CN115106682A - Full-automatic welding machine data interaction method - Google Patents
Full-automatic welding machine data interaction method Download PDFInfo
- Publication number
- CN115106682A CN115106682A CN202110298044.7A CN202110298044A CN115106682A CN 115106682 A CN115106682 A CN 115106682A CN 202110298044 A CN202110298044 A CN 202110298044A CN 115106682 A CN115106682 A CN 115106682A
- Authority
- CN
- China
- Prior art keywords
- welding machine
- app module
- full
- welding
- welder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 114
- 230000003993 interaction Effects 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000012795 verification Methods 0.000 claims abstract description 7
- 238000004891 communication Methods 0.000 claims description 8
- 238000012217 deletion Methods 0.000 claims description 4
- 230000037430 deletion Effects 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 abstract description 13
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 1
- 230000009365 direct transmission Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding Control (AREA)
Abstract
The invention relates to a data interaction method for a full-automatic welding machine, and belongs to the technical field of intelligent control of welding machines. The invention realizes the control of the welding machine and the acquisition of the welding machine operation data through the middle APP module. Firstly, the APP module can be used by using a smart phone of a user, so that the APP module is convenient to carry and use; secondly, the APP module needs to carry out identity verification on both sides before sending an operation instruction to the welding machine, and the safety between interaction with the welding machine is guaranteed. Therefore, the method and the device can solve the problems of unstable transmission and poor safety caused by the fact that welding is directly communicated with the background server for remote transmission, and improve the convenience and safety of interaction with the welding machine.
Description
Technical Field
The invention relates to a data interaction method for a full-automatic welding machine, and belongs to the technical field of intelligent control of welding machines.
Background
At present, the known full-automatic hot-melt welding machine does not have a mature and effective data interaction system. At present, no real practical data interaction with the welding machine is achieved in an engineering management system on the market. There are several known welder interaction methods: the data line transmission mode is inconvenient for field operation; in a USB flash disk transmission mode, the data security is not high, and the operation is also inconvenient; NFC transfer mode, which is not highly adaptable; 4G transmission mode, which has poor signal stability; in the local area network transmission mode, the mode is highly restricted, and the above several data interaction modes all have the corresponding problem of inconvenient use. If the welding machine directly carries out remote transmission with a database (a background server), firstly, the stability is difficult to ensure; secondly, hidden danger exists for the security of the database; and in this way, data deletion and verification are not carried out, and redundant junk data are easily caused.
Disclosure of Invention
The invention aims to provide a data interaction method of a full-automatic welding machine, which is used for solving the problems of inconvenience and poor safety in the data interaction process of the existing full-automatic welding machine.
The invention provides a full-automatic welding machine data interaction method for solving the technical problems, which comprises the following steps:
1) establishing connection with a welding machine by using the APP module, and confirming identity information of the welding machine;
2) after the identity information of the welding machine is successfully confirmed, identity verification is carried out on a welder using the APP module;
3) after the identity of the welder is successfully verified, controlling the welder to perform welder operation through a control instruction of starting crater operation on the welder by the APP module;
4) and after the welding machine finishes the welding operation, the welding machine sends the welding data of the welding operation to the APP module.
The invention realizes the control of the welding machine and the acquisition of the welding machine operation data through the middle APP module. Firstly, the APP module can be used by using a smart phone of a user, so that the APP module is convenient to carry and use; secondly, the APP module needs to carry out identity verification on both sides before sending an operation instruction to the welding machine, and the safety between interaction with the welding machine is guaranteed. Therefore, the method and the device can solve the problems of unstable transmission and poor safety caused by the fact that welding is directly communicated with the background server for remote transmission, and improve the convenience and safety of interaction with the welding machine.
Further, in order to reduce transmission of redundant welding data, in step 4), the APP module performs deletion processing on the welding data after receiving the welding data of the crater operation, and sends the processed data to the background server.
Further, in order to further improve the security and confidentiality of the interaction process, in step 1), before the APP module is connected with the welding machine, the APP module needs to be logged in an account or an account encryption code manner.
Further, for guaranteeing the reliability of transmission between APP module and the welding machine, establish communication connection between APP module and the welding machine through the bluetooth.
Further, in order to quickly and accurately verify the identity of the welder, the identity of the welder is verified by face recognition in the step 2).
Further, the control instruction of the APP module to start the crater operation of the welding machine in the step 3) includes a project number, a service crater number and a number of welding machine operators.
