CN114715916B - A process and equipment for recycling nitrogen trifluoride electrolysis residue resources - Google Patents
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- QKCGXXHCELUCKW-UHFFFAOYSA-N n-[4-[4-(dinaphthalen-2-ylamino)phenyl]phenyl]-n-naphthalen-2-ylnaphthalen-2-amine Chemical compound C1=CC=CC2=CC(N(C=3C=CC(=CC=3)C=3C=CC(=CC=3)N(C=3C=C4C=CC=CC4=CC=3)C=3C=C4C=CC=CC4=CC=3)C3=CC4=CC=CC=C4C=C3)=CC=C21 QKCGXXHCELUCKW-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000004064 recycling Methods 0.000 title claims abstract description 35
- 238000005868 electrolysis reaction Methods 0.000 title claims description 41
- 239000007789 gas Substances 0.000 claims abstract description 58
- 238000000197 pyrolysis Methods 0.000 claims abstract description 58
- 239000000843 powder Substances 0.000 claims abstract description 47
- MIMUSZHMZBJBPO-UHFFFAOYSA-N 6-methoxy-8-nitroquinoline Chemical compound N1=CC=CC2=CC(OC)=CC([N+]([O-])=O)=C21 MIMUSZHMZBJBPO-UHFFFAOYSA-N 0.000 claims abstract description 33
- 229910001512 metal fluoride Inorganic materials 0.000 claims abstract description 26
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 25
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 25
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 24
- 235000011114 ammonium hydroxide Nutrition 0.000 claims abstract description 24
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims abstract description 19
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000000292 calcium oxide Substances 0.000 claims abstract description 19
- 239000007787 solid Substances 0.000 claims abstract description 14
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims abstract description 8
- 229910001634 calcium fluoride Inorganic materials 0.000 claims abstract description 8
- 238000006115 defluorination reaction Methods 0.000 claims description 37
- 238000001816 cooling Methods 0.000 claims description 24
- 238000002425 crystallisation Methods 0.000 claims description 21
- 230000008025 crystallization Effects 0.000 claims description 21
- 239000011737 fluorine Substances 0.000 claims description 16
- 229910052731 fluorine Inorganic materials 0.000 claims description 16
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 15
- 238000009833 condensation Methods 0.000 claims description 14
- 230000005494 condensation Effects 0.000 claims description 14
- 239000008399 tap water Substances 0.000 claims description 10
- 235000020679 tap water Nutrition 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000000498 cooling water Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 4
- 238000010298 pulverizing process Methods 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 abstract description 39
- 229910000040 hydrogen fluoride Inorganic materials 0.000 abstract description 34
- 239000007788 liquid Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 15
- 229910000480 nickel oxide Inorganic materials 0.000 description 13
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 13
- 239000002699 waste material Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 239000002893 slag Substances 0.000 description 10
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 7
- 229910052759 nickel Inorganic materials 0.000 description 7
- 238000005265 energy consumption Methods 0.000 description 5
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical group [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 239000003344 environmental pollutant Substances 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 231100000719 pollutant Toxicity 0.000 description 4
- LDDQLRUQCUTJBB-UHFFFAOYSA-O azanium;hydrofluoride Chemical compound [NH4+].F LDDQLRUQCUTJBB-UHFFFAOYSA-O 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- DBJLJFTWODWSOF-UHFFFAOYSA-L nickel(ii) fluoride Chemical compound F[Ni]F DBJLJFTWODWSOF-UHFFFAOYSA-L 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 description 2
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 2
- 239000005751 Copper oxide Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910000431 copper oxide Inorganic materials 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- -1 fluorine ions Chemical class 0.000 description 2
- 239000002920 hazardous waste Substances 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 229910004261 CaF 2 Inorganic materials 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 229910021594 Copper(II) fluoride Inorganic materials 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- LAKXFMUJERKJJK-UHFFFAOYSA-N azane formonitrile Chemical compound N.N#C LAKXFMUJERKJJK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- GWFAVIIMQDUCRA-UHFFFAOYSA-L copper(ii) fluoride Chemical compound [F-].[F-].[Cu+2] GWFAVIIMQDUCRA-UHFFFAOYSA-L 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- SHXXPRJOPFJRHA-UHFFFAOYSA-K iron(iii) fluoride Chemical compound F[Fe](F)F SHXXPRJOPFJRHA-UHFFFAOYSA-K 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000001020 plasma etching Methods 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 235000019614 sour taste Nutrition 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01C—AMMONIA; CYANOGEN; COMPOUNDS THEREOF
- C01C1/00—Ammonia; Compounds thereof
- C01C1/16—Halides of ammonium
- C01C1/162—Ammonium fluoride
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F11/00—Compounds of calcium, strontium, or barium
- C01F11/20—Halides
- C01F11/22—Fluorides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G53/00—Compounds of nickel
- C01G53/04—Oxides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Processing Of Solid Wastes (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及回收三氟化氮电解残渣的技术领域,具体涉及一种三氟化氮电解残渣资源回收的工艺及设备。The invention relates to the technical field of recycling nitrogen trifluoride electrolysis residue, and in particular to a process and equipment for recycling nitrogen trifluoride electrolysis residue resources.
