CN114771456A - Seat belt buffer, energy absorption and energy dissipation device for occupant collision safety protection - Google Patents
Seat belt buffer, energy absorption and energy dissipation device for occupant collision safety protection Download PDFInfo
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Abstract
一种用于乘员碰撞安全保护的安全带缓冲、吸能与耗能装置。利用柔顺超材料中柔顺单胞体的连续变形对碰撞时安全带给人体的瞬时高压进行缓冲和吸收,柔顺超材料由若干个基础结构相似的柔顺单胞体串联而成。柔顺胞体按照变形功能分为刚性杆和柔性片。刚性杆包括上安全带支撑轴与两个下安全带支撑轴,两个稳定连接杆,两个下安全带支撑轴与两个稳定连接杆4装配后形成四边形结构。所述柔性片包括四个结构相同的可变形薄片,两两一组将上安全带支撑轴和两个下安全带支撑轴固连。本发明应用在汽车乘员碰撞安全保护中可有效均匀缓冲安全带带给乘员的冲击力;多个单胞体组成超材料能够应对多种不同情况的碰撞事故;结构简单、性能稳定,成本低。
A seat belt buffering, energy absorbing and energy consuming device used for occupant collision safety protection. The continuous deformation of the compliant unit cell in the compliant metamaterial is used to buffer and absorb the instantaneous high pressure safely brought to the human body during collision. The compliant metamaterial is composed of several compliant unit cells with similar basic structures connected in series. Compliant cell bodies are divided into rigid rods and flexible sheets according to their deformation functions. The rigid rod includes an upper seat belt support shaft, two lower seat belt support shafts, two stable connecting rods, and two lower safety belt support shafts and two stable connecting rods 4 are assembled to form a quadrilateral structure. The flexible sheet includes four deformable sheets with the same structure, and the upper seat belt support shaft and the two lower seat belt support shafts are fixedly connected in pairs. The invention can effectively and uniformly buffer the impact force brought by the seat belt to the occupant when applied in the collision safety protection of the vehicle occupant; the metamaterial composed of multiple unit cells can cope with various collision accidents in different situations; the structure is simple, the performance is stable, and the cost is low.
Description
技术领域technical field
本发明属于汽车安全技术领域,涉及一种用于乘员碰撞安全保护的安全带缓冲、吸能与耗能装置。The invention belongs to the technical field of automobile safety, and relates to a seat belt buffering, energy-absorbing and energy-consuming device for passenger collision safety protection.
背景技术Background technique
汽车发生碰撞时,乘员的动能耗散主要有两部分:一部分是乘员通过约束系统变形以及车身内饰的变形而耗散的能量,即所谓乘员约束能量;另一部分是乘员通过约束系统传递到车体并在车体前部变形过程中消耗的能量,即所谓压溃能量(也称Ride-down能量)。在碰撞发生时,上述两种能量的分配方式对乘员的伤害有重要影响。一般认为,在保证其他部位以及其它指标的前提下,尽可能提高Ride-down效率可以改善乘员响应。安全带作为约束系统的重要组成部分,在满足生存空间的前提下,尽量降低安全带为主的约束系统刚度有助于提高Ride-down效率而降低乘员响应,减小乘员受严重伤害的风险。When a car crashes, the kinetic energy dissipation of the occupants mainly consists of two parts: one part is the energy dissipated by the occupants through the deformation of the restraint system and the deformation of the interior of the vehicle body, which is the so-called restraint energy of the occupants; the other part is the energy transmitted by the occupants to the vehicle through the restraint system. The energy consumed in the deformation process of the front part of the car body is the so-called crush energy (also called Ride-down energy). When a collision occurs, the distribution of the above two kinds of energy has an important impact on the injury of the occupants. It is generally believed that under the premise of ensuring other parts and other indicators, increasing the efficiency of Ride-down as much as possible can improve the occupant response. Seat belts are an important part of the restraint system. On the premise of satisfying the living space, reducing the stiffness of the restraint system dominated by seat belts as much as possible helps to improve the ride-down efficiency and reduce the occupant response, thereby reducing the risk of serious injury to the occupants.
