CN114701681A - Pipe chip detects braid equipment - Google Patents
Pipe chip detects braid equipment Download PDFInfo
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- CN114701681A CN114701681A CN202210452109.3A CN202210452109A CN114701681A CN 114701681 A CN114701681 A CN 114701681A CN 202210452109 A CN202210452109 A CN 202210452109A CN 114701681 A CN114701681 A CN 114701681A
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- feeding
- tape
- pipe
- sealing
- guide rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/26—Feeding, e.g. conveying, single articles by rotary conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The application discloses a pipe-mounted chip detection braiding device which comprises a supporting mechanism and a control mechanism, wherein the supporting mechanism is provided with a feeding mechanism, an operation assembly and a packaging mechanism which are respectively connected with the control mechanism, the operation assembly is respectively connected with the feeding mechanism and the packaging mechanism, the feeding mechanism is used for feeding the operation assembly, and the packaging mechanism is used for braiding and packaging qualified products; the operation assembly comprises a rotary conveying mechanism, a detection mechanism and a recovery mechanism, the rotary conveying mechanism can sequentially convey products to the detection mechanism, the recovery mechanism and the packaging mechanism from the feeding mechanism, the detection mechanism is used for detecting the products on the rotary conveying mechanism, and the recovery mechanism is used for recovering defective products detected by the detection mechanism. The detection and the braid encapsulation of the tube-packaged chip can be completed on one device, the labor intensity of operators and the labor cost of enterprises are greatly reduced, and the production efficiency is improved.
Description
Technical Field
The application belongs to the field of automation equipment, and more particularly relates to a tube chip detects braid equipment.
Background
At present, in the manufacturing process of IC chips, organic resin is generally packaged and molded and then is filled into a rubber tube for circulation, and the chips which are circulated by the rubber tube are collectively called as tube-packaged chips. However, the common chip mounters in the market at present adopt a braid method for loading, so that the packaged chips need to be braid-packaged from new ones; the chip is required to be detected before being packaged, so that defective products are prevented from appearing in the braid. The current mode is that two devices are adopted, wherein one device detects the chip, the chip is packaged into the rubber tube after the detection is finished, and the other device packages the tube-packaged chip by braiding; this inevitably leads to the intensity of labour of workman and the cost of labor of enterprise is high, and production efficiency is low, can not satisfy the user demand of the modernized operation of big batch high-quality production moreover.
Disclosure of Invention
In order to solve the problems in the prior art, the application provides a braid detection device for a tube-packaged chip, which comprises a supporting mechanism and a control mechanism, wherein the supporting mechanism is provided with a feeding mechanism, an operation assembly and a packaging mechanism which are respectively connected with the control mechanism, the operation assembly is respectively connected with the feeding mechanism and the packaging mechanism, the feeding mechanism is used for feeding the operation assembly, and the packaging mechanism is used for carrying out braid packaging on a qualified product; the operation subassembly is including rotatory fortune material mechanism, detection mechanism and recovery mechanism, rotatory fortune material mechanism can follow the product feed mechanism shifts in proper order to detection mechanism, recovery mechanism and packaging mechanism, detection mechanism is used for detecting the product in the rotation fortune material mechanism, it is used for retrieving the defective products that detection mechanism detected out to retrieve the mechanism.
As a further improvement of the application, the detection mechanism comprises a first detection mechanism and a second detection mechanism which are sequentially arranged along the movement direction of the rotary material conveying mechanism, wherein the first detection mechanism is used for detecting the upper surface of a product, and the second detection mechanism is used for detecting other five surfaces of the product except the upper surface; the recycling mechanism comprises a first recycling mechanism, a second recycling mechanism and a third recycling mechanism which are sequentially arranged along the movement direction of the rotary material conveying mechanism, the first recycling mechanism is used for recycling defective products detected by the first detecting mechanism, and the second recycling mechanism and the third recycling mechanism are used for recycling the defective products detected by the second detecting mechanism.
As a further improvement of the application, the feeding mechanism comprises a feeding mechanism and a feeding mechanism, the feeding mechanism is connected with the feeding mechanism, and the feeding mechanism is connected with the rotary material conveying mechanism; the feeding mechanism comprises a feeding table, the feeding table is connected with the supporting mechanism, a pipe bar code stacking frame, a pipe pushing mechanism and an empty pipe storage box are arranged on the feeding table, the pipe bar code stacking frame is used for stacking pipe chips, the pipe pushing mechanism is used for sending the pipe chips on the pipe bar stacking frame into the pipe pushing mechanism, the pipe pushing mechanism is used for sending the pipe chips into the feeding mechanism, and the empty pipe storage box is used for recovering empty pipes after the chips are emptied; the feeding mechanism comprises a feeding base, the feeding base is connected with the supporting mechanism, a feeding track is arranged on the feeding base, the feeding track is arranged in an inclined mode, the feeding end of the feeding track is higher than the discharging end, the feeding end of the feeding track is connected with the feeding mechanism, and a pipe clamping mechanism, a pipe turning mechanism and a pipe knocking mechanism are arranged on the feeding base.
As a further improvement of the application, a bending part is arranged in the middle of the feeding track, a linear vibrator is arranged on the feeding base and connected with the feeding track, and the linear vibrator is arranged between the bending part and the blanking end of the feeding track; the feeding mechanism is characterized in that a feeding limiting block is arranged at the discharging end of the feeding track, a chip placing groove is formed in the feeding limiting block, an ejection cylinder is arranged at one end of the feeding base, an ejection block is arranged at the moving end of the ejection cylinder, and the ejection block can stretch into the placing groove and eject out a chip from the upper surface of the feeding limiting block.
