CN114927258A - Environment-friendly antioxidant conductive copper paste and preparation method and application thereof - Google Patents
Environment-friendly antioxidant conductive copper paste and preparation method and application thereof Download PDFInfo
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- CN114927258A CN114927258A CN202210646875.3A CN202210646875A CN114927258A CN 114927258 A CN114927258 A CN 114927258A CN 202210646875 A CN202210646875 A CN 202210646875A CN 114927258 A CN114927258 A CN 114927258A
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- copper paste
- copper powder
- conductive copper
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- 239000010949 copper Substances 0.000 title claims abstract description 107
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
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- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
- 229940033123 tannic acid Drugs 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- ABDKAPXRBAPSQN-UHFFFAOYSA-N veratrole Chemical compound COC1=CC=CC=C1OC ABDKAPXRBAPSQN-UHFFFAOYSA-N 0.000 description 1
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
- H05K1/092—Dispersed materials, e.g. conductive pastes or inks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域technical field
本发明属于材料科学领域,涉及导电浆料的制备方法,尤其涉及一种环保型抗氧化导电铜浆及其制备方法。The invention belongs to the field of material science and relates to a preparation method of conductive paste, in particular to an environment-friendly anti-oxidation conductive copper paste and a preparation method thereof.
背景技术Background technique
导电浆料作为一种重要的功能材料被广泛应用于冶金、化工、电子技术等领域,导电浆料一般主要由三部分构成:导电相、粘结相和有机载体。导电相决定了导电浆料的基本性能,并影响浆料产品的物理和机械性能,导电相通常为金属微粒、合金微粒以及他们的混合物。粘结相的作用是使导电浆料膜层与基底材料结合牢固,通常为有机粘结剂或无机粘结剂,如环氧树脂或玻璃粉与氧化物晶体的混合物等,粘结相影响成膜的机械性能和介电性能。有机载体是有机聚合物、表面活性剂、分散剂、触变剂等与溶剂的混合物,它是导电相和粘结相的载体,用来润湿并分散导电相颗粒、调控导电浆料的流变特性。As an important functional material, conductive paste is widely used in metallurgy, chemical industry, electronic technology and other fields. The conductive paste is generally composed of three parts: conductive phase, binder phase and organic carrier. The conductive phase determines the basic properties of the conductive paste and affects the physical and mechanical properties of the paste product. The conductive phase is usually metal particles, alloy particles and their mixtures. The role of the binder phase is to make the conductive paste film layer and the base material firmly bonded, usually an organic binder or an inorganic binder, such as epoxy resin or a mixture of glass powder and oxide crystals. Mechanical and dielectric properties of films. The organic carrier is a mixture of organic polymers, surfactants, dispersants, thixotropic agents, etc. and solvents. It is the carrier of the conductive phase and the binder phase, which is used to wet and disperse the conductive phase particles and regulate the flow of the conductive paste. variable characteristics.
导电浆料的导电相通常采用贵金属银、金等,虽然它们拥有优越的导电性,还有优良的抗氧化性,然而贵金属存量少、成本高,金属银粒子在使用过程中容易发生电子迁移效应,导致产品的可靠性能较差。金属铜是制备导电浆料的理想替代材料,我国铜储量丰富,价格比银、金材料便宜很多,导电性仅次于银。但是铜的化学性质非常活泼,常温下暴露在空气中很容易发生氧化,在其表面形成氧化膜层,氧化膜层电阻率大,导电性能降低,大大降低了其实用性,并且这种氧化膜层会使导电浆料的热处理温度大幅提高,增大加工难度。The conductive phase of the conductive paste is usually made of precious metal silver, gold, etc. Although they have excellent electrical conductivity and excellent oxidation resistance, the precious metal stock is small and the cost is high, and the metal silver particles are prone to electron migration effect during use. , resulting in poor product reliability. Metal copper is an ideal substitute material for preparing conductive paste. my country is rich in copper reserves, its price is much cheaper than silver and gold materials, and its conductivity is second only to silver. However, the chemical properties of copper are very active. It is easy to oxidize when exposed to the air at room temperature, and an oxide film is formed on its surface. The resistivity of the oxide film is large, and its electrical conductivity is reduced, which greatly reduces its practicality. The layer will greatly increase the heat treatment temperature of the conductive paste and increase the processing difficulty.
现有技术中,为防止铜粉发生氧化,常采用的方法有:(1)在铜粉表面镀银或镀镍,银或镍在空气中不容易被氧化,对铜起到保护作用,但镀银或镀镍后在铜粉表面的镀层均匀性和覆盖率尚不能很好保证;(2)在有机载体中添加抗氧化成分,比如加入抗氧化剂或脱氧剂,抗氧化剂或脱氧剂先于铜粉与氧气接触而被氧化,降低氧气与铜粉接触的机会,抗氧化剂水合肼有毒性,脱氧剂如含磷有机物、稀土元素等,但添加磷却严重降低铜的导电性,使其丧失作为电子材料的功能,添加稀土元素则存在环境污染问题;(3)有机高分子聚合物包裹铜粉,在铜粉表面形成保护壳层,隔绝氧气,但壳层结构在生产加工过程中容易破裂,暴露在空气中仍然存在被氧化的风险,并且表面包覆剂所需量是铜体积的几倍以上,会引起烧结时的大幅度体积收缩,难以得到高密的烧结体,进而导致导电性变差;(4)采用还原性烧结气氛,如氢气,还原性气体易燃易爆,如何在技术上有效避免气体泄漏问题仍有待解决;(5)添加有机缓蚀剂,在铜粉表面形成防护涂层,作为代表性的缓蚀剂如咪唑类化合物,能够有效防止铜粉氧化,但其耐热性差,当超过150℃的热处理步骤时,会发生严重的热历史,促使铜粉导电性差的表面氧化膜的形成,电导率大大降低;(6)通过低温烧结抑制铜粉氧化,此种方法能有效解决铜粉氧化的问题。In the prior art, in order to prevent the oxidation of copper powder, the methods often used are: (1) silver or nickel plating on the surface of copper powder, silver or nickel is not easily oxidized in the air, and the copper is protected, but The uniformity and coverage of the coating on the surface of the copper powder after silver or nickel plating cannot be well guaranteed; (2) Add antioxidant components to the organic carrier, such as adding antioxidants or deoxidizers, antioxidants or deoxidizers before Copper powder is oxidized in contact with oxygen, reducing the chance of oxygen contacting copper powder. Antioxidant hydrazine hydrate is toxic, and deoxidizers such as phosphorus-containing organics, rare earth elements, etc., but adding phosphorus seriously reduces the conductivity of copper, making it lose As the function of electronic materials, the addition of rare earth elements has the problem of environmental pollution; (3) The organic polymer wraps the copper powder to form a protective shell on the surface of the copper powder to isolate oxygen, but the shell structure is easily broken during production and processing. , there is still a risk of being oxidized when exposed to air, and the required amount of surface coating agent is several times the volume of copper, which will cause a large volume shrinkage during sintering, and it is difficult to obtain a high-density sintered body, which will lead to changes in conductivity. (4) Using a reducing sintering atmosphere, such as hydrogen, the reducing gas is flammable and explosive, and how to effectively avoid the problem of gas leakage technically remains to be solved; (5) Add organic corrosion inhibitors to form protection on the surface of copper powder The coating, as a representative corrosion inhibitor such as imidazole compounds, can effectively prevent the oxidation of copper powder, but its heat resistance is poor. The formation of the surface oxide film greatly reduces the electrical conductivity; (6) the oxidation of copper powder is inhibited by low temperature sintering, this method can effectively solve the problem of oxidation of copper powder.