背景技术Background Art
高纯三氟化氮气体在微电子工业中作为一种优良的等离子蚀刻气体,对硅和氧化硅具有优异的蚀刻速率和选择性,因此在集成电路、芯片制造等诸多行业中占据重要地位。工业中,三氟化氮的生产方式有以下两种:一是电解无水氟化氢产生氟气,然后与熔融的氟化氢铵反应生成三氟化氮;二是电解无水氟化氢和熔融的氟化氢铵的混合物,可以直接在电解槽能生成三氟化氮。以上两种工艺得到的三氟化氮粗品中夹带有大量的氟化氢,需在后续提纯过程中除去,但是,现有的提纯技术是用固体碱或碱液进行吸收,后续处理工序比较复杂,且易造成二次污染。因此,有必要对工艺装置做进一步的探索和优化。除此之外还有氟化氢和氟化铵,属于固体危险废物,需要对其进行固废处理,否则会造成物质的严重浪费和重金属污染。High-purity nitrogen trifluoride gas is an excellent plasma etching gas in the microelectronics industry. It has excellent etching rate and selectivity for silicon and silicon oxide. Therefore, it occupies an important position in many industries such as integrated circuits and chip manufacturing. In industry, there are two ways to produce nitrogen trifluoride: one is to electrolyze anhydrous hydrogen fluoride to produce fluorine gas, and then react with molten ammonium bifluoride to produce nitrogen trifluoride; the other is to electrolyze a mixture of anhydrous hydrogen fluoride and molten ammonium bifluoride, which can directly produce nitrogen trifluoride in the electrolytic cell. The crude nitrogen trifluoride obtained by the above two processes contains a large amount of hydrogen fluoride, which needs to be removed in the subsequent purification process. However, the existing purification technology is to absorb it with solid alkali or alkali solution, and the subsequent treatment process is relatively complicated and easy to cause secondary pollution. Therefore, it is necessary to further explore and optimize the process equipment. In addition, there are hydrogen fluoride and ammonium fluoride, which are solid hazardous wastes and need to be treated as solid wastes, otherwise it will cause serious waste of materials and heavy metal pollution.
电解法制备三氟化氮过程中,镍作为阳极逐渐溶解,以氟化镍、络合物等形式沉积在电解槽底部,影响电解效率。因此,必须定期清理电解槽内沉积物,以维持电解顺利进行。清理出的沉积物就是电解废渣,实际上电解残渣中氟化氢铵和氟化氢的含量约在50-60%;其余固体中有55-65%的氟化镍、25-35%的氟化铁、8-12%的氟化铜和2%的杂质组成。电解槽拆卸过程中需要进行彻底清洗,产生大量含氟并夹带氨氮的废水。镍作为贵重金属,具有较高的经济价值,如果不加以回收,会造成浪费和严重的重金属污染;电解废渣中携带的大量氟化氢铵,其特征污染物为氟和氨氮,氟有较强的毒性,氨氮也是严重污染物,氟和氨氮为第二类污染物质,最高允许排放浓度氟化物为6mg/L,氨氮为10mg/L。During the electrolytic preparation of nitrogen trifluoride, nickel gradually dissolves as the anode and is deposited at the bottom of the electrolytic cell in the form of nickel fluoride, complexes, etc., affecting the electrolysis efficiency. Therefore, the sediment in the electrolytic cell must be cleaned regularly to maintain the smooth progress of electrolysis. The cleaned sediment is the electrolytic waste slag. In fact, the content of ammonium bifluoride and hydrogen fluoride in the electrolytic residue is about 50-60%; the remaining solids are composed of 55-65% nickel fluoride, 25-35% iron fluoride, 8-12% copper fluoride and 2% impurities. The electrolytic cell needs to be thoroughly cleaned during disassembly, which produces a large amount of wastewater containing fluorine and ammonia nitrogen. Nickel, as a precious metal, has high economic value. If it is not recycled, it will cause waste and serious heavy metal pollution. The electrolytic waste slag carries a large amount of ammonium bifluoride, whose characteristic pollutants are fluorine and ammonia nitrogen. Fluorine is highly toxic, and ammonia nitrogen is also a serious pollutant. Fluorine and ammonia nitrogen are second-class pollutants. The maximum allowable emission concentration of fluoride is 6 mg/L, and ammonia nitrogen is 10 mg/L.
目前,对于三氟化氮的电解废渣和电解槽清洗废水中的氟和氨氮,一般进行分别处理。对于三氟化氮的电解废渣的处理方法主要有以下几种方式:一种是对含镍废渣中的氟离子进行石灰中和沉淀,再对铵根离子使用化学法进行氨氮处理,这种处理方式只是进行无害化处理,没有实现资源的循环利用,造成了资源的浪费,且会造成处理成本增加;另一种是将电解含镍废渣使用水溶解后,然后固液分离,使液体成为氟化铵水溶液,固体成为含镍废渣,固体渣料需继续进行分离,这种处理方式较为复杂,并且分离的含镍废渣属于危险废物,仍需交由专业公司处理。还有一种是采用氢氟酸溶解镍渣后,向电解液中加入硫酸,采用电解回收金属镍,这种处理方式耗能较大,而且加入硫酸后,会引入其它杂质,导致后续处理工艺和成本的增加。At present, the fluorine and ammonia nitrogen in the electrolytic waste slag of nitrogen trifluoride and the electrolytic cell cleaning wastewater are generally treated separately. There are mainly the following methods for treating the electrolytic waste slag of nitrogen trifluoride: one is to neutralize and precipitate the fluorine ions in the nickel-containing waste slag with lime, and then use a chemical method to treat the ammonium ions with ammonia nitrogen. This treatment method only performs harmless treatment and does not achieve the recycling of resources, resulting in a waste of resources and an increase in treatment costs; the other is to dissolve the electrolytic nickel-containing waste slag with water, and then separate the solid and liquid, so that the liquid becomes an ammonium fluoride aqueous solution and the solid becomes a nickel-containing waste slag. The solid slag needs to be further separated. This treatment method is more complicated, and the separated nickel-containing waste slag is a hazardous waste and still needs to be handled by a professional company. Another method is to use hydrofluoric acid to dissolve the nickel slag, add sulfuric acid to the electrolyte, and use electrolysis to recover metallic nickel. This treatment method consumes a lot of energy, and after adding sulfuric acid, other impurities will be introduced, resulting in an increase in subsequent treatment processes and costs.