As a further improvement of the application, the first recycling mechanism comprises a waste discharge support frame, a product placement block, a material pipe socket and a blowing mechanism are arranged on the waste discharge support frame, and the blowing mechanism and the material pipe socket are respectively arranged on two sides of the product placement block; the material pipe socket is used for inserting a material pipe, the rotary material conveying mechanism can convey products to the product placement blocks, the blowing mechanism is connected with the control mechanism, and the blowing mechanism can blow the products on the product placement blocks into the material pipe on the material pipe socket.
As a further improvement of this application, packaging mechanism includes deck, supplies belting, involution mechanism and winding mechanism, the both ends of deck respectively with supply belting with winding mechanism links to each other, the deck with rotatory fortune material mechanism links to each other, supply belting to be used for toward carry the carrier band on the deck, rotatory fortune material mechanism can transport the product in the carrier band on the deck, involution mechanism is used for the pressfitting carrier band, winding mechanism is used for the rolling carrier band with the pressfitting.
As a further improvement of the application, the tape transport mechanism comprises a tape transport support, a tape transport guide rail is arranged on the tape transport support, a driving pin wheel and a driven pin wheel are respectively arranged at two ends of the tape transport guide rail, the driving pin wheel and the driven pin wheel are connected through a transmission belt, a tape transport motor is arranged on the tape transport support, and the tape transport motor is connected with the driving pin wheel; the sealing mechanism is connected with the tape conveying guide rail, the tape conveying guide rail is used for laying a carrier tape, the feeding end of the tape conveying guide rail is connected with the tape supply mechanism, the discharging end of the tape conveying guide rail is connected with the winding mechanism, and a tape pressing mechanism is arranged at one end, close to the tape supply mechanism, of the tape conveying guide rail.
As a further improvement of this application, still include feed supplement mechanism, feed supplement mechanism includes feed supplement camera and feed supplement support, the feed supplement camera with control mechanism links to each other, the feed supplement camera with supporting mechanism connects, the feed supplement camera sets up directly over the tape transport guide rail, the feed supplement support with supporting mechanism connects, be equipped with the three-dimensional motion module on the feed supplement support, the output of three-dimensional motion module is equipped with inhales the material mechanism, inhale the material mechanism and can follow absorb the product on the tape transport guide rail.
As a further improvement of the application, the three-dimensional motion module comprises a rodless cylinder connected with the material supplementing bracket, the rodless cylinder is arranged in parallel with the tape transport guide rail, a lifting cylinder fixing seat is arranged at the output end of the rodless cylinder, a material supplementing lifting cylinder is arranged on the lifting cylinder fixing seat, a material supplementing front cylinder and a material supplementing rear cylinder are arranged at the output end of the material supplementing lifting cylinder, and the suction mechanism is connected with the output ends of the material supplementing front cylinder and the material supplementing rear cylinder; the lifting cylinder fixing seat is provided with a sensing shifting piece, the material supplementing support is provided with two material supplementing sensing switches along the motion direction of the rodless cylinder, and the sensing shifting piece can be connected with the two material supplementing sensing switches respectively.
As a further improvement of the application, the sealing mechanism comprises a sealing tool rest, a sealing tool assembly, a sealing tool driving mechanism, a sealing tool resetting mechanism and a feeding mechanism with a cover are arranged on the sealing tool rest, and the feeding mechanism with the cover is used for conveying the cover onto the tape conveying guide rail; the sealing cutter assembly is arranged above the tape feeding guide rail, the sealing cutter assembly is connected with the sealing cutter frame in a sliding mode, and the sealing cutter driving mechanism is connected with the sealing cutter assembly and used for driving the sealing cutter assembly to move towards the direction close to the tape feeding guide rail; the cutter sealing reset mechanism is connected with the cutter sealing assembly and used for driving the cutter sealing assembly to move in the direction far away from the tape feeding guide rail.
Compared with the prior art, the beneficial effect of this application is:
this application can accomplish the detection and the braid encapsulation to the piping chip on a equipment, has improved the degree of automation of equipment, has reduced operating personnel's intensity of labour and the cost of labor of enterprise by a wide margin, has improved production efficiency, can satisfy the user demand of the modernization operation of big batch high-quality.
Specifically, the tube-packed chips can be dispersedly loaded to the rotary material conveying mechanism by the aid of the loading mechanism, the rotary material conveying mechanism conveys the chips to the detection mechanism, six surfaces of each chip can be detected by the aid of the detection mechanism, and unqualified products are recovered by the aid of the recovery mechanism; and the qualified products detected by the detection mechanism are conveyed to the packaging mechanism through the rotary material conveying mechanism, and the braid is packaged.
Drawings
In order to illustrate the present application or prior art more clearly, a brief description of the drawings needed for the description of the embodiments or prior art will be given below, it being clear that the drawings in the following description are some embodiments of the present application and that other drawings can be derived from them by a person skilled in the art without inventive effort.
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;
FIG. 2 is a schematic top view of an embodiment of the present application;
FIG. 3 is a schematic structural diagram of a rotary material conveying mechanism in the embodiment of the present application;
FIG. 4 is a schematic structural view of a feeding mechanism in an embodiment of the present application;
FIG. 5 is a schematic structural diagram of a forward feeding mechanism in an embodiment of the present application;
FIG. 6 is a schematic diagram of a first recycling mechanism according to an embodiment of the present disclosure;
FIG. 7 is a schematic structural diagram of a forward tape walking mechanism in an embodiment of the present application;
FIG. 8 is a schematic diagram of a feeding mechanism in an embodiment of the present application;
fig. 9 is a schematic view of the sealing mechanism in the embodiment of the present application;
fig. 10 is a schematic view of another perspective structure of the sealing mechanism in the embodiment of the present application.