当安全带系统的刚度比较大时,虽能提供更好的约束保护,但也更可能会对人体造成损伤。特别是在较高速碰撞情况下,安全带给人体的反作用力可能会引起包括骨折等在内的严重伤害。为了降低车身碰撞时安全带施加给人体的瞬时冲击力,更好的碰撞吸能特性以及更好的舒适性和方便性始终是安全带设计发展的一个主要思路。目前已有的可以提升安全带碰撞吸能特性装置主要是限力式安全带和气囊式安全带,此外就是对安全带织带本身提出的强度、延伸率等能量吸收特性要求。When the rigidity of the seat belt system is relatively large, although it can provide better restraint protection, it is also more likely to cause damage to the human body. Especially in the case of high-speed collisions, the reaction force brought by the safety to the human body may cause serious injuries, including fractures. In order to reduce the instantaneous impact force exerted by the seat belt on the human body when the body collides, better collision energy absorption characteristics and better comfort and convenience have always been a main idea in the design and development of seat belts. At present, the existing devices that can improve the impact energy absorption characteristics of seat belts are mainly force-limiting seat belts and airbag seat belts. In addition, the energy absorption characteristics such as strength and elongation of the seat belt webbing are required.
现有的安全带碰撞吸能装置或方式存在一些缺陷和不足,主要有以下问题:There are some defects and deficiencies in the existing safety belt collision energy absorbing devices or methods, mainly including the following problems:
(1)保护效果有限。以限力式安全带为例,它依靠卷收器中的扭力杆提供缓冲度。当安全带拉力达到设定的限力值后,扭力杆触发转动效果,从扭力杆上多释放的织带即可作为缓冲。限力器的使用可以改善安全带的缓冲特性,使安全带对乘员施加更为均匀的约束力,降低使用时的不适感。但其问题在于:1)此类安全带受预设的限力值影响很大,只能在安全带拉力超过该值之后起到保护作用;2)此类安全带不具备能量耗散的功能,吸收的能量还会释放出来再次作用到乘员上;3)限力值太小或太大,保护效果都不好。(1) The protective effect is limited. Take force-limiting seat belts, for example, which rely on torsion bars in the retractors to provide cushioning. When the tension of the seat belt reaches the set limit value, the torsion bar triggers the rotation effect, and the extra webbing released from the torsion bar can be used as a buffer. The use of the force limiter can improve the cushioning characteristics of the seat belt, so that the seat belt can exert a more uniform restraint force on the occupant and reduce the discomfort during use. But the problems are: 1) This type of seat belt is greatly affected by the preset force limit value, and can only play a protective role after the belt tension exceeds this value; 2) This type of seat belt does not have the function of energy dissipation , the absorbed energy will be released to act on the occupants again; 3) If the limit force value is too small or too large, the protection effect is not good.
(2)结构复杂,控制方式繁琐,成本比较高。气囊式安全带的保护效果比普通安全带和限力式安全带都要好,但是结构复杂度和成本都增加了很多,一般来说都含有气体发生器、传感器等诸多元件,控制方面也比较繁琐。受限于成本,该项技术多见于中高端车型,推广程度不足,普通用户很难自行加装。(2) The structure is complex, the control method is cumbersome, and the cost is relatively high. The protection effect of airbag seat belts is better than that of ordinary seat belts and force-limiting seat belts, but the structural complexity and cost have increased a lot. Generally speaking, they contain many components such as gas generators, sensors, etc., and the control is also more complicated. . Limited by the cost, this technology is more common in mid-to-high-end models, and the degree of promotion is insufficient, and it is difficult for ordinary users to install it by themselves.
(3)对安全带织带本身的要求主要是强度、延伸率等能量吸收指标,这些指标基本已经标准化,在吸能织带材料没有新进展之前大同小异。值得注意的是,针对确定型号的安全带织带,其刚度不能根据碰撞情况动态调整,导致缓冲效果不稳定。另外,安全带织带吸收的能量大部分并不会耗散掉,而是再次释放到乘员身上,容易造成多次伤害。(3) The requirements for the seat belt webbing itself are mainly energy absorption indicators such as strength and elongation. These indicators have basically been standardized, and they are similar until there is no new progress in energy-absorbing webbing materials. It is worth noting that for a certain type of seat belt webbing, its stiffness cannot be dynamically adjusted according to the collision situation, resulting in unstable cushioning effect. In addition, most of the energy absorbed by the seat belt webbing is not dissipated, but is released to the occupant again, which is prone to cause multiple injuries.
综上所述,理想的安全带约束系统应该具备以下两个功能特点:1)缓冲功能,即能均匀安全带对乘员身体造成的压力,降低乘员响应,主要是降低乘员的瞬时加速度;2)吸能与耗能功能,即能够吸收一部分碰撞带来的乘员动能,并将其全部或部分耗散,使其不能再次施加到乘员身上。To sum up, the ideal seat belt restraint system should have the following two functional characteristics: 1) buffer function, that is, it can evenly pressure the seat belt on the occupant's body, reduce the occupant's response, and mainly reduce the occupant's instantaneous acceleration; 2) Energy absorption and energy dissipation function, that is, it can absorb a part of the occupant kinetic energy caused by the collision, and dissipate all or part of it, so that it cannot be applied to the occupant again.
