CN114736507B - Preparation method of biomass-based modified aldehyde-free environment-friendly artificial board adhesive - Google Patents
Preparation method of biomass-based modified aldehyde-free environment-friendly artificial board adhesive Download PDFInfo
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- 230000001070 adhesive effect Effects 0.000 title claims abstract description 59
- 239000000853 adhesive Substances 0.000 title claims abstract description 57
- 239000002028 Biomass Substances 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 229920005610 lignin Polymers 0.000 claims abstract description 137
- 239000000203 mixture Substances 0.000 claims abstract description 52
- 102000004190 Enzymes Human genes 0.000 claims abstract description 42
- 108090000790 Enzymes Proteins 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000003292 glue Substances 0.000 claims abstract description 27
- 229910052746 lanthanum Inorganic materials 0.000 claims abstract description 27
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims abstract description 27
- 230000000593 degrading effect Effects 0.000 claims abstract description 22
- 239000000843 powder Substances 0.000 claims abstract description 21
- 239000003085 diluting agent Substances 0.000 claims abstract description 20
- 239000008367 deionised water Substances 0.000 claims abstract description 17
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 17
- 238000002156 mixing Methods 0.000 claims abstract description 17
- 239000002131 composite material Substances 0.000 claims abstract description 16
- GUTLYIVDDKVIGB-OUBTZVSYSA-N Cobalt-60 Chemical compound [60Co] GUTLYIVDDKVIGB-OUBTZVSYSA-N 0.000 claims abstract description 9
- 230000005855 radiation Effects 0.000 claims abstract description 9
- 238000004806 packaging method and process Methods 0.000 claims abstract description 8
- 238000007789 sealing Methods 0.000 claims abstract description 3
- 238000005507 spraying Methods 0.000 claims abstract description 3
- 238000005303 weighing Methods 0.000 claims abstract 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 48
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 48
- 239000000454 talc Substances 0.000 claims description 34
- 229910052623 talc Inorganic materials 0.000 claims description 34
- 239000002253 acid Substances 0.000 claims description 18
- 108010029541 Laccase Proteins 0.000 claims description 16
- 108010054320 Lignin peroxidase Proteins 0.000 claims description 16
- 239000012188 paraffin wax Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 7
- 239000003513 alkali Substances 0.000 claims description 6
- 239000010459 dolomite Substances 0.000 claims description 6
- 229910000514 dolomite Inorganic materials 0.000 claims description 6
- 229910021532 Calcite Inorganic materials 0.000 claims description 4
- 229920005551 calcium lignosulfonate Polymers 0.000 claims description 3
- RYAGRZNBULDMBW-UHFFFAOYSA-L calcium;3-(2-hydroxy-3-methoxyphenyl)-2-[2-methoxy-4-(3-sulfonatopropyl)phenoxy]propane-1-sulfonate Chemical compound [Ca+2].COC1=CC=CC(CC(CS([O-])(=O)=O)OC=2C(=CC(CCCS([O-])(=O)=O)=CC=2)OC)=C1O RYAGRZNBULDMBW-UHFFFAOYSA-L 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 229920005552 sodium lignosulfonate Polymers 0.000 claims description 3
- -1 thiolignin Polymers 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims 1
- 229910001919 chlorite Inorganic materials 0.000 claims 1
- 229910052619 chlorite group Inorganic materials 0.000 claims 1
- QBWCMBCROVPCKQ-UHFFFAOYSA-N chlorous acid Chemical compound OCl=O QBWCMBCROVPCKQ-UHFFFAOYSA-N 0.000 claims 1
- 238000003892 spreading Methods 0.000 claims 1
- 239000002023 wood Substances 0.000 abstract description 27
- 230000001678 irradiating effect Effects 0.000 abstract 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 24
- 230000000052 comparative effect Effects 0.000 description 11
- 238000004513 sizing Methods 0.000 description 8
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- 229920002488 Hemicellulose Polymers 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
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- 238000004519 manufacturing process Methods 0.000 description 3
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 2
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 description 2
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- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
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- 239000002699 waste material Substances 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- 241000228245 Aspergillus niger Species 0.000 description 1
- 241000222120 Candida <Saccharomycetales> Species 0.000 description 1
- 241000588724 Escherichia coli Species 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 229920001732 Lignosulfonate Polymers 0.000 description 1
- 108010059896 Manganese peroxidase Proteins 0.000 description 1
- 229920001744 Polyaldehyde Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 241000607142 Salmonella Species 0.000 description 1
- 241000191967 Staphylococcus aureus Species 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
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- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000227 bioadhesive Substances 0.000 description 1
- 229920001222 biopolymer Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
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- 230000007613 environmental effect Effects 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000009878 intermolecular interaction Effects 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 235000019357 lignosulphonate Nutrition 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000011941 photocatalyst Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- ODLMAHJVESYWTB-UHFFFAOYSA-N propylbenzene Chemical group CCCC1=CC=CC=C1 ODLMAHJVESYWTB-UHFFFAOYSA-N 0.000 description 1
- 125000004151 quinonyl group Chemical group 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
- B27N1/0209—Methods, e.g. characterised by the composition of the agent
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
- C08G18/3206—Polyhydroxy compounds aliphatic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/64—Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
- C08G18/6492—Lignin containing materials; Wood resins; Wood tars; Derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/6505—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen the low-molecular compounds being compounds of group C08G18/32 or polyamines of C08G18/38
- C08G18/6511—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen the low-molecular compounds being compounds of group C08G18/32 or polyamines of C08G18/38 compounds of group C08G18/3203
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
- C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
- C08G18/7671—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
- C08H6/00—Macromolecular compounds derived from lignin, e.g. tannins, humic acids
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P1/00—Preparation of compounds or compositions, not provided for in groups C12P3/00 - C12P39/00, by using microorganisms or enzymes
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Abstract
Description
技术领域technical field
本发明属于人造板胶黏剂技术领域,具体涉及一种生物质基改性无醛环保型人造板胶黏剂的制备方法。The invention belongs to the technical field of wood-based panel adhesives, and in particular relates to a preparation method of a biomass-based modified aldehyde-free environment-friendly wood-based panel adhesive.