Further, after receiving a control instruction for starting crater operation, the welding machine feeds back crater operation response to the APP module in step 3), where the crater operation response includes a project number, a service crater number, and a welding machine number.
Further, the identification information of the welding machine in the step 1) is confirmed by acquiring the number information of the welding machine and judging the identification information of the welding machine according to the number information.
Drawings
FIG. 1 is a flow chart of a data interaction method of the full-automatic welding machine.
Detailed Description
The following description will further describe embodiments of the present invention with reference to the accompanying drawings.
In order to realize reliable control of the welding machine, the invention is additionally provided with the APP module, the APP module can be installed in a smart phone or other portable mobile equipment carried by a user, and the interaction with the welding machine is realized through the communication between the APP module and the welding machine as well as the background server. The communication between the APP module and the welding machine can adopt wireless communication modes such as Bluetooth and WIFI, and the communication between the APP module and the background server can adopt Bluetooth, WIFI or other wireless communication modes.
The interaction process of the invention is shown in fig. 1, wherein the APP module interacts with the welding machine through bluetooth, and the APP module interacts with the background server through bluetooth. The APP module of the whole operation process carries out a plurality of interactive processes, and the specific interactive processes are as follows:
1. and establishing connection with the welding machine by using the APP module, and confirming identity information of the welding machine.
The method is a first interaction process, firstly, an APP module is logged in through an account which is distributed in advance, and the login can also be carried out in an account encryption code mode; then after the login is successful, the APP module initiates connection with the welding machine, in the embodiment, the connection is carried out through Bluetooth; after connection is established, the welding machine sends self basic information to the APP module, the APP module confirms the self basic information, the APP module carries out interaction or control on the welding machine basic information in advance, the APP module compares the received welding machine basic information with the stored related information, if the information is consistent, the welding machine is judged to be the welding machine which can be interacted by the APP module, and the next step is carried out; otherwise, the connection is interrupted. As shown in Table 1, the basic information of the welding machine adopted by the invention mainly refers to the number of the welding machine, and the information can be directly input by a manager in advance and can also be sent by a background server.
TABLE 1
2. And after the success of the confirmation, carrying out identity verification on the welder using the APP module.
After the identity information of the butt welding machine is successfully confirmed, in order to guarantee the identity of the personnel who subsequently control the operation of the welding machine through the APP module, the danger caused by the error control of the personnel who do not operate the welding machine is avoided, and the personnel who use the APP module need to be subjected to identity verification. In the embodiment, identity authentication is performed by adopting a face recognition mode, and firstly, face information of a person operating an APP module is acquired by using equipment (such as a smart phone) where the APP module is located; then the face information who will acquire is compared with the face data in the database, if there is the face information who compares unanimity, then verify successfully, think the personnel of this operation APP module for the welder of authentication, need operate after can carrying out, the APP module can get into operation interface, otherwise, verify not pass through, the APP module can't carry out operation on next step. The database stores face information of welders who can operate and control the welding machine, and the face information can be downloaded through the background server and also can be acquired in advance by the APP module.
3. And after the identity of the welder is successfully verified, issuing operation control to the welder through the APP module, and controlling the welder to perform welder operation.
After the identity of the welder is successfully verified, a control instruction for starting weld crater operation can be sent to the welder through the APP module, and the control instruction comprises a project number, a service weld crater number and a welder operator number; and the welder receives the instruction and then performs corresponding crater operation, and returns a crater operation response to the APP module, wherein the response comprises a project number, a service crater number and a welder number.
4. And after the welding machine operation is completed, the welding data of the welding machine operation is sent to the APP module.
The welding machine carries out welding operation according to a control instruction of the crater operation, and after the service task is completed, corresponding welding data needs to be fed back to the APP module, so that the APP module can conveniently analyze the data of the welding machine subsequently; meanwhile, for data logging of subsequent quality tracing and completion data of the engineering, the APP module can also send the received welding seam welding information to the background server, and the background server feeds back successful submission information to the APP module after receiving the welding seam welding information and informs the APP module that the background server has received the welding seam welding information. In addition, contain the APP module and contain and can connect the bluetooth printer, generate corresponding crater two-dimensional code by the APP module according to crater welding information, print the crater two-dimensional code through the bluetooth printer of connecting. The crater welding information includes a welding result, and the type of the welding result is shown in table 2.