从结构方面考虑提高安全带的能量吸收特性是可行之道。超材料具备天然材料所不具备的特殊性质,而这些性质就来自人工的特殊结构。柔顺多稳态机构在缓冲吸能方面具有独到的优势,包括结构简单、制造方便、吸能效果显著等,结合了柔顺机构特点的超材料具备响应快速、吸能效果好等诸多优点,可以为安全带缓冲吸能结构的设计提供新思路。From the structural point of view, it is feasible to improve the energy absorption characteristics of the seat belt. Metamaterials have special properties that natural materials do not have, and these properties come from artificial special structures. The compliant multi-stable mechanism has unique advantages in buffering energy absorption, including simple structure, convenient manufacturing, and remarkable energy absorption effect. The design of seat belt buffer energy-absorbing structure provides new ideas.
发明内容SUMMARY OF THE INVENTION
本申请提出一种用于乘员碰撞安全保护的安全带缓冲、吸能与耗能装置。该装置利用柔顺超材料中柔顺单胞体的连续变形来缓冲和吸收碰撞时安全带给人体的瞬时高压,保证安全带对人体有效约束的同时减轻了其对人体胸腹部造成的压力,即起到缓冲的作用。本发明还能吸收碰撞产生的能量并将其全部或部分耗散掉,即达到吸能与耗能的作用。The present application proposes a seat belt buffering, energy-absorbing and energy-consuming device for occupant collision safety protection. The device utilizes the continuous deformation of the compliant single cell in the compliant metamaterial to buffer and absorb the instantaneous high pressure brought to the human body by the safety belt during a collision, so as to ensure the effective restraint of the safety belt on the human body and at the same time reduce the pressure on the chest and abdomen of the human body. buffering effect. The invention can also absorb the energy generated by the collision and dissipate all or part of it, that is, the functions of energy absorption and energy consumption are achieved.
通过改变柔顺单胞体的材料、结构等参数可以调整柔顺单胞体的刚度特性和吸能阈值。此处吸能阈值是指吸收的能量达到一定值时,能量就会被耗散,且结构失去继续吸能的能力。进一步地,由不同参数的柔顺单胞体按一定顺序串装,即可形成超材料,其整体结构覆盖多个刚度特性和吸能阈值,从而能够应对多种不同程度的碰撞。本发明可以在普通汽车安全带上依照需求加装,具备模块化特点,结构简单、拆装方便,且可靠性高、性能稳定,成本低。The stiffness characteristics and energy absorption threshold of the flexible single cell can be adjusted by changing the material, structure and other parameters of the flexible single cell. The energy absorption threshold here means that when the absorbed energy reaches a certain value, the energy will be dissipated and the structure loses the ability to continue absorbing energy. Further, a metamaterial can be formed by assembling flexible unit cells with different parameters in a certain order, and its overall structure covers multiple stiffness characteristics and energy absorption thresholds, so that it can cope with various degrees of collision. The invention can be installed on the ordinary automobile safety belt according to the requirements, and has the characteristics of modularization, simple structure, convenient disassembly and assembly, high reliability, stable performance and low cost.
为了实现上述发明,本申请采用的技术方案如下:In order to realize the above invention, the technical scheme adopted in this application is as follows:
一种用于在乘员碰撞场景下提供保护的安全带缓冲、吸能与耗能装置,所述安全带缓冲、吸能与耗能装置利用柔顺超材料中柔顺单胞体的连续变形对碰撞时安全带给人体的瞬时高压进行缓冲和吸收。所述的柔顺超材料由若干个基础结构相似的柔顺单胞体按照一定顺序串联而成。A seat belt buffering, energy absorbing and energy dissipation device for providing protection in a occupant collision scenario, the seat belt buffering, energy absorbing and energy dissipation device utilizes the continuous deformation of a compliant unit cell in a compliant metamaterial to be safe in a collision The instantaneous high pressure brought to the human body is buffered and absorbed. The flexible metamaterial is formed by connecting several flexible single cells with similar basic structures in series in a certain order.