背景技术Background technique
近几年来人造板应用市场对绿色无醛板材的追求十分强烈,当前能够进行产业化应用的无醛胶水是二苯基甲烷二异氰酸酯(MDI)胶水,众多人造板企业纷纷开始应用MDI胶水来制备人造板,已达到绿色无醛之要求。传统的人造板制备工艺中,MDI的施胶量约占整个板材重量的13~15%,占人造板生产成本50%以上,是影响人造板市场竞争力的决定性因素;通过复合其他环保胶黏剂或降低施胶量,在维持人造板原来性能的基础上,降低人造板胶黏剂的成本占比,是推动无醛刨花板大规模应用的关键。In recent years, the wood-based panel application market has a strong pursuit of green formaldehyde-free sheets. The current formaldehyde-free glue that can be used in industrial applications is diphenylmethane diisocyanate (MDI) glue. Many wood-based panel companies have begun to use MDI glue to prepare Wood-based panels have reached the requirements of green and formaldehyde-free. In the traditional wood-based panel preparation process, the amount of MDI glue accounts for about 13 to 15% of the weight of the entire panel, accounting for more than 50% of the production cost of wood-based panels, which is a decisive factor affecting the market competitiveness of wood-based panels; by compounding other environmentally friendly adhesives On the basis of maintaining the original performance of wood-based panels, reducing the cost proportion of wood-based panel adhesives is the key to promoting the large-scale application of formaldehyde-free particleboards.
此外,单一MDI的粘稠度高,与刨花板进行混合拌胶时,MDI胶在刨花表面不易分散,极易造成粘附不均匀,热压后就会造成定向刨花板内应力不均就会出现分裂脱层现象,严重限制了刨花板的应用。因此,开发一种环保、安全、施胶量低,且能够均匀分散在刨花表面的人造板胶黏剂成为了研究的热点。In addition, the viscosity of a single MDI is high. When it is mixed with particleboard, the MDI glue is not easy to disperse on the surface of the shavings, which is easy to cause uneven adhesion. After hot pressing, it will cause uneven internal stress of the oriented strand board and split The phenomenon of delamination severely limits the application of particleboard. Therefore, it has become a research hotspot to develop a wood-based panel adhesive that is environmentally friendly, safe, low in sizing, and can be evenly dispersed on the surface of the shavings.
发明内容SUMMARY OF THE INVENTION
针对上述不足,本发明公开了一种生物质基改性无醛环保型人造板胶黏剂的制备方法,生产得到复合环保型人造板胶黏剂,解决胶黏剂在刨花表面不易分散和施胶量高的问题。In view of the above deficiencies, the present invention discloses a preparation method of a biomass-based modified formaldehyde-free environment-friendly wood-based panel adhesive, which produces a composite environment-friendly wood-based panel adhesive, which solves the problem that the adhesive is not easy to disperse and apply on the surface of the shavings. High glue problem.
本发明是采用如下技术方案实现的:The present invention adopts following technical scheme to realize:
一种生物质基改性无醛环保型人造板胶黏剂的制备方法,其包括以下步骤:A preparation method of a biomass-based modified formaldehyde-free environment-friendly wood-based panel adhesive, comprising the following steps:
(1)取木质素和镧铌酸混合均匀得到混合物,所述木质素和镧铌酸的重量比为100:(0.2~1),然后将混合物装入可抽真空处理的透明PE薄膜包装袋中,铺平成厚度为1.5cm~2cm的薄层后,密封并抽真空,接着以钴60作为辐射源,按45~75kGy的辐照剂量对混合物进行辐照处理;将辐照处理后的混合物转入呈正压的洁净车间,并且拆除PE薄膜,然后对混合物喷入灭菌的去离子水,所述去离子水的重量为所述木质素重量的10~15%,接着再加入木质素降解酶混合均匀后在25~35℃下放置48~72h,即得改性木质素,所述木质素和木质素降解酶的重量比为500:(1~2);(1) Take the lignin and lanthanum niobic acid and mix them uniformly to obtain a mixture, the weight ratio of the lignin and lanthanum niobic acid is 100: (0.2-1), and then put the mixture into a transparent PE film packaging bag that can be vacuumized , after paving into a thin layer with a thickness of 1.5cm-2cm, sealing and vacuuming, and then using cobalt 60 as a radiation source, the mixture is irradiated at a dose of 45-75kGy; the irradiated mixture is irradiated. Transfer to a clean workshop with positive pressure, and remove the PE film, then spray the mixture with sterilized deionized water, the weight of the deionized water is 10-15% of the weight of the lignin, and then add the lignin After the degrading enzymes are evenly mixed, they are placed at 25 to 35° C. for 48 to 72 hours to obtain modified lignin, and the weight ratio of the lignin to the lignin degrading enzymes is 500: (1 to 2);
(2)称取以下重量份数的组分:MDI胶100份、改性木质素15~25份、无机粉体5~12份、稀释剂3~8份;接着依次加入到滚筒式拌胶机中,然后以100r/min的速度搅拌处理5~10 min,即得生物质基改性无醛环保型人造板胶黏剂,然后在30min内与刨花板混合均匀,完成施胶。(2) Weigh the following components in parts by weight: 100 parts of MDI glue, 15-25 parts of modified lignin, 5-12 parts of inorganic powder, and 3-8 parts of diluent; In the machine, and then stirring at a speed of 100r/min for 5-10 minutes, the biomass-based modified formaldehyde-free environmentally friendly wood-based board adhesive is obtained, and then mixed with particleboard within 30 minutes to complete the sizing.