已知高温烧结难以实现在树脂基底上的应用,比如专利CN200810142382.6按比例称取三种不同粒度的混合铜粉、玻璃粉和有机载体,经混炼研磨,分散辊轧制备得到铜浆料,虽然该发明通过烧结制备得到了导电性好的铜薄膜,但烧结峰值温度高达700℃,已知大部分高分子材料的玻璃化温度都低于200℃,而常用的PET及PI薄膜柔性基底的玻璃化温度处于200-300℃范围内,因此该技术方案不适用于柔性基底,会限制其应用场景。It is known that high temperature sintering is difficult to realize the application on resin substrates. For example, patent CN200810142382.6 weighs three kinds of mixed copper powder, glass powder and organic carrier with different particle sizes in proportion, and prepares copper paste by mixing, grinding and dispersing rolling. Although the invention obtains a copper film with good conductivity by sintering, the sintering peak temperature is as high as 700 °C. It is known that the glass transition temperature of most polymer materials is lower than 200 °C, while the commonly used PET and PI films are flexible The glass transition temperature of the substrate is in the range of 200-300 °C, so this technical solution is not suitable for flexible substrates, which will limit its application scenarios.
目前也有关于低温烧结铜浆的报道,如专利CN201710534066.2报道了一种基于低熔点金属微纳粉末的电子浆料及其制备方法,采用低熔点金属或合金(熔点为-78-232℃)作为导电相来降低烧结温度,但铬、汞等金属不环保,容易引起环境污染;专利CN202110392854.9采用铜浆粒度1-20μm实现180-300℃低温固化,但所使用的苯基缩水甘油醚和环己酮等试剂对环境或人体有毒害作用,不环保;专利CN201910315885.7报道了一种低温导电铜浆及其制备方法,采用粉体粒径为5-15μm的银包铜粉,固化温度高,无法达到200℃以下,另外银包铜粉表面常常有裂隙,最终仍然导致铜核心的氧化,银的使用及镀铜工艺也增加了导电浆料的成本;专利CN201910727885.8通过在微米铜粉中添加熔点为218℃的低熔点SnAgCu合金粉,SnAgCu合金粉融化与微米铜粉形成金属间化合物,可在180℃-250℃进行低温烧结固化,但合金粉含金属银,增加了成本,且所用还原剂磷酸钠不环保,存在污染风险。There are also reports on low-temperature sintered copper paste. For example, patent CN201710534066.2 reports an electronic paste based on low-melting metal micro-nano powder and its preparation method, using low-melting metal or alloy (melting point of -78-232°C) As a conductive phase to reduce the sintering temperature, but metals such as chromium and mercury are not environmentally friendly and are likely to cause environmental pollution; patent CN202110392854.9 uses copper paste particle size 1-20 μm to achieve low temperature curing at 180-300 ° C, but the phenyl glycidyl ether used Reagents such as cyclohexanone and cyclohexanone have toxic effects on the environment or human body, and are not environmentally friendly; patent CN201910315885.7 reports a low-temperature conductive copper paste and its preparation method, using silver-coated copper powder with a powder particle size of 5-15 μm, curing The temperature is high and cannot reach below 200 °C. In addition, there are often cracks on the surface of the silver-coated copper powder, which eventually leads to the oxidation of the copper core. The use of silver and the copper plating process also increase the cost of the conductive paste; patent CN201910727885.8 The low melting point SnAgCu alloy powder with a melting point of 218°C is added to the copper powder. The SnAgCu alloy powder melts and forms an intermetallic compound with the micron copper powder, which can be sintered and solidified at a low temperature of 180°C-250°C, but the alloy powder contains metallic silver, which increases the cost. , and the reducing agent sodium phosphate used is not environmentally friendly, and there is a risk of pollution.
总之,铜粉的氧化问题及低温热处理问题在很大程度上限制了其在导电浆料领域的应用,因此,有必要开发一种环保的并且能够在180-200℃烧结的抗氧化导电铜浆,使其能够应用于多种基底材料,拓宽其应用范围。In a word, the oxidation problem and low temperature heat treatment of copper powder limit its application in the field of conductive paste to a large extent. Therefore, it is necessary to develop an environmentally friendly and anti-oxidation conductive copper paste that can be sintered at 180-200 ° C. , so that it can be applied to a variety of substrate materials and broaden its application range.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术中存在的技术问题,本发明目的之一在于提供一种环保型抗氧化导电铜浆,所述环保型抗氧化导电铜浆能够在180-200℃进行低温烧结固化,并且具有优异的抗氧化性和导电性,且环保型抗氧化导电铜浆产品在室温空气氛围中存放45天后,烧结后铜线或铜膜的体积电阻率仍小于5×10-5Ω·cm,导电性能优于市面上大多数的铜导电浆料。In order to solve the technical problems existing in the prior art, one of the objectives of the present invention is to provide an environment-friendly anti-oxidation conductive copper paste, which can be sintered and solidified at a low temperature of 180-200° C. Excellent anti-oxidation and electrical conductivity, and the environment-friendly anti-oxidation conductive copper paste product is stored in room temperature air atmosphere for 45 days, the volume resistivity of copper wire or copper film after sintering is still less than 5×10 -5 Ω·cm, conductive The performance is better than most copper conductive pastes on the market.
