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CN114762871A - Press device, control device, and computer program - Google Patents

Press device, control device, and computer program Download PDF

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Publication number
CN114762871A
CN114762871A CN202210037282.7A CN202210037282A CN114762871A CN 114762871 A CN114762871 A CN 114762871A CN 202210037282 A CN202210037282 A CN 202210037282A CN 114762871 A CN114762871 A CN 114762871A
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Prior art keywords
slider
distance
mold
detected
dead center
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松木康司
田中康宏
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Nidec Drive Technology Corp
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Nidec Shimpo Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/14Control arrangements for mechanically-driven presses
    • B30B15/148Electrical control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/26Programme control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/28Arrangements for preventing distortion of, or damage to, presses or parts thereof
    • B30B15/281Arrangements for preventing distortion of, or damage to, presses or parts thereof overload limiting devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Presses (AREA)
  • Presses And Accessory Devices Thereof (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

提供能预防从上模对下模施加过负载的冲压装置。滑动件位置计算部(A1)基于旋转检测部的检测结果计算滑动件(7)的剩余移动距离(d2)。比较部(A2)对上模(21)的第一被检测部位(FD)与下模(23)的第二被检测部位(SD)之间的上下间距离(d1)和剩余移动距离进行比较。滑动件控制部(A3)基于比较部的比较结果控制滑动件移动机构(5)。旋转检测部在滑动件于比滑动件的下死点靠上方的位置处停止的状态下对曲柄角度(θs)进行检测。上下间距离表示在滑动件于比滑动件的下死点靠上方的位置处停止的状态下检测出的距离。滑动件的剩余移动距离表示从检测出上下间距离时的滑动件的铅垂方向的位置到滑动件的下死点的距离。

Figure 202210037282

Provides a punching device that prevents overloading from the upper die to the lower die. The slider position calculation unit (A1) calculates the remaining moving distance (d2) of the slider (7) based on the detection result of the rotation detection unit. The comparison part (A2) compares the distance (d1) between the top and bottom between the first detected part (FD) of the upper mold (21) and the second detected part (SD) of the lower mold (23) and the remaining moving distance . The slider control part (A3) controls the slider moving mechanism (5) based on the comparison result of the comparison part. The rotation detection unit detects the crank angle (θs) in a state where the slider is stopped at a position above the bottom dead center of the slider. The distance between the top and bottom indicates a distance detected in a state where the slider is stopped at a position above the bottom dead center of the slider. The remaining moving distance of the slider represents the distance from the position in the vertical direction of the slider when the vertical distance is detected to the bottom dead center of the slider.

Figure 202210037282

Description

冲压装置、控制装置及计算机程序Stamping device, control device and computer program

技术领域technical field

本发明涉及冲压装置、控制装置及计算机程序。The present invention relates to a punching device, a control device and a computer program.

背景技术Background technique

以往的冲压装置使用上模具及下模具对工件进行冲压加工。冲压装置包括滑动件、支承板、伺服马达及马达指示部(例如专利文献1)。滑动件安装有上模具。支承板载置有下模具。伺服马达使滑动件在上下方向上往复运动。当由对上模具向载置于下模具的工件靠近进行检测的靠近传感器检测到上模具向工件靠近时,指示部将伺服马达控制为改变滑动件的速度。In the conventional press apparatus, an upper die and a lower die are used to press a workpiece. The press apparatus includes a slider, a support plate, a servo motor, and a motor indicator (for example, Patent Document 1). The slide is mounted with an upper die. The lower mold is placed on the support plate. The servo motor reciprocates the slider in the up-down direction. When the approaching sensor for detecting the approach of the upper mold to the workpiece placed on the lower mold detects that the upper mold is approaching the workpiece, the instruction unit controls the servo motor to change the speed of the slider.

现有技术文献prior art literature

专利文献Patent Literature

专利文献1:日本特开2016-137497号公报Patent Document 1: Japanese Patent Laid-Open No. 2016-137497

然而,在以往的冲压装置中,例如由于误调节闭模高度或者设置错误的模具,可能造成在滑动件的下死点附近从上模具对下模具施加过负载。However, in the conventional press apparatus, for example, due to incorrect adjustment of the closing height of the die or setting of the wrong die, an overload may be applied from the upper die to the lower die near the bottom dead center of the slider.

发明内容SUMMARY OF THE INVENTION

本发明鉴于上述技术问题而形成,其目的是提供能预防过负载从上模施加于下模的冲压装置、控制装置及计算机程序。The present invention has been made in view of the above-mentioned technical problems, and an object thereof is to provide a punching device, a control device, and a computer program capable of preventing an overload from being applied to a lower die from an upper die.

本发明的例示性冲压装置包括滑动件、滑动件移动机构、旋转检测部、支承板、滑动件位置计算部、比较部及滑动件控制部。能将加工对象物的模具的上模安装于滑动件。滑动件沿铅垂方向移动。滑动件移动机构将旋转运动转换成往复运动,使所述滑动件沿着铅垂方向移动。旋转检测部对所述旋转运动的旋转角度进行检测。能将所述模具的下模安装于支承板。滑动件位置计算部基于所述旋转检测部的检测结果计算所述滑动件的剩余移动距离。比较部对所述上模的第一被检测部位与所述下模的第二被检测部位之间的距离即上下间距离和所述剩余移动距离进行比较。滑动件控制部基于所述比较部的比较结果控制所述滑动件移动机构。所述旋转检测部在所述滑动件于比所述滑动件的下死点靠上方的位置处停止的状态下检测所述旋转角度。所述上下间距离表示在所述滑动件于比所述滑动件的下死点靠上方的所述位置处停止的所述状态下检测出的距离。所述滑动件的所述剩余移动距离表示从检测出所述上下间距离时的所述滑动件的铅垂方向的位置到所述滑动件的下死点的距离。An exemplary punching apparatus of the present invention includes a slider, a slider moving mechanism, a rotation detection portion, a support plate, a slider position calculation portion, a comparison portion, and a slider control portion. The upper mold of the mold of the object to be processed can be attached to the slider. The slider moves in the vertical direction. The slider moving mechanism converts the rotary motion into the reciprocating motion, so that the slider moves in the vertical direction. The rotation detection unit detects the rotation angle of the rotation movement. The lower mold of the mold can be attached to the support plate. The slider position calculation unit calculates the remaining moving distance of the slider based on the detection result of the rotation detection unit. The comparison part compares the distance between the upper and lower molds, that is, the distance between the upper and lower molds, and the remaining moving distance. The slider control section controls the slider moving mechanism based on the comparison result of the comparison section. The rotation detection unit detects the rotation angle in a state where the slider is stopped at a position above a bottom dead center of the slider. The distance between the top and bottom indicates the distance detected in the state where the slider is stopped at the position above the bottom dead center of the slider. The remaining movement distance of the slider indicates the distance from the position in the vertical direction of the slider when the vertical distance is detected to the bottom dead center of the slider.

本发明的示例性的控制装置控制冲压装置。冲压装置包括滑动件、滑动件移动机构、旋转检测部及支承板。能将加工对象物的模具的上模安装于滑动件。滑动件沿铅垂方向移动。滑动件移动机构将旋转运动转换成往复运动,使所述滑动件沿着铅垂方向移动。旋转检测部对所述旋转运动的旋转角度进行检测。能将所述模具的下模安装于支承板。控制装置包括滑动件位置计算部、比较部及滑动件控制部。滑动件位置计算部基于所述旋转检测部的检测结果计算所述滑动件的剩余移动距离。比较部对所述上模的第一被检测部位与所述下模的第二被检测部位之间的距离即上下间距离和所述剩余移动距离进行比较。滑动件控制部基于所述比较部的比较结果控制所述滑动件移动机构。所述旋转角度表示在所述滑动件于比所述滑动件的下死点靠上方的位置处停止的状态下检测出的角度。所述上下间距离表示在所述滑动件于比所述滑动件的下死点靠上方的所述位置处停止的所述状态下检测出的距离。所述滑动件的所述剩余移动距离表示从检测出所述上下间距离时的所述滑动件的铅垂方向的位置到所述滑动件的下死点的距离。An exemplary control device of the present invention controls the stamping device. The punching device includes a slider, a slider moving mechanism, a rotation detection part, and a support plate. The upper mold of the mold of the object to be processed can be attached to the slider. The slider moves in the vertical direction. The slider moving mechanism converts the rotary motion into the reciprocating motion, so that the slider moves in the vertical direction. The rotation detection unit detects the rotation angle of the rotation movement. The lower mold of the mold can be attached to the support plate. The control device includes a slider position calculation unit, a comparison unit, and a slider control unit. The slider position calculation unit calculates the remaining moving distance of the slider based on the detection result of the rotation detection unit. The comparison part compares the distance between the upper and lower molds, that is, the distance between the upper and lower molds, and the remaining moving distance. The slider control section controls the slider moving mechanism based on the comparison result of the comparison section. The rotation angle indicates an angle detected in a state where the slider is stopped at a position above the bottom dead center of the slider. The distance between the top and bottom indicates the distance detected in the state where the slider is stopped at the position above the bottom dead center of the slider. The remaining movement distance of the slider indicates the distance from the position in the vertical direction of the slider when the vertical distance is detected to the bottom dead center of the slider.

本发明的例示性计算机程序使对包括能供加工对象物的模具的上模安装且沿着铅垂方向移动的滑动件、将旋转运动转换成往复运动且使所述滑动件沿着铅垂方向移动的滑动件移动机构、检测所述旋转运动的旋转角度的旋转检测部以及能供所述模具的下模安装的支承板的冲压装置进行控制的计算机执行如下步骤:基于所述旋转检测部的检测结果计算所述滑动件的剩余移动距离;对所述上模的第一被检测部位与所述下模的第二被检测部位之间的距离即上下间距离和所述剩余移动距离进行比较;以及基于所述上下间距离和所述剩余移动距离的比较结果控制所述滑动件移动机构。所述旋转角度表示在所述滑动件于比所述滑动件的下死点靠上方的位置处停止的状态下检测出的角度。所述上下间距离表示在所述滑动件于比所述滑动件的下死点靠上方的所述位置处停止的所述状态下检测出的距离。所述滑动件的所述剩余移动距离表示从检测出所述上下间距离时的所述滑动件的铅垂方向的位置到所述滑动件的下死点的距离。An exemplary computer program of the present invention installs a slider including a mold on which an object can be processed and moves in the vertical direction, converts the rotational motion into reciprocating motion, and causes the slider to move in the vertical direction A sliding member moving mechanism that moves, a rotation detecting portion that detects the rotational angle of the rotational motion, and a computer capable of controlling a punching device for a support plate to which the lower die of the die is mounted perform the following steps: based on the rotation detecting portion The detection result calculates the remaining moving distance of the slider; compares the distance between the first detected part of the upper mold and the second detected part of the lower mold, that is, the upper and lower distance and the remaining moving distance ; and controlling the slider moving mechanism based on the comparison result of the upper and lower distance and the remaining moving distance. The rotation angle indicates an angle detected in a state where the slider is stopped at a position above the bottom dead center of the slider. The distance between the top and bottom indicates the distance detected in the state where the slider is stopped at the position above the bottom dead center of the slider. The remaining movement distance of the slider indicates the distance from the position in the vertical direction of the slider when the vertical distance is detected to the bottom dead center of the slider.

根据例示性的本发明,能够提供能预防从上模对下模施加过负载的冲压装置、控制装置及计算机程序。According to the exemplary invention, it is possible to provide a punching device, a control device, and a computer program capable of preventing an overload from being applied to a lower die from an upper die.

有以下的本发明优选实施方式的详细说明,参照附图,可以更清楚地理解本发明的上述及其他特征、要素、步骤、特点和优点。The foregoing and other features, elements, steps, features, and advantages of the present invention may be more clearly understood in light of the following detailed description of preferred embodiments of the present invention, with reference to the accompanying drawings.

附图说明Description of drawings

图1是示出本发明实施方式的冲压装置的示意图。FIG. 1 is a schematic diagram showing a press apparatus according to an embodiment of the present invention.

图2是示出本实施方式的冲压装置的框图。FIG. 2 is a block diagram showing the press apparatus of the present embodiment.

图3是示出本实施方式的冲压装置的控制方法的流程图。FIG. 3 is a flowchart showing a control method of the press apparatus according to the present embodiment.