发明内容Summary of the invention
为了克服现有技术的不足,本发明的目的之一在于提供一种三氟化氮电解残渣资源回收的工艺,根据氟化氢和氟化氢铵的气固液相变特性,从而通过控制适当的温度,把氟化氢铵与氟化氢从三氟化氮电解残渣中蒸发出来并通过冷凝结晶实现了对资源的回收利用;本发明的目的之二在于提供一种三氟化氮电解残渣资源回收的工艺的设备,通过高温无氧热解装置将氟化氢铵和氟化氢分离出来,再通过冷凝结晶将氰化氢铵回收,通过氧化钙罐将氟化氢回收,通过蒸汽脱氟装置将金属氟化物粉末脱氟,经过冷却装置冷却后得到金属氧化物粉末,实现资源的回收利用。In order to overcome the shortcomings of the prior art, one of the purposes of the present invention is to provide a process for recycling the resources of nitrogen trifluoride electrolysis residue. According to the gas-solid-liquid phase change characteristics of hydrogen fluoride and ammonium bifluoride, by controlling the appropriate temperature, ammonium bifluoride and hydrogen fluoride are evaporated from the nitrogen trifluoride electrolysis residue, and the resources are recycled through condensation and crystallization; the second purpose of the present invention is to provide a device for the process for recycling the resources of nitrogen trifluoride electrolysis residue, by separating ammonium bifluoride and hydrogen fluoride through a high-temperature oxygen-free pyrolysis device, then recovering ammonium hydrogen cyanide through condensation and crystallization, recovering hydrogen fluoride through a calcium oxide tank, defluorinating metal fluoride powder through a steam defluorination device, and obtaining metal oxide powder after cooling through a cooling device, thereby realizing resource recycling.
本发明的目的之一采用如下技术方案实现:One of the purposes of the present invention is achieved by the following technical solution:
一种三氟化氮电解残渣资源回收的工艺,包括以下步骤:A process for recycling nitrogen trifluoride electrolysis residue resources comprises the following steps:
1)将三氟化氮电解残渣粉碎;1) crushing the nitrogen trifluoride electrolysis residue;
2)将粉碎后的残渣上料至高温无氧热解装置,进行高温无氧热解,得到热解后的气体和粉末;其中,粉末为金属氟化物粉末;2) feeding the crushed residue to a high-temperature oxygen-free pyrolysis device for high-temperature oxygen-free pyrolysis to obtain pyrolysis gas and powder; wherein the powder is metal fluoride powder;
3)热解后的气体进行冷凝,得到冷凝液和不凝气,冷凝液结晶后得到氟化氢铵,将不凝气通入装有氧化钙的容器,生成氟化钙;反应方程式为:2HF+Ca(OH)2=CaF2↓+2H2O。3) The pyrolyzed gas is condensed to obtain condensate and non-condensable gas. The condensate is crystallized to obtain ammonium bifluoride. The non-condensable gas is passed into a container filled with calcium oxide to generate calcium fluoride. The reaction equation is: 2HF+Ca(OH) 2 =CaF 2 ↓+2H 2 O.
4)将热解后的金属氟化物粉末通入高温蒸汽进行脱氟,脱氟后的高温蒸汽经过换热处理后,再通入装有氨水的容器中吸收氟气;而固体经过冷却后,得到金属氧化物粉末,其中,金属氧化物粉末含有70~80%氧化镍,剩余为氧化铁、氧化铜或其他杂质。4) The pyrolyzed metal fluoride powder is passed through high-temperature steam for defluorination. The defluorinated high-temperature steam is subjected to heat exchange treatment and then passed through a container filled with ammonia water to absorb fluorine gas; and the solid is cooled to obtain a metal oxide powder, wherein the metal oxide powder contains 70-80% nickel oxide, and the rest is iron oxide, copper oxide or other impurities.
进一步,步骤2)中,高温无氧热解的温度为400~600℃,优选500℃,原因是高温下金属腐蚀性加快,400~600℃既能满足热解工艺又能适当延长金属耐腐蚀的寿命,选用500℃既能使氟化氢铵和氟化氢完全热解,又能适当降低能耗。Furthermore, in step 2), the temperature of high-temperature oxygen-free pyrolysis is 400-600°C, preferably 500°C, because metal corrosion is accelerated at high temperatures, 400-600°C can both meet the pyrolysis process and appropriately extend the corrosion resistance of the metal. The selection of 500°C can both completely pyrolyze ammonium bifluoride and hydrogen fluoride and appropriately reduce energy consumption.
再进一步,步骤3)中,冷凝结晶采用水冷,水冷为常温自来水,自来水经过风冷换热器进行降温,实现循环使用。Furthermore, in step 3), the condensation crystallization is water-cooled, and the water cooling is tap water at room temperature. The tap water is cooled by an air-cooled heat exchanger to achieve recycling.
进一步,步骤4)中,高温蒸汽的温度为400~600℃,优选为500℃。Furthermore, in step 4), the temperature of the high temperature steam is 400-600°C, preferably 500°C.
再进一步,步骤4)中,选用过量的氨水来吸收经过换热后的氟气。恰好反应的氨水:2NH3+3F2=N2+6HFNH3;过量足量氨水:8NH3+3F2=N2+6NH4FF2;过量的氨水:NH3+3F2=NF3+3HF。过量的氨水能完全还原氟化氢。Furthermore, in step 4), an excess of ammonia water is used to absorb the fluorine gas after heat exchange. Just enough ammonia water: 2NH 3 +3F 2 =N 2 +6HFNH 3 ; excess ammonia water: 8NH 3 +3F 2 =N 2 +6NH 4 FF 2 ; excess ammonia water: NH 3 +3F 2 =NF 3 +3HF. Excess ammonia water can completely reduce hydrogen fluoride.