所述环保型抗氧化导电铜浆的原料组成为:铜粉40-70wt.%,有机粘结剂0.1-5wt.%,生物还原剂3-10wt.%,其他添加剂0.1-6wt.%,溶剂10-50wt.%,各原料组分相加的比例为100%。The raw material composition of the environment-friendly anti-oxidation conductive copper paste is: copper powder 40-70wt.%, organic binder 0.1-5wt.%, biological reducing agent 3-10wt.%, other additives 0.1-6wt.%, solvent 10-50wt.%, and the added ratio of each raw material component is 100%.
根据本发明的实施例,所述生物还原剂为辣椒素或辣椒素与甲壳素、白藜芦醇、单宁酸、绿原酸、咖啡酸、胡椒碱中的一种或多种组合;According to an embodiment of the present invention, the biological reducing agent is capsaicin or one or more combinations of capsaicin and chitin, resveratrol, tannin, chlorogenic acid, caffeic acid, and piperine;
优选地,所述生物还原剂为辣椒素、辣椒素:甲壳素=1:1(质量比)、辣椒素:白藜芦醇=1:1(质量比)、辣椒素:绿原酸=1:1(质量比)、辣椒素:咖啡酸=1:1(质量比);Preferably, the biological reducing agent is capsaicin, capsaicin:chitin=1:1 (mass ratio), capsaicin:resveratrol=1:1 (mass ratio), capsaicin:chlorogenic acid=1 : 1 (mass ratio), capsaicin: caffeic acid=1:1 (mass ratio);
进一步地,所述辣椒素为反式-8-甲基-N-香草基-6-壬烯酰胺,是一种无色无味的晶体粉末,其分子结构中有羟基、甲氧基、烯基、酰胺基,辣椒素与铜粉之间发生吸附相互作用,辣椒素中的杂原子和π键能够向铜粉表面转移电子,抑制铜粉的氧化,起到缓蚀作用,辣椒素分子结构空间位阻大,能够保护并稳定铜粉,还对铜粉起到一定的分散作用;Further, the capsaicin is trans-8-methyl-N-vanillyl-6-nonenamide, which is a colorless and odorless crystal powder with hydroxyl, methoxy, alkenyl in its molecular structure , amide group, adsorption interaction occurs between capsaicin and copper powder, the heteroatom and π bond in capsaicin can transfer electrons to the surface of copper powder, inhibit the oxidation of copper powder, play a role in corrosion inhibition, capsaicin molecular structure space Large steric hindrance, can protect and stabilize copper powder, and also play a certain role in dispersing copper powder;
更进一步地,所述甲壳素、白藜芦醇、单宁酸、绿原酸、咖啡酸、胡椒碱均含有N、O杂原子,且都含有不饱和键、羟基等结构,能给出电子起到还原作用,使制备的环保型抗氧化导电铜浆具有抗氧化性。Further, the chitin, resveratrol, tannic acid, chlorogenic acid, caffeic acid, and piperine all contain N, O heteroatoms, and all contain structures such as unsaturated bonds and hydroxyl groups, which can give electrons. It has a reducing effect, so that the prepared environment-friendly anti-oxidation conductive copper paste has anti-oxidation properties.
优选的,所述其他添加剂包括消泡剂、触变剂和分散剂;其中,Preferably, the other additives include defoaming agents, thixotropic agents and dispersing agents; wherein,
所述消泡剂为聚醚型消泡剂或有机硅消泡剂,聚醚型消泡剂包括聚醚消泡剂GP-330、聚醚消泡剂GPE-3000或聚醚消泡剂PPG-1000,有机硅消泡剂包括有机硅消泡剂FAG-470、有机硅消泡剂BYK-065、有机硅消泡剂BYK-066N或聚硅氧烷消泡剂YCK-615;且消泡剂的添加量占环保型抗氧化导电铜浆的质量百分比为0.1-2wt.%,及消泡剂的作用是在混合搅拌浆料过程中减少气泡,使环保型铜导电浆料在烧结过程中减少孔隙,使烧结致密,降低电阻;The defoamer is a polyether defoamer or a silicone defoamer, and the polyether defoamer includes polyether defoamer GP-330, polyether defoamer GPE-3000 or polyether defoamer PPG -1000, silicone defoamer includes silicone defoamer FAG-470, silicone defoamer BYK-065, silicone defoamer BYK-066N or polysiloxane defoamer YCK-615; and defoamer The added amount of the agent accounts for 0.1-2wt.% of the environmentally friendly anti-oxidation conductive copper paste, and the function of the defoamer is to reduce air bubbles during the process of mixing and stirring the paste, so that the environmentally friendly copper conductive paste can be sintered during the sintering process. Reduce porosity, make sintering dense and reduce resistance;
所述触变剂为氢化蓖麻油、氧化聚乙烯蜡、聚酰胺蜡、棕榈醇、司盘-85或乙二醇,触变剂的添加量占环保型抗氧化导电铜浆的质量百分比为0.1-3wt.%;触变剂的作用是使浆料获得必要的触变性,当受到剪切力作用时有流动性,不受剪切力的时候恢复浆料原有状态;触变剂添加量过多会导致环保型铜导电浆料在烧结固化过程中难以除去,添加过少则不能有效提供环保型铜导电浆料触变性能。The thixotropic agent is hydrogenated castor oil, oxidized polyethylene wax, polyamide wax, palm alcohol, Span-85 or ethylene glycol. -3wt.%; The function of the thixotropic agent is to make the slurry obtain the necessary thixotropy, when it is subjected to shearing force, it has fluidity, and when it is not subjected to shearing force, it restores the original state of the slurry; the amount of thixotropic agent added Too much will cause the environmentally friendly copper conductive paste to be difficult to remove during the sintering and curing process, and if too little is added, the thixotropic properties of the environmentally friendly copper conductive paste cannot be effectively provided.