TABLE 2
Through the process, the control of the welding machine and the acquisition of the welding machine operation data can be realized through the middle APP module. Firstly, the APP module can be used by using a smart phone carried by a user, so that the APP module is convenient to carry and use; secondly, the APP module needs to perform identity authentication on the two parties before sending an operation instruction to the welding machine, so that the safety of welding machine control is guaranteed; secondly, usable APP module carries out data deletion and selects and validates the welding machine data that receive, can guarantee that the data of transmission meet the requirements, reduces redundancy, can reduce the direct transmission that leads to with backend server communication of welding and carry out the transmission unstability and the poor problem of security simultaneously.
Claims (8)
1. A full-automatic welding machine data interaction method is characterized by comprising the following steps:
1) establishing connection with a welding machine by using the APP module, and confirming identity information of the welding machine;
2) after the identity information of the welding machine is successfully confirmed, identity verification is carried out on a welder using the APP module;
3) after the identity of the welder is successfully verified, controlling the welder to perform welder operation through a control instruction of starting crater operation on the welder by the APP module;
4) and after the welding machine finishes the welding operation, the welding machine sends the welding data of the welding operation to the APP module.
2. The full-automatic welding machine data interaction method according to claim 1, wherein in the step 4), the APP module performs deletion processing on the welding data of the crater operation after receiving the welding data, and sends the processed data to the background server.
3. The full-automatic welding machine data interaction method according to claim 1, characterized in that in step 1), before the APP module is connected with the welding machine, the APP module needs to be registered by means of an account number or an account number encryption code.
4. The full-automatic welding machine data interaction method according to claim 1 or 3, characterized in that the APP module and the welding machine are in communication connection through Bluetooth.
5. The full-automatic welding machine data interaction method according to claim 1 or 2, characterized in that in the step 2), the identity of a welder is verified by face recognition.
6. The full-automatic welding machine data interaction method according to claim 1 or 2, characterized in that the control instruction of the APP module to start the crater operation of the welding machine in the step 3) comprises a project number, a service crater number and a welder operator number.
7. The full-automatic welding machine data interaction method according to claim 6, characterized in that in step 3), after receiving the control instruction for starting the crater operation, the welding machine feeds back a crater operation response to the APP module, wherein the crater operation response comprises a project number, a service crater number and a welding machine number.
8. The full-automatic welding machine data interaction method according to claim 1 or 2, characterized in that the identity information of the welding machine in the step 1) is confirmed by acquiring the number information of the welding machine and judging the identity information of the welding machine according to the number information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110298044.7A CN115106682A (en) | 2021-03-19 | 2021-03-19 | Full-automatic welding machine data interaction method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110298044.7A CN115106682A (en) | 2021-03-19 | 2021-03-19 | Full-automatic welding machine data interaction method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115106682A true CN115106682A (en) | 2022-09-27 |
Family
ID=83324544
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110298044.7A Pending CN115106682A (en) | 2021-03-19 | 2021-03-19 | Full-automatic welding machine data interaction method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115106682A (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005084866A1 (en) * | 2004-03-09 | 2005-09-15 | Fronius International Gmbh | Welding device control |
| US20070191969A1 (en) * | 2006-02-13 | 2007-08-16 | Jianying Shi | Automated state change notification |
| CN103217474A (en) * | 2013-03-11 | 2013-07-24 | 哈尔滨工业大学 | Welding structure service state detection system and detection method base on wireless communication technology |
| CN108681569A (en) * | 2018-05-04 | 2018-10-19 | 亚洲保理（深圳）有限公司 | A kind of automatic data analysis system and its method |
| CN110293293A (en) * | 2019-06-19 | 2019-10-01 | 温岭阿凡达机电有限公司 | A kind of numerically controlled portable welder |