本发明的目的之二采用如下技术方案实现:The second object of the present invention is achieved by adopting the following technical solution:
一种三氟化氮电解残渣资源回收的设备,所述设备的使用方法如上述的三氟化氮电解残渣资源回收的工艺,所述设备包括粉碎装置、上料装置、高温无氧热解装置、冷凝装置、结晶装置、氧化钙罐、蒸汽脱氟装置、氨水罐、换热装置和冷却装置;A device for recycling nitrogen trifluoride electrolysis residue resources, the use method of the device is the same as the above-mentioned process for recycling nitrogen trifluoride electrolysis residue resources, the device comprises a crushing device, a feeding device, a high-temperature oxygen-free pyrolysis device, a condensing device, a crystallization device, a calcium oxide tank, a steam defluorination device, an ammonia water tank, a heat exchange device and a cooling device;
粉碎装置的出料口与上料装置的进料口连接,上料装置的出料口与高温无氧热解装置的进料口连接,高温无氧热解装置的出气口与冷凝装置的进气口连接,冷凝装置的冷凝液出口与结晶装置的冷凝液入口连接,冷凝装置的不凝气出口与氧化钙罐的不凝气进口连接;The discharge port of the pulverizing device is connected to the feed port of the feeding device, the discharge port of the feeding device is connected to the feed port of the high-temperature oxygen-free pyrolysis device, the gas outlet of the high-temperature oxygen-free pyrolysis device is connected to the gas inlet of the condensing device, the condensate outlet of the condensing device is connected to the condensate inlet of the crystallization device, and the non-condensable gas outlet of the condensing device is connected to the non-condensable gas inlet of the calcium oxide tank;
高温无氧热解装置的出料口与蒸汽脱氟装置的进料口连接,蒸汽脱氟装置内部流通有高温蒸汽;蒸汽脱氟装置的蒸汽出口与换热装置的蒸汽进口连接,换热装置的出气口与氨水罐的进气口连接,蒸汽脱氟装置的出料口与冷却装置连接。The discharge port of the high-temperature oxygen-free pyrolysis device is connected to the feed port of the steam defluorination device, and high-temperature steam flows inside the steam defluorination device; the steam outlet of the steam defluorination device is connected to the steam inlet of the heat exchange device, the air outlet of the heat exchange device is connected to the air inlet of the ammonia water tank, and the discharge port of the steam defluorination device is connected to the cooling device.
进一步,所述上料装置包括料斗、料管和螺旋上料机,料斗与螺旋上料机通过料管连接;料管设有料位计和若干个阀门,在上料阶段,将用阀门分段密封,把里面的空气抽出,避免高温无氧热解装置中的气体回灌至上料装置。Furthermore, the feeding device includes a hopper, a material pipe and a screw feeder, and the hopper is connected to the screw feeder through a material pipe; the material pipe is provided with a level meter and a plurality of valves, and during the feeding stage, the valves are used to seal in sections to extract the air inside to prevent the gas in the high-temperature anaerobic pyrolysis device from being re-injected into the feeding device.
再进一步,所述高温无氧热解装置为熔盐加热炉或电加热炉。Furthermore, the high-temperature oxygen-free pyrolysis device is a molten salt heating furnace or an electric heating furnace.
进一步,所述设备还包括真空泵,所述真空泵与高温无氧热解装置连接,使得高温无氧热解装置处于无氧真空状态,减少热解过程中有氧气混入;所述冷凝装置为刮板冷凝器。Furthermore, the equipment also includes a vacuum pump, which is connected to the high-temperature oxygen-free pyrolysis device, so that the high-temperature oxygen-free pyrolysis device is in an oxygen-free vacuum state, reducing the mixing of oxygen during the pyrolysis process; the condensing device is a scraper condenser.
再进一步,所述设备还包括出料装置,出料装置包括依次连接的水冷螺旋输送机和料仓,水冷螺旋输送机设有冷却水出口,水冷螺旋输送机的冷却水出口与入口与所述冷却装置循环连接。Furthermore, the equipment also includes a discharging device, which includes a water-cooled screw conveyor and a silo connected in sequence. The water-cooled screw conveyor is provided with a cooling water outlet, and the cooling water outlet and inlet of the water-cooled screw conveyor are cyclically connected to the cooling device.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:
(1)已知三氟化氮电解残渣中主要污染物为氟化氢铵、氟化氢和金属氟化物,氟化氢铵的沸点为240℃,氟化氢的沸点为19.51℃。本发明的三氟化氮电解残渣资源回收的工艺是先将电解残渣粉碎,再进行高温无氧热解,大部分氟化氢铵和氟化氢气化变成蒸汽,金属氟化物则以粉末状保留下来,热解后的蒸汽通入冷凝装置,冷凝后冷凝液为氟化氢铵,不凝气为氟化氢,将冷凝液结晶后,回收得到氟化氢铵固体;氟化氢不凝气通入装有氧化钙的容器进行反应,生成氟化钙;热解后金属氟化物粉末经过高温蒸汽完全脱氟,得到金属氧化物粉末;脱氟的蒸汽经换热处理后用氨水吸收,避免氟气逸出污染环境,脱氟后的金属氧化物粉末冷却后回收。本发明利用氟化氢铵、氟化氢和金属氟化物的不同温度的气固液相变特性,从而实现三氟化氮电解残渣中氟化氢铵、氟化氢和金属氧化物的分离和资源回收,得到的金属氧化物粉末中的主要成份氧化镍(80~85%)、氧化铁和氧化铜,还具有少量(1~2%)杂质。(1) It is known that the main pollutants in the nitrogen trifluoride electrolysis residue are ammonium bifluoride, hydrogen fluoride and metal fluoride, the boiling point of ammonium bifluoride is 240°C, and the boiling point of hydrogen fluoride is 19.51°C. The process for recycling the nitrogen trifluoride electrolysis residue resources of the present invention is to first crush the electrolysis residue, and then perform high-temperature oxygen-free pyrolysis, most of the ammonium bifluoride and hydrogen fluoride are gasified into steam, and the metal fluoride is retained in powder form, the steam after pyrolysis is passed into a condensing device, and the condensate after condensation is ammonium bifluoride, and the non-condensable gas is hydrogen fluoride. After the condensate is crystallized, the ammonium bifluoride solid is recovered; the non-condensable hydrogen fluoride gas is passed into a container filled with calcium oxide to react and generate calcium fluoride; the metal fluoride powder after pyrolysis is completely defluorinated by high-temperature steam to obtain metal oxide powder; the defluorinated steam is absorbed by ammonia water after heat exchange treatment to avoid fluorine gas escaping and polluting the environment, and the defluorinated metal oxide powder is cooled and recovered. The invention utilizes the gas-solid-liquid phase change characteristics of ammonium bifluoride, hydrogen fluoride and metal fluoride at different temperatures to achieve separation and resource recovery of ammonium bifluoride, hydrogen fluoride and metal oxides in nitrogen trifluoride electrolysis residue. The main components of the obtained metal oxide powder are nickel oxide (80-85%), iron oxide and copper oxide, and a small amount of impurities (1-2%).