所述分散剂为氨基粘土或凹凸棒粘土,其中,氨基粘土是一种层状硅酸盐,分散剂的添加量占环保型抗氧化导电铜浆的质量百分比为0.1-1wt.%;The dispersant is amino clay or attapulgite clay, wherein the amino clay is a layered silicate, and the added amount of the dispersant accounts for 0.1-1 wt.% of the environment-friendly anti-oxidation conductive copper paste by mass;
其中,所述氨基粘土为自制产品,具体制备方法为:将六水合氯化镁溶于200mL无水乙醇中,充分搅拌30min,滴加γ-氨丙基三乙氧基硅烷,持续搅拌至反应完全,将得到的白色悬浮液在5000rpm下离心5min,然后在真空干燥箱中45℃干燥24h,研磨成粉放入干燥器中待用,其中,γ-氨丙基三乙氧基硅烷:六水合氯化镁的物质的量比为1.25-1.35,在此比例范围内均可制备得到所需氨基粘土;氨基粘土的结构为层状结构,能够屏蔽空气中的氧气,且氨基粘土表面的氨基表现为还原性,能提高铜浆料中铜的抗氧化性;Wherein, the amino clay is a self-made product, and the specific preparation method is as follows: dissolving magnesium chloride hexahydrate in 200 mL of absolute ethanol, fully stirring for 30 minutes, adding γ-aminopropyltriethoxysilane dropwise, and continuing to stir until the reaction is complete, The obtained white suspension was centrifuged at 5000rpm for 5min, then dried in a vacuum drying oven at 45°C for 24h, ground into powder and placed in a desiccator for use, wherein γ-aminopropyltriethoxysilane: magnesium chloride hexahydrate The amount ratio of the substances of 1.25-1.35 is 1.25-1.35, and the desired amino clay can be prepared within this ratio range; the structure of the amino clay is a layered structure, which can shield the oxygen in the air, and the amino group on the surface of the amino clay shows a reducing property. , can improve the oxidation resistance of copper in copper paste;
所述凹凸棒土为市售产品,优选为明光市天科矿物有限公司市售的1200目的凹凸棒土,凹凸棒粘土呈灰白色、内部多孔道,这种结构能够减少环保型铜导电浆料在烧结时的热量散发,降低烧结固化温度,而且其表面还含有羟基,烧结过程中可起到一定的抗氧化作用;氨基粘土或凹凸棒土除了因其结构特点具有分散作用,还具有调节环保型铜导电浆料的粘度的作用。The attapulgite is a commercially available product, preferably a 1200-mesh attapulgite commercially available from Mingguang Tianke Minerals Co., Ltd. The attapulgite is gray-white and has internal porous channels. The heat dissipates during sintering, which reduces the sintering and curing temperature, and its surface also contains hydroxyl groups, which can play a certain anti-oxidation effect during the sintering process; amino clay or attapulgite not only has a dispersing effect due to its structural characteristics, but also has the ability to adjust the environmental protection type The role of viscosity of copper conductive paste.
所述铜粉包括:球状铜粉、片状铜粉、树枝状铜粉、棒状铜粉、纤维状铜粉或多面体铜粉中的一种或两种的组合,The copper powder includes one or a combination of spherical copper powder, flake copper powder, dendritic copper powder, rod-shaped copper powder, fibrous copper powder or polyhedral copper powder,
其中,球状铜粉的平均粒径为0.05-0.5μm,片状铜粉的平均粒径为2-10μm、平均厚度为0.05-0.2μm,树枝状铜粉的平均粒径为3-5μm,棒状铜粉的平均直径为0.05-0.1μm、平均长度为1-2.5μm,纤维状铜粉的平均直径为0.03-0.05μm、平均长度为10-30μm,多面体铜粉的平均粒径为0.1-2μm;Among them, the average particle size of spherical copper powder is 0.05-0.5μm, the average particle size of flake copper powder is 2-10μm, the average thickness is 0.05-0.2μm, the average particle size of dendritic copper powder is 3-5μm, rod-shaped The average diameter of the copper powder is 0.05-0.1 μm, the average length is 1-2.5 μm, the average diameter of the fibrous copper powder is 0.03-0.05 μm, the average length is 10-30 μm, and the average particle size of the polyhedral copper powder is 0.1-2 μm ;
优选地,所述铜粉可以为球状铜粉与片状铜粉按质量比为1:0.1-0.5、球状铜粉与树枝状铜粉按质量比为1:0.1-0.5、球状铜粉与棒状铜粉按质量比为1:0.1-0.5、球状铜粉与纤维状铜粉按质量比为1:0.1-0.5、多面体铜粉与树枝状铜粉按质量比为1:0.1-0.5;不同形状的铜粉复配可以促进铜粉之间的有效接触和连接,能够在降低铜粉用量的基础上保证环保型抗氧化导电铜浆料烧结后的导电性能。Preferably, the copper powder can be spherical copper powder and flake copper powder in a mass ratio of 1:0.1-0.5, spherical copper powder and dendritic copper powder in a mass ratio of 1:0.1-0.5, spherical copper powder and rod-shaped copper powder in a mass ratio of 1:0.1-0.5 The mass ratio of copper powder is 1:0.1-0.5, the mass ratio of spherical copper powder and fibrous copper powder is 1:0.1-0.5, and the mass ratio of polyhedral copper powder and dendritic copper powder is 1:0.1-0.5; different shapes The copper powder compound can promote the effective contact and connection between the copper powders, and can ensure the conductivity of the environmentally friendly anti-oxidation conductive copper paste after sintering on the basis of reducing the amount of copper powder.
优选的,所述有机粘结剂为聚乙烯醇树脂(分子量5000-10000)、聚乙烯吡咯烷酮K-30(分子量44000-54000)、聚乙二醇-400、丙烯酸树脂(分子量5000-10000)、羟乙基纤维素、羟丙基纤维素、明胶、虫胶或阿拉伯树胶;所选用的有机粘结剂能够增强环保型抗氧化导电铜浆烧结时的分解性,获得具有低电阻的致密导体通路。Preferably, the organic binder is polyvinyl alcohol resin (molecular weight 5000-10000), polyvinylpyrrolidone K-30 (molecular weight 44000-54000), polyethylene glycol-400, acrylic resin (molecular weight 5000-10000), Hydroxyethyl cellulose, hydroxypropyl cellulose, gelatin, shellac or gum arabic; the selected organic binder can enhance the decomposability of environmentally friendly anti-oxidative conductive copper paste during sintering, and obtain dense conductor paths with low resistance .
优选的,所述溶剂为松油醇、卡必醇、丁基卡必醇、二甘醇醚醋酸酯、邻苯二甲酸二丁酯、柠檬酸三丁酯、乙二醇、丙二醇、氨甲基丙醇、二甘醇、三甘醇、二甘醇甲醚、乙二醇单甲醚、乙二醇单乙醚、单乙醇胺、二乙醇胺、三乙醇胺中的一种或多种。Preferably, the solvent is terpineol, carbitol, butyl carbitol, diethylene glycol ether acetate, dibutyl phthalate, tributyl citrate, ethylene glycol, propylene glycol, urethane One or more of ethylene glycol, diethylene glycol, triethylene glycol, diethylene glycol methyl ether, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, monoethanolamine, diethanolamine, and triethanolamine.