木质素是由3种苯丙烷单元通过醚键和碳碳键相互连接形成的具有三维网状结构的生物高分子,含有丰富的芳环结构、脂肪族和芳香族羟基以及醌基等活性基团。目前,木质素的主要获取途径为从纸浆废液中提取。木质素受碱的作用,发生一定程度的碱性水解,使其溶解度增加,而被抽提出来,经沉淀分离,得到的木质素称为碱木质素;通过klason法提取获得木质素称为klason木质素;从硫酸盐纸浆中提取的为硫代木质素;从亚硫酸盐纸浆中提取的为磺酸木质素,主要以木质素磺酸钙和木质素磺酸钠形式存在。木质素在特定的真菌、细菌及相应微生物群落环境中可以发生缓慢降解形成木质素分子链片段、芳香性化合物,甚至二氧化碳和水等。降解过程主要依赖于一系列木质素降解酶的非特异性氧化反应,这些酶包括木质素过氧化物酶、锰过氧化物酶及漆酶。Lignin is a biopolymer with a three-dimensional network structure formed by the interconnection of three phenylpropane units through ether bonds and carbon-carbon bonds. It contains abundant active groups such as aromatic ring structure, aliphatic and aromatic hydroxyl groups, and quinone groups . At present, the main way of obtaining lignin is extraction from pulp waste liquid. Under the action of alkali, lignin undergoes a certain degree of alkaline hydrolysis, which increases its solubility, and is extracted and separated by precipitation. The obtained lignin is called alkali lignin; the lignin obtained by klason method is called klason. Lignin; thiolignin extracted from kraft pulp; sulfonated lignin extracted from sulfite pulp, mainly in the form of calcium lignosulfonate and sodium lignosulfonate. Lignin can be slowly degraded in specific fungi, bacteria and corresponding microbial communities to form lignin molecular chain fragments, aromatic compounds, and even carbon dioxide and water. The degradation process mainly relies on the non-specific oxidation reaction of a series of lignin-degrading enzymes, including lignin peroxidase, manganese peroxidase and laccase.
综上所述,木质素是无定形的热塑性高聚物,没有熔点,但具有玻璃态转化性质,在一定的压力下,会发生软化并具有流动性和胶黏性,是一种天然的、性能优异的黏结剂。但是木质素是聚酚类高分子化合物,大量的活性基团包裹在分子内部,分子间相互作用强,芳环结构交织成网,存在反应活性低、软化温度点高,且流动性差等缺陷;为此,本发明对木质素进行改性,以获取具有高流动性和反应活性的木质素分子链段,首先将木质素和镧铌酸混合,因为镧铌酸是一种具有钙钛矿结构的层状金属氧化物,它显示出比其他同类金属氧化物材料更强的酸性,在光催化剂材料领域具有优异的潜在能力,然后再用PE塑料薄膜对木质素进行隔氧、隔菌后,采用放射线同位素钴60产生γ-射线对木质素进行预处理,一方面对木质素进行杀菌处理,可以最大程度的降低大肠杆菌、金黄色葡萄球菌、沙门氏杆菌、念珠菌、黑曲霉菌等细菌对下一步木质素和半纤维素酶解反应的干扰;另一方面,在木质素粉末中加入了片层状的镧铌酸催化剂,在γ-射线的作用下,可以催化木质素分子链上部分C-O键发生断裂,降低木质素分子量的基础上,形成更多具有活性基团的木质素分子链段。To sum up, lignin is an amorphous thermoplastic polymer with no melting point, but has glass transition properties. Under certain pressure, lignin will soften and have fluidity and adhesiveness. Excellent performance adhesive. However, lignin is a polyphenolic polymer compound, a large number of active groups are wrapped in the molecule, the intermolecular interaction is strong, the aromatic ring structure is intertwined into a network, and there are defects such as low reactivity, high softening temperature point, and poor fluidity; To this end, the present invention modifies lignin to obtain lignin molecular segments with high mobility and reactivity. First, lignin and lanthanum niobate are mixed, because lanthanum niobate is a perovskite structure. The layered metal oxide, which shows stronger acidity than other similar metal oxide materials, has excellent potential in the field of photocatalyst materials, and then uses PE plastic film to isolate lignin from oxygen and bacteria, The radioactive isotope cobalt 60 is used to generate γ-rays to pretreat lignin. On the one hand, bactericidal treatment of lignin can minimize the reduction of bacteria such as Escherichia coli, Staphylococcus aureus, Salmonella, Candida, and Aspergillus niger. Interfere with the enzymatic hydrolysis reaction of lignin and hemicellulose in the next step; on the other hand, the lamellar lanthanum niobate catalyst is added to the lignin powder, under the action of γ-rays, it can catalyze the molecular chain of lignin. Part of the C-O bond is broken, and on the basis of reducing the molecular weight of lignin, more lignin molecular segments with active groups are formed.
同时,在制浆工艺中提取得到的木质素产品,由于半纤维素与木质素间可通过稳定的共价键形成结合,一般难以实现木质素与半纤维素的完全分离,大部分为木质素-半纤维素复合物。所以本发明在对木质素进行辐照处理后,利用木质素过氧化物酶/漆酶复合酶对木质素进行降解,形成系列低分子量、多羟基、多醛基结构的木质素分子链段,从而达到增加木质素在高温条件下的流动性和与提高其与MDI胶及刨花表面羟基的反应活性的目的。At the same time, the lignin products extracted in the pulping process are generally difficult to achieve complete separation of lignin and hemicellulose due to the formation of stable covalent bonds between hemicellulose and lignin, most of which are lignin. - Hemicellulose complex. Therefore, in the present invention, after the lignin is irradiated, the lignin is degraded by the lignin peroxidase/laccase complex enzyme to form a series of lignin molecular segments with low molecular weight, polyhydroxyl and polyaldehyde group structures, Thereby, the purpose of increasing the fluidity of lignin under high temperature conditions and improving its reactivity with MDI glue and hydroxyl groups on the surface of shavings is achieved.
滑石粉是一种工业产品,滑石粉一般边界品位(含滑石)35%、工业品位50%,通过分选后,一些低品位、白度差的渣浆、废料、边角料等滑石尾矿缺乏低成本、大批量的资源化利用方法,是矿山主要的污染源。本发明针对这一问题,将滑石尾矿粉体回收利用添加到胶黏剂中,因为滑石具有抗结作用,可以作为脱模剂和防黏剂,添加滑石尾矿粉体一方面可以降低胶黏剂的表观粘度,避免喷胶过程因胶粘度过高使胶黏剂在刨花表面不易分散和粘附不均匀的现象;另一方面,滑石尾矿粉体可以充分填充到刨花间的缝隙中,进而降低刨花板的应力缺陷,提高力学强度。Talc powder is an industrial product. The general boundary grade of talc powder (including talc) is 35% and the industrial grade is 50%. Cost and large-scale resource utilization methods are the main pollution sources of mines. In order to solve this problem, the present invention adds talc tailings powder to the adhesive, because talc has anti-caking effect, it can be used as a release agent and anti-sticking agent, and adding talc tailings powder can reduce the glue The apparent viscosity of the adhesive avoids the phenomenon that the adhesive is not easily dispersed and adheres unevenly on the surface of the shavings due to the excessively high adhesive viscosity during the spraying process; on the other hand, the talc tailings powder can be fully filled into the shavings. In the gap, the stress defect of the particleboard is reduced and the mechanical strength is improved.