Detailed Description
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "including" and "having," and any variations thereof in the description and claims of this application and the description of the figures above, are intended to cover non-exclusive inclusions. The terms "first," "second," and the like in the description and claims of this application or in the above-described drawings are used for distinguishing between different objects and not for describing a particular order.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1-10, a braid detection device for a tube-packaged chip comprises a supporting mechanism 1 and a control mechanism, wherein the supporting mechanism 1 is provided with a feeding mechanism, an operation assembly and a packaging mechanism which are respectively connected with the control mechanism, the operation assembly is respectively connected with the feeding mechanism and the packaging mechanism, the feeding mechanism is used for feeding the operation assembly, and the packaging mechanism is used for carrying out braid packaging on a qualified product; the operation subassembly includes rotatory fortune material mechanism 2, detection mechanism and retrieves the mechanism, and rotatory fortune material mechanism 2 can transfer the product to detection mechanism, recovery mechanism and packaging mechanism from feed mechanism in proper order, and detection mechanism is used for detecting the product in the rotation fortune material mechanism, retrieves the defective products that the mechanism is used for retrieving the detection mechanism and detects out.
During specific work, an operator places the tube-packaged chips on the feeding mechanism, and the feeding mechanism dispersedly feeds the tube-packaged chips to the rotary conveying mechanism 2; the rotary material conveying mechanism 2 conveys the chip to a detection mechanism for detection; detecting unqualified products, and conveying the products into a recovery mechanism for recovery treatment by a rotary conveying mechanism 2; and (3) detecting qualified products, conveying the products into a packaging mechanism by the rotary conveying mechanism 2, and carrying out braid packaging on the products by the packaging mechanism. The pipe-mounted chip detection braid equipment can complete chip detection and braid encapsulation at the same time, reduces the labor intensity of operators and improves the production efficiency.
The supporting mechanism 1 is a frame, and can be made of hard metal materials as an installing mechanism of the tube-packaged chip detection braiding equipment.
The rotary material conveying mechanism 2 can be selected from the prior art structures, such as: patent No. 201820146356.X, patent No. 201920713364.2 or other mechanisms in the prior art that enable suction rotary conveyance. In the embodiment, the rotary material conveying mechanism 2 is connected with the blanking end of the feeding mechanism, the rotary material conveying mechanism 2 comprises a rotary disk 21, a rotary disk driving mechanism 25 for driving the rotary disk 21 to rotate and lift is arranged on the supporting mechanism 1, 16 rotary rods 22 are arranged on the rotary disk 21, and a suction nozzle 23 is arranged at the end part of each rotary rod 22; a suction control mechanism 24 is arranged above the rotating disc 21, the suction control mechanism 24 is respectively connected with each suction nozzle 23, and the suction control mechanism 24 is used for controlling the vacuum suction of the suction nozzle 23.
The supporting mechanism 1 is provided with a first detection mechanism 3, a first guiding mechanism 4, a first recovery mechanism 5, a second detection mechanism 6, a second recovery mechanism 7, a third recovery mechanism 8, a second guiding mechanism 9, a rotating mechanism 10 and a fourth recovery mechanism 11 in sequence along the rotation direction of the rotating disk 21.
The first guide mechanism 4 and the second guide mechanism 9 have the same structure and are respectively used for centering products, so that the direction of the products is uniform, and any centering structure in the prior art can be adopted.
The first recovery mechanism 5, the second recovery mechanism 7, the third recovery mechanism 8 and the fourth recovery mechanism 11 have the same structure, the first recovery mechanism 5 is used for recovering defective products detected by the first detection mechanism 4, and the second recovery mechanism 7 and the third recovery mechanism 8 are used for classifying and recovering defective products detected by the second detection mechanism 6; the fourth recovery mechanism 11 and the rotating mechanism 10 are optional mechanisms, in some embodiments, when the qualified product after detection needs to be packaged in a tube, the rotating mechanism 10 is matched with the fourth recovery mechanism 11, the rotating mechanism 10 can turn the product to a proper direction, and then the product is conveyed into the fourth recovery mechanism 11 by the rotary conveying mechanism 2 for packaging.
The first detection mechanism 3 is arranged at the joint of the rotary material conveying mechanism 2 and the feeding mechanism and is used for detecting the upper surface of a product; in this embodiment, the first detecting mechanism 3 includes a first camera 31, and the first camera 31 is fixedly mounted above the discharging end of the feeding mechanism through a bracket. When the automatic feeding device works, the first camera 31 can shoot the upper surface of a product on the feeding end of the feeding mechanism and feed back pictures to the control mechanism; after shooting is finished, the rotating disc 21 and the suction nozzles 23 are matched to convey the product to the first guiding mechanism 4 for centering, and then the rotating disc 21 and the suction nozzles 23 are matched to convey the product to the first recovery mechanism 5; the control mechanism judges whether the upper surface of the product is qualified or not through the picture taken by the first camera 31; when unqualified products appear, the first recovery mechanism 5 is controlled to recover the unqualified products, and the qualified products are conveyed to the second detection mechanism 6 through the cooperation of the rotating disk 21 and the suction nozzle 23.
The second detection mechanism 6 is connected with the control mechanism, the second detection mechanism 6 is a 3D5S optical component and is used for detecting five surfaces of the product except the upper surface and feeding back the detection result to the control mechanism; when unqualified products appear, the control mechanism controls the rotating disc 21 to convey the unqualified products to the second recovery mechanism 7 or the third recovery mechanism 8 according to a preset program to recover the unqualified products. Retrieve mechanism 7 and retrieve mechanism 8 through setting up the second and can classify the recovery to the unqualified product that detects to it is convenient follow-up reprocesses or scrap the processing such as.
When the rotary material conveying mechanism 2 works, a product is firstly sucked from the feeding mechanism, and the product is sequentially conveyed to the first detection mechanism 3, the first guide mechanism 4, the first recovery mechanism 5, the second detection mechanism 6, the second recovery mechanism 7, the third recovery mechanism 8, the second guide mechanism 9 and the packaging mechanism through the matching of the rotary disk 21 and the suction nozzle 23. If the tube packaging is needed, the product does not need to be conveyed to a packaging mechanism, and instead, the product is conveyed to the rotating mechanism 10 and then conveyed to the fourth recovery mechanism 11 for packaging.
The feeding mechanism is similar to the structure of a rubber tube turnover mechanism of IC packaging equipment, which is named as patent No. 201920675627.5 in the prior art; in this embodiment, the feeding mechanism comprises a feeding mechanism 12 and a feeding mechanism 13, the feeding mechanism 12 is connected with the feeding mechanism 13, and the feeding mechanism 13 is connected with the rotary conveying mechanism 2; the feeding mechanism 12 is used for stacking the tube-packaged chips and feeding the feeding mechanism 13, and the feeding mechanism 13 is used for conveying products to the joint of the feeding mechanism and the rotary conveying mechanism 2, so that the rotary conveying mechanism 2 can feed materials conveniently.
The feeding mechanism 12 comprises a feeding table 121, the feeding table 121 is fixedly connected with the supporting mechanism 1, a pipe bar code stack frame 122, a pipe pushing mechanism and an empty pipe storage box 123 are arranged on the feeding table 121, and the pipe pushing mechanism are respectively connected with the control mechanism; the pipe bar code stack frame 122 is used for stacking the pipe chip, the pipe pushing mechanism is used for sending the pipe chip on the pipe bar code stack frame 122 into the pipe pushing mechanism, the pipe pushing mechanism is used for sending the pipe chip into the feeding mechanism, and the empty pipe storage box 123 is used for recycling the empty pipe behind the empty chip. A notch 1221 is arranged at the lower end of the pipe bar code stacking frame 122, and the width of the notch 1221 is larger than or equal to the height of the pipe bar; the pipe pushing mechanism comprises a pipe pushing cylinder 124 and a pipe pushing sliding plate 125, the pipe pushing cylinder 124 is fixedly mounted on the feeding table 121, the output end of the pipe pushing cylinder 124 is fixedly connected with the pipe pushing sliding plate 125, the pipe pushing sliding plate 125 is arranged on the inner side of the pipe bar stacking rack 122, the pipe pushing sliding plate 125 is in sliding connection with the feeding table 121, pipe bar brackets 126 are mounted on two sides of the pipe pushing sliding plate 125, the height of the pipe pushing sliding plate 125 is greater than that of the pipe bar brackets 126, and the height of the pipe bar brackets 126 is matched with that of the gap 1221; the pipe jacking mechanism comprises a pipe jacking cylinder 127 fixedly mounted on the feeding table 121. During specific work, an operator stacks and places the pipe strips on the pipe strip stacking rack 122, and the lowermost pipe strip is limited on the pipe strip bracket 126; the control mechanism controls the pipe pushing cylinder 124 to work, the pipe pushing cylinder 124 drives the pipe pushing sliding plate 125 to move, the pipe pushing sliding plate 125 pushes the lowermost pipe strip to be separated from the pipe bar stacking rack 122 from the notch 1221 and move towards the pipe pushing cylinder 127 on the pipe strip bracket 126, and after the pipe pushing sliding plate moves to a position matched with the pipe pushing cylinder 127, the pipe pushing cylinder 124 stops working; the pipe pushing cylinder 127 starts to work, the pipe strip is pushed to the feeding mechanism 13, the empty pipe is placed on the pipe strip bracket 126 after the chips in the pipe strip are poured out by the feeding mechanism 13, the pipe pushing cylinder 124 continues to work at the moment, and the empty pipe is pushed into the empty pipe accommodating groove 123 through the pipe pushing sliding plate 125 to be recovered.
The feeding mechanism 13 includes a feeding base 131, the feeding base 131 is connected to the supporting mechanism 1, a feeding rail 132 is disposed on the feeding base 131, the feeding rail 132 is disposed in an inclined manner, a feeding end of the feeding rail 132 is higher than a discharging end, the feeding end of the feeding rail 132 is connected to the feeding mechanism 12, and a pipe clamping mechanism 133, a pipe turning mechanism 134, and a pipe knocking mechanism 135 are disposed on the feeding base 131. When the device works, the pipe jacking cylinder 127 jacks a pipe strip into the pipe clamping mechanism 133, the pipe clamping mechanism 133 clamps the pipe strip, the pipe strip is turned upwards through the pipe turning mechanism 134, chips in the pipe strip are poured into the feeding track 132, and the pipe strip is knocked through the pipe knocking mechanism 135, so that all the chips can be poured into the feeding track 132; after all the chips are poured out, the tube turning mechanism 134 resets, and empty tubes are placed back on the tube strip bracket 126, so that the empty tubes can be recovered conveniently.
In order to ensure that the discharging end of the feeding rail 132 is in a relatively horizontal state, so that the suction nozzles 23 on the rotating disk 21 can suck the product, a bent portion 1321 is provided in the middle of the feeding rail 132, which makes the overall shape of the feeding rail 132 have two straight ends and a middle bent. In order to ensure that the products in the feeding rail 132 can be smoothly conveyed to the blanking end of the feeding rail 132, the feeding rail 132 is provided with an air blowing pipe 136 and a linear vibrator 137, the air blowing direction of the air blowing pipe 136 is from the feeding end to the blanking end of the feeding rail 132, the linear vibrator 137 is connected with the feeding rail 132, and the linear vibrator 137 is arranged between the bending portion 1321 and the blanking end of the feeding rail 132. The unloading end of pay-off track 132 is equipped with pay-off stopper 138, is equipped with chip mounting groove 1381 in the pay-off stopper 138, and the one end of pay-off base 131 is equipped with ejection cylinder 139, is equipped with liftout block 1310 on the motion end of ejection cylinder 139, and liftout block 1310 can stretch into mounting groove 1381 to the upper surface of pay-off stopper 138 is pushed out to the chip. During specific work, the pipe turning mechanism 134 pours chips in the pipe into the feeding track 132, the chips are conveyed into the accommodating groove 1381 in the feeding limiting block 138 through the matching of the linear vibrator 137 and the air blowing pipe 136, the ejection cylinder 139 works to drive the ejection block 1310 to move, the ejection block 1310 ejects the chips out of the upper surface of the feeding limiting block 138, the first detection mechanism 3 can conveniently detect the chips, and the suction nozzle 23 on the rotary material conveying mechanism 2 can conveniently suck the chips.
The first recycling mechanism 5 comprises a waste discharge support frame 51, the waste discharge support frame 51 is fixedly connected with the support mechanism 1, a product placement block 52, a material pipe socket 53 and a blowing mechanism 54 are arranged on the waste discharge support frame 51, and the blowing mechanism 54 and the material pipe socket 53 are respectively arranged on two sides of the product placement block 52; the material pipe socket 53 is used for inserting a material pipe, the rotary disc 21 and the suction nozzle 23 are matched to convey products to the product placement block 52, the air blowing mechanism 54 is connected with the control mechanism, and the air blowing mechanism 54 can blow the products on the product placement block 52 into the material pipe on the material pipe socket 53. Before working, the material pipe is inserted into the material pipe socket 53 and fixed; in operation, when the first detecting mechanism 3 detects an unqualified product, the unqualified product is conveyed to the product mounting block 52 through the rotating disk 21 and the suction nozzle 23, and then the blowing mechanism 54 is operated to blow the product from the product mounting block 52 into the material pipe in the material pipe socket 53.
The second recovery mechanism 7, the third recovery mechanism 8, and the fourth recovery mechanism 11 have the same structure as the first recovery mechanism 5, and therefore, description thereof will not be repeated.
The packaging mechanism comprises a tape conveying mechanism 14, a tape supplying mechanism 15, a sealing mechanism 16 and a winding mechanism 17, two ends of the tape conveying mechanism 14 are respectively connected with the tape supplying mechanism 15 and the winding mechanism 17, the tape conveying mechanism 14 is connected with the rotary conveying mechanism 2, the tape supplying mechanism 15 is used for conveying a carrier tape onto the tape conveying mechanism 14, the rotary conveying mechanism 2 can convey a product into the carrier tape on the tape conveying mechanism 14, the sealing mechanism 16 is used for pressing the carrier tape, and the winding mechanism 17 is used for winding the pressed carrier tape. During operation, the tape supply mechanism 15 conveys a carrier tape onto the tape transport mechanism 14, the rotary material conveying mechanism 2 conveys products into the carrier tape on the tape transport mechanism 14, the tape transport mechanism 14 conveys the products to the sealing mechanism 16, the sealing mechanism 16 seals the carrier tape, and finally the tape transport mechanism 14 conveys the sealed products to the winding mechanism 17 for winding.
The tape transport mechanism 14 comprises a tape transport bracket 141, a tape transport guide rail 142 is arranged on the tape transport bracket 141, a driving pin wheel 143 and a driven pin wheel 144 are respectively arranged at two ends of the tape transport guide rail 142, the driving pin wheel 143 and the driven pin wheel 144 are connected through a transmission belt, a tape transport motor 145 is arranged on the tape transport bracket 141, and the tape transport motor 145 is connected with the driving pin wheel 143; the sealing mechanism 16 is connected with the tape feeding guide 142, the sealing mechanism 16 is arranged above the tape feeding guide 142, the tape feeding guide 142 is used for laying a carrier tape, the feeding end of the tape feeding guide 142 is connected with the tape supplying mechanism 15, the discharging end of the tape feeding guide 142 is connected with the winding mechanism 17, one end of the tape feeding guide 142 close to the tape supplying mechanism 15 is provided with a pinch roller 146, and the pinch roller 146 is rotatably connected with the tape feeding support 141 in a limiting manner and used for pressing the carrier tape on the tape feeding guide 142 to prevent the carrier tape from moving.
The carrier tape is provided with a pin hanging hole, the carrier tape is provided with a product groove, the product groove is used for placing products, and after the carrier tape is laid on the tape conveying guide rail 142, the pin holes on the carrier tape can be hung by the driving pin wheel 143 and the driven pin wheel 144, so that the carrier tape moves along with the driving pin wheel 143. When the sealing device works, the rotating disc 21 conveys products into the carrier band on the band conveying guide rail 142 through the suction nozzle 23, the band conveying motor 145 works to drive the driving pin wheel 143 to rotate, the driven pin wheel 144 synchronously rotates under the driving of the transmission band, so that the carrier band is driven to move towards the sealing mechanism 16, the sealing mechanism 16 works to seal the carrier band, and the sealed carrier band is wound through the winding mechanism 17.
The tape transport bracket 141 is provided with a material supplementing mechanism 18, the material supplementing mechanism 18 is arranged in front of the sealing mechanism 16, namely, in the process that the tape transport motor 145 drives the carrier tape to move, the carrier tape firstly passes through the material supplementing mechanism 18 and then passes through the sealing mechanism 16, the material supplementing mechanism 18 is used for judging whether a product exists in the carrier tape, and if no product exists, a product is grabbed from the carrier tape at the feeding position of the tape transport guide rail 142 and supplemented into the carrier tape at the feeding position; through setting up feed supplement mechanism 18, can ensure that the carrier band moves when feed supplement mechanism 18 department, all settle in the product groove on the carrier band has the product, avoid the carrier band empty filling.
In this embodiment, the feeding mechanism 18 includes a feeding camera 181 and a feeding bracket 182, the feeding camera 181 is connected to the control mechanism, the feeding camera 181 is fixedly mounted on the support mechanism 1, and the feeding camera 181 is disposed right above the tape transport guide 142 and is used for determining whether a product is present in a carrier tape at a shooting position of the feeding camera 181. The feeding support 182 is fixedly installed on the support mechanism 1, a rodless cylinder 183 is arranged on the feeding support 182, the rodless cylinder 183 is arranged in parallel with the tape running guide 142, a lifting cylinder fixing seat 184 is arranged at the output end of the rodless cylinder 183, a feeding lifting cylinder 185 is installed on the lifting cylinder fixing seat 184, a front cylinder fixing seat 186 and a rear cylinder fixing seat 186 are installed at the output end of the feeding lifting cylinder 185, a feeding front cylinder 187 and a feeding rear cylinder 187 are installed on the front cylinder fixing seat 186, a suction nozzle rod 188 is installed at the output end of the feeding front cylinder 187 and the feeding rear cylinder 187, and a feeding suction nozzle 189 is arranged at the end of the suction nozzle rod 188. During operation, when the material supplementing camera 181 shoots that no product exists on the carrier tape at the position, the control mechanism controls the material supplementing mechanism 18 to operate, the rodless cylinder 183 drives the suction nozzle rod 188 to slide backwards along the direction of the tape running guide rail 142, after the product reaches a predetermined position, the material supplementing front and rear cylinder 187 drives the suction nozzle rod 188 to move forwards, and then the material supplementing lifting cylinder 185 drives the suction nozzle rod 188 to descend, so that the material supplementing suction nozzle 189 sucks up the product from the carrier tape on the tape running guide rail 142; and then the material supplementing mechanism 18 is reset, and the sucked product is put into the carrier tape at the shooting position of the material supplementing camera 181, so that the material supplementing operation is completed.
An induction shifting piece 1810 is arranged on the lifting cylinder fixing seat 184, two feeding induction switches 1811 are arranged on the feeding support 182 along the motion direction of the rodless cylinder 183, and the induction shifting piece 181 can be respectively connected with the two feeding induction switches 1811. The two feeding induction switches 1811 are respectively connected with the control mechanism, and the motion stroke of the rodless cylinder 183 can be limited by arranging the induction shifting piece 1810 and the two feeding induction switches 1811, so that the control accuracy is improved.
The sealing mechanism 16 comprises a sealing cutter frame 161, the sealing cutter frame 161 is provided with a sealing cutter assembly, a sealing cutter driving mechanism, a sealing cutter resetting mechanism and a feeding mechanism 162 with a cover, and the feeding mechanism 162 with the cover is used for conveying the cover to the tape conveying guide rail 142; the sealing knife driving mechanism comprises a sealing knife driving motor 163 fixedly installed on the air knife rest 161, a driving cam 164 is installed on a rotating shaft of the sealing knife driving motor 163, an origin sensing shifting piece 165 is arranged on the driving cam 164, an origin sensor 166 is arranged on the sealing knife rest 161, and the origin sensing shifting piece 165 can be connected with the origin sensor 166. The origin sensor 166 and the origin sensing paddle 165 ensure accurate return of the drive cam 164, thereby improving the control accuracy of the sealing mechanism 16.
The top at tape transport guide 142 is set up to the knife sealing subassembly, the knife sealing subassembly includes slider 167, slider 167 and the spacing connection that slides of knife sealing frame 161, the upper end of slider 167 is equipped with gyro wheel 168, gyro wheel 168 can be connected with drive cam 164, be equipped with pressure sensor fixing base 169 on the slider 167, the one end of pressure sensor fixing base 169 is equipped with pressure sensor 1610, the one end that pressure sensor 1610 kept away from pressure sensor fixing base 169 is equipped with thermal-insulated piece 1611, the one end that thermal-insulated piece 1611 kept away from pressure sensor 1610 is equipped with knife sealing seat 1612, the one end that thermal-insulated piece 1611 was kept away from to knife sealing seat 1612 is equipped with knife sealing 1613, be equipped with heating tube 1614 on knife sealing seat 1612. The heating tube 1614 and the pressure sensor 1610 are respectively connected to the control mechanism, the heating tube 1614 is used for heating the sealing blade base 1612 so as to enable the sealing blade 1613 to seal the carrier tape and the tape cover, and the pressure sensor 1610 is used for detecting the sealing pressure of the sealing blade. When sealing is performed, the sealing knife driving motor 163 drives the driving cam 164 to rotate, so that the driving cam 164 abuts against the roller 168, and presses the roller 168, so that the roller 168 drives the slider 167 to slide downwards, the slider 167 drives the pressure sensor 1610, the sealing knife holder 1612 and the sealing knife 1613 to move towards the direction close to the tape feeding guide rail 142 until the sealing knife 1613 abuts against the carrier tape on the tape feeding guide rail 142, and the sealing knife 1613 presses and thermally seals the tape cover and the carrier tape.