本发明的另一个目的在于提供一种环保型抗氧化导电铜浆的制备方法,本发明制备环保型抗氧化导电铜浆按照如下步骤进行:Another object of the present invention is to provide a preparation method of an environment-friendly anti-oxidation conductive copper paste. The present invention prepares the environment-friendly anti-oxidation conductive copper paste according to the following steps:
(1)将有机粘结剂溶解于溶剂中,加入消泡剂、触变剂和分散剂,水浴加热温度为30-60℃,搅拌至完全溶解,过筛除杂,得到有机载体;(1) Dissolving the organic binder in a solvent, adding a defoaming agent, a thixotropic agent and a dispersing agent, the heating temperature of the water bath is 30-60 ° C, stirring until completely dissolved, sieving and removing impurities to obtain an organic carrier;
(2)将铜粉、生物还原剂及所述溶剂超声分散均匀,再与所述有机载体混合并进行分散,得到均匀的第一浆料;将第一浆料于高速混料机或行星搅拌机中充分搅拌分散10-30min,然后在三辊轧机中进行3-5次辊轧分散,辊轧转速为400-500rpm,辊轧时间为2-5h,保证辊轧细度小于1μm,得到第二浆料,最终经5-10μm的滤网过滤,得到环保型抗氧化导电铜浆。(2) ultrasonically disperse the copper powder, the biological reducing agent and the solvent uniformly, then mix and disperse with the organic carrier to obtain a uniform first slurry; put the first slurry in a high-speed mixer or a planetary mixer Fully stirring and dispersing for 10-30min, and then rolling and dispersing 3-5 times in a three-roll mill. The slurry is finally filtered through a 5-10 μm filter to obtain an environmentally friendly anti-oxidation conductive copper slurry.
其中,所述步骤(1)中过筛是采用300目的不锈钢网或聚酯网过滤除杂,保证浆料均匀细腻。Wherein, the sieving in the step (1) is to use a 300-mesh stainless steel mesh or a polyester mesh to filter and remove impurities to ensure that the slurry is uniform and fine.
所述步骤(1)中所述有机载体中各组分添加量按质量比为:有机粘结剂:溶剂:消泡剂:触变剂:分散剂=0.1-8:10-50:0.1-2:0.1-3:0.1-1。In the step (1), the amount of each component added in the organic carrier is as follows: organic binder: solvent: defoamer: thixotropic agent: dispersant = 0.1-8: 10-50: 0.1- 2: 0.1-3: 0.1-1.
所述步骤(2)中第一浆料的粘度控制在15Pa·s-65Pa·s范围,若粘度太大,铜浆料不容易混合均匀且流动性变差,将会不利地影响环保型抗氧化导电铜浆的铺展和填充等操作,若粘度太小,将会不利地增大环保型抗氧化导电铜浆干燥时的收缩失败,不能形成致密的导电通路,增大电阻,导电性降低。In the step (2), the viscosity of the first slurry is controlled in the range of 15Pa·s-65Pa·s. If the viscosity is too large, the copper slurry will not be easily mixed evenly and the fluidity will be deteriorated, which will adversely affect the environmental protection type. If the viscosity of the oxidized conductive copper paste is too small, it will disadvantageously increase the shrinkage failure of the environmentally friendly anti-oxidation conductive copper paste when it is dried, and cannot form a dense conductive path, increase the resistance, and reduce the conductivity.
此外,本发明还请求保护上述环保型抗氧化导电铜浆在柔性器件中的应用。In addition, the present invention also claims to protect the application of the above-mentioned environmentally friendly anti-oxidation conductive copper paste in flexible devices.
具体地,所述环保型抗氧化导电铜浆在柔性器件中的线路印刷或电子元件制备中的应用。Specifically, the application of the environment-friendly anti-oxidation conductive copper paste in circuit printing in flexible devices or preparation of electronic components.
进一步的,通过本发明制备的环保型抗氧化导电铜浆适用于柔性器件中的线路印刷或电子元件制备,所用原材料环保、无污染、无毒害,符合绿色生产要求。Further, the environment-friendly anti-oxidation conductive copper paste prepared by the present invention is suitable for circuit printing in flexible devices or preparation of electronic components, and the raw materials used are environmentally friendly, non-polluting, non-toxic, and meet the requirements of green production.
基于此,本发明公开提供的一种环保型抗氧化导电铜浆及其制备方法与应用,相较现有技术具有以下优点:Based on this, the present invention discloses an environment-friendly anti-oxidation conductive copper paste and its preparation method and application, which have the following advantages compared with the prior art:
(1)本发明制备的环保型抗氧化导电铜浆能够在180-200℃进行低温烧结固化,并且具有优异的抗氧化性和导电性,且环保型抗氧化导电铜浆产品在室温空气氛围中存放45天后,烧结后铜线或铜膜的体积电阻率仍小于5×10-5Ω·cm,导电性能优于市面上大多数的铜导电浆料;(1) The environment-friendly anti-oxidation conductive copper paste prepared by the present invention can be sintered and solidified at a low temperature of 180-200° C., and has excellent oxidation resistance and electrical conductivity, and the environmentally-friendly anti-oxidation conductive copper paste product can be stored in an air atmosphere at room temperature. After 45 days of storage, the volume resistivity of the copper wire or copper film after sintering is still less than 5×10 -5 Ω·cm, and the electrical conductivity is better than most copper conductive pastes on the market;
(2)本发明选用生物还原剂,生物还原剂中的杂原子(N、O)和π键能够向铜粉表面转移电子,抑制铜粉的氧化,起到缓蚀作用,辣椒素分子结构空间位阻大,能够保护并稳定铜粉,起到分散作用;所用原料环保无污染。(2) The present invention selects a biological reducing agent, and the heteroatoms (N, O) and π bonds in the biological reducing agent can transfer electrons to the surface of the copper powder, inhibit the oxidation of the copper powder, and play a role of corrosion inhibition. The capsaicin molecular structure space The steric hindrance is large, which can protect and stabilize the copper powder and play a dispersing role; the raw materials used are environmentally friendly and pollution-free.