同时,本发明按比例将丙二醇、一缩二乙二醇、石蜡和水混合制备得到稀释剂并添加至胶黏剂中,一方面可以根据自身作为溶剂的特性,通过降低MDI胶的粘度的方式提高施胶均匀性;同时稀释剂成分中的丙二醇、一缩二乙二醇,因具备有活性羟基,可以作为MDI胶和木质素间连接的“桥梁”,通过形成更复杂网状交联的结构提高胶黏剂的黏结性能和刨花板产品的耐水性能。At the same time, the present invention mixes propylene glycol, diethylene glycol, paraffin and water in proportion to prepare a diluent and add it to the adhesive. On the one hand, it can reduce the viscosity of the MDI glue according to its own characteristics as a solvent. Improve the uniformity of sizing; at the same time, propylene glycol and diethylene glycol in the diluent components, due to their active hydroxyl groups, can be used as a "bridge" between the MDI glue and lignin, by forming a more complex network cross-linked The structure improves the bonding properties of adhesives and the water resistance of particleboard products.
所述的MDI胶为万华化学的WANNATE®CW-20、WANNATE® PM300和WANNATE®PM-200中的任意一种。The MDI glue is any one of WANNATE® CW-20, WANNATE® PM300 and WANNATE® PM-200 of Wanhua Chemical.
进一步的,所述木质素包括碱木质素、酸溶木质素、Klason木质素、硫代木质素、木质素磺酸钠和木质素磺酸钙中的任意一种;优选碱木质素和Klason木质素中的任意一种。Further, the lignin includes any one of alkali lignin, acid-soluble lignin, Klason lignin, thiolignin, sodium lignosulfonate and calcium lignosulfonate; preferably alkali lignin and Klason lignin any of the elements.
进一步的,所述的镧铌酸呈片层状结构,结构分子式为HLaNb2O7。Further, the lanthanum niobate has a lamellar structure, and the structural molecular formula is HLaNb 2 O 7 .
进一步的,所述的木质素降解酶为木质素过氧化物酶和漆酶混合得到的复合酶,在所述复合酶中,所述木质素过氧化物酶和漆酶的重量比为(1~3):1。Further, the lignin degrading enzyme is a composite enzyme obtained by mixing lignin peroxidase and laccase, and in the composite enzyme, the weight ratio of the lignin peroxidase and laccase is (1 ~3): 1.
进一步的,所述的无机粉体是粒径为400目~600目的滑石尾矿,所述滑石尾矿含有20wt%以上的滑石,所述滑石尾矿中还含有白云石、石英石、绿泥石和方解石中的任意一种或多种组分。Further, the inorganic powder is talc tailings with a particle size of 400 mesh to 600 meshes, the talc tailings contain more than 20wt% talc, and the talc tailings also contain dolomite, quartzite, green mud Any one or more components of stone and calcite.
进一步的,所述的稀释剂由丙二醇、一缩二乙二醇、石蜡和水混合组成的,所述丙二醇、一缩二乙二醇、石蜡和水的重量比为1:2:2:5。Further, the diluent is formed by mixing propylene glycol, diethylene glycol, paraffin and water, and the weight ratio of the propylene glycol, diethylene glycol, paraffin and water is 1:2:2:5 .
本技术方案与现有技术相比较具有以下有益效果:Compared with the prior art, the technical solution has the following beneficial effects:
1、木质素为可再生高分子,主要存在于制浆废液中,是天然的胶黏剂。本发明通过对木质素的改性预处理,再将其与MDI胶、无机粉体、稀释剂混合制备用于人造板生产的胶黏剂,可以在一定程度上降低基于化学合成和不可再生的MDI胶的使用量,而且还具有安全、绿色、环保的特性。1. Lignin is a renewable polymer, mainly present in pulping waste liquid, and is a natural adhesive. The present invention prepares an adhesive for wood-based panel production by modifying and pre-processing lignin, and then mixing it with MDI glue, inorganic powder and diluent, which can reduce the chemical synthesis and non-renewable based on chemical synthesis to a certain extent. The amount of MDI glue used, but also has the characteristics of safety, green and environmental protection.
2、本发明所述的木质素改性方法的反应更温和,常规木质素活化反应,一般都需要在有机溶剂、高温、H2氛围等苛刻条件下,在超过200℃反应2~5h以上才能获得较好的产物。本发明采用辐照-酶解改性法,在温和条件下即可获得低分子量、高活性、高流动性的木质素分子链段。2. The reaction of the lignin modification method of the present invention is milder, and the conventional lignin activation reaction generally needs to be reacted for more than 2 to 5 hours at a temperature of more than 200 ° C under harsh conditions such as organic solvents, high temperature, and H 2 atmosphere. A better product is obtained. The invention adopts the irradiation-enzymatic hydrolysis modification method to obtain lignin molecular segments with low molecular weight, high activity and high fluidity under mild conditions.
3、本发明生产得到的胶黏效果更优异,通过加入改性木质素、滑石尾矿和稀释剂等物料,可有效降低胶黏剂的粘度,并生成复杂网状高分子结构,进而提升施胶的均匀性和胶黏剂的胶黏性能,而且工艺简单,可操作性强。3. The adhesive effect produced by the present invention is more excellent. By adding materials such as modified lignin, talc tailings and diluent, the viscosity of the adhesive can be effectively reduced, and a complex network polymer structure can be generated, thereby improving the application of the adhesive. The uniformity of the glue and the adhesive performance of the adhesive, and the process is simple and the operability is strong.
具体实施方式Detailed ways
以下通过实施例进一步说明本发明,但不作为对本发明的限制。下列实施例中未注明的具体实验条件和方法,所采用的技术手段通常为本领域技术人员所熟知的常规手段。The following examples further illustrate the present invention, but are not intended to limit the present invention. The unremarked specific experimental conditions and methods in the following examples, the adopted technical means are usually conventional means well known to those skilled in the art.