所述的柔顺胞体按照变形功能可以分为刚性杆和柔性片3两部分。所述刚性杆包括一个上安全带支撑轴1与两个结构相同的下安全带支撑轴2,它们两两之间彼此平行,呈“品”字型排列,即上安全带支撑轴1位于两个下安全带支撑轴2所在平面的中上部。所述的刚性杆还包括两个结构相同的稳定连接杆4,每个稳定连接杆4两端均设有用于连接下安全带支撑轴2端部的通孔,两个下安全带支撑轴2与两个稳定连接杆4装配后形成平行四边形结构。所述柔性片3包括四个结构相同的可变形薄片,它们两两一组分别固定于上安全带支撑轴1两端,四个柔性片3的另一端固定在下安全带支撑轴2上,即四个柔性片3两两一组将上安全带支撑轴1分别和两个下安全带支撑轴2固定连接起来,这样处在同一平面内的两个柔性片3与上安全带支撑轴1和一个下安全带支撑轴2构成一个四边形。此外从刚性杆的端部视角看来,上安全带支撑轴1、下安全带支撑轴2、柔性片3以及稳定连接杆4之间构成一个三角形状。The compliant cell body can be divided into two parts: rigid rod and
进一步地,所述的柔性片3可以是直线型、折线型或曲线型的,即柔性片3作为薄片可以是有角度的弯曲片,从侧面看可以抽象为直线、折线或曲线。Further, the
进一步地,每个柔顺单胞体中,所述柔性片3的数量可以为大于四的偶数,仍然按照上述逻辑对称地布置于上安全带支撑轴1两侧。如在上述四柔性片基础上,可以沿原柔性片的法线方向分别平行增设一个柔性片,形成八柔性片结构。Further, in each compliant unit cell, the number of the
进一步地,所述柔性片3的宽度和长度远大于其厚度,差距一般可达10倍以上。Further, the width and length of the
进一步地,所述柔顺胞体的上安全带支撑轴1、下安全带支撑轴2与柔性片3之间的连接关系可以通过一体制造实现,也可以通过分别制造后组装实现。稳定连接杆4单独制造后再同一体制造或装配好的上下安全带支撑轴1、2及柔性片3完成装配。Further, the connection relationship between the upper seat
进一步地,无论上述组件的外形发生何种变化,通过保证这些组件彼此之间的受力关系相似从而实现上述变形过程都在设想之内。Further, no matter what changes occur to the shapes of the above-mentioned components, it is conceivable to realize the above-mentioned deformation process by ensuring that the force relationship between these components is similar to each other.
进一步地,柔性片3与稳定连接杆4之间的夹角θ以及柔性片3的几何参数(长度、宽度和厚度)可以作为控制柔顺胞体缓冲、吸能与耗能效果的调控参数,亦即刚度特性和吸能阈值的调控参数。这些参数的调整是在制造前完成的,制造完毕后不可调整。另外,柔性片的材料也是调整其刚度特性和吸能阈值的参数之一。Further, the angle θ between the
进一步地,每个柔顺单胞体在设定好调控参数后都具有一定的变形吸能特性(即刚度特性和吸能阈值),可以单独应用,但是这种变形吸能特性是单一不可变的。为了增强本发明缓冲、吸能与耗能的效果,使其具有更宽裕度的刚度特性和吸能阈值,可以将具有不同刚度特性和吸能阈值的柔顺单胞体串联起来,形成一种包含多个柔顺单胞体的超材料,从而应对不同程度的碰撞情况。所述超材料的特点之一为,其变形吸能特性不仅受各柔顺单胞性能的影响,也会因各柔顺单胞体的排列布置不同而产生变化。通过分别设置各柔顺单胞体的参数并将它们按一定顺序串联排列,可以实现超材料刚度特性和吸能阈值的合理安排。串联的实现方式为:两个相邻的柔顺单胞体之间共用一个下安全带支撑轴2,两个柔顺单胞体的稳定连接杆4均与该共用的下安全带支撑轴2连接。或者也可以采取其他连接方案或者一体化制造实现本效果。Further, each compliant unit cell has certain deformation energy absorption characteristics (ie stiffness characteristics and energy absorption threshold) after setting the control parameters, which can be applied independently, but this deformation energy absorption characteristic is single and immutable. In order to enhance the effects of buffering, energy absorption and energy consumption of the present invention, so that it has wider stiffness characteristics and energy absorption thresholds, compliant cells with different stiffness characteristics and energy absorption thresholds can be connected in series to form a multi- A metamaterial with flexible single cells to cope with different degrees of collision. One of the characteristics of the metamaterial is that its deformation energy absorption characteristics are not only affected by the properties of each compliant unit cell, but also change due to the different arrangement of each compliant unit cell. By setting the parameters of each compliant unit separately and arranging them in series in a certain order, a reasonable arrangement of the stiffness properties and energy absorption thresholds of metamaterials can be achieved. The serial connection is implemented as follows: a lower seat
