CN114669214B - Fermented feed production is with full-automatic batching compounding device - Google Patents
Fermented feed production is with full-automatic batching compounding device Download PDFInfo
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- CN114669214B CN114669214B CN202210587763.5A CN202210587763A CN114669214B CN 114669214 B CN114669214 B CN 114669214B CN 202210587763 A CN202210587763 A CN 202210587763A CN 114669214 B CN114669214 B CN 114669214B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000013329 compounding Methods 0.000 title abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 121
- 238000002156 mixing Methods 0.000 claims abstract description 64
- 238000007599 discharging Methods 0.000 claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims description 68
- 230000000903 blocking effect Effects 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims 2
- 238000001125 extrusion Methods 0.000 claims 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 2
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 2
- 241001330002 Bambuseae Species 0.000 abstract description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 2
- 239000011425 bamboo Substances 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000007547 defect Effects 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000012840 feeding operation Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Feeding And Watering For Cattle Raising And Animal Husbandry (AREA)
Abstract
The invention relates to a mixing device, in particular to a full-automatic batching and mixing device for fermented feed production. The invention provides a full-automatic batching and mixing device for fermented feed production, which can conveniently add various feeds together and can quantitatively feed. The invention provides a full-automatic batching and mixing device for fermented feed production, which comprises a frame, a supporting shell, a main storage bin, a blanking pipe, a material preparing box, a fixing ring, a mixing barrel and the like; the upper left portion and the upper right portion of frame all are connected with solid fixed ring, and it has the compounding section of thick bamboo to run through between two solid fixed rings. The feeding auger can transport the main materials in the main material bin to the discharging pipe from top to bottom, and the auxiliary materials can flow into the discharging pipe along the discharging pipe, so that various types of feeds can be conveniently added together, and the auxiliary materials in the feeding groove are mixed with the main materials in batches by the driving of the stepping motor, so that the quantitative discharging operation is performed.
Description
Technical Field
The invention relates to a mixing device, in particular to a full-automatic batching and mixing device for fermented feed production.
Background
The feed prepared by microbial fermentation is called as fermented feed, at present, before the fermented feed is prepared, feeds of various different types need to be poured into the same mixing device, then the mixing device is used for mixing the feeds of various different types, when the mixing device is used, the feeds of various types cannot be conveniently added together, meanwhile, the feeding operation cannot be quantitatively carried out, and the phenomenon of blockage or low efficiency of the mixing device can be caused due to too much or too little feeding, so that the normal feeding operation is influenced.
For example, patent is granted and is announced No. CN209284287U, announced day 20190823 and disclose a raw materials mixing arrangement for fermented fodder, including shell, crushing case, fermenting case, the shell top is provided with the feeder hopper, the inside top of shell is provided with crushing case, crushing incasement portion is provided with crushing roller, crushing case one side is provided with quick-witted case, machine incasement portion is provided with crushing motor, crushing case below is provided with the fermenting case, the fermenting case top is provided with flexible sealing plate, the fermenting case below is provided with down flexible sealing plate, the inside middle part of fermenting case is provided with the stirring roller, stirring roller one side is provided with agitator motor. This a raw material mixing device for fermenting fodder can mix the fodder, but can't separately store together with polytype fodder before mixing, and the operating personnel can only mix different fodder and store together earlier, and its pouring into to smashing the incasement into it through the feeder hopper, complex operation, the operation of unloading also can't be carried out to the while in a definite amount, and the fodder blocks up on the feeder hopper easily.
According to the defects in the prior art, the full-automatic batching and mixing device for producing the fermented feed is designed, which can conveniently add various feeds together and quantitatively feed, and can overcome the defects in the prior art.
Disclosure of Invention
The invention aims to overcome the defects that different feeds can only be poured into a crushing box through a feed hopper in the prior art, the operation is complicated, the feeding operation cannot be quantitatively carried out, and the feeds are easily blocked on the feed hopper.
In order to solve the technical problem, the invention provides a full-automatic batching and mixing device for producing fermented feed, which comprises a frame, a supporting shell, a main material bin, a discharging pipe, a material preparing box, fixing rings, a mixing cylinder, a speed reducing motor, a mixing auger, an auxiliary material feeding mechanism, a main material feeding mechanism and an intermittent transmission mechanism, wherein the fixing rings are connected to the left upper part and the right upper part of the frame respectively, the mixing cylinder penetrates through the two fixing rings, the speed reducing motor which is used for power output and has an output shaft rotatably penetrating through the mixing cylinder is installed on the left side of the mixing cylinder, the mixing auger which is used for conveying feed and is positioned in the mixing cylinder is connected to the output shaft of the speed reducing motor, the material preparing box is communicated with the upper side of the left part of the mixing cylinder, the supporting shell which surrounds the speed reducing motor is connected to the upper side of the frame, the main material bin which is positioned right above the material preparing box is connected to the upper part of the supporting shell, the feeding device comprises a main material bin, a spare material bin, a main material feeding mechanism, an auxiliary material feeding mechanism and a supporting shell, wherein the main material bin is communicated with the spare material bin, the main material bin is provided with the main material feeding mechanism used for transporting main feed, the auxiliary material feeding mechanism used for transporting auxiliary feed is arranged on the feeding pipe, and the supporting shell is provided with an intermittent transmission mechanism used for intermittent feeding.
Preferably, the main material feeding mechanism comprises a feeding motor, a rotating rod and a feeding auger, the feeding motor for power output and with an output shaft rotatably penetrating through the main material bin is mounted at the upper part of the main material bin, the rotating rod is connected to the output shaft of the feeding motor, and the feeding auger positioned in the blanking pipe is connected to the lower part of the rotating rod.
Preferably, auxiliary material feeding mechanism is including the auxiliary material case, the drum, intermittent type pay-off dish, discharging pipe and connecting axle, the auxiliary material case that is used for the auxiliary material unloading all runs through on the upper left portion and the upper right portion of support housing, the lower part intercommunication of auxiliary material case has the drum, the intercommunication has the discharging pipe that is used for transmitting the fodder between drum and the unloading pipe, the rotary type is equipped with intermittent type pay-off dish in the drum, the interval is opened uniformly on the intermittent type pay-off dish has three departments to be used for holding the auxiliary material and correspond the fortune silo with the discharging pipe, the rear side of intermittent type pay-off dish is connected with the connecting axle that is used for transmitting power.
Preferably, the intermittent drive mechanism comprises a stepping motor, a notch limiting disc, a driving deflector rod, an intermittent sheave, a belt pulley and a transmission belt, wherein the intermittent sheave is rotatably arranged on the lower middle rear inner side of the supporting shell, the front side of the intermittent sheave and the rear part of the connecting shaft are both connected with the belt pulley, the transmission belt is wound between the three belt pulleys, the stepping motor is installed on the right rear part of the supporting shell, an output shaft of the stepping motor is connected with the notch limiting disc for limiting the intermittent sheave and the driving deflector rod which is positioned right behind the notch limiting disc and used for pushing the intermittent sheave, and the notch limiting disc and the driving deflector rod are both in contact with the intermittent sheave.
Preferably, still including the closing mechanism who is used for blocking the material, closing mechanism is including the guide block, the connecting pipe, lack the tooth gear, the baffler, the connecting rod, long rack and extension spring, the left part upside of compounding section of thick bamboo is connected with the guide block that is used for the direction, the middle part slidingtype of guide block runs through there is the connecting rod that the shape is the U-shaped, be connected with the extension spring between connecting rod and the stock bin, the left lower extreme of connecting rod is connected with and is used for blocking the material of mixing and the slidingtype runs through in the baffler of stock bin, the upper end of connecting rod is connected with long rack, the middle part front side of the spacing dish of breach is connected with the connecting pipe, the front end cover of connecting pipe is equipped with and is used for lacking the tooth gear with long rack toothing.
Preferably, the auxiliary material feeding device also comprises a capacity adjusting mechanism for adjusting the capacity of auxiliary materials, the capacity adjusting mechanism comprises a three-fork plate, an L-shaped plate, a guide rod, a sleeve, a fastener, a conical block, an adjusting plate, an L-shaped rod, a return spring and a contact ball, the L-shaped rod penetrates through the intermittent feeding disc in a sliding mode at the position where the material conveying groove is formed, the return spring is connected between the L-shaped rod and the intermittent feeding disc, the outer side of the L-shaped rod is connected with the adjusting plate which is used for blocking the auxiliary materials and is matched with the material conveying groove in a sliding mode, the front end of the L-shaped rod is connected with the contact ball, the inner side of the front part of the cylinder is connected with the three-fork plate, the front side of the middle part of the three-fork plate is connected with the L-shaped plate, the front lower part of the L-shaped plate is connected with the guide rod, the sleeve which penetrates through the three-fork plate in a sliding mode is sleeved at the rear part of the guide rod, the fastener which is connected with the guide rod in a thread, the guide rod in a mode, the fastener is a bolt, the fastener is in contact with the guide rod, the rear side of the sleeve is connected with a conical block used for extruding the contact ball, and the conical block is in contact with the contact ball.
Preferably, the quantitative feeding device also comprises a quantitative mechanism for quantitative blanking, the quantitative mechanism comprises a transparent thin plate, a flow guide sloping plate, a vibration exciter, a shell, a sliding block, a screw rod, an adjusting handle, a U-shaped rod, a photoelectric emitter and a signal transceiver, the front part and the rear part of the stock box are both connected with the transparent thin plate, the right inner side of the upper part of the stock box is connected with the flow guide sloping plate for guiding the feed to flow and the left part of the stock box to incline downwards, the left side of the upper part of the stock box is provided with the vibration exciter for vibrating the stock box, the front side and the rear side of the stock box are both connected with the shell, the upper part of the shell is provided with the sliding block in a sliding way, the U-shaped rod is connected between the left sides of the two sliding blocks, the rear side of the front sliding block is provided with the photoelectric emitter, the rear side of the rear sliding block is provided with the signal transceiver for receiving the signal of the photoelectric emitter and electrically connected with the feeding motor and the stepping motor, the screw rod is rotatably penetrated through the front part of the shell, the lower end of the screw rod is connected with an adjusting handle.
Preferably, still including being used for synchronous quantitative unloading operation and adjustment operation's synchronous adjustment mechanism, synchronous adjustment mechanism is including T type pole, screwed pipe and swinging arms, and the front side of place ahead sliding block is connected with T type pole, and open on the upper portion of T type pole has the spout, and sheathed tube outside threaded connection has the screwed pipe, all is connected with the swinging arms with spout sliding type complex on the one side that two screwed pipes are close to each other.
On the basis of overcoming the defects of the prior art, the invention can also achieve the following beneficial effects:
1. the feeding auger can transport the main materials in the main material bin to the discharging pipe from top to bottom, and the auxiliary materials can flow into the discharging pipe along the discharging pipe, so that various types of feeds can be conveniently added together, and the auxiliary materials in the feeding groove are mixed with the main materials in batches by the driving of the stepping motor, so that the quantitative discharging operation is performed.
2. The blocking plate blocks the stock box, the tooth-lacking gear rotates to be meshed with the long rack, and the blocking plate is separated from the stock box immediately, so that intermittent quantitative blanking can be automatically performed in a reciprocating mode, and the phenomenon that the mixing barrel is blocked after blanking is avoided.
3. Move the sleeve pipe forward for the regulating plate removes in fortune silo, flows into to the auxiliary material of fortune silo and can fall into to the regulating plate on, thereby adjusts the space that is used for bearing the auxiliary material in the fortune silo, and then carries out the operation of unloading accurately.
4. Make the compounding pile up in the stock chest more closely through the vibration exciter, through on signal transceiver sends signal transmission to feeding motor and step motor, feeding motor closes, and step motor starts to this makes the baffler break away from the stock chest automatically, thereby carries out quantitative unloading's operation.
4. Through the use of the synchronous adjusting mechanism, the space for bearing auxiliary materials in the material conveying groove is adjusted while the heights of the photoelectric emitter and the signal transceiver are adjusted, so that two operations are synchronously carried out, the synchronism of the device is improved, an operator does not need to independently move the sleeve, and the operation of the operator is facilitated.
Drawings
Fig. 1 is a schematic perspective view of a first viewing angle according to the present invention.
Fig. 2 is a schematic perspective view of a second viewing angle according to the present invention.
Fig. 3 is a partial perspective view of the present invention.
Fig. 4 is a cross-sectional view of a partial structure of the present invention.
Fig. 5 is a partially enlarged view of the present invention at a.
Fig. 6 is a schematic perspective view of the intermittent drive mechanism of the present invention.
Fig. 7 is a schematic perspective view of the opening and closing mechanism and the synchronous adjusting mechanism according to the present invention.
Fig. 8 is a schematic perspective view of the capacity adjustment mechanism according to the present invention.
Fig. 9 is a partial perspective view of the capacity adjustment mechanism of the present invention.
Fig. 10 is a perspective view of the dosing mechanism of the present invention.
Fig. 11 is a schematic view of a first partial perspective structure of the dosing mechanism of the present invention.
Fig. 12 is a schematic partial perspective view of a second dosing mechanism of the present invention.
Figure 13 is a cross-sectional view of the stock bin of the present invention.
The symbols in the drawings are: 1-a frame, 2-a supporting shell, 3-a main material bin, 4-a blanking pipe, 5-a stock bin, 6-a fixed ring, 7-a mixing cylinder, 8-a speed reducing motor, 9-a mixing auger, 11-a main material feeding mechanism, 111-a feeding motor, 112-a rotating rod, 113-a feeding auger, 12-an auxiliary material feeding mechanism, 121-an auxiliary material box, 122-a cylinder, 123-an intermittent feeding disc, 124-a discharging pipe, 125-a conveying groove, 126-a connecting shaft, 13-an intermittent transmission mechanism, 131-a stepping motor, 132-a notch limiting disc, 133-a driving deflector rod, 134-an intermittent transmission rod, 135-a belt pulley, 136-a transmission belt, 14-an opening and closing mechanism, 140-a guide block and 141-a connecting pipe, 142-toothless gear, 143-baffle plate, 144-connecting rod, 145-long rack, 146-tension spring, 17-capacity adjusting mechanism, 171-three-fork plate, 172-L shaped plate, 173-guide rod, 174-sleeve, 175-fastener, 176-cone block, 177-adjusting plate, 178-L shaped rod, 179-reset spring, 1710-contact ball, 15-quantifying mechanism, 150-transparent thin plate, 151-guide sloping plate, 152-vibration exciter, 153-shell, 154-sliding block, 155-screw rod, 156-adjusting handle, 157-U shaped rod, 158-photoelectric emitter, 159-signal transceiver, 16-synchronous adjusting mechanism, 161-T shaped rod, 162-sliding groove, 163-threaded pipe, 164-oscillating lever.
Detailed Description
The invention is further described below with reference to the figures and examples.
Example 1
A full-automatic batching and mixing device for producing fermented feed is shown in figures 1-4 and comprises a frame 1, a supporting shell 2, a main material bin 3, a blanking pipe 4, a stock bin 5, fixing rings 6, a mixing cylinder 7, a speed reducing motor 8, a mixing auger 9, an auxiliary material feeding mechanism 12, a main material feeding mechanism 11 and an intermittent transmission mechanism 13, wherein the fixing rings 6 are bolted on the left upper part and the right upper part of the frame 1, the mixing cylinder 7 penetrates between the two fixing rings 6, the speed reducing motor 8 which is used for power output and has an output shaft rotatably penetrating through the mixing cylinder 7 is installed on the left side of the mixing cylinder 7 in a screw connection mode, the mixing auger 9 which is used for transporting feed and is positioned in the mixing cylinder 7 is connected on the output shaft of the speed reducing motor 8, the stock bin 5 is communicated with the upper side of the left part of the mixing cylinder 7, the supporting shell 2 which surrounds the speed reducing motor 8 is welded on the upper side of the left part of the frame 1, the upper portion bolt of supporting shell 2 has the major ingredient storehouse 3 that is located the batch box 5 directly over, and the intercommunication has unloading pipe 4 between major ingredient storehouse 3 and the batch box 5, is provided with the major ingredient feeding mechanism 11 that is used for transporting main fodder on the major ingredient storehouse 3, is provided with the auxiliary material feeding mechanism 12 that is used for transporting auxiliary fodder on the unloading pipe 4, is provided with the intermittent type drive mechanism 13 that is used for intermittent type unloading on the supporting shell 2.
As shown in fig. 4, the main material feeding mechanism 11 includes a feeding motor 111, a rotating rod 112 and a feeding auger 113, the feeding motor 111 for power output and having an output shaft rotatably penetrating through the main material bin 3 is installed at the upper part of the main material bin 3 by means of screw connection, the rotating rod 112 is connected to the output shaft of the feeding motor 111, and the feeding auger 113 located in the discharging pipe 4 is connected to the lower part of the rotating rod 112.
As shown in fig. 3-5, the auxiliary material feeding mechanism 12 includes an auxiliary material box 121, a cylinder 122, an intermittent feeding tray 123, a discharging pipe 124 and a connecting shaft 126, the auxiliary material box 121 for auxiliary material discharging is penetrated through the upper left portion and the upper right portion of the supporting housing 2, the cylinder 122 is communicated with the lower portion of the auxiliary material box 121, the discharging pipe 124 for transmitting feed is communicated between the cylinder 122 and the discharging pipe 4, the intermittent feeding tray 123 is rotatably disposed in the cylinder 122, three conveying grooves 125 corresponding to the discharging pipe 124 and used for containing auxiliary material are uniformly formed in the intermittent feeding tray 123 at intervals, and the connecting shaft 126 for transmitting power is connected to the rear side of the intermittent feeding tray 123.
As shown in fig. 4 to 6, the intermittent drive mechanism 13 includes a stepping motor 131, a notch limiting disc 132, a driving lever 133, an intermittent sheave 134, a belt pulley 135 and a transmission belt 136, the intermittent sheave 134 is rotatably disposed at the rear inner side of the lower middle portion of the support housing 2, the front side of the intermittent sheave 134 and the rear portion of the connecting shaft 126 are connected to the belt pulley 135, the transmission belt 136 is wound between the three belt pulleys 135, the stepping motor 131 is mounted at the rear right portion of the support housing 2, the notch limiting disc 132 for limiting the intermittent sheave 134 and the driving lever 133 located right behind the notch limiting disc 132 and for pushing the intermittent sheave 134 are bolted to an output shaft of the stepping motor 131, and the notch limiting disc 132 and the driving lever 133 are both in contact with the intermittent sheave 134.
When an operator needs to use the device to perform full-automatic batching and mixing operations, firstly, the operator pours a main feed (hereinafter referred to as a main feed) into the main feed bin 3, pours an auxiliary feed (hereinafter referred to as an auxiliary feed) into the auxiliary feed bin 121, the main feed in the main feed bin 3 flows into the feeding auger 113, the auxiliary feed in the auxiliary feed bin 121 flows into the conveying groove 125, then the operator starts the feeding motor 111 and the stepping motor 131, the output shaft of the feeding motor 111 drives the feeding auger 113 to rotate through the rotating rod 112, the feeding auger 113 transports the main feed in the main feed bin 3 into the discharging pipe 4 from top to bottom, the output shaft of the stepping motor 131 drives the notch limiting disc 132 and the driving lever 133 to rotate, the initial notch limiting disc 132 holds the intermittent sheave 134, and the intermittent sheave 134 is stabilized through the notch limiting disc 132, so as to avoid the intermittent feed disc 123 from rotating under the action of the gravity of the auxiliary feed, the conveying trough 125 filled with the auxiliary materials is staggered with the discharge pipe 124 at this time, the gap limiting disc 132 loosens the intermittent grooved pulley 134 in the rotating process, then the driving lever 133 rotates to push the intermittent grooved pulley 134 to rotate for one third, the intermittent grooved pulley 134 drives the connecting shaft 126 to rotate through the matching of the belt pulley 135 and the transmission belt 136, the connecting shaft 126 drives the intermittent feeding disc 123 to rotate, the intermittent feeding disc 123 drives the conveying trough 125 to rotate for one third, the driving lever 133 