(3)本发明通过自制有机载体,成本低,挥发性好,氮气气氛保护下可实现环保型抗氧化导电铜浆的抗氧化烧结,制备环保型抗氧化导电铜浆的工艺简单,生物抗氧化剂环保且经济。(3) The present invention has the advantages of low cost and good volatility through self-made organic carrier, anti-oxidation sintering of environment-friendly anti-oxidation conductive copper paste can be realized under the protection of nitrogen atmosphere, the process for preparing environment-friendly anti-oxidation conductive copper paste is simple, and biological antioxidants Environmentally friendly and economical.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明提供一种环保型抗氧化导电铜浆,所述环保型抗氧化导电铜浆的原料按质量百分比计为:铜粉40-70wt.%,有机粘结剂0.1-5wt.%,生物还原剂3-10wt.%,其他添加剂0.1-6wt.%,溶剂10-50wt.%,各原料组分相加的比例为100%。The invention provides an environment-friendly anti-oxidation conductive copper paste. The raw materials of the environment-friendly anti-oxidation conductive copper paste are calculated by mass percentage as follows: copper powder 40-70wt.%, organic binder 0.1-5wt.%, biological reduction 3-10 wt.% of additives, 0.1-6 wt.% of other additives, 10-50 wt.% of solvents, and the added ratio of each raw material component is 100%.
并将制备的环保型抗氧化导电铜浆通过丝网印刷技术在氧化铝陶瓷基板上进行印刷,然后置于180℃的马弗炉中烧结固化,采用四探针测试仪测试所得样品的电阻率。The prepared environmentally friendly anti-oxidation conductive copper paste was printed on an alumina ceramic substrate by screen printing technology, and then placed in a muffle furnace at 180°C for sintering and curing, and the resistivity of the obtained sample was tested by a four-point probe tester. .
下面结合具体实施例对本发明作进一步阐述,但不限制本发明。The present invention is further described below in conjunction with specific embodiments, but does not limit the present invention.
实施例1Example 1
一种环保型抗氧化导电铜浆的制备方法,具体包括如下步骤:A preparation method of an environment-friendly anti-oxidation conductive copper paste, specifically comprising the following steps:
(1)将聚乙烯醇树脂溶解于卡必醇中,加入聚醚消泡剂GP-330、氢化蓖麻油和氨基粘土,水浴加热温度为60℃,搅拌至完全溶解,筛网过筛除杂,得到有机载体;有机载体中各组分添加量按质量比为:有机粘结剂:溶剂:消泡剂:触变剂:分散剂=5:38.5:1.5:1:1;(1) Dissolving polyvinyl alcohol resin in carbitol, adding polyether defoamer GP-330, hydrogenated castor oil and amino clay, heating in a water bath at 60°C, stirring until completely dissolved, sieving through a screen to remove impurities , to obtain an organic carrier; the mass ratio of the components in the organic carrier is: organic binder: solvent: defoamer: thixotropic agent: dispersant = 5:38.5:1.5:1:1;
(2)将球状铜粉与片状铜粉按质量比为1:0.4混合均匀,其中,球状铜粉的平均粒径为0.1-0.5μm,片状铜粉的平均粒径为2-10μm、平均厚度为0.05-0.2μm,并与辣椒素、二甘醇醚醋酸酯超声分散均匀,再与有机载体混合并进行分散,得到均匀的第一浆料;将第一浆料于高速混料机中充分搅拌分散30min,然后在三辊轧机中进行5次辊轧分散,辊轧转速为400rpm,辊轧时间为4h,保证辊轧细度小于1μm,得到第二浆料,最终经10μm的滤网过滤,得到环保型抗氧化导电铜浆;(2) Mix the spherical copper powder and the flake copper powder uniformly at a mass ratio of 1:0.4, wherein the average particle size of the spherical copper powder is 0.1-0.5 μm, and the average particle size of the flake copper powder is 2-10 μm, The average thickness is 0.05-0.2 μm, and it is uniformly dispersed with capsaicin and diethylene glycol ether acetate ultrasonically, and then mixed with an organic carrier and dispersed to obtain a uniform first slurry; put the first slurry in a high-speed mixer Fully stirring and dispersing for 30min, then rolling and dispersing in a three-roll mill for 5 times, the rolling speed is 400rpm, the rolling time is 4h, and the rolling fineness is less than 1μm to obtain the second slurry, which is finally filtered by 10μm. Mesh filtration to obtain environmentally friendly anti-oxidation conductive copper paste;
其中,所述环保型抗氧化导电铜浆中保证各组分的添加量按质量百分比为:铜粉45wt.%,有机粘结剂5wt.%,生物还原剂8wt.%,其他添加剂3.5wt.%,溶剂38.5wt.%。Wherein, the guaranteed amount of each component added in the environmentally friendly anti-oxidation conductive copper paste is: copper powder 45wt.%, organic binder 5wt.%, biological reducing agent 8wt.%, other additives 3.5wt.% %, solvent 38.5wt.%.
并将所述环保型抗氧化导电铜浆产品在室温空气氛围中存放45天后,烧结后所得铜膜的体积电阻率取三组平行样品的平均值为4.5×10-5Ω·cm。After storing the environmentally friendly anti-oxidation conductive copper paste product in an air atmosphere at room temperature for 45 days, the volume resistivity of the obtained copper film after sintering is 4.5×10 -5 Ω·cm as the average of three groups of parallel samples.