本发明在柔顺胞体安装和使用时,安全带需要同时与上安全带支撑轴1与下安全带支撑轴2的面相接触,即按照下安全带支撑轴2—上安全带支撑轴1—下安全带支撑轴2的接触顺序依次从这些刚性杆表面经过,这个过程中安全带连续穿过了两个柔性片与上下安全带支撑轴分别形成的四边形区域。当安全带受力扯紧时,上安全带支撑轴1受到安全带压力后跟随安全带朝着两个下安全带支撑轴2所在平面运动,四个柔性片3就此随之发生变形。安全带所受的力可以通过柔性片3的变形得到缓冲、吸收与消耗。需要说明的是,在本申请描述的各装置连接情况下,柔性片变形时将带动与之连接的下安全带支撑轴2以后者同稳定连接杆4接触的通孔为中心旋转。When the compliant cell of the present invention is installed and used, the seat belt needs to be in contact with the surfaces of the upper seat
使用时,本发明作为安全带的附属装置,需要安全带的正确安装才能发挥作用。具体地:当只有一个柔顺单胞体时,安全带按照下安全带支撑轴2—上安全带支撑轴1—下安全带支撑轴2的接触顺序连续穿过上下安全带支撑轴1、2与柔性片形成的两个四边形内部,并且安装完成后安全带仍然同这些刚性杆表面保持接触。当有多个柔顺胞体组成超材料时,安全带的安装与上述过程类似,只是要按照下安全带支撑轴2—上安全带支撑轴1—下安全带支撑轴2的接触顺序连续穿过所有上下安全带支撑轴与柔性片形成的四边形内部,并且在安装完成后能够保持安全带同所有刚性杆表面的接触。总体来说,本发明良好安装后的特点为,当安全带受力而张紧时,柔顺单胞体能够保持对安全带的良好支撑从而传递受力。当汽车发生碰撞,人体向前猛冲而使安全带身出现瞬时高拉力时,安全带收紧而使上安全带支撑轴受力,柔性片3因此被带动变形。柔性片3变形的过程即是缓冲、吸能的过程。由于变形过程不可逆,吸收的能量被耗散掉,从而避免对乘员产生二次伤害。When in use, the present invention, as an accessory device of the seat belt, needs the correct installation of the seat belt to function. Specifically: when there is only one compliant unit cell, the seat belt continuously passes through the upper and lower seat
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明将柔顺单胞体应用在汽车乘员碰撞安全保护中可以有效均匀安全带带给乘员的冲击力,吸收乘员动能。并且吸收的能量将被耗散掉,使其不能再次作用于乘员。(1) In the present invention, the application of the compliant single cell in the collision safety protection of the vehicle occupants can effectively uniform the impact force brought by the seat belt to the occupants and absorb the kinetic energy of the occupants. And the absorbed energy will be dissipated so that it cannot act on the occupants again.
(2)单个柔顺单胞体能够应对的碰撞事故有限,而多个柔顺单胞体组成超材料后,能够实现更宽裕度值的刚度特性和吸能阈值,从而能够应对多种不同情况的碰撞事故,更好地保护乘员。(2) The collision accidents that a single compliant unit cell can deal with are limited, and after multiple compliant unit cells form a metamaterial, it can achieve a wider margin of stiffness characteristics and energy absorption thresholds, so that it can cope with a variety of collision accidents in different situations, Better protection for occupants.
(3)另外,本发明可以在普通汽车安全带上依照需求加装,具备模块化特点,结构简单、拆装方便、可靠性高、性能稳定,而且成本低。(3) In addition, the present invention can be installed on ordinary automobile seat belts according to requirements, and has the characteristics of modularization, simple structure, convenient disassembly and assembly, high reliability, stable performance, and low cost.
附图说明Description of drawings
图1是本申请提出的汽车安全带缓冲、吸能、耗能装置中柔顺单胞体结构示意图。FIG. 1 is a schematic diagram of the structure of a compliant unit cell in the buffering, energy-absorbing and energy-consuming device for an automobile seat belt proposed in the present application.
图2是本申请提出的汽车安全带缓冲、吸能、耗能装置的某一单胞体与安全带的配合安装示意图。FIG. 2 is a schematic diagram of the cooperation and installation of a certain unit cell of the vehicle seat belt buffering, energy absorbing and energy consuming device proposed in the present application and the seat belt.