图4是示出本实施方式的变形例的冲压装置的示意图。FIG. 4 is a schematic diagram showing a press apparatus according to a modification of the present embodiment.

具体实施方式Detailed ways

以下参照附图,对本发明的示例性实施方式进行说明。另外,对图中相同或相当的部分标注相同的符号,不再重复说明。Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings. In addition, the same symbols are attached to the same or equivalent parts in the drawings, and the description thereof will not be repeated.

首先,参照图1对冲压装置1进行说明。图1是示出本发明实施方式的冲压装置1的示意图。图1中,从正面观察冲压装置1。冲压装置1安装有加工对象物(未图示)的模具2。图1中,为了简化附图,省略了对象物的图示。对象物是被加工物,其是冲压装置1的加工对象。对象物例如是金属制的。对象物例如是工件。First, the press apparatus 1 will be described with reference to FIG. 1 . FIG. 1 is a schematic diagram showing a press apparatus 1 according to an embodiment of the present invention. In FIG. 1, the press apparatus 1 is seen from the front. A die 2 of an object to be processed (not shown) is attached to the press apparatus 1 . In FIG. 1, in order to simplify drawing, illustration of the object is abbreviate|omitted. The object is an object to be processed, which is the object to be processed by the press apparatus 1 . The object is made of metal, for example. The object is, for example, a workpiece.

冲压装置1利用模具2加工对象物。具体而言,冲压装置1利用模具2对对象物进行冲压加工。模具2例如是金属制的。模具2包括上模21和下模23。冲压装置1将对象物夹入上模21与下模23之间,对对象物进行冲压加工。另外,在图1中,为了便于理解而将模具2简化示出,实际上模具2具有与对象物的冲压加工的目的相应的形状。The press apparatus 1 processes the object using the die 2 . Specifically, the press apparatus 1 uses the die 2 to press-process an object. The mold 2 is made of metal, for example. The mold 2 includes an upper mold 21 and a lower mold 23 . The press apparatus 1 sandwiches the object between the upper die 21 and the lower die 23, and presses the object. In addition, in FIG. 1, the metal mold|die 2 is simplified and shown for easy understanding, but the metal mold|die 2 actually has a shape according to the purpose of press working of an object.

如图1所示,冲压装置1包括框架3、滑动件移动机构5、滑动件7、闭模高度调节机构9及支承板11。优选冲压装置1还包括距离检测部13。As shown in FIG. 1 , the punching device 1 includes a frame 3 , a sliding member moving mechanism 5 , a sliding member 7 , a closed die height adjusting mechanism 9 and a support plate 11 . Preferably, the punching device 1 further includes a distance detection unit 13 .

框架3包括顶部31、多个柱33及底座35。例如,框架3包括四根柱33。顶部31配置于底座35的上方。底座35设置于地面。多个柱33配置于顶部31与底座35之间。多个柱33支承顶部31。不过,框架3也可以是顶部31、多个柱33及底座35不分离地形成为一体的构造。The frame 3 includes a top 31 , a plurality of columns 33 and a base 35 . For example, the frame 3 includes four columns 33 . The top part 31 is arranged above the base 35 . The base 35 is installed on the ground. A plurality of pillars 33 are arranged between the top portion 31 and the base 35 . A plurality of columns 33 support the top 31 . However, the frame 3 may have a structure in which the top part 31 , the plurality of columns 33 and the base 35 are integrally formed without being separated.

滑动件7和支承板11配置于顶部31与底座35之间。The slider 7 and the support plate 11 are arranged between the top part 31 and the base 35 .

支承板11配置于底座35。具体而言,支承板11配置于底座35的上表面35a。The support plate 11 is arranged on the base 35 . Specifically, the support plate 11 is arranged on the upper surface 35 a of the chassis 35 .

能在支承板11上安装下模23。因此,在加工对象物时,在支承板11上安装下模23。具体而言,能将下模23安装于支承板11的上表面11a。因此,在加工对象物时,将下模23安装于支承板11的上表面11a。The lower mold 23 can be attached to the support plate 11 . Therefore, when the object is processed, the lower mold 23 is attached to the support plate 11 . Specifically, the lower mold 23 can be attached to the upper surface 11 a of the support plate 11 . Therefore, when the object is processed, the lower mold 23 is attached to the upper surface 11 a of the support plate 11 .

下模23包括下模主体231及多个第二突出部233。下模主体231安装于支承板11。第二突出部233从下模主体231朝铅垂上方突出。具体而言,第二突出部233从下模主体231的上部231a朝铅垂上方突出。第二突出部233例如具有大致圆柱形状或大致圆筒形状。The lower mold 23 includes a lower mold body 231 and a plurality of second protrusions 233 . The lower mold main body 231 is attached to the support plate 11 . The second protruding portion 233 protrudes vertically upward from the lower mold body 231 . Specifically, the second protruding portion 233 protrudes vertically upward from the upper portion 231 a of the lower mold body 231 . The second protrusion 233 has, for example, a substantially cylindrical shape or a substantially cylindrical shape.

能在滑动件7上安装上模21。因此,在加工对象物时,在滑动件7上安装上模21。具体而言,能将上模21安装于滑动件7的下表面7a。因此,在加工对象物时,将上模21安装于滑动件7的下表面7a。The upper die 21 can be attached to the slider 7 . Therefore, when the object is processed, the upper mold 21 is attached to the slider 7 . Specifically, the upper mold 21 can be attached to the lower surface 7 a of the slider 7 . Therefore, when the object is processed, the upper mold 21 is attached to the lower surface 7a of the slider 7 .

上模21包括上模主体211及多个第一突出部213。上模主体211安装于滑动件7。第一突出部213从上模主体211朝铅垂下方突出。具体而言,第一突出部213从上模主体211的下部211a朝铅垂下方突出。第一突出部213例如具有大致圆柱形状或大致圆筒形状。The upper mold 21 includes an upper mold body 211 and a plurality of first protrusions 213 . The upper mold body 211 is attached to the slider 7 . The first protruding portion 213 protrudes vertically downward from the upper mold body 211 . Specifically, the first protruding portion 213 protrudes vertically downward from the lower portion 211 a of the upper mold body 211 . The first protrusion 213 has, for example, a substantially cylindrical shape or a substantially cylindrical shape.

多个第一突出部213分别与多个第二突出部233对应。并且,第一突出部213与多个第二突出部233沿铅垂方向VD相对。The plurality of first protrusions 213 respectively correspond to the plurality of second protrusions 233 . In addition, the first protruding portion 213 and the plurality of second protruding portions 233 face each other in the vertical direction VD.

滑动件7沿铅垂方向VD移动。具体而言,滑动件7沿着在铅垂方向VD上延伸的多个引导件(未图示)移动。The slider 7 moves in the vertical direction VD. Specifically, the slider 7 moves along a plurality of guides (not shown) extending in the vertical direction VD.

图1中,为了便于说明,用黑点示出滑动件7的上死点TD及下死点BD。而且,为了方便,利用滑动件7的下表面7a的铅垂方向VD的位置来示出上死点TD及下死点BD。In FIG. 1 , for convenience of explanation, the top dead center TD and the bottom dead center BD of the slider 7 are shown by black dots. In addition, for convenience, the top dead center TD and the bottom dead center BD are shown by the position in the vertical direction VD of the lower surface 7a of the slider 7 .

滑动件7沿着铅垂方向VD在上死点TD与下死点BD之间进行往复运动。通过使滑动件7从上死点TD下降,在下死点BD处,第一突出部213的下端213a与第二突出部233的上端233a接触。因此,第一突出部213及第二突出部233作为对滑动件7的下降进行限制的止动件起作用。即,第一突出部213及第二突出部233分别例如是行程端块。另外,在图1中,为了便于理解而将上模主体211及下模主体231简化示出,实际上,在第一突出部213与第二突出部233接触的状态下,对象物被上模主体211和下模主体231夹入,进行冲压加工。The slider 7 reciprocates between the top dead center TD and the bottom dead center BD along the vertical direction VD. By lowering the slider 7 from the top dead center TD, at the bottom dead center BD, the lower end 213a of the first protrusion 213 comes into contact with the upper end 233a of the second protrusion 233 . Therefore, the first protruding portion 213 and the second protruding portion 233 function as stoppers for restricting the descending of the slider 7 . That is, the first protruding portion 213 and the second protruding portion 233 are, for example, stroke end blocks, respectively. In addition, in FIG. 1 , the upper mold main body 211 and the lower mold main body 231 are simplified and shown for the sake of understanding, but in fact, in a state where the first protruding portion 213 and the second protruding portion 233 are in contact, the object is pushed by the upper mold. The main body 211 and the lower die main body 231 are sandwiched, and press working is performed.

滑动件移动机构5将旋转运动转换成往复运动,使滑动件7沿着铅垂方向VD移动。在图1的示例中,滑动件移动机构5利用曲柄机构使滑动件7沿着铅垂方向VD移动。即,在图1的示例中,冲压装置1实行曲柄压力机。The slider moving mechanism 5 converts the rotary motion into a reciprocating motion, and moves the slider 7 along the vertical direction VD. In the example of FIG. 1, the slider moving mechanism 5 moves the slider 7 along the vertical direction VD by the crank mechanism. That is, in the example of FIG. 1, the press apparatus 1 implements a crank press.

滑动件移动机构5配置于顶部31。即,滑动件移动机构5配置于滑动件7的上方。并且,滑动件移动机构5经由闭模高度调节机构9与滑动件7连接。The slider moving mechanism 5 is arranged on the top portion 31 . That is, the slider moving mechanism 5 is arranged above the slider 7 . In addition, the slider moving mechanism 5 is connected to the slider 7 via the closed mold height adjustment mechanism 9 .

闭模高度调节机构9在滑动件7停止的状态下调节滑动件7的铅垂方向VD的位置。在本实施方式中,作为一例,闭模高度调节机构9在滑动件7在上死点TD处停止的状态下调节滑动件7的铅垂方向VD的位置。The mold closing height adjustment mechanism 9 adjusts the position of the slider 7 in the vertical direction VD in a state where the slider 7 is stopped. In the present embodiment, as an example, the closed mold height adjustment mechanism 9 adjusts the position of the slider 7 in the vertical direction VD in a state where the slider 7 is stopped at the top dead center TD.

换言之,闭模高度调节机构9对闭模高度进行调节。闭模高度是从滑动件7的下死点BD到支承板11的上表面11a的距离。滑动件7的行程长度是固定的,因此,以在上死点TD处停止的状态调节滑动件7的铅垂方向VD的位置实质上相当于调节闭模高度。行程长度表示从滑动件7的上死点TD到下死点BD的距离。In other words, the closed mold height adjustment mechanism 9 adjusts the closed mold height. The mold closing height is the distance from the bottom dead center BD of the slider 7 to the upper surface 11 a of the support plate 11 . Since the stroke length of the slider 7 is fixed, adjusting the position of the slider 7 in the vertical direction VD in a state of being stopped at the top dead center TD is substantially equivalent to adjusting the mold closing height. The stroke length represents the distance from the top dead center TD to the bottom dead center BD of the slider 7 .

闭模高度调节机构9包括连接构件91。并且,滑动件移动机构5经由连接构件91与滑动件7连接。连接构件91例如包括螺钉等螺合构件。The closed mold height adjustment mechanism 9 includes a connecting member 91 . Further, the slider moving mechanism 5 is connected to the slider 7 via the connecting member 91 . The connection member 91 includes, for example, a screw member such as a screw.

在图1的示例中,滑动件移动机构5包括连接杆51、曲柄轴52、离合器(未图示)、飞轮53、带54、带轮55及马达56。In the example of FIG. 1 , the slider moving mechanism 5 includes a connecting rod 51 , a crankshaft 52 , a clutch (not shown), a flywheel 53 , a belt 54 , a pulley 55 , and a motor 56 .

连接杆51的前端部经由连接构件91连接于滑动件7。另一方面,连接杆51的基端部连接于曲柄轴52。曲柄轴52沿旋转方向RD旋转。有时将曲柄轴52沿旋转方向RD旋转记载为正转。另外,曲柄轴52也能沿与旋转方向RD相反的旋转方向旋转。有时将曲柄轴52沿与旋转方向RD相反的旋转方向旋转记载为反转。The front end portion of the connecting rod 51 is connected to the slider 7 via the connecting member 91 . On the other hand, the base end portion of the connecting rod 51 is connected to the crankshaft 52 . The crankshaft 52 rotates in the rotational direction RD. The rotation of the crankshaft 52 in the rotational direction RD may be described as a forward rotation. In addition, the crankshaft 52 can also rotate in the rotation direction opposite to the rotation direction RD. The rotation of the crankshaft 52 in the rotation direction opposite to the rotation direction RD may be described as reverse rotation.