本发明的工艺与现有技术相比,具有以下优点:一是没有污染,二不添加其它物料,也没有生成其它物料,三,没有加氨水或添加氢氟酸等物料,不增加所添加物料的成本和添加物料在蒸发、浓缩过程中的能耗;四、比现有工艺处理的更干净彻底,热解后的金属氟化物粉末所含的氟化氢和氟化氢铵的整体含量在2~3%,而原有工艺含量在20%以上;五、金属氟化物中具有50~60%的氟化镍,在蒸汽脱氟后氧化为氧化镍,利于提纯氧化镍回收利用,从而增加应用价值;六、减少人工。Compared with the prior art, the process of the present invention has the following advantages: first, no pollution; second, no other materials are added and no other materials are generated; third, no ammonia water or hydrofluoric acid is added, so the cost of the added materials and the energy consumption of the added materials in the evaporation and concentration process are not increased; fourth, it is cleaner and more thorough than the existing process, and the overall content of hydrogen fluoride and ammonium hydrogen fluoride contained in the metal fluoride powder after pyrolysis is 2-3%, while the content in the original process is more than 20%; fifth, the metal fluoride contains 50-60% nickel fluoride, which is oxidized to nickel oxide after steam defluorination, which is conducive to the purification of nickel oxide for recycling, thereby increasing the application value; sixth, it reduces labor.
(2)本发明的三氟化氮电解残渣资源回收的设备包括粉碎装置、上料装置、高温无氧热解装置、冷凝装置、结晶装置、氧化钙罐、蒸汽脱氟装置、换热装置、氨水罐和冷却装置;电解残渣先经过粉碎装置,再由上料装置送往高温无氧热解装置,高温无氧热解装置用于将大部分氟化氢铵和氟化氢气化变成蒸汽,金属氟化物以粉末状保留,冷凝装置用于将蒸汽进行冷凝,得到冷凝液(氟化氢铵)和不凝气(氟化氢);结晶装置用于将冷凝液结晶回收得到氟化氢铵,氧化钙罐用于与不凝气(氟化氢)反应,得到氟化钙;蒸汽脱氟装置用于将热解后的金属氟化物粉末中的金属氟化物经过蒸汽加热脱氟,得到金属氧化物粉末;换热装置用于与脱氟后高温蒸汽进行热交换,使其冷却;氨水罐用于吸收换热后脱氟蒸汽的氟气;冷却装置用于将脱氟后的金属氧化物粉末冷却。本发明的设备实现氟化氢铵、氟化氢和金属氧化物的资源回收和清洁生产、资源循环利用,降低能耗和人工成本,提升回收率。(2) The equipment for recovering the resources of the nitrogen trifluoride electrolysis residue of the present invention comprises a crushing device, a feeding device, a high-temperature oxygen-free pyrolysis device, a condensing device, a crystallizing device, a calcium oxide tank, a steam defluorination device, a heat exchange device, an ammonia water tank and a cooling device; the electrolysis residue first passes through the crushing device and then is sent to the high-temperature oxygen-free pyrolysis device by the feeding device; the high-temperature oxygen-free pyrolysis device is used to gasify most of the ammonium bifluoride and hydrogen fluoride into steam, and the metal fluoride is retained in the form of powder; the condensing device is used to condense the steam to obtain a condensate (ammonium bifluoride) and a non-condensable gas (hydrogen fluoride); the crystallizing device is used to crystallize and recover the condensate to obtain ammonium bifluoride; the calcium oxide tank is used to react with the non-condensable gas (hydrogen fluoride) to obtain calcium fluoride; the steam defluorination device is used to defluorinate the metal fluoride in the metal fluoride powder after pyrolysis by steam heating to obtain a metal oxide powder; the heat exchange device is used to perform heat exchange with the high-temperature steam after defluorination to cool it; the ammonia water tank is used to absorb the fluorine gas in the defluorination steam after heat exchange; and the cooling device is used to cool the metal oxide powder after defluorination. The equipment of the present invention realizes resource recovery and clean production of ammonium bifluoride, hydrogen fluoride and metal oxides, resource recycling, reduces energy consumption and labor costs, and improves the recovery rate.
(3)本发明的无需低温浓缩、蒸发结晶(压缩机冷凝能耗),冷凝和结晶均采用水冷,冷却装置通过水冷螺旋输送机的外夹套中的自来水冷却,能耗和人工减少50%以上。(3) The present invention does not require low-temperature concentration, evaporative crystallization (compressor condensation energy consumption), and both condensation and crystallization are cooled by water. The cooling device is cooled by tap water in the outer jacket of the water-cooled screw conveyor, which reduces energy consumption and labor by more than 50%.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为实施例1的装置示意图;FIG1 is a schematic diagram of a device of Example 1;
图2为实施例2~5的装置示意图。FIG. 2 is a schematic diagram of the device of Examples 2 to 5.
图中:1、料斗;2、料管;3、阀门;4、料位计;5、螺旋上料机;6、高温无氧热解装置;7、星型卸料器;8、蒸汽脱氟装置;9、冷却装置;10、水冷螺旋输送机;11、料仓;12、裂解出气管;13、结晶装置;14、冷凝装置;15、真空泵;16、氧化钙罐;17、冷凝液入口;18、冷凝液出口;19、冷凝液泵;20、控制柜;21、换热装置。In the figure: 1. hopper; 2. material pipe; 3. valve; 4. material level meter; 5. screw feeder; 6. high-temperature oxygen-free pyrolysis device; 7. star-shaped unloader; 8. steam defluorination device; 9. cooling device; 10. water-cooled screw conveyor; 11. silo; 12. cracking gas outlet pipe; 13. crystallization device; 14. condensation device; 15. vacuum pump; 16. calcium oxide tank; 17. condensate inlet; 18. condensate outlet; 19. condensate pump; 20. control cabinet; 21. heat exchange device.