图3是本申请提出的汽车安全带缓冲、吸能、耗能装置的核心单胞体工作变形示意图。FIG. 3 is a schematic diagram of the working deformation of the core unit cell of the automobile seat belt buffering, energy absorbing and energy consuming device proposed in the present application.
图4是本申请提出的汽车安全带缓冲、吸能、耗能装置中柔顺胞体采用八个弯折柔性片的具体实施例。FIG. 4 is a specific embodiment of the compliant cell body using eight bending flexible sheets in the buffering, energy-absorbing and energy-consuming device of the automobile seat belt proposed in the present application.
图5是本申请提出的汽车安全带缓冲、吸能、耗能装置中超材料的结构及组成示意图。FIG. 5 is a schematic diagram of the structure and composition of the metamaterial in the cushioning, energy-absorbing and energy-consuming device of the automobile seat belt proposed in the present application.
图6是本申请提出的汽车安全带缓冲、吸能、耗能装置中一个三柔顺单胞体形成的柔顺超材料实施例。FIG. 6 is an example of a compliant metamaterial formed by a tri-compliant unit cell in the cushioning, energy-absorbing and energy-consuming device for an automobile seat belt proposed in the present application.
图7是本申请提出的汽车安全带缓冲、吸能、耗能装置的一种具体安装示意图。FIG. 7 is a schematic diagram of a specific installation of the vehicle seat belt buffering, energy-absorbing and energy-consuming device proposed in the present application.
图中,1上安全带支撑轴,2下安全带支撑轴,3柔性片,4稳定连接杆,5安全带,51安全带D环,52安全带带扣,53安全带锚点,6缓冲吸能装置。In the figure, 1 upper seat belt support shaft, 2 lower seat belt support shaft, 3 flexible sheet, 4 stable connecting rod, 5 seat belt, 51 seat belt D ring, 52 seat belt buckle, 53 seat belt anchor point, 6 buffer Energy absorbing device.
具体实施方式Detailed ways
以下结合技术方案和附图详细说明本发明的具体实施方式。The specific embodiments of the present invention will be described in detail below with reference to the technical solutions and the accompanying drawings.
一种用于在乘员碰撞场景下提供保护的安全带缓冲、吸能与耗能装置,所述安全带缓冲、吸能与耗能装置利用柔顺超材料的连续变形对碰撞时安全带给人体的瞬时高压进行缓冲和吸收。所述的柔顺超材料由若干个基础结构相似的柔顺单胞体按照一定顺序串联而成。所述的柔顺胞体按照变形功能可以分为刚性杆和柔性片3两部分。所述刚性杆包括一个上安全带支撑轴1与两个结构相同的下安全带支撑轴2,它们两两之间彼此平行,呈“品”字型排列,即上安全带支撑轴1位于两个下安全带支撑轴2中上部。所述的刚性杆还包括两个结构相同的稳定连接杆4,每个稳定连接杆4两端均设有用于连接下安全带支撑轴2端部的通孔,两个下安全带支撑轴2与两个稳定连接杆4形成平行四边形结构。稳定连接杆4分别位于下安全带支撑轴2两端并将下安全带支撑轴2连接起来,即两个稳定连接杆4和两个下安全带支撑轴也构成了一个平行四边形。所述柔性片3包括四个结构相同的可变形薄片,它们两两一组分别固定于上安全带支撑轴1两端,四个柔性片3的另一端固定在下安全带支撑轴2上,即四个柔性片3中两两一组将上安全带支撑轴1分别和两个下安全带支撑轴2固定连接起来,这样处在同一平面内的两个柔性片3与上安全带支撑轴1和一个下安全带支撑轴2构成一个四边形。此外还有从刚性杆的端部视角看来,上安全带支撑轴1、下安全带支撑轴2、柔性片3以及稳定连接杆4之间构成一个三角形状。A seat belt buffering, energy-absorbing and energy-consuming device for providing protection in a collision scenario of an occupant, the seat belt buffering, energy-absorbing and energy-consuming device utilizes the continuous deformation of a compliant metamaterial to safely bring the human body during a collision. Instantaneous high pressure for buffering and absorption. The flexible metamaterial is formed by connecting several flexible single cells with similar basic structures in series in a certain order. The compliant cell body can be divided into two parts: rigid rod and
图1是本申请提出的汽车安全带缓冲、吸能与耗能装置的柔顺单胞体结构示意图。该柔顺单胞体的性能,即缓冲、吸能与耗能的效果,由其材料和结构两部分参数来保证。为方便叙述,本申请默认均所提到的柔顺结构均采用同一种材料。但需要说明的是,合理安排不同柔顺结构的材料配合其他结构参数的调控从而实现对整体性能的调整也在设想之中。在柔顺单胞体的结构方面,通过改变柔性片3和稳定连接杆4之间的夹角参数θ可以调整其变形阈值力,从而获得预期的变形性能。FIG. 1 is a schematic diagram of the compliant unit cell structure of the vehicle seat belt buffering, energy absorbing and energy dissipation device proposed in the present application. The performance of the compliant unit cell, that is, the effects of buffering, energy absorption and energy dissipation, is guaranteed by its material and structure parameters. For the convenience of description, the compliant structures mentioned in this application are all made of the same material by default. However, it should be noted that the rational arrangement of materials with different compliant structures and the regulation of other structural parameters to realize the adjustment of the overall performance is also envisaged. In terms of the structure of the flexible single cell, the deformation threshold force can be adjusted by changing the angle parameter θ between the
图2是本申请提出的汽车安全带缓冲、吸能与耗能装置的柔顺单胞体与安全带的配合安装示意图。在柔顺胞体安装和使用时,安全带同时与上安全带支撑轴1与下安全带支撑轴2的面相接触,即按照下安全带支撑轴2—上安全带支撑轴1—下安全带支撑轴2的接触顺序依次从这些刚性杆表面经过。当安全带受力扯紧时,上安全带支撑轴1受到安全带压力后产生一个随安全带运动的趋势,四个柔性片3就此随之发生变形。安全带所受的力可以通过柔性片3的变形得到缓冲、吸收与消耗。需要说明的是,上安全带支撑轴1在这个过程中朝着下安全带支撑轴2的方向运动,柔性片变形时将带动与之连接的下安全带支撑轴2以后者同稳定连接杆4接触的通孔为中心旋转。FIG. 2 is a schematic diagram of the cooperation and installation of the compliant unit cell and the seat belt of the vehicle seat belt buffering, energy-absorbing and energy-consuming device proposed in the present application. When the compliant cell is installed and used, the seat belt is in contact with the surfaces of the upper seat
图3是本申请提出的汽车安全带缓冲、吸能与耗能装置的超材料形态结构组成示意图,代表一种具体实施方式。具体地,所述超材料由若干不同参数柔顺单胞体按照图示顺序依次串联组成,两个相邻的柔顺单胞体共用一个下安全带支撑轴2。各柔顺单胞体的上下安全带支撑轴1、2以及柔性片3均为一体化制造,而稳定连接杆4单独制造,并通过其端部通孔参与装配。柔顺单胞体制造完成后诸参数已确定无法修改,但超材料可以通过对不同参数的柔顺胞体合理安排数量和彼此之间的衔接顺序来调整整体的缓冲、吸能与耗能效果。所述衔接顺序即不同参数的柔顺单胞体谁与谁相邻接或共用下安全带支撑轴的顺序。FIG. 3 is a schematic diagram showing the composition of the metamaterial morphological structure of the automobile seat belt buffering, energy absorbing and energy dissipation device proposed in the present application, which represents a specific embodiment. Specifically, the metamaterial is composed of several compliant cells with different parameters connected in series in the order shown in the figure, and two adjacent compliant cells share a lower seat
图4是本申请提出的汽车安全带缓冲、吸能与耗能装置中柔顺单胞体增加柔性片的一种实施例,并且所有柔性片均为弯折薄片。在该实施例中,上下安全带支撑轴1、2仍然按前述逻辑两端对称地布置有四对八个柔性片3,可以理解为是前述四柔性片结构沿着柔性片3的法线方向平行地增设四个柔性片3后其他连接结构做相应变化得到的。如此则同时与某一下安全带支撑轴2端部相接的两个柔性片3是平行的,并且集中从安全带支撑轴的某一端部视角来看,有四个柔性片呈两个“八”字状平行地同上下安全带支撑轴1、2相接。FIG. 4 is an example of adding a flexible sheet to a compliant unit cell in the cushioning, energy-absorbing and energy-consuming device for an automobile seat belt proposed in the present application, and all the flexible sheets are bent sheets. In this embodiment, the upper and lower seat
图5是本申请提出的汽车安全带缓冲、吸能与耗能装置中基本的柔顺单胞体工作变形示意图。本装置主要依靠柔性片3的变形来对能量进行缓冲、吸收和耗散。当安全带受力扯紧时,上安全带支撑轴1受到安全带压力后跟随安全带朝着两个下安全带支撑轴所在平面运动,四个柔性片3就此随之发生变形。安全带所受的力可以通过柔性片3的变形得到缓冲、吸收与消耗。作为一种具体实施方案,柔性片3变形时将带动与之连接的下安全带支撑轴2以后者同稳定连接杆4接触的通孔为中心旋转。FIG. 5 is a schematic diagram of the working deformation of the basic compliant unit cell in the cushioning, energy-absorbing and energy-consuming device of the automobile seat belt proposed in the present application. The device mainly relies on the deformation of the
以上所述代表基本的柔顺单胞体变形吸能过程。在若干柔顺单胞体组成的超材料中,各柔顺单胞体由于参数不同而表现出不同的刚度特性和吸能阈值。阈值低的容易变形,可作为缓冲,反之则不易变形,相对地可以吸收更多能量。如此整个系统就可以实现对不同碰撞情况的良好应对。The above-mentioned represent the basic flexible cell deformation energy absorption process. In metamaterials composed of several compliant cells, each compliant cell exhibits different stiffness properties and energy absorption thresholds due to different parameters. Those with a low threshold are easy to deform and can be used as a buffer, whereas those with a low threshold are not easily deformed and can absorb more energy relatively. In this way, the whole system can achieve a good response to different collision situations.
具体地,图6代表一个三柔顺单胞体通过共用下安全带支撑轴串联形成柔顺超材料的实施例。详细设定如下;1)设定所有的单胞体材料均选用6061铝材;2)设定所有下安全带支撑轴为直径20mm、长度110mm的圆柱状刚性杆,并且它们彼此之间均间隔100mm;3)设定上安全带支撑轴为直径20mm、长度90mm的圆柱状刚性杆;4)设定柔性片均为厚度为1.5mm、宽度为20mm的薄片;5)设定柔性片同上下安全带支撑轴的连接通过一体化制造完成;6)设定稳定连接杆为长度120mm、宽度20mm、厚度5mm的刚性杆,且其两端带有内径20mm的通孔,用于与两个下安全带支撑轴的端部相连;7)设定柔顺单胞体1、2、3中稳定连接杆与柔性片的夹角θ1、θ2、θ3分别为30°、50°、40°。图7表示该柔顺超材料同安全带的一种具体配合安装方式。Specifically, FIG. 6 represents an embodiment in which three compliant cells are connected in series to form a compliant metamaterial by sharing a lower seat belt support shaft. The detailed settings are as follows; 1) Set all unit cell materials to use 6061 aluminum; 2) Set all lower seat belt support shafts to be cylindrical rigid rods with a diameter of 20mm and a length of 110mm, and they are spaced 100mm from each other 3) Set the upper seat belt support shaft as a cylindrical rigid rod with a diameter of 20mm and a length of 90mm; 4) Set the flexible sheets to be thin sheets with a thickness of 1.5 mm and a width of 20 mm; 5) Set the flexible sheets to be the same as the upper and lower safety bars The connection with the support shaft is completed by integrated manufacturing; 6) Set the stable connecting rod to be a rigid rod with a length of 120mm, a width of 20mm and a thickness of 5mm, and its two ends have through holes with an inner diameter of 20mm, which are used to connect with the two lower safety rods. The ends with support shafts are connected; 7) Set the included angles θ 1 , θ 2 and θ 3 between the stable connecting rods and the flexible sheets in the
以上所述实施例仅表达本发明的实施方式,但并不能因此而理解为对本发明专利的范围的限制,应当指出,对于本领域的技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些均属于本发明的保护范围。The above-mentioned embodiments only represent the embodiments of the present invention, but should not be construed as a limitation on the scope of the present invention. It should be pointed out that for those skilled in the art, without departing from the concept of the present invention, Several modifications and improvements can also be made, which all belong to the protection scope of the present invention.
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US20080054616A1 (en) * | 2006-08-30 | 2008-03-06 | Tk Holdings Inc. | Seat belt apparatus |
CN201080169Y (en) * | 2007-08-23 | 2008-07-02 | 比亚迪股份有限公司 | Safety belt for motor vehicle passenger |
CN204037508U (en) * | 2014-06-23 | 2014-12-24 | 沈阳金杯锦恒汽车安全系统有限公司 | A kind of car belt with energy snubber formula ribbon |
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CN114771456B (en) | 2023-08-29 |
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