实施例2Example 2
一种环保型抗氧化导电铜浆的制备方法,具体包括如下步骤:A preparation method of an environment-friendly anti-oxidation conductive copper paste, specifically comprising the following steps:
(1)将聚乙烯吡咯烷酮K-30溶解于丁基卡必醇中,加入聚醚消泡剂PPG-1000、聚酰胺蜡和凹凸棒粘土,水浴加热温度为55℃,搅拌至完全溶解,筛网过筛除杂,得到有机载体;有机载体中各组分添加量按质量比为:有机粘结剂:溶剂:消泡剂:触变剂:分散剂=7:25:2:2:1;(1) Dissolve polyvinylpyrrolidone K-30 in butyl carbitol, add polyether defoamer PPG-1000, polyamide wax and attapulgite clay, heat at a temperature of 55°C in a water bath, stir until completely dissolved, sieve The net is sieved to remove impurities to obtain an organic carrier; the mass ratio of each component in the organic carrier is: organic binder: solvent: defoamer: thixotropic agent: dispersant = 7:25:2:2:1 ;
(2)将球状铜粉与树枝状铜粉按质量比为1:0.5,球状铜粉的平均粒径为0.1-0.5μm,树枝状铜粉的平均粒径为3-5μm,辣椒素:白藜芦醇=1:1(质量比)及丁基卡必醇溶剂超声分散均匀,再与有机载体混合并进行分散,得到均匀的第一浆料;将第一浆料于行星搅拌机中充分搅拌分散25min,然后在三辊轧机中进行5次辊轧分散,辊轧转速为500rpm,辊轧时间为3.5h,保证辊轧细度小于1μm,得到第二浆料,最终经8μm的滤网过滤,得到环保型抗氧化导电铜浆;(2) The mass ratio of spherical copper powder and dendritic copper powder is 1:0.5, the average particle size of spherical copper powder is 0.1-0.5 μm, the average particle size of dendritic copper powder is 3-5 μm, capsaicin: white Veratrol=1:1 (mass ratio) and butyl carbitol solvent ultrasonically dispersed uniformly, then mixed with an organic carrier and dispersed to obtain a uniform first slurry; fully stir the first slurry in a planetary mixer Disperse for 25min, and then roll and disperse 5 times in a three-roll mill. The rolling speed is 500rpm, the rolling time is 3.5h, and the rolling fineness is less than 1μm to obtain the second slurry, which is finally filtered through an 8μm filter. , to obtain environmentally friendly anti-oxidation conductive copper paste;
其中,所述环保型抗氧化导电铜浆中保证各组分的添加量按质量百分比为:铜粉53wt.%,有机粘结剂7wt.%,生物还原剂10wt.%,其他添加剂5wt.%,溶剂25wt.%。Wherein, the guaranteed addition amount of each component in the environment-friendly anti-oxidation conductive copper paste is: copper powder 53wt.%, organic binder 7wt.%, biological reducing agent 10wt.%, other additives 5wt.% , solvent 25wt.%.
并将所述环保型抗氧化导电铜浆产品在室温空气氛围中存放45天后,烧结后所得铜膜的体积电阻率取三组平行样品的平均值为4.1×10-5Ω·cm。After storing the environmentally friendly anti-oxidation conductive copper paste product in an air atmosphere at room temperature for 45 days, the volume resistivity of the obtained copper film after sintering is 4.1×10 -5 Ω·cm as the average of three groups of parallel samples.
实施例3Example 3
一种环保型抗氧化导电铜浆的制备方法,具体包括如下步骤:A preparation method of an environment-friendly anti-oxidation conductive copper paste, specifically comprising the following steps:
(1)将丙烯酸树脂溶解于乙二醇单乙醚中,加入有机硅消泡剂FAG-470、氧化聚乙烯蜡和氨基粘土,水浴加热温度为45℃,搅拌至完全溶解,筛网过筛除杂,得到有机载体;有机载体中各组分添加量按质量比为:有机粘结剂:溶剂:消泡剂:触变剂:分散剂=5:36:2:1.5:0.5;(1) Dissolve acrylic resin in ethylene glycol monoethyl ether, add silicone antifoaming agent FAG-470, oxidized polyethylene wax and amino clay, water bath heating temperature is 45 ℃, stir until completely dissolved, sieve through the screen to remove The organic carrier is obtained; the addition amount of each component in the organic carrier is: organic binder: solvent: defoamer: thixotropic agent: dispersant = 5:36:2:1.5:0.5;
(2)将球状铜粉与棒状铜粉按质量比为1:0.5、辣椒素:绿原酸=1:1(质量比)及单乙醇胺溶剂超声分散均匀,再与有机载体混合并进行分散,得到均匀的第一浆料;将第一浆料于行星搅拌机中充分搅拌分散30min,然后在三辊轧机中进行3次辊轧分散,辊轧转速为500rpm,辊轧时间为2h,保证辊轧细度小于1μm,得到第二浆料,最终经5μm的滤网过滤,得到环保型抗氧化导电铜浆;(2) The spherical copper powder and the rod-like copper powder are uniformly dispersed by mass ratio of 1:0.5, capsaicin: chlorogenic acid=1:1 (mass ratio) and monoethanolamine solvent, and then mixed with an organic carrier and dispersed, Obtain a uniform first slurry; fully stir and disperse the first slurry in a planetary mixer for 30 minutes, and then roll and disperse it three times in a three-roll mill. The rolling speed is 500 rpm and the rolling time is 2 hours to ensure rolling. When the fineness is less than 1 μm, a second slurry is obtained, which is finally filtered through a 5 μm filter to obtain an environmentally friendly anti-oxidation conductive copper slurry;
其中,所述环保型抗氧化导电铜浆中保证各组分的添加量按质量百分比为:铜粉50wt.%,有机粘结剂5wt.%,生物还原剂5wt.%,其他添加剂4wt.%,溶剂36wt.%。Wherein, the guaranteed addition amount of each component in the environment-friendly anti-oxidation conductive copper paste is: copper powder 50wt.%, organic binder 5wt.%, biological reducing agent 5wt.%, other additives 4wt.% , solvent 36wt.%.
并将所述环保型抗氧化导电铜浆产品在室温空气氛围中存放45天后,烧结后所得铜膜的体积电阻率取三组平行样品的平均值为4.8×10-5Ω·cm。After storing the environmentally friendly anti-oxidation conductive copper paste product in an air atmosphere at room temperature for 45 days, the volume resistivity of the obtained copper film after sintering is 4.8×10 -5 Ω·cm as the average of three parallel samples.