具体实施方式DETAILED DESCRIPTION
下面,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
氟化氢铵是一种无机物,分子式是NH4HF2,白色或无色透明斜方晶系结晶,商品呈片状,略点酸味,相对密度为1.52,熔点124.6℃,沸点240℃。Ammonium bifluoride is an inorganic substance with the molecular formula NH 4 HF 2 . It is white or colorless transparent orthorhombic crystal. The commodity is in the form of flakes with a slightly sour taste. The relative density is 1.52, the melting point is 124.6℃, and the boiling point is 240℃.
氟化氢是一种无机酸,化学式为HF,密度0.922kg,熔点-83.37℃,沸点19.51℃Hydrogen fluoride is an inorganic acid with a chemical formula of HF, a density of 0.922 kg, a melting point of -83.37 ° C, and a boiling point of 19.51 ° C.
实施例1Example 1
一种三氟化氮电解残渣资源回收的设备,如图1所示,所述设备的使用方法如上述的三氟化氮电解残渣资源回收的工艺,所述设备包括粉碎装置、上料装置、高温无氧热解装置6、冷凝装置14、结晶装置13、氧化钙罐16、蒸汽脱氟装置8、氨水罐、换热装置21和冷却装置9;上述装置均通过控制柜20控制操作;A device for recycling nitrogen trifluoride electrolysis residue resources, as shown in FIG1 , the method of using the device is the same as the above-mentioned process for recycling nitrogen trifluoride electrolysis residue resources, the device includes a crushing device, a feeding device, a high-temperature oxygen-free pyrolysis device 6, a condensing device 14, a crystallization device 13, a calcium oxide tank 16, a steam defluorination device 8, an ammonia water tank, a heat exchange device 21 and a cooling device 9; the above devices are all controlled and operated by a control cabinet 20;
粉碎装置的出料口与上料装置的进料口连接,上料装置的出料口与高温无氧热解装置6的进料口连接,高温无氧热解装置6的出气口通过裂解出气管12与冷凝装置14的进气口连接,冷凝装置14的冷凝液出口18通过冷凝液泵19与结晶装置13的冷凝液入口17连接,冷凝装置14的不凝气出口通过真空泵15与氧化钙罐16的不凝气进口连接;The discharge port of the pulverizing device is connected to the feed port of the feeding device, the discharge port of the feeding device is connected to the feed port of the high-temperature oxygen-free pyrolysis device 6, the gas outlet of the high-temperature oxygen-free pyrolysis device 6 is connected to the gas inlet of the condensing device 14 through the cracking gas outlet pipe 12, the condensate outlet 18 of the condensing device 14 is connected to the condensate inlet 17 of the crystallization device 13 through the condensate pump 19, and the non-condensable gas outlet of the condensing device 14 is connected to the non-condensable gas inlet of the calcium oxide tank 16 through the vacuum pump 15;
高温无氧热解装置6的出料口通过星型卸料器7与蒸汽脱氟装置8的进料口连接,蒸汽脱氟装置8内部流通有高温蒸汽;蒸汽脱氟装置8的蒸汽出口与换热装置21的蒸汽进口连接,换热装置21的出气口与氨水罐的进气口连接,蒸汽脱氟装置8的出料口与冷却装置9连接。The discharge port of the high-temperature oxygen-free pyrolysis device 6 is connected to the feed port of the steam defluorination device 8 through a star-shaped discharger 7, and high-temperature steam flows inside the steam defluorination device 8; the steam outlet of the steam defluorination device 8 is connected to the steam inlet of the heat exchange device 21, the air outlet of the heat exchange device 21 is connected to the air inlet of the ammonia water tank, and the discharge port of the steam defluorination device 8 is connected to the cooling device 9.
其中,所述上料装置包括料斗1、料管2和螺旋上料机5,料斗1与螺旋上料机5通过料管2连接;料管2设有料位计4和若干个阀门3,在上料阶段,将用阀门3分段密封,把里面的空气抽出。所述高温无氧热解装置6为熔盐加热炉或电加热炉,加热炉的内胆分别安装有压力表、安全阀、出气管和出料管2等。所述冷凝装置14为刮板冷凝器。The feeding device includes a hopper 1, a feed pipe 2 and a screw feeder 5. The hopper 1 is connected to the screw feeder 5 through the feed pipe 2. The feed pipe 2 is provided with a level meter 4 and a plurality of valves 3. During the feeding stage, the valves 3 are used to seal the pipe in sections to extract the air inside. The high-temperature oxygen-free pyrolysis device 6 is a molten salt heating furnace or an electric heating furnace. The inner tank of the heating furnace is respectively equipped with a pressure gauge, a safety valve, an air outlet pipe and a discharge pipe 2. The condensing device 14 is a scraper condenser.
一种三氟化氮电解残渣资源回收的工艺,包括以下步骤:A process for recycling nitrogen trifluoride electrolysis residue resources comprises the following steps:
1)将三氟化氮电解残渣通过撕碎机粉碎,粉碎至20mm以下的颗粒;1) crushing the nitrogen trifluoride electrolysis residue into particles less than 20 mm by a shredder;
2)将粉碎后的残渣通过上料装置送入高温无氧热解装置6,在500℃下进行高温无氧热解,得到热解后的气体和粉末;其中,粉末为金属氟化物粉末,冷凝结晶采用水冷,水冷为常温自来水,自来水经过风冷换热器进行降温,实现循环使用;2) The crushed residue is fed into a high-temperature oxygen-free pyrolysis device 6 through a feeding device, and high-temperature oxygen-free pyrolysis is performed at 500° C. to obtain pyrolysis gas and powder; wherein the powder is a metal fluoride powder, and condensation and crystallization are performed by water cooling, and the water cooling is normal temperature tap water, and the tap water is cooled by an air-cooled heat exchanger to achieve recycling;
3)热解后的气体加入冷凝装置14,冷凝得到冷凝液和不凝气,冷凝液进入结晶装置13后得到氟化氢铵,将不凝气通过真空泵15泵入氧化钙罐16,生成氟化钙;3) The pyrolyzed gas is added to the condensation device 14, condensed to obtain condensate and non-condensable gas, the condensate enters the crystallization device 13 to obtain ammonium bifluoride, and the non-condensable gas is pumped into the calcium oxide tank 16 through the vacuum pump 15 to generate calcium fluoride;
4)将热解后的金属氟化物粉末在蒸汽脱氟装置8中通入400℃的高温蒸汽进行脱氟,脱氟后的高温蒸汽通入换热装置21进行换热处理后,再通入氨水罐中吸收氟气;而固体经过冷却后,得到金属氧化物粉末,金属氧化物中的主要成分为氧化镍。4) The metal fluoride powder after pyrolysis is defluorinated by passing high-temperature steam at 400°C in a steam defluorination device 8, and the high-temperature steam after defluorination is passed into a heat exchange device 21 for heat exchange treatment, and then passed into an ammonia water tank to absorb fluorine gas; after the solid is cooled, a metal oxide powder is obtained, and the main component of the metal oxide is nickel oxide.