实施例1:Example 1:
一种生物质基改性无醛环保型人造板胶黏剂的制备方法,其包括以下步骤:A preparation method of a biomass-based modified formaldehyde-free environment-friendly wood-based panel adhesive, comprising the following steps:
(1)取木质素和镧铌酸混合均匀得到混合物,所述木质素和镧铌酸的重量比为100:0.4,然后将混合物装入可抽真空处理的透明PE薄膜包装袋中,铺平成厚度为1.75cm的薄层后,密封并气处理至-0.1 Mpa,接着以钴60作为辐射源,按55kGy的辐照剂量对混合物进行辐照处理;将辐照处理后的混合物转入呈正压的洁净车间,并且拆除PE薄膜,然后对混合物喷入灭菌的去离子水,所述去离子水的重量为所述木质素重量的12%,接着再加入木质素降解酶混合均匀后在28℃下放置56h,即得改性木质素,所述木质素和木质素降解酶的重量比为500:1.2;所述木质素为Klason木质素;所述的镧铌酸呈片层状结构,结构分子式为HLaNb2O7;所述的木质素降解酶为木质素过氧化物酶和漆酶混合得到的复合酶,在所述复合酶中,所述木质素过氧化物酶和漆酶的重量比为1.85:1;(1) Take the lignin and lanthanum niobic acid and mix them evenly to obtain a mixture, the weight ratio of the lignin and lanthanum niobic acid is 100:0.4, and then put the mixture into a transparent PE film packaging bag that can be vacuumized, and flatten it into a After a thin layer with a thickness of 1.75cm, it was sealed and air-treated to -0.1 Mpa, and then the mixture was irradiated at a dose of 55kGy with cobalt 60 as the radiation source; the irradiated mixture was transferred to a positive Press the clean workshop, remove the PE film, then spray the mixture with sterilized deionized water, the weight of the deionized water is 12% of the weight of the lignin, then add the lignin degrading enzyme and mix it evenly. The modified lignin is obtained by placing it at 28°C for 56 hours, and the weight ratio of the lignin and the lignin degrading enzyme is 500:1.2; the lignin is Klason lignin; the lanthanum niobic acid has a lamellar structure , the structural molecular formula is HLaNb 2 O 7 ; the lignin degrading enzyme is a composite enzyme obtained by mixing lignin peroxidase and laccase, in the composite enzyme, the lignin peroxidase and laccase The weight ratio is 1.85:1;
(2)称取以下重量份数的组分:MDI胶100份、改性木质素19份、无机粉体8份、稀释剂5.5份;接着依次加入到滚筒式拌胶机中,然后以100r/min的速度搅拌处理8 min,即得生物质基改性无醛环保型人造板胶黏剂,然后在30min内与刨花板混合均匀,完成施胶;所述的MDI胶为万华化学的WANNATE®CW-20;所述的无机粉体是粒径为450目的滑石尾矿,所述滑石尾矿含有30wt%的滑石,所述滑石尾矿中还含有白云石、石英石;所述的稀释剂由丙二醇、一缩二乙二醇、石蜡和水混合组成的,所述丙二醇、一缩二乙二醇、石蜡和水的重量比为1:2:2:5。(2) Weigh the following components in parts by weight: 100 parts of MDI glue, 19 parts of modified lignin, 8 parts of inorganic powder, and 5.5 parts of diluent; 8 min of stirring at a speed of /min to obtain biomass-based modified formaldehyde-free environment-friendly wood-based panel adhesive, which is then mixed with particleboard within 30 min to complete sizing; the MDI adhesive is WANNATE from Wanhua Chemical. ®CW-20; the inorganic powder is talc tailings with a particle size of 450 meshes, the talc tailings contain 30wt% talc, and the talc tailings also contain dolomite and quartz; the dilution The agent is composed of propylene glycol, diethylene glycol, paraffin and water, and the weight ratio of the propylene glycol, diethylene glycol, paraffin and water is 1:2:2:5.
实施例2:Example 2:
一种生物质基改性无醛环保型人造板胶黏剂的制备方法,其包括以下步骤:A preparation method of a biomass-based modified formaldehyde-free environment-friendly wood-based panel adhesive, comprising the following steps:
(1)取木质素和镧铌酸混合均匀得到混合物,所述木质素和镧铌酸的重量比为100:0.2,然后将混合物装入可抽真空处理的透明PE薄膜包装袋中,铺平成厚度为1.5cm的薄层后,密封并气处理至-0.08Mpa,接着以钴60作为辐射源,按45kGy的辐照剂量对混合物进行辐照处理;将辐照处理后的混合物转入呈正压的洁净车间,并且拆除PE薄膜,然后对混合物喷入灭菌的去离子水,所述去离子水的重量为所述木质素重量的10%,接着再加入木质素降解酶混合均匀后在25℃下放置48h,即得改性木质素,所述木质素和木质素降解酶的重量比为500:1;所述木质素为硫代木质素;所述的镧铌酸呈片层状结构,结构分子式为HLaNb2O7;所述的木质素降解酶为木质素过氧化物酶和漆酶混合得到的复合酶,在所述复合酶中,所述木质素过氧化物酶和漆酶的重量比为1:1;(1) Take the lignin and lanthanum niobic acid and mix them evenly to obtain a mixture, the weight ratio of the lignin and lanthanum niobic acid is 100:0.2, and then put the mixture into a transparent PE film packaging bag that can be vacuumized, and flatten it into a After a thin layer with a thickness of 1.5cm, it is sealed and air-treated to -0.08Mpa, and then the mixture is irradiated at a dose of 45kGy with cobalt 60 as the radiation source; the irradiated mixture is transferred to a positive Pressed clean workshop, and remove the PE film, then spray the mixture with sterilized deionized water, the weight of the deionized water is 10% of the weight of the lignin, and then add the lignin degrading enzyme and mix evenly. The modified lignin is obtained by placing it at 25°C for 48 hours, and the weight ratio of the lignin and the lignin degrading enzyme is 500:1; the lignin is thiolignin; the lanthanum niobate is lamellar structure, the structural formula is HLaNb 2 O 7 ; the lignin degrading enzyme is a composite enzyme obtained by mixing lignin peroxidase and laccase, in the composite enzyme, the lignin peroxidase and laccase The weight ratio of enzymes is 1:1;
(2)称取以下重量份数的组分:MDI胶100份、改性木质素15份、无机粉体5份、稀释剂3份;接着依次加入到滚筒式拌胶机中,然后以100r/min的速度搅拌处理5min,即得生物质基改性无醛环保型人造板胶黏剂,然后在30min内与刨花板混合均匀,完成施胶;所述的MDI胶为万华化学的WANNATE®CW-20;所述的无机粉体是粒径为400目的滑石尾矿,所述滑石尾矿含有30wt%的滑石,所述滑石尾矿中还含有方解石;所述的稀释剂由丙二醇、一缩二乙二醇、石蜡和水混合组成的,所述丙二醇、一缩二乙二醇、石蜡和水的重量比为1:2:2:5。(2) Weigh the following components by weight: 100 parts of MDI glue, 15 parts of modified lignin, 5 parts of inorganic powder, and 3 parts of diluent; /min speed stirring for 5min, that is, biomass-based modified aldehyde-free environment-friendly wood-based board adhesive is obtained, and then mixed with particleboard within 30min to complete the sizing; the MDI glue is Wanhua Chemical's WANNATE® CW-20; the inorganic powder is talc tailings with a particle size of 400 meshes, the talc tailings contain 30wt% talc, and the talc tailings also contain calcite; the diluent is composed of propylene glycol, a Diethylene glycol, paraffin and water are mixed and formed, and the weight ratio of the propylene glycol, diethylene glycol, paraffin and water is 1:2:2:5.