当曲柄轴52旋转时,与曲柄轴52连接的连接杆51上下往复运动。其结果是,与连接杆51连接的滑动件7沿铅垂方向VD往复运动。When the crankshaft 52 rotates, the connecting rod 51 connected with the crankshaft 52 reciprocates up and down. As a result, the slider 7 connected to the connecting rod 51 reciprocates in the vertical direction VD.

在图1的示例中,在曲柄轴52的曲柄角度θ为零度时,滑动件7位于上死点TD。另一方面,在曲柄轴52的曲柄角度θ为180度时,滑动件7位于下死点BD。曲柄角度θ表示滑动件移动机构5将旋转运动转换成往复运动时的旋转运动的旋转角度。在图1的示例中,曲柄角度θ表示曲柄轴52的旋转角度。并且,将曲柄轴52位于最上端时的曲柄角度θ设定为零度。曲柄角度θ相当于“旋转运动的旋转角度”的一例。In the example of FIG. 1 , when the crank angle θ of the crankshaft 52 is zero degrees, the slider 7 is located at the top dead center TD. On the other hand, when the crank angle θ of the crankshaft 52 is 180 degrees, the slider 7 is located at the bottom dead center BD. The crank angle θ represents the rotational angle at which the slider moving mechanism 5 converts the rotational motion into the rotational motion when the reciprocating motion is performed. In the example of FIG. 1 , the crank angle θ represents the rotation angle of the crank shaft 52 . In addition, the crank angle θ when the crankshaft 52 is located at the uppermost end is set to zero degrees. The crank angle θ corresponds to an example of the "rotation angle of the rotary motion".

曲柄轴52的轴向的一端部经由离合器(未图示)与飞轮53连接。并且,曲柄轴52伴随飞轮53的旋转而旋转。飞轮53例如具有大致圆板形状或大致圆柱形状。One end portion in the axial direction of the crankshaft 52 is connected to the flywheel 53 via a clutch (not shown). Then, the crankshaft 52 rotates with the rotation of the flywheel 53 . The flywheel 53 has, for example, a substantially circular plate shape or a substantially cylindrical shape.

在施加张力的状态下将带54架设于飞轮53和带轮55。带轮55具有大致圆板形状或大致圆柱形状。The belt 54 is stretched over the flywheel 53 and the pulley 55 under tension. The pulley 55 has a substantially circular plate shape or a substantially cylindrical shape.

带轮55与马达56的旋转轴连接。因此,当马达56旋转时,带轮55旋转。当带轮55旋转时,带54旋转。当带54旋转时,飞轮53旋转。当飞轮53旋转时,曲柄轴52旋转。当曲柄轴52旋转时,连接杆51上下往复运动。当连接杆51上下往复运动时,滑动件7沿铅垂方向VD往复运动。当滑动件7沿铅垂方向VD往复运动时,上模21沿铅垂方向VD往复运动。其结果是,在上模21(具体是上模主体211)与下模23(具体是下模主体231)之间夹入对象物,成型出对象物。The pulley 55 is connected to the rotating shaft of the motor 56 . Therefore, when the motor 56 rotates, the pulley 55 rotates. When the pulley 55 rotates, the belt 54 rotates. When the belt 54 rotates, the flywheel 53 rotates. When the flywheel 53 rotates, the crankshaft 52 rotates. When the crankshaft 52 rotates, the connecting rod 51 reciprocates up and down. When the connecting rod 51 reciprocates up and down, the slider 7 reciprocates in the vertical direction VD. When the slider 7 reciprocates in the vertical direction VD, the upper mold 21 reciprocates in the vertical direction VD. As a result, the object is sandwiched between the upper mold 21 (specifically, the upper mold main body 211 ) and the lower mold 23 (specifically, the lower mold main body 231 ), and the object is molded.

距离检测部13检测模具2的上下间距离d1。上下间距离d1是上模21的第一被检测部位FD与下模23的第二被检测部位SD之间的铅垂方向VD的距离。第一被检测部位FD和第二被检测部位SD例如在铅垂方向VD上相对。在本实施方式中,第一被检测部位FD表示第一突出部213的下端213a。第二被检测部位SD表示第二突出部233的上端233a。The distance detection unit 13 detects the distance d1 between the upper and lower sides of the mold 2 . The vertical distance d1 is the distance in the vertical direction VD between the first detection site FD of the upper mold 21 and the second detection site SD of the lower mold 23 . The first detection site FD and the second detection site SD face each other in the vertical direction VD, for example. In the present embodiment, the first detected portion FD represents the lower end 213 a of the first protruding portion 213 . The second detected portion SD represents the upper end 233 a of the second protruding portion 233 .

在图1的示例中,距离检测部13固定在相对于模具2分开的位置。因此,根据本实施方式,冲压装置1的制造商能将距离检测部13组装至冲压装置1售卖。其结果是,与将距离检测部13固定于模具2的情况相比,能改善冲压装置1及模具2的用户的便利性。例如,冲压装置1及模具2的用户不需要为了固定距离检测部13而对模具2进行加工。In the example of FIG. 1 , the distance detecting portion 13 is fixed at a position separated from the mold 2 . Therefore, according to this embodiment, the manufacturer of the press apparatus 1 can assemble the distance detection unit 13 to the press apparatus 1 and sell it. As a result, compared with the case where the distance detection part 13 is fixed to the die 2, the user's convenience of the press apparatus 1 and the die 2 can be improved. For example, the user of the press apparatus 1 and the die 2 does not need to process the die 2 in order to fix the distance detection unit 13 .

具体而言,距离检测部13固定于框架3(例如柱33)。在该情况下,例如,距离检测部13相对于第一突出部213与第二突出部233之间的空间在水平方向HD上相对。Specifically, the distance detection unit 13 is fixed to the frame 3 (eg, the column 33 ). In this case, for example, the distance detection portion 13 is opposed to the space between the first protruding portion 213 and the second protruding portion 233 in the horizontal direction HD.

在本实施方式中,距离检测部13是图像处理装置。图像处理装置包括相机及微型计算机。在该情况下,距离检测部13的相机对第一突出部213及第二突出部233进行拍摄。并且,距离检测部13的微型计算机对拍摄图像所包括的第一突出部213及第二突出部233的图像进行解析,计算出第一被检测部位FD与第二被检测部位SD之间的上下距离d1。另外,距离检测部13也可以包括相机,将拍摄图像输出至后述的控制部151(图2)。并且,控制部151也可以对拍摄图像所包括的第一突出部213及第二突出部233的图像进行解析,计算出上下距离d1。In this embodiment, the distance detection unit 13 is an image processing device. The image processing device includes a camera and a microcomputer. In this case, the camera of the distance detection unit 13 images the first protrusion 213 and the second protrusion 233 . Then, the microcomputer of the distance detection unit 13 analyzes the images of the first protruding portion 213 and the second protruding portion 233 included in the captured image, and calculates the vertical distance between the first detected portion FD and the second detected portion SD. distance d1. In addition, the distance detection unit 13 may include a camera, and may output a captured image to the control unit 151 ( FIG. 2 ) described later. In addition, the control unit 151 may calculate the vertical distance d1 by analyzing the images of the first protruding portion 213 and the second protruding portion 233 included in the captured image.

另外,在距离检测部13是图像处理装置的情况下,为了提高距离检测部13的检测精度,可以在第一被检测部位FD和第二被检测部位SD分别配置标记。标记例如是特定色彩的涂料。In addition, when the distance detection unit 13 is an image processing device, in order to improve the detection accuracy of the distance detection unit 13 , marks may be arranged on the first detection target site FD and the second detection target site SD, respectively. The marking is, for example, a paint of a specific color.

接着,参照图2对冲压装置1进行说明。图2是示出冲压装置1的框图。如图2所示,冲压装置1还包括滑动件位置计算部A1、比较部A2、滑动件控制部A3、闭模高度调节指示部A4及设定部A5。Next, the press apparatus 1 will be described with reference to FIG. 2 . FIG. 2 is a block diagram showing the press apparatus 1 . As shown in FIG. 2 , the punching device 1 further includes a slider position calculation part A1 , a comparison part A2 , a slider control part A3 , a closed mold height adjustment instruction part A4 , and a setting part A5 .

具体而言,冲压装置1还包括控制装置15。控制装置15对冲压装置1进行控制。控制装置15相当于“计算机”的一例。如图1所示,控制装置15例如固定于框架3(例如柱33)。另外,控制装置15的位置没有特别限定,可以与框架3分离。Specifically, the punching device 1 further includes a control device 15 . The control device 15 controls the press device 1 . The control device 15 corresponds to an example of a "computer". As shown in FIG. 1, the control apparatus 15 is fixed to the frame 3 (for example, the column 33), for example. In addition, the position of the control device 15 is not particularly limited, and may be separated from the frame 3 .

控制装置15包括控制部151、存储部153及操作显示部155。The control device 15 includes a control unit 151 , a storage unit 153 , and an operation display unit 155 .

具体而言,控制部151包括CPU(Central Processing Unit:中央处理器)等处理器。存储部153包括存储装置,存储数据及计算机程序。具体而言,存储部153包括半导体储存器等主存储装置以及半导体储存器、固态硬盘和/或机械硬盘等辅助存储装置。存储部153也可以包括可移动媒体。存储部153相当于非临时计算机可读存储介质的一例。Specifically, the control unit 151 includes a processor such as a CPU (Central Processing Unit) or the like. The storage unit 153 includes a storage device and stores data and computer programs. Specifically, the storage unit 153 includes a main storage device such as a semiconductor memory, and an auxiliary storage device such as a semiconductor memory, a solid-state hard disk, and/or a mechanical hard disk. The storage unit 153 may also include removable media. The storage unit 153 corresponds to an example of a non-transitory computer-readable storage medium.

控制部151包括滑动件位置计算部A1、比较部A2、滑动件控制部A3、闭模高度调节指示部A4及设定部A5。具体而言,控制部151的处理器执行存储于存储部153的存储装置中的计算机程序,由此,作为位置计算部A1、比较部A2、滑动件控制部A3、闭模高度调节指示部A4及设定部A5起作用。稍后对控制部151的详细情况进行描述。The control unit 151 includes a slider position calculation unit A1, a comparison unit A2, a slider control unit A3, a closed mold height adjustment instruction unit A4, and a setting unit A5. Specifically, the processor of the control unit 151 executes the computer program stored in the storage device of the storage unit 153, thereby serving as the position calculation unit A1, the comparison unit A2, the slider control unit A3, and the mold closing height adjustment instruction unit A4 And the setting part A5 functions. Details of the control section 151 will be described later.

操作显示部155显示各种信息并接收来自用户的操作。具体而言,操作显示部155包括操作部B1及显示部B2。The operation display unit 155 displays various information and receives operations from the user. Specifically, the operation display unit 155 includes an operation unit B1 and a display unit B2.

操作部B1接受来自用户的操作。操作部B1例如是触摸屏或者键盘和鼠标。在操作部B1是触摸屏的情况下,将操作部B1和显示部B2重叠配置。The operation part B1 accepts the operation from the user. The operation unit B1 is, for example, a touch panel or a keyboard and a mouse. When the operation part B1 is a touch panel, the operation part B1 and the display part B2 are superimposed and arranged.