| CN209946697U (en) * | 2019-07-09 | 2020-01-14 | 润智科技有限公司 | Unattended station control system for gas transmission and distribution |
| CN110815827A (en) * | 2019-10-11 | 2020-02-21 | 西安塑龙熔接设备有限公司 | High-precision positioning system and method for welding data cloud of polyethylene pipeline |
| CN111008092A (en) * | 2019-12-12 | 2020-04-14 | 上海沪工焊接集团股份有限公司 | Welding machine communication management method and welding machine |
| CN111415092A (en) * | 2020-03-23 | 2020-07-14 | 深圳市麦格米特焊接技术有限公司 | Welding management method, server and user terminal |
| CN111930652A (en) * | 2020-07-10 | 2020-11-13 | 卓裕(广东)工程建设有限公司 | Welder data transfer method and system based on mobile terminal |
| CN112207482A (en) * | 2020-09-23 | 2021-01-12 | 上海交通大学 | Multi-information monitoring and control system and method for welding quality control |
-
2021
- 2021-03-19 CN CN202110298044.7A patent/CN115106682A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005084866A1 (en) * | 2004-03-09 | 2005-09-15 | Fronius International Gmbh | Welding device control |
| US20070191969A1 (en) * | 2006-02-13 | 2007-08-16 | Jianying Shi | Automated state change notification |
| CN103217474A (en) * | 2013-03-11 | 2013-07-24 | 哈尔滨工业大学 | Welding structure service state detection system and detection method base on wireless communication technology |
| CN108681569A (en) * | 2018-05-04 | 2018-10-19 | 亚洲保理（深圳）有限公司 | A kind of automatic data analysis system and its method |
| CN110293293A (en) * | 2019-06-19 | 2019-10-01 | 温岭阿凡达机电有限公司 | A kind of numerically controlled portable welder |
| CN209946697U (en) * | 2019-07-09 | 2020-01-14 | 润智科技有限公司 | Unattended station control system for gas transmission and distribution |
| CN110815827A (en) * | 2019-10-11 | 2020-02-21 | 西安塑龙熔接设备有限公司 | High-precision positioning system and method for welding data cloud of polyethylene pipeline |
| CN111008092A (en) * | 2019-12-12 | 2020-04-14 | 上海沪工焊接集团股份有限公司 | Welding machine communication management method and welding machine |
| CN111415092A (en) * | 2020-03-23 | 2020-07-14 | 深圳市麦格米特焊接技术有限公司 | Welding management method, server and user terminal |
| CN111930652A (en) * | 2020-07-10 | 2020-11-13 | 卓裕(广东)工程建设有限公司 | Welder data transfer method and system based on mobile terminal |
| CN112207482A (en) * | 2020-09-23 | 2021-01-12 | 上海交通大学 | Multi-information monitoring and control system and method for welding quality control |
Non-Patent Citations (1)
| Title |
|---|
| 王鑫编著: "装配式钢结构施工技术与案例分析", 31 January 2021, 机械工业出版社, pages: 107 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106850580B (en) | A kind of automobile account system and account automatic verification method | |
| CN110287682A (en) | A kind of login method, apparatus and system | |
| CN102469453B (en) | Security certificate method | |
| CN103079201B (en) | Fast authentication method, access controller (AC) and system for wireless local area network | |
| US20200160304A1 (en) | Systems and methods for secure remote data retrieval for key duplication | |
| CN103428696A (en) | Virtual SIM card achieving method and system and relevant device | |
| CN104717224B (en) | A kind of login method and device | |
| CN103874065B (en) | A kind of method and device for judging customer location exception | |
| CN113015159B (en) | Initial security configuration method, security module and terminal | |
| CN106488453A (en) | A kind of method and system of portal certification | |
| CN102932788A (en) | Mobile phone-based identity identification and near-field payment method | |
| CN105262733A (en) | Fingerprint authentication method, cloud server, fingerprint identification method and terminal | |
| CN112055344A (en) | Engineering machinery Bluetooth equipment identity authentication system and method | |
| WO2019214034A1 (en) | Fingerprint management method and system | |
| CN103839160A (en) | Network transaction digital signing method and device | |
| CN108541077B (en) | WPS-based rapid network distribution method and system for intelligent hardware equipment | |
| CN115106682A (en) | Full-automatic welding machine data interaction method | |
| CN104735651A (en) | Method, system and device for safely transmitting data | |
| CN113014592B (en) | Automatic registration system and method for Internet of things equipment | |
| CN104506509B (en) | A kind of authentication method based on multifunctional safe certification terminal | |
| CN106375444A (en) | Data processing method and cloud platform server | |
| CN112839019B (en) | Vehicle-mounted data transmission method, device and system | |
| CN107133789B (en) | Vehicle information processing method and device based on smart card | |
| CN108537532A (en) | Resource transfers method, apparatus, system and electronic equipment based on near-field communication | |
| CN104079582B (en) | One kind is based on point-to-point network credit method and system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |