CN114762805A - Full-automatic combined blending method and device - Google Patents
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- 238000002156 mixing Methods 0.000 title claims abstract description 213
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- 239000007791 liquid phase Substances 0.000 claims abstract description 22
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- 238000003805 vibration mixing Methods 0.000 claims abstract description 15
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Abstract
本发明是一种全自动联合混匀方法及其装置,采用非接触式振荡混匀和采样针混匀两种混匀方式和混匀装置,依次对反应试剂进行两种不同的混匀处理方式。振荡混匀是利用偏心结构在电机方向运行方向不变的情况下,使反应杯或试剂芯片进行水平方向上的往复运动过程中会有运动方向和运动加减速上的变化,使反应杯内液体上下翻腾进而使溶液达到相对均一的效果。采样针混匀则直接用采样针搅拌液体,加速溶液间的相对运动,进而使溶液达到相对均一的效果。两种方式的结合不仅提高了对反应试剂的混匀效率,也解决了现有体外诊断仪器中混匀装置存在的适用范围窄,无法兼顾多种液相试剂,混匀效果差的技术问题。
The invention is a fully automatic combined mixing method and a device thereof, which adopts two mixing methods and a mixing device of non-contact vibration mixing and sampling needle mixing, and sequentially performs two different mixing treatment methods on the reaction reagents. . Oscillation mixing is to use the eccentric structure to make the reaction cup or reagent chip reciprocate in the horizontal direction during the reciprocating movement in the horizontal direction by using the eccentric structure, so that the liquid in the reaction cup will change. Stir up and down to make the solution relatively uniform. When the sampling needle is mixed, the liquid is directly stirred with the sampling needle to accelerate the relative movement between the solutions, so that the solution can achieve a relatively uniform effect. The combination of the two methods not only improves the mixing efficiency of the reaction reagents, but also solves the technical problems that the mixing devices in the existing in vitro diagnostic instruments have a narrow scope of application, cannot take into account multiple liquid-phase reagents, and have poor mixing effects.
Description
技术领域technical field
本申请涉及体外诊断仪器的生化混匀技术领域,尤其涉及一种全自动联合混匀方法及其装置。The present application relates to the technical field of biochemical mixing of in vitro diagnostic instruments, in particular to a fully automatic combined mixing method and device thereof.
背景技术Background technique
在现有的生化技术领域中,使用液相试剂的体外诊断仪器,均需要有混匀结构进行试剂与样本或试剂与试剂间的混匀,混匀效果的好坏直接影响试剂反应的稳定性,进而影响测试结果的可靠性。In the current field of biochemical technology, in vitro diagnostic instruments using liquid-phase reagents all require a mixing structure to mix reagents and samples or between reagents and reagents. The quality of the mixing effect directly affects the stability of the reagent reaction. , which in turn affects the reliability of the test results.
现有混匀技术主要有超声混匀、振荡混匀、搅拌杆混匀等方式,但上述混匀方式各有其缺点。超声混匀结构体积大、成本高、易使液体产生气泡;振荡混匀效率低,对于黏度较大的液体混匀效果差,且液体量受限制;搅拌杆混匀方式需要专门的搅拌杆进行搅拌,还要有专门的清洗机构对搅拌杆进行清洗。The existing mixing technologies mainly include ultrasonic mixing, vibration mixing, stirring rod mixing, etc., but the above mixing methods each have their own shortcomings. The ultrasonic mixing structure is large in volume, high in cost, and easy to generate bubbles in the liquid; the mixing efficiency is low, and the mixing effect for liquids with high viscosity is poor, and the amount of liquid is limited; the mixing method of stirring rod requires a special stirring rod for mixing. Stirring, but also a special cleaning mechanism to clean the stirring rod.
发明内容SUMMARY OF THE INVENTION
匀模组对所述反应装置中的液相试剂进行搅拌混匀处理;The homogenizing module performs stirring and mixing treatment on the liquid-phase reagents in the reaction device;
振荡混匀模组,所述振荡混匀模组对所述反应装置中的液相试剂进行振荡混匀处理;A vibrating and mixing module, which vibrates and mixes the liquid-phase reagents in the reaction device;
移动模组,安装在所述振荡混匀模组和所述采样针混匀模组之间,将所述反应装置在所述采样针混匀模组和所述振荡混匀模组之间进行传递。The mobile module is installed between the vibration mixing module and the sampling needle mixing module, and the reaction device is carried out between the sampling needle mixing module and the vibration mixing module transfer.
具体的,采样针混匀模组安装在采样针混匀工位上。Specifically, the sampling needle mixing module is installed on the sampling needle mixing station.
具体的,振荡混匀模组安装在振荡混匀工位上。Specifically, the shaking and mixing module is installed on the shaking and mixing station.
具体的,移动模组安装在移动工位上。Specifically, the mobile module is installed on the mobile station.
具体的,移动模组可以是导轨驱动装置,传送带驱动装置,转轴驱动装置等用于驱动反应装置移动的模组。Specifically, the moving module may be a guide rail driving device, a conveyor belt driving device, a rotating shaft driving device, etc., which are used to drive the movement of the reaction device.
具体的,采样针混匀工位和振荡混匀工位之间没有工作的先后顺序,既可以先在完成采样针混匀工位的工作,也可以先完成振荡混匀工位的工作。Specifically, there is no order of work between the sampling needle mixing station and the oscillating mixing station. Either the sampling needle mixing station can be completed first, or the oscillating mixing station can be completed first.
具体的,反应装置可以是反应杯、试剂芯片盒等反应装置。Specifically, the reaction device may be a reaction device such as a reaction cup, a reagent chip cartridge, or the like.
本发明采用非接触式振荡混匀和采样针混匀两种混匀方式和混匀装置,依次对反应试剂进行两种不同的混匀处理方式。非接触振荡混匀是利用偏心结构在电机运行方向不变的情况下,使反应杯或试剂芯片进行水平方向上的往复运动,反应杯往复运动过程中会有运动方向和运动加减速上的变化,物体运动的惯性使反应杯内液体上下翻腾进而使溶液达到相对均一的效果。采样针混匀则直接用采样针搅拌液体,加速溶液间的相对运动,加快扩散与溶解速度进而使溶液达到相对均一的效果。两种方式的结合不仅提高了对反映试剂的混匀效率,也解决了现有的混匀仪器存在的适用范围窄,无法兼顾多种液相试剂,混匀效果差的技术问题。The present invention adopts two mixing methods and mixing devices of non-contact vibration mixing and sampling needle mixing, and sequentially performs two different mixing treatment methods on the reaction reagent. Non-contact oscillating mixing is to use the eccentric structure to make the cuvette or reagent chip reciprocate in the horizontal direction under the condition that the running direction of the motor remains unchanged. During the reciprocating motion of the cuvette, there will be changes in the direction of movement and acceleration and deceleration , the inertia of the movement of the object makes the liquid in the reaction cup toss up and down, so that the solution achieves a relatively uniform effect. When the sampling needle is mixed, the liquid is directly stirred with the sampling needle, which accelerates the relative movement between the solutions, accelerates the speed of diffusion and dissolution, and makes the solution relatively uniform. The combination of the two methods not only improves the mixing efficiency of the reaction reagents, but also solves the technical problems that the existing mixing instruments have a narrow scope of application, cannot take into account a variety of liquid-phase reagents, and have poor mixing effects.
采样针混匀模组包括采样针、振动电机和振动电机座;振动电机座分别连接采样针和振动电机,振动电机通过振动电机座将振动传递给采样针。The sampling needle mixing module includes a sampling needle, a vibration motor and a vibration motor base; the vibration motor base is respectively connected with the sampling needle and the vibration motor, and the vibration motor transmits the vibration to the sampling needle through the vibration motor base.
具体的,当由采样针向反应装置加入样本或试剂后,可启动振动电机,电机转动引起的振动传递到采样针并通过针体的放大作用可以在采样针针尖处产生较为明显的振幅。Specifically, when the sample or reagent is added to the reaction device by the sampling needle, the vibration motor can be activated, and the vibration caused by the rotation of the motor is transmitted to the sampling needle and can generate a relatively obvious amplitude at the tip of the sampling needle through the amplification effect of the needle body.
需要说明的是,采样针在此时兼顾了采样和搅拌的作用,不仅节省了耗材,也节省了对一般搅拌棒的清洗环节。It should be noted that the sampling needle takes into account the functions of sampling and stirring at this time, which not only saves consumables, but also saves the cleaning of general stirring rods.
进一步的,采样针的振动频率及幅度可以通过调节振动电机的工作频率进行调整,可根据实际的混匀效果确定振动电机的工作频率。实现对不同的反应试剂采用不同的振动频率。Further, the vibration frequency and amplitude of the sampling needle can be adjusted by adjusting the working frequency of the vibration motor, and the working frequency of the vibration motor can be determined according to the actual mixing effect. Different vibration frequencies can be used for different reagents.
振荡混匀模组包括:混匀拉料机构、混匀组件底座以及混匀电机;混匀电机安装在混匀组件底座下部,混匀拉料机构安装在混匀组件底座侧面;混匀拉料机构将反应装置移动到混匀组件底座上,混匀电机带动反应装置运动。The vibration mixing module includes: mixing pulling mechanism, mixing component base and mixing motor; the mixing motor is installed at the lower part of the mixing component base, and the mixing pulling mechanism is installed on the side of the mixing component base; mixing pulling material The mechanism moves the reaction device to the base of the mixing component, and the mixing motor drives the reaction device to move.
混匀电机包括:电机轴、混匀机构、滚动轴承;电机轴和滚动轴承卡合混匀机构,混匀机构带动反应装置进行偏心运动,圆周运动或者往复运动。The mixing motor includes: a motor shaft, a mixing mechanism, and a rolling bearing; the motor shaft and the rolling bearing are engaged with a mixing mechanism, and the mixing mechanism drives the reaction device to perform eccentric motion, circular motion or reciprocating motion.
具体的,混匀机构可以是混匀偏心轴,带动反应装置进行水平往复的偏心运动。Specifically, the mixing mechanism may be a mixing eccentric shaft, which drives the reaction device to perform horizontal reciprocating eccentric motion.
可替换的,混匀机构可以是圆心轴,带动反应装置进行水平的圆周运动。Alternatively, the mixing mechanism may be a central shaft, which drives the reaction device to perform horizontal circular motion.
可替换的,可以直接由混匀电机快速切换电机运动方向带动反应杯往复运动。Alternatively, the mixing motor can directly switch the movement direction of the motor to drive the cuvette to reciprocate.
混匀组件底座包括:平行导轨,芯片混匀座,芯片混匀槽;芯片混匀座上安装平行导轨,芯片混匀槽能够在平行导轨上滑动,芯片混匀座上设置开孔,并通过开孔与混匀电机连接。The mixing component base includes: parallel guide rails, chip mixing seat, and chip mixing groove; parallel guide rails are installed on the chip mixing seat, and the chip mixing groove can slide on the parallel guide rails. The opening is connected to the mixing motor.
具体的,平行导轨为两个。Specifically, there are two parallel guide rails.
混匀拉料机构包括:混匀组件底板、混匀拉料电机、混匀拉料导轨以及混匀芯片拉料杆;混匀拉料电机、混匀拉料导轨以及混匀芯片拉料杆安装在混匀组件底板上,混匀芯片拉料杆安装在混匀拉料导轨上,混匀拉料电机通过传动带驱动混匀芯片拉料杆在混匀拉料导轨上运动,以将反应装置拉入芯片混匀槽。The mixing and pulling mechanism includes: the bottom plate of the mixing component, the mixing pulling motor, the mixing pulling guide and the mixing chip pulling rod; the installation of the mixing pulling motor, the mixing pulling guide and the mixing chip pulling rod On the bottom plate of the mixing assembly, the mixing chip pulling rod is installed on the mixing pulling guide rail, and the mixing pulling motor drives the mixing chip pulling rod to move on the mixing pulling guide rail through the transmission belt to pull the reaction device. into the chip mixing tank.
混匀拉料机构还包括弹簧,弹簧安装在混匀组件底板和芯片混匀槽之间。The mixing and pulling mechanism also includes a spring, and the spring is installed between the bottom plate of the mixing component and the chip mixing tank.
具体的,混匀组件底板上还设计有弹簧,在弹簧的作用下可减少导轨间隙造成的噪声,同时也可以使混匀电机掉电时,芯片混匀座能保持在固定的位置。Specifically, a spring is also designed on the bottom plate of the mixing assembly, under the action of the spring, the noise caused by the gap between the guide rails can be reduced, and at the same time, the chip mixing seat can be kept in a fixed position when the mixing motor is powered off.
进一步的,本发明提供一种液相试剂的体外诊断仪器,使用如下全自动联合混匀方法:Further, the present invention provides an in vitro diagnostic instrument for liquid-phase reagents, using the following fully automatic combined mixing method:
采样针混匀工位,对反应装置中的液相试剂进行搅拌混匀处理;The sampling needle mixing station is used to stir and mix the liquid-phase reagents in the reaction device;
振荡混匀工位,对所述液相试剂进行振荡混匀处理;The vibrating and mixing station is for vibrating and mixing the liquid-phase reagents;
移动工位,将所述反应装置在所述采样针混匀工位和所述振荡混匀工位之间进行传递。The moving station transfers the reaction device between the sampling needle mixing station and the shaking mixing station.
进一步的,本发明提供一种液相试剂的体外诊断仪器,采用下述全自动联合混匀装置:Further, the present invention provides an in vitro diagnostic instrument for liquid-phase reagents, which adopts the following fully automatic combined mixing device:
采样针混匀模组,采样针混匀模组对反应装置中的液相试剂进行搅拌混匀处理;The sampling needle mixing module is used for stirring and mixing the liquid-phase reagents in the reaction device;
振荡混匀模组,振荡混匀模组对反应装置中的液相试剂进行振荡混匀处理;The vibrating and mixing module is used for vibrating and mixing the liquid-phase reagents in the reaction device;
移动模组,安装在振荡混匀模组和采样针混匀模组之间,将反应装置在采样针混匀模组和振荡混匀模组之间进行传递。The moving module is installed between the vibration mixing module and the sampling needle mixing module, and the reaction device is transferred between the sampling needle mixing module and the vibration mixing module.
本发明提供一种液相试剂的体外诊断仪器,该仪器中采用非接触式振荡混匀和采样针混匀两种混匀方式和混匀装置,分别对反应装置中的液相试剂进行搅拌混匀处理和振荡混匀处理;以解决现有混匀技术中存在的适用范围窄,无法兼顾多种液相试剂,混匀效果差的技术问题。The invention provides an in-vitro diagnostic instrument for liquid-phase reagents. The instrument adopts two mixing methods and mixing devices of non-contact vibration mixing and sampling needle mixing, and respectively stirs and mixes the liquid-phase reagents in the reaction device. Homogenization treatment and oscillating mixing treatment; to solve the technical problems that the existing mixing technology has a narrow scope of application, cannot take into account a variety of liquid-phase reagents, and has poor mixing effect.
附图说明Description of drawings
图1为一实施例提供的一种全自动联合混匀方法的框架示意图;1 is a schematic diagram of a framework of a fully automatic combined mixing method provided in an embodiment;
图2为一实施例提供的一种全自动联合混匀装置的结构图;2 is a structural diagram of a fully automatic combined mixing device provided in an embodiment;
图3为一实施例提供的采样针混匀模组的结构示意图;3 is a schematic structural diagram of a sampling needle mixing module provided in an embodiment;
图4为一实施例提供的振荡混匀模组的结构示意图。FIG. 4 is a schematic structural diagram of an oscillation mixing module provided by an embodiment.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明实施例中的技术方案进行清楚完整的描述;显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例;基于本发明实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings and embodiments; obviously, the described embodiments are only part of the implementation of the present invention. Examples are not all embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例1:Example 1:
参阅图1本发明提供一种全自动联合混匀方法:在采样针混匀工位上对反应装置中的液相试剂进行搅拌混匀处理;然后通过移动工位将反应装置移动到振荡混匀工位,对所述液相试剂进行振荡混匀处理。Referring to Figure 1, the present invention provides a fully automatic combined mixing method: the liquid-phase reagents in the reaction device are stirred and mixed at the sampling needle mixing station; station, and the liquid-phase reagent is shaken and mixed evenly.
实施例2:Example 2:
参阅图1本发明提供一种全自动联合混匀方法:在振荡混匀工位对所述液相试剂进行振荡混匀处理,然后通过移动工位将反应装置移动到采样针混匀工位上,对反应装置中的液相试剂进行搅拌混匀处理。Referring to Figure 1, the present invention provides a fully automatic combined mixing method: vibrating and mixing the liquid-phase reagents at the shaking mixing station, and then moving the reaction device to the sampling needle mixing station through the moving station. , the liquid-phase reagents in the reaction device are stirred and mixed evenly.