例如,操作部B1从用户接收闭模高度的调节指示。并且,操作部B1将闭模高度的调节指示输出至闭模高度调节指示部A4。闭模高度的调节指示包括闭模高度的调节量。并且,闭模高度调节指示部A4以基于闭模高度调节量对闭模高度进行调节的方式向闭模高度调节机构9发出指示。其结果是,闭模高度调节机构9以指示的闭模高度调节量对闭模高度进行调节。具体而言,闭模高度调节机构9还包括驱动部92。驱动部92例如是感应马达或伺服马达。驱动部92在滑动件7停止的状态下驱动连接构件91,由此调节闭模高度。For example, the operation unit B1 receives an instruction to adjust the mold closing height from the user. And the operation part B1 outputs the adjustment instruction|indication of the closed mold height to the closed mold height adjustment instruction part A4. The adjustment indication of the closed mold height includes the adjustment amount of the closed mold height. And the mold closed height adjustment instruction part A4 instructs the mold closed height adjustment mechanism 9 to adjust the mold closed height based on the closed mold height adjustment amount. As a result, the closed mold height adjustment mechanism 9 adjusts the closed mold height by the instructed closed mold height adjustment amount. Specifically, the closed mold height adjustment mechanism 9 further includes a drive part 92 . The drive unit 92 is, for example, an induction motor or a servo motor. The drive portion 92 drives the connecting member 91 in a state where the slider 7 is stopped, thereby adjusting the mold closing height.

例如,操作部B1从用户接收对滑动件7及滑动件移动机构5的各种设定值(包括行程长度)。并且,设定部A5将操作部B1接收的各种设定值存储于存储部153。For example, the operation unit B1 receives various setting values (including stroke lengths) for the slider 7 and the slider moving mechanism 5 from the user. Then, the setting unit A5 stores the various setting values received by the operation unit B1 in the storage unit 153 .

显示部B2显示各种信息。显示部B2例如是液晶显示器或者有机电致发光二极管显示器。显示部B2相当于“通知部”的一例。The display unit B2 displays various kinds of information. The display portion B2 is, for example, a liquid crystal display or an organic electroluminescent diode display. The display part B2 corresponds to an example of the "notification part".

冲压装置1还包括旋转检测部17。旋转检测部17检测曲柄角度θ。旋转检测部17例如安装于曲柄轴52。并且,旋转检测部17检测曲柄轴52的曲柄角度θ,将示出曲柄角度θ的检测信号输出至控制部151。旋转检测部17例如是旋转编码器。The punching device 1 further includes a rotation detection unit 17 . The rotation detection unit 17 detects the crank angle θ. The rotation detection unit 17 is attached to, for example, the crankshaft 52 . Then, the rotation detection unit 17 detects the crank angle θ of the crankshaft 52 and outputs a detection signal indicating the crank angle θ to the control unit 151 . The rotation detection unit 17 is, for example, a rotary encoder.

冲压装置1还包括运转指示输入部19。运转指示输入部19从用户接收冲压装置1的运转指示的输入。运转指示输入部19例如是按钮开关。另外,运转指示输入部19也可以包括在操作部B1中。而且,冲压装置1也可以从外部装置接收运转指示。The press apparatus 1 further includes an operation instruction input unit 19 . The operation instruction input unit 19 receives input of an operation instruction of the press apparatus 1 from the user. The operation instruction input unit 19 is, for example, a push button switch. In addition, the operation instruction input unit 19 may be included in the operation unit B1. Furthermore, the press apparatus 1 may receive an operation instruction from an external apparatus.

滑动件控制部A3对滑动件移动机构5进行控制。例如,滑动件控制部A3控制配置在曲柄轴52与飞轮53之间的离合器(未图示),对从飞轮53到曲柄轴52的旋转力的传递和切断进行切换。例如,在运转指示输入部19接收到运转指示的输入的情况下,滑动件控制部A3控制离合器,并将旋转力从飞轮53传递至曲柄轴52。其结果是,滑动件7沿铅垂方向VD往复运动。The slider control unit A3 controls the slider moving mechanism 5 . For example, the slider control unit A3 controls a clutch (not shown) disposed between the crankshaft 52 and the flywheel 53 to switch between transmission and cutoff of the rotational force from the flywheel 53 to the crankshaft 52 . For example, when the operation instruction input unit 19 receives the input of the operation instruction, the slider control unit A3 controls the clutch and transmits the rotational force from the flywheel 53 to the crankshaft 52 . As a result, the slider 7 reciprocates in the vertical direction VD.

接下来参照图1和图2对控制部151、旋转检测部17及距离检测部13进行说明。Next, the control unit 151 , the rotation detection unit 17 , and the distance detection unit 13 will be described with reference to FIGS. 1 and 2 .

旋转检测部17在滑动件7于比滑动件7的下死点BD靠上方的位置处停止的状态下检测曲柄角度θ(以下,记载为“曲柄角度θs”)。即,曲柄角度θs表示在滑动件7于比滑动件7的下死点BD靠上方的位置处停止的状态下检测出的角度。旋转检测部17将示出曲柄角度θs的检测信号输出至滑动件位置计算部A1。The rotation detection unit 17 detects the crank angle θ (hereinafter, referred to as “crank angle θs”) in a state where the slider 7 is stopped at a position above the bottom dead center BD of the slider 7 . That is, the crank angle θs represents an angle detected in a state where the slider 7 is stopped at a position above the bottom dead center BD of the slider 7 . The rotation detection unit 17 outputs a detection signal indicating the crank angle θs to the slider position calculation unit A1.

距离检测部13在旋转检测部17检测出曲柄角度θs时的滑动件7的停止位置处对模具2的上下间距离d1进行检测。即,距离检测部13在滑动件7于比滑动件7的下死点BD靠上方的位置处停止的状态下对模具2的上下间距离d1进行检测。因此,模具2的上下间距离d1表示在滑动件7于比滑动件7的下死点BD靠上方的位置处停止的状态下检测出的距离。距离检测部13将示出模具2的上下间距离d1的检测信号输出至比较部A2。The distance detection unit 13 detects the vertical distance d1 of the mold 2 at the stop position of the slider 7 when the rotation detection unit 17 detects the crank angle θs. That is, the distance detection part 13 detects the distance d1 between the upper and lower sides of the mold 2 in a state where the slider 7 is stopped at a position above the bottom dead center BD of the slider 7 . Therefore, the distance d1 between the upper and lower sides of the mold 2 represents the distance detected when the slider 7 is stopped at a position above the bottom dead center BD of the slider 7 . The distance detection part 13 outputs the detection signal which shows the distance d1 between the upper and lower sides of the mold 2 to the comparison part A2.

滑动件位置计算部A1基于旋转检测部17的检测结果计算滑动件7的剩余移动距离d2。在本实施方式中,滑动件位置计算部A1基于由旋转检测部17检测出的曲柄角度θs计算滑动件7的剩余移动距离d2。滑动件7的剩余移动距离d2表示从检测出模具2的上下间距离d1时的滑动件7的铅垂方向VD的位置到滑动件7的下死点BD的距离。The slider position calculation unit A1 calculates the remaining moving distance d2 of the slider 7 based on the detection result of the rotation detection unit 17 . In the present embodiment, the slider position calculation unit A1 calculates the remaining movement distance d2 of the slider 7 based on the crank angle θs detected by the rotation detection unit 17 . The remaining moving distance d2 of the slider 7 represents the distance from the position in the vertical direction VD of the slider 7 when the vertical distance d1 of the mold 2 is detected to the bottom dead center BD of the slider 7 .

例如,从滑动件7的当前位置P到下死点BD的距离d由式子(1)表示。在式子(1)中,“SL”是滑动件7的行程长度。f(θ)是表示从滑动件7的上死点TD到当前位置P的距离的函数,“θ”是曲柄角度θ。当将曲柄角度θ输入至函数f(θ)时,从滑动件7的上死点TD到当前位置P的距离被输出。For example, the distance d from the current position P of the slider 7 to the bottom dead center BD is represented by equation (1). In the formula (1), "SL" is the stroke length of the slider 7 . f(θ) is a function representing the distance from the top dead center TD of the slider 7 to the current position P, and “θ” is the crank angle θ. When the crank angle θ is input to the function f(θ), the distance from the top dead center TD of the slider 7 to the current position P is output.

d=SL-f(θ)…(1)d=SL-f(θ)…(1)

滑动件位置计算部A1通过将曲柄角度θs输入至式子(1),如式子(2)所示,计算滑动件7的剩余移动距离d2。The slider position calculation unit A1 calculates the remaining moving distance d2 of the slider 7 as shown in the formula (2) by inputting the crank angle θs to the formula (1).

d2=SL-f(θs)…(2)d2=SL-f(θs)...(2)

比较部A2对模具2的上下间距离d1和滑动件7的剩余移动距离d2进行比较。并且,滑动件控制部A3基于比较部A2的比较结果控制滑动件移动机构5。因此,根据本实施方式,滑动件控制部A3能在上模21和下模23接触前基于比较部A2的比较结果预测是否会从上模21对下模23施加过负载。并且,滑动件控制部A3通过基于预测结果控制滑动件移动机构5,能预防从上模21对下模23施加过负载。例如,在由模具2加工对象物前,滑动件控制部A3预测是否会从上模21对下模23施加过负载,通过基于预测结果控制滑动件移动机构5,能预防从上模21对下模23施加过负载。当能预防从上模21对下模23施加过负载时,能提高模具2的耐久性。而且,也能预防对冲压装置1施加过负载,因此也能提高冲压装置1的耐久性。The comparison part A2 compares the distance d1 between the upper and lower sides of the mold 2 and the remaining moving distance d2 of the slider 7 . And the slider control part A3 controls the slider moving mechanism 5 based on the comparison result of the comparison part A2. Therefore, according to the present embodiment, the slider control unit A3 can predict whether or not an overload will be applied to the lower die 23 from the upper die 21 based on the comparison result of the comparison unit A2 before the upper die 21 and the lower die 23 come into contact with each other. In addition, the slider control unit A3 can prevent an overload from being applied to the lower mold 23 from the upper mold 21 by controlling the slider moving mechanism 5 based on the prediction result. For example, before the object is processed by the mold 2, the slider control unit A3 predicts whether or not an overload will be applied to the lower mold 23 from the upper mold 21, and controls the slider moving mechanism 5 based on the prediction result, thereby preventing the lower mold 21 from being exposed to the lower mold. Die 23 applies an overload. When the upper mold 21 can be prevented from being overloaded with the lower mold 23, the durability of the mold 2 can be improved. Furthermore, since overloading of the press apparatus 1 can also be prevented, the durability of the press apparatus 1 can also be improved.

例如,滑动件控制部A3能基于模具2的上下间距离d1与滑动件7的剩余移动距离d2的比较结果,预测是否会产生粘附(日语:スティック)状态。并且,滑动件控制部A3在预测出会产生粘附状态的情况下,通过禁止滑动件7的移动(例如下降),能防止产生粘附状态。而且,在本实施方式中,可以不包括基于油压的粘附回避机构,能降低冲压装置1的制造成本。For example, the slider control unit A3 can predict whether or not a sticking (Japanese: スティック) state will occur based on the comparison result between the vertical distance d1 of the mold 2 and the remaining moving distance d2 of the slider 7 . In addition, the slider control unit A3 can prevent the occurrence of the sticking state by prohibiting the movement (for example, descending) of the slider 7 when the occurrence of the sticking state is predicted. Furthermore, in this embodiment, the sticking avoidance mechanism by hydraulic pressure need not be included, and the manufacturing cost of the press apparatus 1 can be reduced.

粘附状态是指以下的状态:例如,在滑动件7位于下死点BD附近的情况下,过负载造成上模21(例如,第一突出部213)咬入下模23(例如,第二突出部233),上模21难以从下模23脱离。当冲压装置1产生粘附状态时,例如,在滑动件移动机构5中,将旋转运动转换为往复运动时的旋转运动的正转和反转双方变难,移动滑动件7变难。The sticking state refers to a state in which, for example, in the case where the slider 7 is located near the bottom dead center BD, the upper mold 21 (for example, the first protrusion 213 ) is bitten into the lower mold 23 (for example, the second protrusion 213 ) due to the overload protruding portion 233 ), it is difficult for the upper die 21 to be detached from the lower die 23 . When a sticking state occurs in the press apparatus 1, for example, in the slider moving mechanism 5, it becomes difficult to convert both the forward and reverse rotation of the rotation motion into the reciprocating motion, and it becomes difficult to move the slider 7.