In this embodiment, the pressure sensor fixing base 167 is adjustably connected to the slider 167, the adjusting knob 1615 is disposed on the pressure sensor fixing base 167, the adjusting knob 1615 is in threaded connection with the slider 167, and a user can rotate the adjusting knob 1615, so that the pressure sensor fixing base 169 moves forward or backward on the slider 167, and then the seal knife 1613 is driven to move forward or backward, and the seal knife 1613 can align with a carrier tape on the tape transport guide 142.
The knife sealing reset mechanism comprises two reset springs 1616, the two reset springs 1616 are respectively arranged on two sides of the sliding block 167, one end of each reset spring 1616 is connected with the sliding block 167, and the other end of each reset spring 1616 is connected with the knife sealing frame 161. When the sealing knife driving motor 163 drives the sealing knife 1613 to move downwards for sealing operation, the slider 167 will stretch the return spring 1616; after the sealing operation is completed, the sealing knife driving motor 163 rotates reversely to drive the driving cam 164 to rotate reversely until the origin sensing shifting piece 165 is connected with the origin sensor 166; at this time, the pressing force of the driving cam 164 on the roller 168 disappears, and under the elastic action of the return spring 1616, the slider 167 and the sealing knife 1613 are pulled to move in the direction away from the tape feeding guide rail 142, so that the sealing knife 1613 leaves the carrier tape, and the winding mechanism 17 is convenient to wind the sealed carrier tape.
It is to be understood that the above-described embodiments are merely illustrative of some, but not restrictive, of the broad invention, and that the appended drawings illustrate preferred embodiments of the invention and do not limit the scope of the invention. This application is capable of embodiments in many different forms and is provided for the purpose of enabling a thorough understanding of the disclosure of the application. Although the present application has been described in detail with reference to the foregoing embodiments, it will be apparent to one skilled in the art that the present application may be practiced without modification or with equivalents of some of the features described in the foregoing embodiments. All equivalent structures made by using the contents of the specification and the drawings of the present application are directly or indirectly applied to other related technical fields and are within the protection scope of the present application.
Claims (10)
1. The utility model provides a tubulation chip detects braid equipment, includes supporting mechanism and control mechanism, its characterized in that: the supporting mechanism is provided with a feeding mechanism, an operation assembly and a packaging mechanism which are respectively connected with the control mechanism, the operation assembly is respectively connected with the feeding mechanism and the packaging mechanism, the feeding mechanism is used for feeding the operation assembly, and the packaging mechanism is used for braiding and packaging qualified products;
the operation subassembly is including rotatory fortune material mechanism, detection mechanism and recovery mechanism, rotatory fortune material mechanism can follow the product feed mechanism shifts in proper order to detection mechanism, recovery mechanism and packaging mechanism, detection mechanism is used for detecting the product in the rotation fortune material mechanism, it is used for retrieving the defective products that detection mechanism detected out to retrieve the mechanism.
2. The tube-in-tube chip detecting taping device of claim 1, wherein: the detection mechanism comprises a first detection mechanism and a second detection mechanism which are sequentially arranged along the movement direction of the rotary material conveying mechanism, the first detection mechanism is used for detecting the upper surface of a product, and the second detection mechanism is used for detecting other five surfaces of the product except the upper surface;
the recycling mechanism comprises a first recycling mechanism, a second recycling mechanism and a third recycling mechanism which are sequentially arranged along the movement direction of the rotary material conveying mechanism, the first recycling mechanism is used for recycling defective products detected by the first detecting mechanism, and the second recycling mechanism and the third recycling mechanism are used for recycling the defective products detected by the second detecting mechanism.
3. The tube-in-tube chip detecting taping device of claim 1, wherein: the feeding mechanism comprises a feeding mechanism and a feeding mechanism, the feeding mechanism is connected with the feeding mechanism, and the feeding mechanism is connected with the rotary conveying mechanism;
the feeding mechanism comprises a feeding table, the feeding table is connected with the supporting mechanism, a pipe bar code stacking frame, a pipe pushing mechanism and an empty pipe storage box are arranged on the feeding table, the pipe bar code stacking frame is used for stacking pipe chips, the pipe pushing mechanism is used for sending the pipe chips on the pipe bar stacking frame into the pipe pushing mechanism, the pipe pushing mechanism is used for sending the pipe chips into the feeding mechanism, and the empty pipe storage box is used for recovering empty pipes after the chips are emptied;
the feeding mechanism comprises a feeding base, the feeding base is connected with the supporting mechanism, a feeding track is arranged on the feeding base, the feeding track is arranged in an inclined mode, the feeding end of the feeding track is higher than the discharging end, the feeding end of the feeding track is connected with the feeding mechanism, and a pipe clamping mechanism, a pipe turning mechanism and a pipe knocking mechanism are arranged on the feeding base.
4. The tube-in-tube chip detecting taping device of claim 3, wherein: the middle part of the feeding track is provided with a bending part, the feeding base is provided with a linear vibrator, the linear vibrator is connected with the feeding track, and the linear vibrator is arranged between the bending part and the discharging end of the feeding track;
the feeding mechanism is characterized in that a feeding limiting block is arranged at the discharging end of the feeding track, a chip placing groove is formed in the feeding limiting block, an ejection cylinder is arranged at one end of the feeding base, an ejection block is arranged at the moving end of the ejection cylinder, and the ejection block can stretch into the placing groove and eject out a chip from the upper surface of the feeding limiting block.
