, and a laser sensor I is arranged at the discharge hole of the direct vibration disk III.

Preferably, an ash receiving mechanism is further arranged below the frame, and the ash receiving mechanism is located below the gap.

In summary, the invention has the following beneficial effects: according to the invention, the quick feeding of food is realized through the plurality of the direct vibration plates in the direct vibration plate group, the positions of the food to be sliced are accurately judged by combining the induction of the first laser sensor, the second laser sensor, the third laser sensor and the fourth laser sensor, ash residues on the food can be screened out by combining the gaps of the second direct vibration plate and the third direct vibration plate, and the first laser sensor can be used as a trigger signal of the image recognition device to control the image recognition device to start recognizing the size, the position and the direction of the food on the conveying belt;

the position and the direction of the blade can be accurately adjusted through the movement of the X-axis sliding table and the Y-axis sliding table and the driving of the belt pulley I and the belt pulley II, so that the direction of the blade is consistent with the direction of the center line of food to be sliced, the accurate slicing action of the blade on the food to be sliced is realized through the movement of the Z-axis sliding table, and the feedback of the image recognition device on the position, the size and the direction of the food can be used as the reference of the conveying distance of a conveying belt and the adjustment of the blade;

The food to be sliced is clamped through the horizontal clamping head in the slicing process, the food to be sliced can be displaced according to the characteristics of the food after being clamped, the food is sliced on the conveyor belt or clamped beside the conveyor belt, after being clamped through the horizontal clamping head, if the food is offset, the sliding tables can be further controlled to finely adjust the blade by combining with the image recognition device;

After the food is pressed by the pressing block through the cooperation of the pressing block, the sliding rail II and the blade, the food to be sliced cannot be loosened, and meanwhile, the movement direction of the blade and the movement direction of the pressing block are consistent all the time, so that the stable slicing direction of the blade is ensured, and the food cannot be loosened when the blade slices the food and the blade is far away from the food, so that the stable slicing effect is ensured.

Drawings

FIG. 1 is a schematic diagram of a first embodiment of the present invention;

FIG. 2 is a schematic diagram of a second embodiment of the present invention;

FIG. 3 is a partial schematic view of the first embodiment of the present invention;

FIG. 4 is a schematic diagram of a portion of a second embodiment of the present invention;

fig. 5 is a schematic partial structure of the conveyor belt of the present invention.

Reference numerals illustrate: 1. a frame; 2. a feeding mechanism; 3. a direct vibration disk set; 31. a first direct vibration disk; 32. a second direct vibration disk; 33. a direct vibration disk III; 34. a gap; 4. a first laser sensor; 5. a conveyor belt; 6. an X-axis sliding table; 7. a laser sensor IV; 8. a Z-axis sliding table; 9. a bracket; 10. a first rotating electric machine; 11. a Y-axis sliding table; 12. a first slide rail; 13. a first belt pulley; 14. a belt pulley II; 15. a second rotating electric machine; 16. a belt; 17. a blade seat; 18. a blade; 19. briquetting; 20. a second slide rail; 21. a spring mechanism; 22. a horizontal chuck; 23. an electric clamping jaw; 24. a rack; 25. a gear; 26. a material receiving mechanism; 27. a second laser sensor; 28. a laser sensor III; 29. an ash receiving mechanism; 30. an image recognition device.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described in the following in conjunction with the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

In the specific implementation, betel nut materials are taken as an example, betel nuts are put into the feeding mechanism 2, the betel nuts are sent into the first straight vibrating plate 31 of the straight vibrating plate group 3 through the feeding mechanism 2, the betel nuts are gradually sent into the second straight vibrating plate 32 through the vibration of the first straight vibrating plate 31, then the second straight vibrating plate 32 continues to perform vibration feeding, when betel nut materials are sent to the discharge hole of the second straight vibrating plate 32, the arrival of the materials can be judged according to the fourth laser sensor 7 and the second laser sensor 27, the gap 34 between the second straight vibrating plate 32 and the third straight vibrating plate 33 can enable scraps and ash of some materials to fall into the ash receiving mechanism 29 for receiving, and the ash receiving mechanism 29 can adopt a belt pulley or sheet metal part structure; when the second laser sensor 27 and the third laser sensor 28 both receive the trigger signal, the betel nut meeting the size requirement enters the third vibration plate 33 from the second vibration plate 32, the third vibration plate 33 continues to feed betel nuts onto the conveyor belt 5, the image recognition device 30 is further enabled to photograph the conveyor belt by the trigger signal of the first laser sensor 4 so as to judge the approximate position and size of betel nuts, the betel nuts are further conveyed to the lower side of the blade 18 through the conveyor belt 5, and the X-axis sliding table 6 can be finely adjusted by the linear motor so as to enable the X-axis sliding table 6 to be close to the conveyor belt 5.

The two horizontal chucks 22 are respectively arranged at two sides of the cutter blade 18 by default, when the conveyor belt 5 conveys betel nuts to the position between the two horizontal chucks 22, the position of the betel nuts is further confirmed through the image recognition device 30, whether the conveyor belt 5 needs to be further adjusted or not is judged, the betel nuts are clamped through the driving of the electric clamping jaws 23 corresponding to each horizontal chuck 22, the betel nuts can be clamped on the conveyor belt 5 and then jointly pushed to the side of the conveyor belt 5, the first rotating motor 10 drives the gear 25, the Y-axis sliding table 11 is in sliding fit with the support 9, the cutter blade seat 17 is arranged on the Y-axis sliding table 11 through the belt pulley 13, the position of the Y-axis sliding table 11 is adjusted, the cutter blade 18 passes through the end point of one of the two ends of the betel nuts, the second rotating motor 15 drives the belt pulley 14, the belt pulley 13 is driven through the belt 16, the first belt pulley 13 is driven to rotate, the position of the Y-axis sliding table 11 is further adjusted, the cutter blade 18 passes through the end points of the two ends of the betel nuts respectively, and finally the Z-axis sliding table 8 is driven by the linear motor to move the support 9 up and down, and the cutter blade 18 is driven to move up and down.