具体而言,比较部A2从滑动件7的剩余移动距离d2减去模具2的上下间距离d1,计算减法值即差值DF(=d2-d1)。在差值DF大于阈值TH的情况下,在滑动件7的下死点BD附近,可能从上模21对下模23施加过负载。即,有可能造成滑动件7超过模具2的上下间距离d1地过度下降,从上模21对下模23施加过负载。阈值TH为零以上的实数。阈值TH表示上下间距离d1为零的情况下滑动件7的铅垂下方的相对于滑动件7的位置的超过距离。阈值TH被实验性和/或经验性地确定。Specifically, the comparison part A2 subtracts the distance d1 between the upper and lower sides of the mold 2 from the remaining moving distance d2 of the slider 7, and calculates the difference DF (=d2-d1) as a subtraction value. When the difference DF is larger than the threshold value TH, an overload may be applied to the lower mold 23 from the upper mold 21 in the vicinity of the bottom dead center BD of the slider 7 . That is, there is a possibility that the slider 7 descends excessively beyond the upper-lower distance d1 of the mold 2 , and an overload is applied to the lower mold 23 from the upper mold 21 . The threshold TH is a real number above zero. The threshold value TH represents the excess distance with respect to the position of the slider 7 in the vertically downward direction of the slider 7 when the vertical distance d1 is zero. The threshold TH is determined experimentally and/or empirically.

因此,在从滑动件7的剩余移动距离d2减去模具2的上下间距离d1而获得的差值DF比阈值TH大的情况下,滑动件控制部A3禁止滑动件7的移动。因此,根据本实施方式,能有效预防从上模21对下模23施加过负载。例如,能有效预防产生粘附状态。Therefore, when the difference DF obtained by subtracting the upper and lower distance d1 of the mold 2 from the remaining moving distance d2 of the slider 7 is greater than the threshold value TH, the slider control unit A3 prohibits the movement of the slider 7 . Therefore, according to the present embodiment, it is possible to effectively prevent an overload from being applied to the lower mold 23 from the upper mold 21 . For example, the occurrence of a sticking state can be effectively prevented.

具体而言,在差值DF比阈值TH大的情况下,滑动件控制部A3控制滑动件移动机构5,禁止滑动件7的移动。Specifically, when the difference value DF is larger than the threshold value TH, the slider control unit A3 controls the slider moving mechanism 5 to prohibit the movement of the slider 7 .

例如,在差值DF比阈值TH大的情况下,滑动件控制部A3对配置于曲柄轴52与飞轮53之间的离合器(未图示)进行控制,切断从飞轮53向曲柄轴52的旋转力的传递。其结果是,滑动件7的移动被禁止。For example, when the difference DF is larger than the threshold TH, the slider control unit A3 controls a clutch (not shown) disposed between the crankshaft 52 and the flywheel 53 to cut off the rotation from the flywheel 53 to the crankshaft 52 transmission of force. As a result, the movement of the slider 7 is prohibited.

尤其,若差值DF比阈值TH大,则即便在运转指示输入部19接收到运转指示的输入的情况下,滑动件控制部A3也会禁止滑动件7的移动。In particular, when the difference DF is larger than the threshold value TH, the slider control unit A3 prohibits the movement of the slider 7 even when the operation instruction input unit 19 receives an input of the operation instruction.

另一方面,在差值DF为阈值TH以下的情况下,滑动件控制部A3允许滑动件7的移动。On the other hand, when the difference DF is equal to or less than the threshold value TH, the slider control unit A3 allows the movement of the slider 7 .

具体而言,在差值DF为阈值TH以下的情况下,当运转指示输入部19接收到冲压装置1的运转指示的输入时,滑动件控制部A3控制滑动件移动机构5,驱动滑动件7。其结果是,滑动件7沿铅垂方向VD往复运动。Specifically, when the difference DF is equal to or smaller than the threshold value TH, when the operation instruction input unit 19 receives an input of an operation instruction of the press apparatus 1, the slider control unit A3 controls the slider moving mechanism 5 to drive the slider 7 . As a result, the slider 7 reciprocates in the vertical direction VD.

例如,在差值DF为阈值TH以下的情况下,当运转指示输入部19接收到冲压装置1的运转指示的输入时,滑动件控制部A3对配置于曲柄轴52与飞轮53之间的离合器(未图示)进行控制,从飞轮53向曲柄轴52传递旋转力。其结果是,滑动件7被驱动。For example, when the difference DF is equal to or less than the threshold value TH, when the operation instruction input unit 19 receives an input of an operation instruction of the press apparatus 1, the slider control unit A3 controls the clutch disposed between the crankshaft 52 and the flywheel 53. (not shown) is controlled to transmit the rotational force from the flywheel 53 to the crankshaft 52 . As a result, the slider 7 is driven.

而且,在本实施方式中,在差值DF大于阈值TH的情况下,滑动件控制部A3将显示部B2控制为通知闭模高度异常。因此,在差值DF大于阈值TH的情况下,显示部B2通知闭模高度异常。其结果是,根据本实施方式,能提醒用户调节闭模高度。并且,通过调节闭模高度,能预防从上模21对下模23施加过负载。Furthermore, in the present embodiment, when the difference value DF is larger than the threshold value TH, the slider control unit A3 controls the display unit B2 to notify that the mold closing height is abnormal. Therefore, when the difference value DF is larger than the threshold value TH, the display unit B2 notifies that the mold closing height is abnormal. As a result, according to the present embodiment, the user can be prompted to adjust the mold closing height. In addition, by adjusting the mold closing height, it is possible to prevent an overload from being applied to the lower mold 23 from the upper mold 21 .

例如,显示部B2直接或间接地通知闭模高度异常。直接的通知例如是“闭模高度异常。”或者“闭模高度过小。”。间接的通知例如是“请调节闭模高度。”、“可能会从上模对下模施加过负载。”或者“可能产生粘附状态。”。For example, the display part B2 directly or indirectly notifies that the mold closing height is abnormal. A direct notification is, for example, "The mold closing height is abnormal." or "The mold closing height is too small.". Indirect notifications are, for example, "Please adjust the mold closing height.", "There may be an overload from the upper mold to the lower mold." or "A sticking state may occur.".

而且,在本实施方式中,作为一例,在滑动件7停止的状态下调节滑动件7的铅垂方向VD的位置之后且在滑动件7到达下死点BD之前,旋转检测部17检测曲柄角度θs,滑动件位置计算部A1基于旋转检测部17的检测结果即曲柄角度θs计算滑动件7的剩余移动距离d2,距离检测部13检测模具2的上下间距离d1。此外,在滑动件7停止的状态下调节滑动件7的铅垂方向VD的位置之后且在滑动件7到达下死点BD之前,比较部A2对模具2的上下间距离d1和滑动件7的剩余移动距离d2进行比较,滑动件控制部A3基于比较部A2的比较结果控制滑动件移动机构5。Furthermore, in the present embodiment, as an example, the rotation detection unit 17 detects the crank angle after the position of the slider 7 in the vertical direction VD is adjusted in a state where the slider 7 is stopped and before the slider 7 reaches the bottom dead center BD. θs, the slider position calculation unit A1 calculates the remaining moving distance d2 of the slider 7 based on the crank angle θs, which is the detection result of the rotation detection unit 17 , and the distance detection unit 13 detects the upper and lower distance d1 of the mold 2 . In addition, after the position of the slider 7 in the vertical direction VD is adjusted in the state where the slider 7 is stopped and before the slider 7 reaches the bottom dead center BD, the distance d1 between the upper and lower sides of the mold 2 by the comparison part A2 and the distance between the upper and lower sides of the slider 7 are compared. The remaining moving distance d2 is compared, and the slider control unit A3 controls the slider moving mechanism 5 based on the comparison result of the comparison unit A2.

例如,当利用闭模高度调节机构9在滑动件7静止的状态下调节滑动件7的铅垂方向VD的位置时,用户的操作失误可能导致产生误调节。滑动件7的位置的误调节可能构成从上模21向下模23施加过负载的原因。因此,在调节滑动件7的铅垂方向VD的位置之后且在滑动件7到达下死点BD之前,滑动件控制部A3通过基于比较部A2的比较结果控制滑动件移动机构5,能有效预防从上模21对下模23施加过负载。For example, when the position of the slider 7 in the vertical direction VD is adjusted by the closed mold height adjustment mechanism 9 in a state where the slider 7 is stationary, the user's operation error may lead to erroneous adjustment. Misadjustment of the position of the slider 7 may constitute the cause of applying an overload from the upper die 21 to the lower die 23 . Therefore, after adjusting the position of the slider 7 in the vertical direction VD and before the slider 7 reaches the bottom dead center BD, the slider control unit A3 controls the slider moving mechanism 5 based on the comparison result of the comparison unit A2, thereby effectively preventing the An overload is applied to the lower mold 23 from the upper mold 21 .

而且,在本实施方式中,作为一例,在紧接着将模具2安装于冲压装置1之后且在滑动件7到达下死点BD之前,旋转检测部17检测曲柄角度θs,滑动件位置计算部A1基于旋转检测部17的检测结果即曲柄角度θs计算滑动件7的剩余移动距离d2,距离检测部13检测模具2的上下间距离d1。此外,在紧接着将模具2安装于冲压装置1之后且在滑动件7到达下死点BD之前,比较部A2对模具2的上下间距离d1和滑动件7的剩余移动距离d2进行比较,滑动件控制部A3基于比较部A2的比较结果控制滑动件移动机构5。Furthermore, in the present embodiment, as an example, immediately after the die 2 is attached to the press apparatus 1 and before the slider 7 reaches the bottom dead center BD, the rotation detection unit 17 detects the crank angle θs, and the slider position calculation unit A1 The remaining movement distance d2 of the slider 7 is calculated based on the crank angle θs, which is the detection result of the rotation detection unit 17 , and the distance detection unit 13 detects the vertical distance d1 of the mold 2 . Further, immediately after the die 2 is attached to the press apparatus 1 and before the slider 7 reaches the bottom dead center BD, the comparison section A2 compares the distance d1 between the upper and lower sides of the die 2 and the remaining moving distance d2 of the slider 7, and slides the The slider control part A3 controls the slider moving mechanism 5 based on the comparison result of the comparison part A2.

例如,在将模具2错误地安装于冲压装置1的情况下,或者在将错误的模具2安装于冲压装置1的情况下,可能构成从上模21向下模23施加过负载的原因。因此,在紧接着将模具2安装于冲压装置1之后且在滑动件7到达下死点BD之前,滑动件控制部A3通过基于比较部A2的比较结果控制滑动件移动机构5,能有效预防从上模21对下模23施加过负载。For example, when the die 2 is erroneously attached to the press apparatus 1, or when the erroneous die 2 is attached to the press apparatus 1, an overload may be applied from the upper die 21 to the lower die 23. Therefore, the slider control unit A3 controls the slider moving mechanism 5 based on the comparison result of the comparison unit A2 immediately after the die 2 is attached to the punching device 1 and before the slider 7 reaches the bottom dead center BD, thereby effectively preventing from The upper die 21 applies an overload to the lower die 23 .

另外,将模具2安装于冲压装置1表示将上模21安装于滑动件7并将下模23安装于支承板11。In addition, attaching the die 2 to the press apparatus 1 means attaching the upper die 21 to the slider 7 and attaching the lower die 23 to the support plate 11 .

而且,在本实施方式中,如图1所示,第一被检测部位FD表示第一突出部213的下端213a。而且,第二被检测部位SD表示第二突出部233的上端233a。因此,由距离检测部13检测出的模具2的上下间距离d1是上模21的第一突出部213的下端213a与下模23的第二突出部233的上端233a之间的距离。Furthermore, in this embodiment, as shown in FIG. 1 , the first detected portion FD represents the lower end 213 a of the first protruding portion 213 . Moreover, the 2nd to-be-detected part SD shows the upper end 233a of the 2nd protrusion part 233. As shown in FIG. Therefore, the distance d1 between the upper and lower sides of the mold 2 detected by the distance detection unit 13 is the distance between the lower end 213 a of the first protrusion 213 of the upper mold 21 and the upper end 233 a of the second protrusion 233 of the lower mold 23 .

因此,在本实施方式中,滑动件控制部A3能在上模21的第一突出部213与下模23的第二突出部233接触之前基于比较部A2的比较结果预测是否会从第一突出部213对第二突出部233施加过负载。并且,滑动件控制部A3通过基于预测结果控制滑动件移动机构5,能预防从第一突出部213对第二突出部233施加过负载。Therefore, in the present embodiment, the slider control part A3 can predict whether the first protrusion 213 of the upper mold 21 and the second protrusion 233 of the lower mold 23 come into contact with each other based on the comparison result of the comparison part A2 The portion 213 applies an overload to the second protruding portion 233 . In addition, the slider control unit A3 can prevent an overload from being applied to the second protruding portion 233 from the first protruding portion 213 by controlling the slider moving mechanism 5 based on the prediction result.