实施例3:Example 3:
参阅图2、图3和图4,发明提供一种全自动联合混匀装置,包括:如图3的采样针混匀模组和如图4的振荡混匀模组,包括混匀电机1,混匀组件底板11,混匀组件底板11上又安装有混匀组件底座4、芯片混匀座6、混匀拉料电机8。Referring to Fig. 2, Fig. 3 and Fig. 4, the invention provides a fully automatic combined mixing device, comprising: a sampling needle mixing module as shown in Fig. 3 and a vibration mixing module as shown in Fig. 4, including a mixing motor 1, The mixing
混匀电机1的轴上安装有混匀偏心轴2、滚动轴承3,组成偏心结构;混匀组件底座4上安装有两个平行导轨5,芯片混匀座6可在导轨5上水平移动,芯片混匀座6的中间有一开孔,混匀电机1通过滚动轴承3与芯片混匀座6上的开孔连接,混匀组件底板11上还设计有弹簧10,在弹簧10的作用下可减少平行导轨5间隙造成的噪声,同时也可以使混匀电机1掉电时,芯片混匀座6能保持在固定的位置。A mixing eccentric shaft 2 and a rolling bearing 3 are installed on the shaft of the mixing motor 1 to form an eccentric structure; two parallel guide rails 5 are installed on the mixing component base 4, and the chip mixing seat 6 can move horizontally on the guide rails 5, and the chip There is an opening in the middle of the mixing seat 6, and the mixing motor 1 is connected to the opening on the chip mixing seat 6 through the rolling bearing 3. The bottom 11 of the mixing assembly is also designed with a
混匀拉料机构包括有混匀拉料电机8、混匀拉料导轨12、混匀芯片拉料杆9组成,此机构可实现将需要混匀的反应杯或试剂芯片拉入芯片混匀座6。The mixing and pulling mechanism includes a mixing pulling motor 8, a
采样针混匀机构主要包括采样针1、振动电机2、振动电机座3。振动电机座3分别连接采样针1和振动电机2,振动电机2工作时会通过振动电机座3将振动传递给采样针1,由采样针1搅拌液体起到混匀效果。The sampling needle mixing mechanism mainly includes a sampling needle 1 , a vibration motor 2 , and a vibration motor base 3 . The vibration motor base 3 is respectively connected to the sampling needle 1 and the vibration motor 2. When the vibration motor 2 is working, the vibration is transmitted to the sampling needle 1 through the vibration motor base 3, and the sampling needle 1 stirs the liquid to achieve a mixing effect.
当由采样针1向反应杯加入样本或试剂后,可启动振动电机2,振动电机2转动引起的振动传递到采样针1并通过针体的放大作用可以在采样针1针尖处产生较为明显的振幅,振动的频率及幅度可以通过调节振动电机2的工作频率进行调整,可根据实际的混匀效果确定振动电机2的工作频率。When the sample or reagent is added to the cuvette by the sampling needle 1, the vibration motor 2 can be started, and the vibration caused by the rotation of the vibration motor 2 is transmitted to the sampling needle 1 and can produce obvious vibration at the needle tip of the sampling needle 1 through the amplification effect of the needle body. The amplitude, frequency and amplitude of vibration can be adjusted by adjusting the working frequency of the vibration motor 2, and the working frequency of the vibration motor 2 can be determined according to the actual mixing effect.
完成样本加样或试剂加样的反应杯或试剂芯片由混匀芯片拉料杆7移动至芯片混匀座6内,混匀电机1通过偏心结构带动芯片混匀座6运动,芯片混匀座6水平往复运动的同时带动其内部的芯片同时运动,反应杯内液体由于速度变化而上下翻腾达到混匀的效果。The reaction cup or reagent chip after sample addition or reagent addition is moved from the mixing chip pulling rod 7 to the chip mixing seat 6. The mixing motor 1 drives the chip mixing seat 6 to move through the eccentric structure, and the chip mixing seat 6 moves. 6 When the horizontal reciprocating motion drives the chips inside it to move at the same time, the liquid in the reaction cup is tossed up and down due to the speed change to achieve the effect of mixing.
以上所述仅是本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所做的任何修改、等同提换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalents, and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.
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