实施例2Example 2
一种三氟化氮电解残渣资源回收的设备,如图2所示,所述设备的使用方法如上述的三氟化氮电解残渣资源回收的工艺,所述设备包括粉碎装置、上料装置、高温无氧热解装置6、冷凝装置14、结晶装置13、氧化钙罐16、蒸汽脱氟装置8、氨水罐、冷却装置9、换热装置21和出料装置;上述装置均通过控制柜20控制操作;A device for recycling nitrogen trifluoride electrolysis residue resources, as shown in FIG2 , the method of using the device is the same as the above-mentioned process for recycling nitrogen trifluoride electrolysis residue resources, the device includes a crushing device, a feeding device, a high-temperature oxygen-free pyrolysis device 6, a condensing device 14, a crystallization device 13, a calcium oxide tank 16, a steam defluorination device 8, an ammonia water tank, a cooling device 9, a heat exchange device 21 and a discharging device; the above devices are all controlled and operated by a control cabinet 20;
粉碎装置的出料口与上料装置的进料口连接,上料装置的出料口与高温无氧热解装置6的进料口连接,高温无氧热解装置6的出气口通过裂解出气管12与冷凝装置14的进气口连接,冷凝装置14的冷凝液出口18通过冷凝液泵19与结晶装置13的冷凝液入口17连接,冷凝装置14的不凝气出口通过真空泵15与氧化钙罐16的不凝气进口连接;The discharge port of the pulverizing device is connected to the feed port of the feeding device, the discharge port of the feeding device is connected to the feed port of the high-temperature oxygen-free pyrolysis device 6, the gas outlet of the high-temperature oxygen-free pyrolysis device 6 is connected to the gas inlet of the condensing device 14 through the cracking gas outlet pipe 12, the condensate outlet 18 of the condensing device 14 is connected to the condensate inlet 17 of the crystallization device 13 through the condensate pump 19, and the non-condensable gas outlet of the condensing device 14 is connected to the non-condensable gas inlet of the calcium oxide tank 16 through the vacuum pump 15;
高温无氧热解装置6的出料口通过星型卸料器7与蒸汽脱氟装置8的进料口连接,蒸汽脱氟装置8内部流通有高温蒸汽;蒸汽脱氟装置8的蒸汽出口与换热装置21的蒸汽进口连接,换热装置21的出气口与氨水罐的进气口连接,蒸汽脱氟装置8的出料口与冷却装置9连接;出料装置包括依次连接的水冷螺旋输送机10和料仓11,水冷螺旋输送机10的冷却水出口与入口与所述冷却装置9循环连接。The discharge port of the high-temperature oxygen-free pyrolysis device 6 is connected to the feed port of the steam defluorination device 8 through a star-shaped discharger 7, and high-temperature steam flows inside the steam defluorination device 8; the steam outlet of the steam defluorination device 8 is connected to the steam inlet of the heat exchange device 21, the air outlet of the heat exchange device 21 is connected to the air inlet of the ammonia water tank, and the discharge port of the steam defluorination device 8 is connected to the cooling device 9; the discharge device includes a water-cooled screw conveyor 10 and a silo 11 connected in sequence, and the cooling water outlet and inlet of the water-cooled screw conveyor 10 are cyclically connected to the cooling device 9.
其中,所述上料装置包括料斗1、料管2和螺旋上料机5,料斗1与螺旋上料机5通过料管2连接;料管2设有料位计4和若干个阀门3,在上料阶段,将用阀门3分段密封,把里面的空气抽出。所述高温无氧热解装置6为熔盐加热炉或电加热炉,加热炉的内胆分别安装有压力表、安全阀、出气管和出料管2等。所述冷凝装置14为刮板冷凝器。The feeding device includes a hopper 1, a feed pipe 2 and a screw feeder 5. The hopper 1 is connected to the screw feeder 5 through the feed pipe 2. The feed pipe 2 is provided with a level meter 4 and a plurality of valves 3. During the feeding stage, the valves 3 are used to seal the pipe in sections to extract the air inside. The high-temperature oxygen-free pyrolysis device 6 is a molten salt heating furnace or an electric heating furnace. The inner tank of the heating furnace is respectively equipped with a pressure gauge, a safety valve, an air outlet pipe and a discharge pipe 2. The condensing device 14 is a scraper condenser.