例如,滑动件控制部A3能预测是否会产生由第一突出部213咬入第二突出部233引起的粘附状态。并且,滑动件控制部A3在预测出会产生粘附状态的情况下,通过禁止滑动件7的移动(例如下降),能防止产生粘附状态。For example, the slider control section A3 can predict whether or not a sticking state caused by the first protrusion 213 biting into the second protrusion 233 will occur. In addition, the slider control unit A3 can prevent the occurrence of the sticking state by prohibiting the movement (for example, descending) of the slider 7 when the occurrence of the sticking state is predicted.

接着,参照图2和图3,对冲压装置1的控制方法进行说明。图3是示出冲压装置1的控制方法的流程图。如图3所示,控制方法包括步骤S1~步骤S9。存储于图2的存储部153中的计算机程序使控制装置15(具体是控制部151)执行步骤S1~步骤S9的处理。Next, the control method of the press apparatus 1 is demonstrated with reference to FIG.2 and FIG.3. FIG. 3 is a flowchart showing a control method of the press apparatus 1 . As shown in FIG. 3 , the control method includes steps S1 to S9. The computer program stored in the storage unit 153 of FIG. 2 causes the control device 15 (specifically, the control unit 151 ) to execute the processes of steps S1 to S9 .

如图3所示,并行执行步骤S1和步骤S3。As shown in FIG. 3, step S1 and step S3 are performed in parallel.

具体而言,首先,在步骤S1中,旋转检测部17在滑动件7于比滑动件7的下死点BD靠上方的位置处停止的状态下检测曲柄角度θs。并且,滑动件位置计算部A1从旋转检测部17获取曲柄角度θs。Specifically, first, in step S1 , the rotation detection unit 17 detects the crank angle θs in a state where the slider 7 is stopped at a position above the bottom dead center BD of the slider 7 . Then, the slider position calculation unit A1 acquires the crank angle θs from the rotation detection unit 17 .

接着,在步骤S2中,滑动件位置计算部A1基于旋转检测部17的检测结果即曲柄角度θs计算滑动件7的剩余移动距离d2。Next, in step S2 , the slider position calculation unit A1 calculates the remaining moving distance d2 of the slider 7 based on the crank angle θs, which is the detection result of the rotation detection unit 17 .

另一方面,在步骤S3中,距离检测部13在滑动件7于比滑动件7的下死点BD靠上方的位置处停止的状态下对模具2的上下间距离d1进行检测。并且,比较部A2从距离检测部13获取模具2的上下间距离d1。On the other hand, in step S3, the distance detection part 13 detects the distance d1 between the upper and lower sides of the mold 2 with the slider 7 stopped at a position above the bottom dead center BD of the slider 7. Then, the comparison unit A2 acquires the distance d1 between the upper and lower sides of the mold 2 from the distance detection unit 13 .

接着,在步骤S4中,比较部A2从滑动件7的剩余移动距离d2减去模具2的上下间距离d1,计算差值DF。Next, in step S4, the comparison part A2 subtracts the distance d1 between the upper and lower sides of the mold 2 from the remaining moving distance d2 of the slider 7, and calculates the difference DF.

接着,在步骤S5中,比较部A2对差值DF是否大于阈值TH进行判断。即,比较部A2对模具2的上下间距离d1和滑动件7的剩余移动距离d2进行比较。Next, in step S5, the comparison part A2 judges whether the difference value DF is larger than the threshold value TH. That is, the comparison part A2 compares the distance d1 between the upper and lower sides of the mold 2 and the remaining moving distance d2 of the slider 7 .

当在步骤S5中判断为差值DF大于阈值TH的情况下(是),处理向步骤S7前进。When it is determined in step S5 that the difference DF is larger than the threshold value TH (YES), the process proceeds to step S7.

接着,在步骤S7中,滑动件控制部A3控制滑动件移动机构5,禁止滑动件7的移动。即,滑动件控制部A3基于比较部A2的比较结果控制滑动件移动机构5,禁止滑动件7的移动。Next, in step S7 , the slider control unit A3 controls the slider moving mechanism 5 to prohibit the movement of the slider 7 . That is, the slider control unit A3 controls the slider moving mechanism 5 based on the comparison result of the comparison unit A2 to prohibit the movement of the slider 7 .

接着,在步骤S8中,滑动件控制部A3将显示部B2控制为通知闭模高度异常。其结果是,显示部B2通知闭模高度异常。Next, in step S8 , the slider control unit A3 controls the display unit B2 to notify that the mold closing height is abnormal. As a result, the display part B2 notifies that the mold closing height is abnormal.

接着,在步骤S9中,闭模高度调节指示部A4以基于由操作部B1接收到的闭模高度调节量对闭模高度进行调节的方式,向闭模高度调节机构9发出指示。其结果是,闭模高度调节机构9以指示的闭模高度调节量对闭模高度进行调节。接着,处理向步骤S1、S3前进。Next, in step S9, the closed mold height adjustment instruction part A4 instructs the closed mold height adjustment mechanism 9 to adjust the closed mold height based on the closed mold height adjustment amount received by the operation part B1. As a result, the closed mold height adjustment mechanism 9 adjusts the closed mold height by the instructed closed mold height adjustment amount. Next, the process proceeds to steps S1 and S3.

另一方面,当在步骤S5中判断为差值DF为阈值TH以下的情况下(否),处理向步骤S6前进。On the other hand, when it is determined in step S5 that the difference DF is equal to or smaller than the threshold value TH (NO), the process proceeds to step S6.

接着,在步骤S6中,滑动件控制部A3控制滑动件移动机构5,允许滑动件7的移动。即,滑动件控制部A3基于比较部A2的比较结果控制滑动件移动机构5,允许滑动件7的移动。然后,处理结束。Next, in step S6 , the slider control unit A3 controls the slider moving mechanism 5 to allow the movement of the slider 7 . That is, the slider control unit A3 controls the slider moving mechanism 5 based on the comparison result of the comparison unit A2 to allow the movement of the slider 7 . Then, the processing ends.

以上,如参照图3说明的那样,根据本实施方式,通过在差值DF大于阈值TH的情况下禁止滑动件7的移动,能预防从上模21对下模23施加过负载。As described above with reference to FIG. 3 , according to the present embodiment, when the difference DF is larger than the threshold value TH, the movement of the slider 7 is prohibited, thereby preventing an overload from being applied to the lower mold 23 from the upper mold 21 .

另外,也可以在步骤S1之后执行步骤S3,也可以在步骤S3之后执行步骤S1。即,步骤S1和步骤S3的顺序没有特别限定。In addition, step S3 may be performed after step S1, or step S1 may be performed after step S3. That is, the order of step S1 and step S3 is not particularly limited.

(变形例)(Variation)

参照图4,对本发明实施方式的变形例的冲压装置1A进行说明。主要在变形例的冲压装置1A的距离检测部13A固定于模具2方面与距离检测部13相对于模具2分开的冲压装置1(图1)不同。以下,以与参照图1说明的实施方式不同之处为主对变形例进行说明。4 , a press apparatus 1A according to a modification of the embodiment of the present invention will be described. The press apparatus 1A of the modified example differs from the press apparatus 1 ( FIG. 1 ) in which the distance detection unit 13 is separated from the die 2 mainly in that the distance detection unit 13A is fixed to the die 2 . Hereinafter, a modification will be described mainly on the differences from the embodiment described with reference to FIG. 1 .

图4是示出了本发明实施方式的变形例的冲压装置1A的结构的示意图。如图4所示,距离检测部13A固定于模具2。例如,距离检测部13A埋入于模具2。并且,距离检测部13A检测模具2的上下间距离d1A。根据变形例,用户能将距离检测部13A固定于模具2的期望位置。而且,在变形例中,例如,能够利用比较廉价的距离检测部13A。距离检测部13A例如是激光变位传感器、LED(Light Emitting Diode:发光二极管)变位传感器、涡流式变位传感器或者超声波变位传感器。FIG. 4 is a schematic diagram showing the configuration of a press apparatus 1A according to a modification of the embodiment of the present invention. As shown in FIG. 4 , the distance detection unit 13A is fixed to the mold 2 . For example, the distance detection portion 13A is embedded in the mold 2 . And the distance detection part 13A detects the distance d1A between the upper and lower sides of the mold 2 . According to the modification, the user can fix the distance detection unit 13A at a desired position of the mold 2 . Furthermore, in a modification, for example, a relatively inexpensive distance detection unit 13A can be used. The distance detection unit 13A is, for example, a laser displacement sensor, an LED (Light Emitting Diode) displacement sensor, an eddy-current displacement sensor, or an ultrasonic displacement sensor.

在图4的示例中,距离检测部13A固定于上模21。具体而言,距离检测部13A固定于上模主体211。例如,距离检测部13A埋入于上模主体211。In the example of FIG. 4 , the distance detection unit 13A is fixed to the upper mold 21 . Specifically, the distance detection unit 13A is fixed to the upper mold body 211 . For example, the distance detection portion 13A is embedded in the upper mold body 211 .

另外,距离检测部13A也可以固定于下模23。具体而言,距离检测部13A固定于下模主体231。例如,距离检测部13A埋入于下模主体231。In addition, the distance detection part 13A may be fixed to the lower mold|type 23. Specifically, the distance detection unit 13A is fixed to the lower mold body 231 . For example, the distance detection portion 13A is embedded in the lower mold body 231 .

而且,在距离检测部13A包括两个元件的情况下,可以将一方的元件固定于上模21(例如上模主体211),将另一方的元件固定于下模23(例如下模主体231)。Furthermore, when the distance detection unit 13A includes two elements, one element may be fixed to the upper mold 21 (for example, the upper mold main body 211 ), and the other element may be fixed to the lower mold 23 (for example, the lower mold main body 231 ). .

这里,在变形例中,作为一例,第一被检测部位FDA表示上模主体211的特定部位211b,第二被检测部位SDA表示下模主体231的特定部位231b。模具2的上下间距离d1A是第一被检测部位FDA与第二被检测部位SDA之间的铅垂方向VD的距离。Here, in the modification, as an example, the first detected portion FDA indicates the specific portion 211 b of the upper mold body 211 , and the second detected portion SDA indicates the specific portion 231 b of the lower mold body 231 . The vertical distance d1A of the mold 2 is the distance in the vertical direction VD between the first detection site FDA and the second detection site SDA.

在图4的示例中,第一被检测部位FDA位于上模主体211的下部211a。而且,第一被检测部位FDA表示上模主体211中的与接触对象物(被加工物)的部位不同的部位。另一方面,第二被检测部位SDA位于下模主体231的上部231a。而且,第二被检测部位SDA表示下模主体231中的与接触对象物(被加工物)的部位不同的部位。而且,在图4的示例中,第一被检测部位FDA和第二被检测部位SDA在铅垂方向VD上相对。In the example of FIG. 4 , the first detected part FDA is located at the lower part 211 a of the upper mold body 211 . Moreover, the 1st to-be-detected site|part FDA shows the site|part different from the site|part which contacts the object (workpiece) in the upper mold|type main body 211. On the other hand, the second detection site SDA is located in the upper part 231 a of the lower mold main body 231 . In addition, the second detected site SDA represents a site different from a site in contact with the object (workpiece) in the lower mold body 231 . Moreover, in the example of FIG. 4, the 1st to-be-detected part FDA and the 2nd to-be-detected part SDA oppose in the vertical direction VD.

而且,图2示出的比较部A2对模具2的上下间距离d1A和滑动件7的剩余移动距离d2进行比较。并且,滑动件控制部A3基于比较部A2的比较结果控制滑动件移动机构5。其结果是,在变形例中,与参照图1及图2说明的实施方式相同地能预防从上模21对下模23施加过负载。Moreover, the comparison part A2 shown in FIG. 2 compares the distance d1A between the upper and lower sides of the mold 2 and the remaining moving distance d2 of the slider 7 . And the slider control part A3 controls the slider moving mechanism 5 based on the comparison result of the comparison part A2. As a result, in the modified example, it is possible to prevent an overload from being applied to the lower mold 23 from the upper mold 21 as in the embodiment described with reference to FIGS. 1 and 2 .