When the cutter blade 18 is close to betel nuts, the betel nuts are further pressed by the pressing block 19, looseness of betel nuts is prevented, the position of the pressing block 19 is lower than that of the cutter blade 18, when the betel nuts are pressed by the pressing block 19, the pressing block 19 rebounds through the spring mechanism 21, and due to the limitation of the sliding rail II 20, the rebound direction of the pressing block 19 is stable and controllable and always consistent with the direction of the cutter blade 18, at the moment, the cutter blade 18 continuously descends along with the continuous descending of the Z-axis sliding table 8, the betel nuts are further cut along the center line through the cutter blade 18, after the betel nuts are cut, the cutter blade 18 moves upwards and moves away from the conveyor belt 5 to return to the initial position through the Z-axis sliding table 8 and the X-axis sliding table 6, the cut betel nuts are continuously conveyed onto the conveyor belt 5 and loosened betel nuts, the conveyor belt 5 continuously conveys the cut betel nuts to the tail end, and the collecting mechanism 26 is used for collecting the betel nuts.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The slicing method of the betel nut slicing machine is characterized by comprising a frame (1), wherein a feeding mechanism (2) is arranged on one side of the frame (1), a straight vibration disc group (3) is arranged at a discharge hole of the feeding mechanism (2), a laser sensor I (4) is arranged above the discharge hole of the straight vibration disc group (3), the discharge hole of the straight vibration disc group (3) is communicated with a conveyor belt (5), an image recognition device (30) is arranged on the conveyor belt (5), the betel nut slicing machine further comprises an X-axis sliding table (6), the X-axis sliding table (6) is in sliding fit with the frame (1) and is driven by a linear motor, the movement direction of the X-axis sliding table (6) is the same as the direction of the conveyor belt (5), install Z axle slip table (8) on X axle slip table (6), Z axle slip table (8) pass through linear motor and X axle slip table (6) sliding fit, Z axle slip table (8) are connected with support (9), install rotating electrical machines (10) on support (9), the below of support (9) is equipped with Y axle slip table (11), Y axle slip table (11) pass through slide rail (12) and support (9) sliding fit, the direction of motion of Y axle slip table (11) is perpendicular with the direction of motion of support (9), Y axle slip table (11) are through rotating electrical machines (10) drive, be equipped with belt pulley one (13) on Y axle slip table (11), The belt pulley II (14), the rotating motor II (15) and the belt (16), the belt pulley I (13) and the belt pulley II (14) are in running fit with the Y-axis sliding table (11), the belt pulley I (13) and the belt pulley II (14) are respectively positioned at two sides of the Y-axis sliding table (11), a machine body of the rotating motor II (15) is arranged on the Y-axis sliding table (11), a driving shaft of the rotating motor II (15) is linked with the belt pulley II (14), the belt pulley II (14) is linked with the belt pulley I (13) through the belt (16), and a cutter head mechanism is further arranged below the belt pulley I (13); the cutter head mechanism comprises a cutter head seat (17), a cutter blade (18) and a pressing block (19), wherein the two pressing blocks (19) are respectively arranged on two sides of the cutter blade (18), the pressing block (19) is in sliding fit with the cutter blade seat (17), the cutter blade (18) is connected with the cutter blade seat (17), the cutter blade seat (17) is connected with a belt pulley I (13), a sliding rail II (20) is arranged on the cutter blade (18), the pressing block (19) is in sliding fit with the cutter blade seat (17) through the sliding rail II (20), the cutter head mechanism also comprises a spring mechanism (21), one end of the spring mechanism (21) is propped against the pressing block (19), the other end is propped against the blade seat (17); the horizontal clamping block mechanism comprises two horizontal clamping heads (22), the two horizontal clamping heads (22) are positioned beside the conveying belt (5) and are separated from the two sides of the blade (18), the two horizontal clamping heads (22) are respectively driven by corresponding electric clamping jaws (23), the direct vibration disc group (3) comprises a direct vibration disc I (31), a direct vibration disc II (32) and a direct vibration disc III (33), the direct vibration disc I (31), the direct vibration disc II (32) and the direct vibration disc III (33) are sequentially communicated, the direct vibration disc I (31) is positioned at the discharge hole of the feeding mechanism (2), a gap (34) exists between the discharge hole of the direct vibration disc II (32) and the feed hole of the direct vibration disc III (33), a gap (34) exists between a discharge hole of the second direct vibration disc (32) and a feed hole of the third direct vibration disc (33), a fourth laser sensor (7) is arranged at the feed hole of the second direct vibration disc (32), a second laser sensor (27) is arranged at the discharge hole of the second direct vibration disc (32), a third laser sensor (28) is arranged at the feed hole of the third direct vibration disc (33), and a first laser sensor (4) is arranged at the discharge hole of the third direct vibration disc (33); when the second laser sensor (27) and the third laser sensor (28) both receive trigger signals, betel nuts meeting the size requirement enter the third straight vibration disc (33) from the second straight vibration disc (32), the third straight vibration disc (33) continuously feeds betel nuts onto the conveyor belt (5), the image recognition device (30) photographs the conveyor belt through the trigger signals of the first laser sensor (4) to judge the approximate position and the size of betel nuts, the betel nuts are continuously conveyed to the position below the cutter blade (18) through the conveyor belt (5), and the X-axis sliding table (6) can be finely adjusted through the linear motor, so that the X-axis sliding table (6) is close to the conveyor belt (5); the two horizontal chucks (22) are respectively arranged at two sides of the blade (18) by default, when the betel nut is conveyed between the two horizontal chucks (22) by the conveyor belt (5), the betel nut position is further confirmed by the image recognition device (30), whether the betel nut position needs to be further adjusted by the conveyor belt (5) is judged, the betel nut is clamped by the driving of the electric clamping jaw (23) corresponding to each horizontal chuck (22), the betel nut can be clamped on the conveyor belt (5) and then can be jointly pushed beside the conveyor belt (5), the gear (25) is driven by the rotary motor I (10) to enable the Y-axis sliding table (11) to be in sliding fit relative to the bracket (9), because the blade seat (17) is arranged on the Y-axis sliding table (11) through the belt pulley I (13), the blade (18) passes through the end points of one of the two ends of the betel nut in the direction by adjusting the position of the Y-axis sliding table (11), the belt pulley II (14) is driven by the rotating motor II (15), the belt pulley I (13) is driven by the belt (16), the belt pulley I (13) drives the blade seat (17) to rotate, the position of the Y-axis sliding table (11) is further adjusted, the blade (18) passes through the end points of the two ends of the betel nut respectively finally, the Z-axis sliding table (8) is driven by the linear motor to drive the bracket (9) to move up and down, thereby enabling the whole blade (18) to perform slicing operation.

2. The slicing method of the betel nut slicing machine according to claim 1, wherein the Y-axis sliding table (11) is provided with a rack (24), a gear (25) is arranged on a rotating shaft of the first rotating motor (10), and the first rotating motor (10) drives the rack (24) through the gear (25) to enable the Y-axis sliding table (11) to be in sliding fit with the bracket (9).

3. The slicing method of the betel nut slicing machine according to claim 1, characterized in that a receiving mechanism (26) is arranged on the frame (1), and the receiving mechanism (26) is positioned at the tail end of the conveyor belt (5).

4. A slicing method of betel nut slicing machine according to claim 3, characterized in that the ash receiving mechanism (29) is arranged below the frame (1), and the ash receiving mechanism (29) is arranged below the gap (34).