实施例3:Example 3:
一种生物质基改性无醛环保型人造板胶黏剂的制备方法,其包括以下步骤:A preparation method of a biomass-based modified formaldehyde-free environment-friendly wood-based panel adhesive, comprising the following steps:
(1)取木质素和镧铌酸混合均匀得到混合物,所述木质素和镧铌酸的重量比为100:0.8,然后将混合物装入可抽真空处理的透明PE薄膜包装袋中,铺平成厚度为1.9cm的薄层后,密封并气处理至-0.1Mpa,接着以钴60作为辐射源,按65kGy的辐照剂量对混合物进行辐照处理;将辐照处理后的混合物转入呈正压的洁净车间,并且拆除PE薄膜,然后对混合物喷入灭菌的去离子水,所述去离子水的重量为所述木质素重量的14%,接着再加入木质素降解酶混合均匀后在32℃下放置64h,即得改性木质素,所述木质素和木质素降解酶的重量比为500:1.8;所述木质素为酸溶木质素;所述的镧铌酸呈片层状结构,结构分子式为HLaNb2O7;所述的木质素降解酶为木质素过氧化物酶和漆酶混合得到的复合酶,在所述复合酶中,所述木质素过氧化物酶和漆酶的重量比为2.5:1;(1) Take lignin and lanthanum niobic acid and mix them uniformly to obtain a mixture, the weight ratio of the lignin and lanthanum niobic acid is 100:0.8, and then put the mixture into a transparent PE film packaging bag that can be vacuumized, and flatten it into a After a thin layer with a thickness of 1.9cm, it is sealed and air-treated to -0.1Mpa, and then cobalt 60 is used as a radiation source to irradiate the mixture at a dose of 65kGy; the irradiated mixture is transferred to a positive Press the clean workshop, remove the PE film, then spray the mixture with sterilized deionized water, the weight of the deionized water is 14% of the weight of the lignin, and then add the lignin degrading enzyme and mix evenly. The modified lignin is obtained by placing it at 32°C for 64 hours, and the weight ratio of the lignin and the lignin degrading enzyme is 500:1.8; the lignin is acid-soluble lignin; the lanthanum niobate is lamellar structure, the structural molecular formula is HLaNb 2 O 7 ; the lignin degrading enzyme is a composite enzyme obtained by mixing lignin peroxidase and laccase, in the composite enzyme, the lignin peroxidase and laccase The weight ratio of enzymes is 2.5:1;
(2)称取以下重量份数的组分:MDI胶100份、改性木质素22份、无机粉体10份、稀释剂7份;接着依次加入到滚筒式拌胶机中,然后以100r/min的速度搅拌处理8min,即得生物质基改性无醛环保型人造板胶黏剂,然后在30min内与刨花板混合均匀,完成施胶;所述的MDI胶为万华化学的WANNATE®PM-200;所述的无机粉体是粒径为500目的滑石尾矿,所述滑石尾矿含有32wt%的滑石,所述滑石尾矿中还含有白云石、石英石、方解石;所述的稀释剂由丙二醇、一缩二乙二醇、石蜡和水混合组成的,所述丙二醇、一缩二乙二醇、石蜡和水的重量比为1:2:2:5。(2) Weigh the following components by weight: 100 parts of MDI glue, 22 parts of modified lignin, 10 parts of inorganic powder, and 7 parts of diluent; 8 minutes of stirring at a speed of /min to obtain biomass-based modified formaldehyde-free environmentally friendly wood-based board adhesive, which is then mixed with particleboard within 30 minutes to complete the sizing; the MDI glue is Wanhua Chemical's WANNATE® PM-200; the inorganic powder is talc tailings with a particle size of 500 meshes, the talc tailings contain 32wt% talc, and the talc tailings also contain dolomite, quartzite and calcite; the The diluent is composed of propylene glycol, diethylene glycol, paraffin and water, and the weight ratio of the propylene glycol, diethylene glycol, paraffin and water is 1:2:2:5.