5. The tube-in-tube chip detecting taping device of claim 2, wherein: the first recycling mechanism comprises a waste discharge support frame, a product placement block, a material pipe socket and a blowing mechanism are arranged on the waste discharge support frame, and the blowing mechanism and the material pipe socket are respectively arranged on two sides of the product placement block;
the material pipe socket is used for inserting a material pipe, the rotary material conveying mechanism can convey products to the product placement blocks, the blowing mechanism is connected with the control mechanism, and the blowing mechanism can blow the products on the product placement blocks into the material pipe on the material pipe socket.
6. The tube-in-chip detecting taping apparatus according to any one of claims 1 to 5, wherein: the packaging mechanism comprises a tape feeding mechanism, a tape supplying mechanism, a sealing mechanism and a winding mechanism, wherein two ends of the tape feeding mechanism are respectively connected with the tape supplying mechanism and the winding mechanism, the tape feeding mechanism is connected with the rotary conveying mechanism, the tape supplying mechanism is used for conveying a carrier tape onto the tape feeding mechanism, the rotary conveying mechanism can convey a product into the carrier tape on the tape feeding mechanism, the sealing mechanism is used for pressing the carrier tape, and the winding mechanism is used for winding the pressed carrier tape.
7. The tube-in-tube chip detecting taping device of claim 6, wherein: the tape transport mechanism comprises a tape transport bracket, a tape transport guide rail is arranged on the tape transport bracket, a driving pin wheel and a driven pin wheel are respectively arranged at two ends of the tape transport guide rail, the driving pin wheel and the driven pin wheel are connected through a transmission belt, a tape transport motor is arranged on the tape transport bracket, and the tape transport motor is connected with the driving pin wheel;
the sealing mechanism is connected with the tape conveying guide rail, the tape conveying guide rail is used for laying a carrier tape, the feeding end of the tape conveying guide rail is connected with the tape supply mechanism, the discharging end of the tape conveying guide rail is connected with the winding mechanism, and a tape pressing mechanism is arranged at one end, close to the tape supply mechanism, of the tape conveying guide rail.
8. The tube-in-tube chip detecting taping device of claim 7, wherein: still include feed supplement mechanism, feed supplement mechanism includes feed supplement camera and feed supplement support, the feed supplement camera with control mechanism links to each other, the feed supplement camera with supporting mechanism connects, the feed supplement camera sets up directly over the tape transport guide rail, the feed supplement support with supporting mechanism connects, be equipped with the three-dimensional motion module on the feed supplement support, the output of three-dimensional motion module is equipped with inhales the material mechanism, inhale the material mechanism and can follow absorb the product on the tape transport guide rail.
9. The tube-in-tube chip detecting taping device of claim 8, wherein: the three-dimensional motion module comprises a rodless cylinder connected with the material supplementing support, the rodless cylinder is arranged in parallel with the tape transport guide rail, a lifting cylinder fixing seat is arranged at the output end of the rodless cylinder, a material supplementing lifting cylinder is arranged on the lifting cylinder fixing seat, a material supplementing front cylinder and a material supplementing rear cylinder are arranged at the output end of the material supplementing lifting cylinder, and the suction mechanism is connected with the output ends of the material supplementing front cylinder and the material supplementing rear cylinder;
the lifting cylinder fixing seat is provided with a sensing shifting piece, the material supplementing support is provided with two material supplementing sensing switches along the motion direction of the rodless cylinder, and the sensing shifting piece can be connected with the two material supplementing sensing switches respectively.
10. The tube-in-tube chip detecting taping device of claim 7, wherein: the sealing mechanism comprises a sealing cutter frame, a sealing cutter assembly, a sealing cutter driving mechanism, a sealing cutter resetting mechanism and a feeding mechanism with a cover are arranged on the sealing cutter frame, and the feeding mechanism with the cover is used for conveying the cover to the tape conveying guide rail;
the sealing cutter assembly is arranged above the tape feeding guide rail, the sealing cutter assembly is connected with the sealing cutter frame in a sliding mode, and the sealing cutter driving mechanism is connected with the sealing cutter assembly and used for driving the sealing cutter assembly to move towards the direction close to the tape feeding guide rail;
the cutter sealing reset mechanism is connected with the cutter sealing assembly and used for driving the cutter sealing assembly to move in the direction far away from the tape feeding guide rail.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210452109.3A CN114701681A (en) | 2022-04-27 | 2022-04-27 | Pipe chip detects braid equipment |
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Application Number | Priority Date | Filing Date | Title |
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CN202210452109.3A CN114701681A (en) | 2022-04-27 | 2022-04-27 | Pipe chip detects braid equipment |
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CN202210452109.3A Pending CN114701681A (en) | 2022-04-27 | 2022-04-27 | Pipe chip detects braid equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116689316A (en) * | 2023-08-08 | 2023-09-05 | 江苏安欣医疗科技有限公司 | Surrounding type detection equipment for straight tube of electric endoscope anastomat |
-
2022
- 2022-04-27 CN CN202210452109.3A patent/CN114701681A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116689316A (en) * | 2023-08-08 | 2023-09-05 | 江苏安欣医疗科技有限公司 | Surrounding type detection equipment for straight tube of electric endoscope anastomat |
CN116689316B (en) * | 2023-08-08 | 2023-10-20 | 江苏安欣医疗科技有限公司 | Surrounding type detection equipment for straight tube of electric endoscope anastomat |
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