具体而言,比较部A2从滑动件7的剩余移动距离d2减去模具2的上下间距离d1A,计算减法值即差值DFA。在该情况下,差值DFA表示负的值。因此,差值DFA越大,即差值DFA的绝对值越小,在滑动件7的下死点BD处,滑动件7与支承板11越接近。其结果是,在滑动件7的下死点BD附近可能从上模21对下模23施加过负载。Specifically, the comparison part A2 subtracts the distance d1A between the upper and lower sides of the mold 2 from the remaining moving distance d2 of the slider 7, and calculates the difference value DFA as the subtracted value. In this case, the difference value DFA represents a negative value. Therefore, the larger the difference DFA, that is, the smaller the absolute value of the difference DFA, the closer the slider 7 is to the support plate 11 at the bottom dead center BD of the slider 7 . As a result, an overload may be applied to the lower mold 23 from the upper mold 21 in the vicinity of the bottom dead center BD of the slider 7 .

因此,比较部A2对差值DFA是否大于阈值THA进行判断。阈值THA表示从上模21对下模23施加能允许的极限负载的情况下的第一被检测部位FDA与第二被检测部位SDA之间的铅垂方向VD的距离。阈值THA为小于零的实数。阈值THA被实验性和/或经验性地确定。Therefore, the comparison part A2 judges whether the difference value DFA is larger than the threshold value THA. The threshold value THA represents the distance in the vertical direction VD between the first detection site FDA and the second detection site SDA when an allowable limit load is applied from the upper mold 21 to the lower mold 23 . The threshold THA is a real number less than zero. The threshold THA is determined experimentally and/or empirically.

并且,在差值DFA比阈值THA大的情况下,滑动件控制部A3控制滑动件移动机构5,禁止滑动件7的移动。其结果是,能有效预防从上模21对下模23施加过负载。此外,变形例的滑动件控制部A3的动作与参照图1和图2说明的实施方式的滑动件控制部A3的动作相同。Then, when the difference value DFA is larger than the threshold value THA, the slider control unit A3 controls the slider moving mechanism 5 to prohibit the movement of the slider 7 . As a result, it is possible to effectively prevent an overload from being applied to the lower mold 23 from the upper mold 21 . In addition, the operation|movement of the slider control part A3 of the modification is the same as the operation|movement of the slider control part A3 of embodiment demonstrated with reference to FIG. 1 and FIG. 2. FIG.

以上,参照附图对本发明的实施方式进行了说明。但是,本发明并不局限于上述实施方式,能在不脱离其主旨的范围内以各种方式实施。此外,能适当改变上述实施方式所公开的多个结构要素。例如,既可以将某一实施方式所示的所有结构要素中的某一结构要素追加至另一实施方式的结构要素,或者也可以将某一实施方式所示的所有结构要素中的若干结构要素从实施方式中删除。The embodiments of the present invention have been described above with reference to the drawings. However, the present invention is not limited to the above-described embodiments, and can be implemented in various forms without departing from the gist of the present invention. In addition, a plurality of constituent elements disclosed in the above-described embodiments can be appropriately changed. For example, one of all the components shown in a certain embodiment may be added to the components of another embodiment, or some of all the components shown in a certain embodiment may be added. Removed from implementation.

此外,为了容易理解发明,附图示意性地示出了各结构要素的主体,为了便于制图,图示的各结构要素的厚度、长度、个数、间隔等有时与实际不同。此外,上述实施方式所示的各结构要素的结构为一例而并不受限定,能在不实质脱离本发明的效果的范围内进行各种变更,这是不言自明的。In addition, in order to facilitate understanding of the invention, the drawings schematically show the main body of each component, and the thickness, length, number, interval, etc. of each component shown in the drawings may be different from actual ones for convenience of drawing. In addition, the structure of each component shown in the said embodiment is an example and is not limited, It is needless to say that various changes can be made in the range which does not deviate substantially from the effect of this invention.

(1)在参照图1说明的实施方式中,第一被检测部位FD表示第一突出部213的下端213a,第二被检测部位SD表示第二突出部233的上端233a。不过,只要第一被检测部位FD位于上模21,第二被检测部位SD位于下模23,第一被检测部位FD及第二被检测部位SD的位置就没有特别限定。在该情况下,例如,第一被检测部位FD和第二被检测部位SD沿铅垂方向VD位于一直线上。(1) In the embodiment described with reference to FIG. 1 , the first detected portion FD represents the lower end 213 a of the first protruding portion 213 , and the second detected portion SD represents the upper end 233 a of the second protruding portion 233 . However, as long as the first detected site FD is located on the upper die 21 and the second detected site SD is located on the lower die 23, the positions of the first detected site FD and the second detected site SD are not particularly limited. In this case, for example, the first detected portion FD and the second detected portion SD are located on a straight line in the vertical direction VD.

例如,第一被检测部位FD也可以是第一突出部213中的与下端213a不同的部位,也可以是上模主体211的部位。在第一被检测部位FD是上模主体211的部位的情况下,第一被检测部位FD是上模主体211中的与接触对象物(被加工物)的部位不同的部位。For example, the first detected site FD may be a site different from the lower end 213 a in the first protrusion 213 , or may be a site of the upper mold body 211 . When the first detection site FD is a site of the upper mold body 211 , the first detection site FD is a site of the upper mold body 211 that is different from the site that contacts the object (workpiece).

例如,第二被检测部位SD也可以是第二突出部233中的与上端233a不同的部位,也可以是下模主体231的部位。在第二被检测部位SD是下模主体231的部位的情况下,第二被检测部位SD是下模主体231中的与接触对象物(被加工物)的部位不同的部位。For example, the second detected site SD may be a site different from the upper end 233 a in the second protrusion 233 , or may be a site of the lower mold body 231 . When the second detected site SD is a site of the lower mold body 231 , the second detected site SD is a site different from the site of the lower mold body 231 that is in contact with the object (workpiece).

作为一例,如图1所示,对第一被检测部位FDA是上模主体211的侧面的特定部位且第二被检测部位SDA是下模主体231的侧面的特定部位的情况进行说明。第一被检测部位FDA和第二被检测部位SDA可以分别包括标记。标记例如是特定色彩的涂料或反光材料。并且,距离检测部13检测模具2的上下间距离d1A。上下间距离d1A是第一被检测部位FDA与第二被检测部位SDA之间的铅垂方向VD的距离。在该示例中,图2示出的比较部A2及滑动件控制部A3的处理与参照图4说明的变形例的比较部A2及滑动件控制部A3的处理相同。As an example, as shown in FIG. 1 , a case where the first detection site FDA is a specific site on the side of the upper mold body 211 and the second detection site SDA is a specific site on the side surface of the lower mold body 231 will be described. The first detected portion FDA and the second detected portion SDA may include labels, respectively. The markings are, for example, paints or reflective materials of a specific color. Then, the distance detection unit 13 detects the distance d1A between the upper and lower sides of the mold 2 . The vertical distance d1A is the distance in the vertical direction VD between the first detection site FDA and the second detection site SDA. In this example, the processing of the comparison unit A2 and the slider control unit A3 shown in FIG. 2 is the same as the processing of the comparison unit A2 and the slider control unit A3 of the modification example described with reference to FIG. 4 .

(2)在参照图4说明的变形例中,第一被检测部位FDA表示上模主体211的特定部位211b,第二被检测部位SDA表示下模主体231的特定部位231b。不过,只要第一被检测部位FDA位于上模21,第二被检测部位SDA位于下模23,第一被检测部位FDA及第二被检测部位SDA的位置就没有特别限定。在该情况下,例如,第一被检测部位FDA和第二被检测部位SDA沿铅垂方向VD位于一直线上。(2) In the modification example described with reference to FIG. 4 , the first detected portion FDA indicates the specific portion 211 b of the upper mold body 211 , and the second detected portion SDA indicates the specific portion 231 b of the lower mold body 231 . However, as long as the first detection site FDA is located on the upper mold 21 and the second detection site SDA is located on the lower mold 23, the positions of the first detection site FDA and the second detection site SDA are not particularly limited. In this case, for example, the first detection site FDA and the second detection site SDA are located on a straight line in the vertical direction VD.

例如,第一被检测部位FDA可以是上模主体211中的与特定部位211b不同的部位,也可以是第一突出部213中的部位(例如下端213a)。例如,第二被检测部位SDA可以是下模主体231中的与特定部位231b不同的部位,也可以是第二突出部233中的部位(例如上端233a)。For example, the first detection site FDA may be a site different from the specific site 211b in the upper mold body 211, or may be a site (eg, the lower end 213a) in the first protrusion 213. For example, the second detected site SDA may be a site different from the specific site 231b in the lower mold body 231, or may be a site within the second protrusion 233 (eg, the upper end 233a).

作为一例,如图4所示,第一被检测部位FD是第一突出部213的下端213a,第二被检测部位SD是第二突出部233的上端233a。在该情况下,距离检测部13A例如固定于第一突出部213或第二突出部233。并且,距离检测部13A检测模具2的上下间距离d1。上下间距离d1是第一被检测部位FD与第二被检测部位SD之间的铅垂方向VD的距离。在该示例中,图2示出的比较部A2及滑动件控制部A3的处理与参照图1及图2说明的实施方式的比较部A2及滑动件控制部A3的处理相同。另外,在距离检测部13A包括两个元件的情况下,可以将一方的元件固定于第一突出部213,将另一方的元件固定于第二突出部233。As an example, as shown in FIG. 4 , the first detected portion FD is the lower end 213 a of the first protruding portion 213 , and the second detected portion SD is the upper end 233 a of the second protruding portion 233 . In this case, the distance detection portion 13A is fixed to, for example, the first protrusion portion 213 or the second protrusion portion 233 . Then, the distance detection unit 13A detects the distance d1 between the upper and lower sides of the mold 2 . The vertical distance d1 is the distance in the vertical direction VD between the first detected site FD and the second detected site SD. In this example, the processing of the comparison unit A2 and the slider control unit A3 shown in FIG. 2 is the same as the processing of the comparison unit A2 and the slider control unit A3 of the embodiment described with reference to FIGS. 1 and 2 . In addition, when the distance detection part 13A includes two elements, one element may be fixed to the first protrusion part 213 and the other element may be fixed to the second protrusion part 233 .

(3)在参照图1及图4说明的实施方式及变形例中,滑动件移动机构5包括离合器(未图示)、飞轮53、带54和带轮55,但只要能将旋转运动转换为往复运动,滑动件移动机构5的结构就没有特别限定。(3) In the embodiment and modification described with reference to FIGS. 1 and 4 , the slider moving mechanism 5 includes a clutch (not shown), a flywheel 53 , a belt 54 , and a pulley 55 , but as long as the rotational motion can be converted into The structure of the reciprocating motion and the slider moving mechanism 5 is not particularly limited.

例如,在滑动件移动机构5中,可以使马达56直接连接于曲柄轴52。具体而言,马达56也可以经由齿轮(未图示)直接连接于曲柄轴52。在该情况下,马达56是伺服马达。而且,在该情况下,旋转检测部17安装于马达56的旋转轴,检测马达56的旋转角度。此外,旋转检测部17将示出马达56的旋转角度的检测信号输出至控制部151。并且,控制部151基于马达56的旋转角度计算曲柄角度θ。For example, in the slider moving mechanism 5 , the motor 56 may be directly connected to the crankshaft 52 . Specifically, the motor 56 may be directly connected to the crankshaft 52 via a gear (not shown). In this case, the motor 56 is a servo motor. And in this case, the rotation detection part 17 is attached to the rotation shaft of the motor 56, and detects the rotation angle of the motor 56. As shown in FIG. Further, the rotation detection unit 17 outputs a detection signal indicating the rotation angle of the motor 56 to the control unit 151 . Then, the control unit 151 calculates the crank angle θ based on the rotation angle of the motor 56 .

在该示例中,图2的滑动件控制部A3控制马达56,对从马达56向曲柄轴52的旋转力的传递和切断进行切换。In this example, the slider control unit A3 of FIG. 2 controls the motor 56 to switch between transmission and cutoff of the rotational force from the motor 56 to the crankshaft 52 .