实施例4:Example 4:
一种生物质基改性无醛环保型人造板胶黏剂的制备方法,其包括以下步骤:A preparation method of a biomass-based modified formaldehyde-free environment-friendly wood-based panel adhesive, comprising the following steps:
(1)取木质素和镧铌酸混合均匀得到混合物,所述木质素和镧铌酸的重量比为100:1,然后将混合物装入可抽真空处理的透明PE薄膜包装袋中,铺平成厚度为2cm的薄层后,密封并气处理至-0.15Mpa,接着以钴60作为辐射源,按75kGy的辐照剂量对混合物进行辐照处理;将辐照处理后的混合物转入呈正压的洁净车间,并且拆除PE薄膜,然后对混合物喷入灭菌的去离子水,所述去离子水的重量为所述木质素重量的15%,接着再加入木质素降解酶混合均匀后在35℃下放置72h,即得改性木质素,所述木质素和木质素降解酶的重量比为500:2;所述木质素为碱木质素;所述的镧铌酸呈片层状结构,结构分子式为HLaNb2O7;所述的木质素降解酶为木质素过氧化物酶和漆酶混合得到的复合酶,在所述复合酶中,所述木质素过氧化物酶和漆酶的重量比为3:1;(1) Take the lignin and lanthanum niobic acid and mix them evenly to obtain a mixture, the weight ratio of the lignin and lanthanum niobic acid is 100:1, and then put the mixture into a transparent PE film packaging bag that can be vacuumized, and flatten it into a After a thin layer with a thickness of 2cm, it is sealed and air-treated to -0.15Mpa, and then the mixture is irradiated at a dose of 75kGy with cobalt 60 as the radiation source; the irradiated mixture is transferred to a positive pressure clean workshop, and remove the PE film, then spray the mixture into sterilized deionized water, the weight of the deionized water is 15% of the weight of the lignin, then add the lignin degrading enzyme and mix evenly at 35 The modified lignin is obtained by placing it at ℃ for 72 hours, and the weight ratio of the lignin and the lignin degrading enzyme is 500:2; the lignin is alkali lignin; the lanthanum niobate has a lamellar structure, The structural molecular formula is HLaNb 2 O 7 ; the lignin degrading enzyme is a composite enzyme obtained by mixing lignin peroxidase and laccase, in the composite enzyme, the lignin peroxidase and laccase are The weight ratio is 3:1;
(2)称取以下重量份数的组分:MDI胶100份、改性木质素25份、无机粉体12份、稀释剂8份;接着依次加入到滚筒式拌胶机中,然后以100r/min的速度搅拌处理10 min,即得生物质基改性无醛环保型人造板胶黏剂,然后在30min内与刨花板混合均匀,完成施胶;所述的MDI胶为万华化学的WANNATE® PM300;所述的无机粉体是粒径为400目~600目的滑石尾矿,所述滑石尾矿含有40wt%的滑石,所述滑石尾矿中还含有白云石、石英石;所述的稀释剂由丙二醇、一缩二乙二醇、石蜡和水混合组成的,所述丙二醇、一缩二乙二醇、石蜡和水的重量比为1:2:2:5。(2) Weigh the following components by weight: 100 parts of MDI glue, 25 parts of modified lignin, 12 parts of inorganic powder, and 8 parts of diluent; 10 min of stirring at a speed of /min to obtain a biomass-based modified formaldehyde-free environment-friendly wood-based panel adhesive, which is then mixed with particleboard within 30 min to complete the sizing; the MDI adhesive is WANNATE from Wanhua Chemical. ® PM300; the inorganic powder is talc tailings with a particle size of 400 meshes to 600 meshes, the talc tailings contain 40wt% talc, and the talc tailings also contain dolomite and quartz; the The diluent is composed of propylene glycol, diethylene glycol, paraffin and water, and the weight ratio of the propylene glycol, diethylene glycol, paraffin and water is 1:2:2:5.
实施例5:Example 5:
一种生物质基改性无醛环保型人造板胶黏剂的制备方法,其包括以下步骤:A preparation method of a biomass-based modified formaldehyde-free environment-friendly wood-based panel adhesive, comprising the following steps:
(1)取木质素和镧铌酸混合均匀得到混合物,所述木质素和镧铌酸的重量比为100:0.8,然后将混合物装入可抽真空处理的透明PE薄膜包装袋中,铺平成厚度为1.8cm的薄层后,密封并气处理至-0.1 Mpa,接着以钴60作为辐射源,按60kGy的辐照剂量对混合物进行辐照处理;将辐照处理后的混合物转入呈正压的洁净车间,并且拆除PE薄膜,然后对混合物喷入灭菌的去离子水,所述去离子水的重量为所述木质素重量的12.5%,接着再加入木质素降解酶混合均匀后在30℃下放置60h,即得改性木质素,所述木质素和木质素降解酶的重量比为500:2;所述木质素为Klason木质素;所述的镧铌酸呈片层状结构,结构分子式为HLaNb2O7;所述的木质素降解酶为木质素过氧化物酶和漆酶混合得到的复合酶,在所述复合酶中,所述木质素过氧化物酶和漆酶的重量比为2.5:1;(1) Take lignin and lanthanum niobic acid and mix them uniformly to obtain a mixture, the weight ratio of the lignin and lanthanum niobic acid is 100:0.8, and then put the mixture into a transparent PE film packaging bag that can be vacuumized, and flatten it into a After a thin layer with a thickness of 1.8cm, it was sealed and air-treated to -0.1 Mpa, and then the mixture was irradiated at a dose of 60kGy with cobalt 60 as the radiation source; the irradiated mixture was transferred to a positive Press the clean workshop, remove the PE film, spray the mixture with sterilized deionized water, the weight of the deionized water is 12.5% of the weight of the lignin, then add the lignin degrading enzyme and mix it evenly. The modified lignin is obtained by placing it at 30°C for 60 hours, and the weight ratio of the lignin to the lignin degrading enzyme is 500:2; the lignin is Klason lignin; the lanthanum niobate has a lamellar structure , the structural molecular formula is HLaNb 2 O 7 ; the lignin degrading enzyme is a composite enzyme obtained by mixing lignin peroxidase and laccase, in the composite enzyme, the lignin peroxidase and laccase The weight ratio of 2.5:1;
(2)称取以下重量份数的组分:MDI胶100份、改性木质素20份、无机粉体8份、稀释剂5份;接着依次加入到滚筒式拌胶机中,然后以100r/min的速度搅拌处理10 min,即得生物质基改性无醛环保型人造板胶黏剂,然后在30min内与刨花板混合均匀,完成施胶;所述的MDI胶为万华化学的WANNATE®CW-20;所述的无机粉体是粒径为600目的滑石尾矿,所述滑石尾矿含有35wt%的滑石,所述滑石尾矿中还含有白云石;所述的稀释剂由丙二醇、一缩二乙二醇、石蜡和水混合组成的,所述丙二醇、一缩二乙二醇、石蜡和水的重量比为1:2:2:5。(2) Weigh the following components by weight: 100 parts of MDI glue, 20 parts of modified lignin, 8 parts of inorganic powder, and 5 parts of diluent; 10 min of stirring at a speed of /min to obtain a biomass-based modified formaldehyde-free environment-friendly wood-based panel adhesive, which is then mixed with particleboard within 30 min to complete the sizing; the MDI adhesive is WANNATE from Wanhua Chemical. ®CW-20; the inorganic powder is talc tailings with a particle size of 600 meshes, the talc tailings contain 35wt% talc, and the talc tailings also contain dolomite; the diluent is composed of propylene glycol , diethylene glycol, paraffin and water are mixed and formed, and the weight ratio of the propylene glycol, diethylene glycol, paraffin and water is 1:2:2:5.