一种三氟化氮电解残渣资源回收的工艺,包括以下步骤:A process for recycling nitrogen trifluoride electrolysis residue resources comprises the following steps:
1)将三氟化氮电解残渣通过撕碎机粉碎,粉碎至20mm以下的颗粒;1) crushing the nitrogen trifluoride electrolysis residue into particles less than 20 mm by a shredder;
2)将粉碎后的残渣通过上料装置送入高温无氧热解装置6,在400℃下进行高温无氧热解,得到热解后的气体和粉末;其中,粉末为金属氟化物粉末,冷凝结晶采用水冷,水冷为常温自来水,自来水经过风冷换热器进行降温,实现循环使用;2) The crushed residue is fed into a high-temperature oxygen-free pyrolysis device 6 through a feeding device, and high-temperature oxygen-free pyrolysis is performed at 400° C. to obtain pyrolysis gas and powder; wherein the powder is a metal fluoride powder, and the condensation crystallization is water-cooled, and the water cooling is normal temperature tap water, and the tap water is cooled by an air-cooled heat exchanger to achieve recycling;
3)热解后的气体加入冷凝装置14,冷凝得到冷凝液和不凝气,冷凝液进入结晶装置13后得到氟化氢铵,将不凝气通过真空泵15泵入氧化钙罐16,生成氟化钙;3) The pyrolyzed gas is added to the condensation device 14, condensed to obtain condensate and non-condensable gas, the condensate enters the crystallization device 13 to obtain ammonium bifluoride, and the non-condensable gas is pumped into the calcium oxide tank 16 through the vacuum pump 15 to generate calcium fluoride;
4)将热解后的金属氟化物粉末在蒸汽脱氟装置8中通入600℃的高温蒸汽进行脱氟,脱氟后的高温蒸汽通入换热装置21进行换热处理后,再通入氨水罐中吸收氟气;而固体经过冷却后,得到金属氧化物粉末,金属氧化物中的主要成分为氧化镍;4) The pyrolyzed metal fluoride powder is defluorinated by passing high-temperature steam at 600° C. in a steam defluorination device 8, and the high-temperature steam after defluorination is passed into a heat exchange device 21 for heat exchange treatment, and then passed into an ammonia water tank to absorb fluorine gas; and after the solid is cooled, a metal oxide powder is obtained, and the main component of the metal oxide is nickel oxide;
5)将金属氧化物粉末送入出料装置,经过水冷螺旋输送机10送往料仓11保存。5) The metal oxide powder is fed into a discharging device and then sent to a silo 11 for storage via a water-cooled screw conveyor 10 .
实施例3Example 3
实施例3的装置与实施例2相同,具体工艺不同。The device of Example 3 is the same as that of Example 2, but the specific process is different.
本实施例的三氟化氮电解残渣资源回收的工艺,包括以下步骤:The process for recycling nitrogen trifluoride electrolysis residue resources in this embodiment includes the following steps:
1)将三氟化氮电解残渣通过撕碎机粉碎,粉碎至20mm以下的颗粒;1) crushing the nitrogen trifluoride electrolysis residue into particles less than 20 mm by a shredder;
2)将粉碎后的残渣通过上料装置送入高温无氧热解装置6,在600℃下进行高温无氧热解,得到热解后的气体和粉末;其中,粉末为金属氟化物粉末,冷凝结晶采用水冷,水冷为常温自来水,自来水经过风冷换热器进行降温,实现循环使用;2) The crushed residue is fed into a high-temperature oxygen-free pyrolysis device 6 through a feeding device, and high-temperature oxygen-free pyrolysis is performed at 600° C. to obtain pyrolysis gas and powder; wherein the powder is a metal fluoride powder, and condensation and crystallization are performed by water cooling, and the water cooling is normal temperature tap water, and the tap water is cooled by an air-cooled heat exchanger to achieve recycling;
3)热解后的气体加入冷凝装置14,冷凝得到冷凝液和不凝气,冷凝液进入结晶装置13后得到氟化氢铵,将不凝气通过真空泵15泵入氧化钙罐16,生成氟化钙;3) The pyrolyzed gas is added to the condensation device 14, condensed to obtain condensate and non-condensable gas, the condensate enters the crystallization device 13 to obtain ammonium bifluoride, and the non-condensable gas is pumped into the calcium oxide tank 16 through the vacuum pump 15 to generate calcium fluoride;
4)将热解后的金属氟化物粉末在蒸汽脱氟装置8中通入500℃的高温蒸汽进行脱氟,脱氟后的高温蒸汽通入换热装置21进行换热处理后,再通入氨水罐中吸收氟气;而固体经过冷却后,得到金属氧化物粉末,金属氧化物中的主要成分为氧化镍;4) The pyrolyzed metal fluoride powder is defluorinated by passing high-temperature steam at 500° C. in a steam defluorination device 8, and the high-temperature steam after defluorination is passed into a heat exchange device 21 for heat exchange treatment, and then passed into an ammonia water tank to absorb fluorine gas; and after the solid is cooled, a metal oxide powder is obtained, and the main component of the metal oxide is nickel oxide;
5)将金属氧化物粉末送入出料装置,经过水冷螺旋输送机10送往料仓11保存。5) The metal oxide powder is fed into a discharging device and then sent to a silo 11 for storage via a water-cooled screw conveyor 10 .
性能与测试Performance and testing
使用实施例1~3的工艺和设备处理三氟化氮电解残渣资源,检测金属氟化物粉末中氟化氢和氟化氢铵的含量,以及金属氧化物粉末中氧化镍的质量比例检测,具体如表1。The process and equipment of Examples 1 to 3 were used to treat nitrogen trifluoride electrolysis residue resources, and the contents of hydrogen fluoride and ammonium hydrogen fluoride in the metal fluoride powder and the mass ratio of nickel oxide in the metal oxide powder were detected, as shown in Table 1.
表1各组中金属氧化物粉末中氟化氢和氟化氢铵的含量及金属氧化物粉末中氧化镍氧化镍的质量比例数据Table 1 The content of hydrogen fluoride and ammonium hydrogen fluoride in the metal oxide powders and the mass ratio of nickel oxide to nickel oxide in the metal oxide powders in each group
由表1可知,经过实施例1~3的设备和工艺处理后的金属氟化物粉末中氟化氢和氟化氢铵的整体含量仅在1~2%之间,而金属氧化物粉末中氧化镍的比例最高为85%,实现了金属氟化物与氟化氢和氟化氢铵的分离,经过后续操作,能回收氟化氢、氟化氢铵和氧化镍,还能提高氧化镍的纯度。As can be seen from Table 1, the overall content of hydrogen fluoride and ammonium bifluoride in the metal fluoride powder after being treated by the equipment and process of Examples 1 to 3 is only between 1 and 2%, while the proportion of nickel oxide in the metal oxide powder is as high as 85%, thereby achieving the separation of metal fluoride from hydrogen fluoride and ammonium bifluoride. After subsequent operations, hydrogen fluoride, ammonium bifluoride and nickel oxide can be recovered, and the purity of nickel oxide can be improved.
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
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