例如,在差值DF、DFA大于阈值TH、THA的情况下,滑动件控制部A3使马达56停止,切断从马达56向曲柄轴52的旋转力的传递。其结果是,滑动件7的移动被禁止。另一方面,例如,在差值DF、DFA为阈值TH、THA以下的情况下,当运转指示输入部19接收到冲压装置1的运转指示的输入时,滑动件控制部A3使马达56驱动,从马达56向曲柄轴52传递旋转力。其结果是,滑动件7被驱动,滑动件7沿铅垂方向VD往复运动。For example, when the difference values DF and DFA are larger than the threshold values TH and THA, the slider control unit A3 stops the motor 56 and interrupts the transmission of the rotational force from the motor 56 to the crankshaft 52 . As a result, the movement of the slider 7 is prohibited. On the other hand, for example, when the difference values DF and DFA are equal to or smaller than the threshold values TH and THA, when the operation instruction input unit 19 receives an input of an operation instruction of the press apparatus 1, the slider control unit A3 drives the motor 56, Rotational force is transmitted from the motor 56 to the crankshaft 52 . As a result, the slider 7 is driven, and the slider 7 reciprocates in the vertical direction VD.

而且,在图1和图4中,滑动件移动机构5采用了曲柄机构。不过,滑动件移动机构5例如可以通过连杆机构使滑动件7沿铅垂方向VD移动。即,冲压装置1也可以实行连杆式压力机。而且,滑动件移动机构5例如可以通过肘节机构使滑动件7沿铅垂方向VD移动。即,冲压装置1也可以实行肘节式压力机。Furthermore, in FIGS. 1 and 4 , the slider moving mechanism 5 employs a crank mechanism. However, the slider moving mechanism 5 can move the slider 7 in the vertical direction VD by, for example, a link mechanism. That is, the press apparatus 1 can also be implemented as a link press. Further, the slider moving mechanism 5 can move the slider 7 in the vertical direction VD by, for example, a toggle mechanism. That is, the press apparatus 1 can also implement a toggle press.

(4)在参照图1和图4说明的实施方式和变形例中,在差值DF、DFA大于阈值TH、THA的情况下,显示部B2通知闭模高度异常。不过,在该情况下,也可以由扬声器等声音输出部通知闭模高度异常。在该情况下,声音输出部相当于“通知部”的一例。(4) In the embodiment and modification described with reference to FIGS. 1 and 4 , when the difference values DF and DFA are larger than the threshold values TH and THA, the display unit B2 notifies that the mold closing height is abnormal. However, in this case, the abnormality of the closed mold height may be notified by a sound output unit such as a speaker. In this case, the sound output unit corresponds to an example of the "notification unit".

本发明例如能用于冲压装置、控制装置及计算机程序。The present invention can be used, for example, in punching devices, control devices, and computer programs.

Claims (9)

1.一种冲压装置,包括:1. A stamping device, comprising: 滑动件,所述滑动件能供加工对象物的模具的上模安装,且沿铅垂方向移动;a slider, which can be installed on an upper mold of a mold of the object to be processed, and can move in a vertical direction; 滑动件移动机构,所述滑动件移动机构将旋转运动转换成往复运动,且使所述滑动件沿着铅垂方向移动;a slider moving mechanism, which converts the rotary motion into reciprocating motion and moves the slider along the vertical direction; 旋转检测部,所述旋转检测部对所述旋转运动的旋转角度进行检测;a rotation detection part, the rotation detection part detects the rotation angle of the rotation movement; 支承板,所述支承板能供所述模具的下模安装;a support plate, which can be installed by the lower mold of the mold; 滑动件位置计算部,所述滑动件位置计算部基于所述旋转检测部的检测结果计算所述滑动件的剩余移动距离;a slider position calculation part, the slider position calculation part calculates the remaining moving distance of the slider based on the detection result of the rotation detection part; 比较部,所述比较部对所述上模的第一被检测部位与所述下模的第二被检测部位之间的距离即上下间距离和所述剩余移动距离进行比较;以及a comparison part that compares the distance between the first detected part of the upper mold and the second detected part of the lower mold, that is, the upper-lower distance and the remaining moving distance; and 滑动件控制部,所述滑动件控制部基于所述比较部的比较结果控制所述滑动件移动机构,a slider control unit that controls the slider moving mechanism based on the comparison result of the comparison unit, 其特征是,It is characterized by, 所述旋转检测部在所述滑动件停止于比所述滑动件的下死点靠上方的位置处的状态下检测所述旋转角度,The rotation detection unit detects the rotation angle in a state where the slider is stopped at a position above the bottom dead center of the slider, 所述上下间距离表示在所述滑动件停止于比所述滑动件的下死点靠上方的所述位置处的所述状态下检测出的距离,The distance between the top and bottom indicates the distance detected in the state where the slider is stopped at the position above the bottom dead center of the slider, 所述滑动件的所述剩余移动距离表示从检测出所述上下间距离时的所述滑动件的铅垂方向的位置到所述滑动件的下死点的距离。The remaining movement distance of the slider indicates the distance from the position in the vertical direction of the slider when the vertical distance is detected to the bottom dead center of the slider. 2.根据权利要求1所述的冲压装置,其特征是,2. The punching device according to claim 1, characterized in that, 所述上模具有朝向铅垂下方突出的第一突出部,The upper mold has a first protrusion protruding vertically downward, 所述下模具有朝向铅垂上方突出的第二突出部,The lower mold has a second protrusion protruding vertically upward, 所述第一突出部和所述第二突出部在铅垂方向上相对,The first protruding portion and the second protruding portion are opposite to each other in the vertical direction, 通过所述滑动件从上死点下降,所述第一突出部的下端与所述第二突出部的上端接触,The lower end of the first protruding portion is in contact with the upper end of the second protruding portion by the sliding member descending from the top dead center, 所述第一被检测部位表示所述第一突出部的所述下端,The first detected portion represents the lower end of the first protruding portion, 所述第二被检测部位表示所述第二突出部的所述上端。The second detected portion represents the upper end of the second protrusion. 3.根据权利要求1或2所述的冲压装置,其特征是,3. The punching device according to claim 1 or 2, characterized in that, 在所述滑动件停止的状态下调节所述滑动件的铅垂方向的位置之后且在所述滑动件到达下死点之前,所述比较部对所述上下间距离和所述剩余移动距离进行比较,所述滑动件控制部基于所述比较部的比较结果控制所述滑动件移动机构。After the vertical position of the slider is adjusted in a state where the slider is stopped and before the slider reaches the bottom dead center, the comparison unit compares the vertical distance and the remaining moving distance. The slider control section controls the slider moving mechanism based on the comparison result of the comparison section. 4.根据权利要求1至3中任一项所述的冲压装置,其特征是,4. The punching device according to any one of claims 1 to 3, characterized in that: 在从所述剩余移动距离减去所述上下间距离而获得的差值比阈值大的情况下,所述滑动件控制部禁止所述滑动件的移动。The slider control unit prohibits the movement of the slider when the difference obtained by subtracting the upper-lower distance from the remaining movement distance is larger than a threshold value. 5.根据权利要求4所述的冲压装置,其特征是,5. The punching device according to claim 4, characterized in that: 还包括通知部,在所述差值比阈值大的情况下,所述通知部通知闭模高度异常。It further includes a notification unit that notifies that the mold closing height is abnormal when the difference value is larger than the threshold value. 6.根据权利要求1至5中任一项所述的冲压装置,其特征是,6. The punching device according to any one of claims 1 to 5, characterized in that: 还包括距离检测部,所述距离检测部对所述上下间距离进行检测,Also includes a distance detection part, the distance detection part detects the distance between the upper and lower, 所述距离检测部固定在相对于所述模具分开的位置。The distance detection portion is fixed at a position separated from the mold. 7.根据权利要求1至5中任一项所述的冲压装置,其特征是,7. The punching device according to any one of claims 1 to 5, characterized in that: 所述上下间距离由固定于所述模具的距离检测部检测。The distance between the upper and lower sides is detected by a distance detection unit fixed to the mold. 8.一种控制装置,控制冲压装置,所述冲压装置包括:8. A control device for controlling a punching device, the punching device comprising: 滑动件,所述滑动件能供加工对象物的模具的上模安装,且沿铅垂方向移动;a slider, which can be installed on an upper mold of a mold of the object to be processed, and can move in a vertical direction; 滑动件移动机构,所述滑动件移动机构将旋转运动转换成往复运动,且使所述滑动件沿着铅垂方向移动;a slider moving mechanism, which converts the rotary motion into reciprocating motion and moves the slider along the vertical direction; 旋转检测部,所述旋转检测部对所述旋转运动的旋转角度进行检测;以及a rotation detection unit that detects a rotation angle of the rotational motion; and 支承板,所述支承板能供所述模具的下模安装,a support plate, which can be installed by the lower die of the die, 所述控制装置包括:The control device includes: 滑动件位置计算部,所述滑动件位置计算部基于所述旋转检测部的检测结果计算所述滑动件的剩余移动距离;a slider position calculation part, the slider position calculation part calculates the remaining moving distance of the slider based on the detection result of the rotation detection part; 比较部,所述比较部对所述上模的第一被检测部位与所述下模的第二被检测部位之间的距离即上下间距离和所述剩余移动距离进行比较;以及a comparison part that compares the distance between the first detected part of the upper mold and the second detected part of the lower mold, that is, the upper-lower distance and the remaining moving distance; and 滑动件控制部,所述滑动件控制部基于所述比较部的比较结果控制所述滑动件移动机构,a slider control unit that controls the slider moving mechanism based on the comparison result of the comparison unit, 其特征是,It is characterized by, 所述旋转角度表示在所述滑动件停止于比所述滑动件的下死点靠上方的位置处的状态下检测出的角度,The rotation angle represents an angle detected in a state where the slider is stopped at a position above the bottom dead center of the slider, 所述上下间距离表示在所述滑动件停止于比所述滑动件的下死点靠上方的所述位置处的所述状态下检测出的距离,The distance between the top and bottom indicates the distance detected in the state where the slider is stopped at the position above the bottom dead center of the slider, 所述滑动件的所述剩余移动距离表示从检测出所述上下间距离时的所述滑动件的铅垂方向的位置到所述滑动件的下死点的距离。The remaining movement distance of the slider indicates the distance from the position in the vertical direction of the slider when the vertical distance is detected to the bottom dead center of the slider. 9.一种计算机程序,使对包括能供加工对象物的模具的上模安装且沿着铅垂方向移动的滑动件、将旋转运动转换成往复运动且使所述滑动件沿着铅垂方向移动的滑动件移动机构、检测所述旋转运动的旋转角度的旋转检测部以及能供所述模具的下模安装的支承板的冲压装置进行控制的计算机执行如下步骤:9. A computer program for attaching a slider to an upper mold including a mold for processing an object and moving in the vertical direction, converting rotational motion into reciprocating motion, and causing the slider to move in the vertical direction The moving slider moving mechanism, the rotation detection part that detects the rotation angle of the rotational movement, and the computer capable of controlling the punching device of the support plate mounted on the lower die of the die perform the following steps: 基于所述旋转检测部的检测结果计算所述滑动件的剩余移动距离;Calculate the remaining moving distance of the slider based on the detection result of the rotation detection part; 对所述上模的第一被检测部位与所述下模的第二被检测部位之间的距离即上下间距离和所述剩余移动距离进行比较;以及comparing the distance between the first detected portion of the upper mold and the second detected portion of the lower mold, that is, the upper-lower distance and the remaining moving distance; and 基于所述上下间距离和所述剩余移动距离的比较结果控制所述滑动件移动机构,The slider moving mechanism is controlled based on the comparison result of the upper and lower distance and the remaining moving distance, 其特征是,It is characterized by, 所述旋转角度表示在所述滑动件停止于比所述滑动件的下死点靠上方的位置处的状态下检测出的角度,The rotation angle represents an angle detected in a state where the slider is stopped at a position above the bottom dead center of the slider, 所述上下间距离表示在所述滑动件停止于比所述滑动件的下死点靠上方的所述位置处的所述状态下检测出的距离,The distance between the top and bottom indicates the distance detected in the state where the slider is stopped at the position above the bottom dead center of the slider, 所述滑动件的所述剩余移动距离表示从检测出所述上下间距离时的所述滑动件的铅垂方向的位置到所述滑动件的下死点的距离。The remaining movement distance of the slider indicates the distance from the position in the vertical direction of the slider when the vertical distance is detected to the bottom dead center of the slider.
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