对比例1:Comparative Example 1:
本对比例与实施例5所述制备方法的区别仅在于,在步骤(1)中不添加镧铌酸,其它步骤方法不变。The only difference between this comparative example and the preparation method described in Example 5 is that lanthanum niobate is not added in step (1), and other steps and methods remain unchanged.
对比例2:Comparative Example 2:
本对比例与实施例5所述制备方法的区别仅在于,在步骤(1)中,不采用辐射处理,将木质素和镧铌酸混合后,再依次加入灭菌去离子水和木质素降解酶对木质素进行改性。The only difference between this comparative example and the preparation method described in Example 5 is that, in step (1), without radiation treatment, lignin and lanthanum niobic acid are mixed, and then sterilized deionized water and lignin are added in sequence to degrade Enzymes modify lignin.
对比例3:Comparative Example 3:
本对比例与实施例5所述制备方法的区别仅在于,在步骤(1)中,木质素经过辐射后,不再加入灭菌去离子水和木质素降解酶进行处理。The only difference between this comparative example and the preparation method described in Example 5 is that, in step (1), after the lignin is irradiated, sterilized deionized water and lignin-degrading enzymes are not added for treatment.
对比例4:Comparative Example 4:
本对比例与实施例5所述制备方法的区别仅在于,在步骤(2)中,不加入无机粉体,直接将相同比例的MDI胶、改性木质素和稀释剂混合制备胶黏剂。The only difference between this comparative example and the preparation method described in Example 5 is that in step (2), without adding inorganic powder, directly mixing the same proportion of MDI glue, modified lignin and diluent to prepare an adhesive.
对比例5:Comparative Example 5:
本对比例与实施例5所述制备方法的区别仅在于,在步骤(2)中,所述稀释剂是将石蜡和水按照重量比为3:7的比例混合得到的。The difference between this comparative example and the preparation method described in Example 5 is only that, in step (2), the diluent is obtained by mixing paraffin and water in a weight ratio of 3:7.
实验例:Experimental example:
按照实施例1~5和对比例1~5所述制备方法制备改性木质素和胶黏剂产品,并且按照以下方法进行改性木质素和胶黏剂的性能测试,具体结果见表1:The modified lignin and adhesive products were prepared according to the preparation methods described in Examples 1 to 5 and Comparative Examples 1 to 5, and the performance tests of the modified lignin and the adhesive were carried out according to the following methods. The specific results are shown in Table 1:
1、木质素结构测定:1. Determination of lignin structure:
(1)木质素的酚羟基含量根据以下文献内容进行测定:吴保国,赵菊兰,杜晶滨.差示紫外光谱法测定木素酚羟基含量[J]. 东北林业大学学报,1993,02(21),58~65 ;(1) The phenolic hydroxyl content of lignin was determined according to the following literature: Wu Baoguo, Zhao Julan, Du Jingbin. Determination of phenolic hydroxyl content of lignin by differential ultraviolet spectroscopy [J]. Journal of Northeast Forestry University, 1993, 02 (21), 58 ~65;
(2)木质素的分子量和分子量分布采用Waters 1515/2414凝胶渗透色谱仪测定,测试柱温保持40℃,1 ml/min的流速,以三根Waters的色谱柱串联(Styragel HR1、HR3和HR4),DMF作流动相,德国PSS的聚苯乙烯为标样(Mp= 246000, 184000, 120000, 44200,18200, 9890, 6520, 2770, 890, 474, 370,PDI<1.20);(2) The molecular weight and molecular weight distribution of lignin were measured by Waters 1515/2414 gel permeation chromatograph. The test column temperature was kept at 40°C and the flow rate was 1 ml/min. Three Waters chromatographic columns (Styragel HR1, HR3 and HR4) were connected in series. ), DMF as mobile phase, German PSS polystyrene as standard sample (Mp= 246000, 184000, 120000, 44200, 18200, 9890, 6520, 2770, 890, 474, 370, PDI<1.20);
(3)木质素的玻璃化转变温度采用TA 公司的Q20差示扫描量热法测定,测试在N2氛围中,以10 ℃/min的升温速度进行。(3) The glass transition temperature of lignin was measured by the Q20 differential scanning calorimetry of TA Company, and the test was carried out in a N 2 atmosphere at a heating rate of 10 °C/min.
2、胶黏剂性能的测定:2. Determination of adhesive properties:
按胶黏剂的施胶量为刨花重量的11.5%,根据标准的承载型刨花板(P3)的生产流程制备厚度为18±1 mm的刨花板。按刨花板的国家标准测定干燥状态下产品的静曲强度(MOR)、弹性模量(MOE)、内胶合强度和24小时吸水厚度膨胀率。Particleboards with a thickness of 18 ± 1 mm were prepared according to the standard production process for load-bearing particleboards (P3), with an amount of adhesive of 11.5% of the particle weight. According to the national standard of particleboard, the static bending strength (MOR), elastic modulus (MOE), internal bonding strength and 24-hour water absorption thickness expansion rate of the product in dry state were determined.
表1 不同制备方法得到的改性木质素结构和胶黏剂产品性能结果Table 1 Modified lignin structure and performance results of adhesive products obtained by different preparation methods
由上述数据可见,按照本发明所述方法制备的胶黏剂在使用过程中能够获得更好的技术效果,与刨花板的混合更加均匀,改善了刨花板的产品性能。It can be seen from the above data that the adhesive prepared according to the method of the present invention can obtain better technical effects during use, and is more uniformly mixed with particleboard, thereby improving the product performance of particleboard.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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