对比例1Comparative Example 1
对比例1与实施例1的区别仅在于没有添加生物还原剂,其他保持不变,对比例1制备环保型抗氧化导电铜浆的制备步骤如下:The difference between Comparative Example 1 and Example 1 is only that no biological reducing agent is added, and the others remain unchanged. The preparation steps of Comparative Example 1 to prepare an environmentally friendly anti-oxidative conductive copper paste are as follows:
(1)将聚乙烯醇树脂溶解于卡必醇中,加入聚醚消泡剂GP-330、氢化蓖麻油和氨基粘土,水浴加热温度为60℃,搅拌至完全溶解,筛网过筛除杂,得到有机载体;有机载体中各组分添加量按质量比为:有机粘结剂:溶剂:消泡剂:触变剂:分散剂=5:38.5:1.5:1:1;(1) Dissolving polyvinyl alcohol resin in carbitol, adding polyether defoamer GP-330, hydrogenated castor oil and amino clay, heating in a water bath at 60°C, stirring until completely dissolved, sieving through a screen to remove impurities , to obtain an organic carrier; the mass ratio of the components in the organic carrier is: organic binder: solvent: defoamer: thixotropic agent: dispersant = 5:38.5:1.5:1:1;
(2)将球状铜粉与片状铜粉按质量比为1:0.4混合均匀,其中,球状铜粉的平均粒径为0.1-0.5μm,片状铜粉的平均粒径为2-10μm、平均厚度为0.05-0.2μm,并与辣椒素、二甘醇醚醋酸酯超声分散均匀,再与有机载体混合并进行分散,得到均匀的第一浆料;将第一浆料于高速混料机中充分搅拌分散30min,然后在三辊轧机中进行5次辊轧分散,辊轧转速为400rpm,辊轧时间为4h,保证辊轧细度小于1μm,得到第二浆料,最终经10μm的滤网过滤,得到环保型抗氧化导电铜浆;(2) Mix the spherical copper powder and the flake copper powder uniformly at a mass ratio of 1:0.4, wherein the average particle size of the spherical copper powder is 0.1-0.5 μm, and the average particle size of the flake copper powder is 2-10 μm, The average thickness is 0.05-0.2 μm, and it is uniformly dispersed with capsaicin and diethylene glycol ether acetate ultrasonically, and then mixed with an organic carrier and dispersed to obtain a uniform first slurry; put the first slurry in a high-speed mixer Fully stirring and dispersing for 30min, then rolling and dispersing in a three-roll mill for 5 times, the rolling speed is 400rpm, the rolling time is 4h, and the rolling fineness is less than 1μm to obtain the second slurry, which is finally filtered by 10μm. Mesh filtration to obtain environmentally friendly anti-oxidation conductive copper paste;
其中,所述环保型铜浆中保证各组分的添加量按质量百分比为:铜粉45wt.%,有机粘结剂5wt.%,其他添加剂3.5wt.%,溶剂38.5wt.%。Wherein, the guaranteed addition amount of each component in the environment-friendly copper paste is: copper powder 45wt.%, organic binder 5wt.%, other additives 3.5wt.%, solvent 38.5wt.%.
并将所述环保型铜浆产品在室温空气氛围中存放45天后,烧结后铜膜的体积电阻率为7.3×10-5Ω·cm,大于实施例1中铜膜的电阻率,说明相比于未添加辣椒素的环保型铜浆,添加辣椒素的环保型抗氧化导电铜浆能有效提高抗氧化能力,进而提高了导电性能。After storing the environment-friendly copper paste product in an air atmosphere at room temperature for 45 days, the volume resistivity of the copper film after sintering is 7.3 × 10 -5 Ω·cm, which is greater than the resistivity of the copper film in Example 1. Compared with the environment-friendly copper paste without capsaicin, the environment-friendly anti-oxidation conductive copper paste with capsaicin can effectively improve the antioxidant capacity, thereby improving the electrical conductivity.
对比例2Comparative Example 2
对比例2与实施例1的区别在于烧结温度不同,对比例1铜浆的制备按照专利CN109979686A中所述配方进行,具体步骤如下:The difference between Comparative Example 2 and Example 1 is that the sintering temperature is different. The preparation of the copper paste in Comparative Example 1 is carried out according to the formula described in the patent CN109979686A, and the specific steps are as follows:
(1)取质量百分比为45%的固体高分子聚酯树脂加入到65%的二乙二醇乙醚醋酸酯溶剂中,待溶解后得到高分子聚酯树脂载体;(1) get the solid macromolecular polyester resin with mass percentage of 45% and join it in the diethylene glycol ethyl ether acetate solvent of 65%, and obtain the macromolecular polyester resin carrier after dissolving;
(2)取平均粒径为5-15μm的银包铜粉,银包铜粉为片状,按质量百分比银包铜粉45%、步骤(1)中所述高分子聚酯树脂载体52%加入高速分散机中,高速分散机进行分散得到初步均匀的一次载体,将载体倒入三辊机中研磨分散得到二次载体,把二次载体、封闭型异氰酸酯固化剂2%、高分子分散剂1%加入到行星搅拌机及抽真空后除去气泡,得到导电铜浆浆料。(2) Take silver-coated copper powder with an average particle size of 5-15 μm, the silver-coated copper powder is in the form of flakes, and the silver-coated copper powder is 45% by mass percentage and the polymer polyester resin carrier described in step (1) is 52% Add it into the high-speed disperser, and the high-speed disperser disperses to obtain a preliminary uniform primary carrier, pours the carrier into a three-roller machine and grinds and disperses to obtain a secondary carrier. 1% was added to the planetary mixer and vacuumed to remove air bubbles to obtain conductive copper paste slurry.
将步骤(2)所得含银包铜粉的导电浆料产品在室温空气氛围中存放45天后,380℃温度下才能实现烧结固化,烧结后铜膜的体积电阻率为2.6×10-5Ω·cm,而本发明实施例1中所用平均粒径较小的复合铜粉,大大降低了烧结温度,能在减少铜粉用量的情况下实现铜粉与铜粉之间的有效接触,并且本发明中的生物还原剂起到有效的抗氧化作用,所得环保型抗氧化导电铜浆浆料的抗氧化能力强,导致所得铜膜产品的电阻率低、导电性好,除此之外,本发明采用的技术方案配方制备的环保型抗氧化导电铜浆浆料具有较好的稳定性,可在室温下长期保存10个月无分层现象。After the conductive paste product containing silver-coated copper powder obtained in step (2) is stored in an air atmosphere at room temperature for 45 days, sintering and curing can be achieved at a temperature of 380 ° C, and the volume resistivity of the copper film after sintering is 2.6×10 -5 Ω· cm, and the composite copper powder with a smaller average particle size used in Example 1 of the present invention greatly reduces the sintering temperature, and can realize effective contact between copper powder and copper powder under the condition of reducing the amount of copper powder, and the present invention The biological reducing agent in the oxidizing agent has an effective anti-oxidation effect, and the obtained environmentally friendly anti-oxidizing conductive copper paste has strong anti-oxidative ability, resulting in low resistivity and good electrical conductivity of the obtained copper film product. The environmentally friendly anti-oxidation conductive copper paste prepared by the adopted technical solution formula has good stability and can be stored for a long time at room temperature for 10 months without delamination.
综合上述分析可知,本发明的实施例1-3相比于对比例1和对比例2,相比于现有技术方案,本发明的技术方案具有工艺简单、绿色环保高效,抗氧化性能好,能实现低温烧结固化等优点。Based on the above analysis, it can be known that the embodiments 1-3 of the present invention are compared with Comparative Examples 1 and 2, and compared with the prior art solutions, the technical solutions of the present invention have the advantages of simple process, green environmental protection and high efficiency, and good anti-oxidation performance. It can realize the advantages of low temperature sintering and curing.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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