continuously rotates to loosen the intermittent grooved pulley 134, the gap limiting disc 132 continuously rotates to clamp the intermittent grooved pulley 134 again, the intermittent grooved pulley 134 is stabilized, the intermittent feeding disc 123 is prevented from rotating, the next conveying trough 125 corresponds to the auxiliary material box 121, the conveying trough 125 filled with the auxiliary materials is staggered with the auxiliary material box 121 at this time, the auxiliary materials in the auxiliary material box 121 flow into the next conveying trough 125, and then the gap limiting disc 132 continuously rotates to loosen the intermittent grooved pulley 134 again, the driving lever 133 continuously rotates to push the intermittent grooved pulley 134 to rotate for one third again, at this time, the first transporting groove 125 filled with the auxiliary material corresponds to the discharging pipe 124 in the rotating process, the auxiliary material flows into the discharging pipe 4 along the discharging pipe 124, so that the auxiliary material and the main material are preliminarily mixed in the discharging pipe 4, the preliminarily mixed auxiliary material and main material (hereinafter referred to as "mixed material") flow into the mixing cylinder 7 through the material preparing box 5, at this time, an operator starts the decelerating motor 8, the output shaft of the decelerating motor 8 drives the mixing auger 9 to rotate, the mixing auger 9 mixes the mixed material in the mixing cylinder 7 again and conveys the mixed material out from left to right, so as to complete the mixing operation, meanwhile, the driving lever 133 continuously rotates to loosen the gap of the intermittent grooved pulley 134, the limiting disc 132 continuously rotates to clamp the intermittent grooved pulley 134 again, and thereby the intermittent grooved pulley 134 is stabilized, the rotation of the intermittent feeding tray 123 is avoided, the auxiliary material in the auxiliary material box 121 can flow into the conveying groove 125 again, then the intermittent grooved wheel 134 can be loosened again when the notch limiting tray 132 rotates continuously, the driving lever 133 rotates continuously to push the intermittent grooved wheel 134 to rotate for one third again, the second conveying groove 125 filled with the auxiliary material can correspond to the discharging pipe 124 in the rotating process, the auxiliary material can flow into the discharging pipe 4 along the discharging pipe 124, so that the auxiliary materials and the main materials are mixed in the blanking pipe 4 again, intermittent and quantitative blanking operation can be carried out in such a reciprocating way, the phenomenon of blockage or low efficiency caused by too much or too little blanking is avoided, and the full-automatic material proportioning and mixing operation is carried out continuously, after the operation of fully automatic batching and mixing is completed, the operator closes the speed reducing motor 8, the feeding motor 111 and the stepping motor 131, so as to finish the operation of fully automatic batching and mixing.
Example 2
On the basis of embodiment 1, as shown in fig. 3, 4, 5 and 7, the mixing device further includes an opening and closing mechanism 14 for blocking the materials, the opening and closing mechanism 14 includes a guide block 140, a connecting pipe 141, a gear with missing teeth 142, a blocking plate 143, a connecting rod 144, a long rack 145 and a tension spring 146, the upper side of the left portion of the mixing cylinder 7 is connected with the guide block 140 for guiding, the middle portion of the guide block 140 is slidably penetrated with the connecting rod 144 in a U shape, the tension spring 146 is connected between the connecting rod 144 and the stock bin 5, the blocking plate 143 for blocking the mixed materials and slidably penetrated through the stock bin 5 is welded at the left lower end of the connecting rod 144, the long rack 145 is bolted at the upper end of the connecting rod 144, the connecting pipe 141 is bolted at the front side of the middle portion of the spacing plate 132 with missing teeth, and the gear 142 for meshing with the long rack 145 is sleeved at the front end of the connecting pipe 141.
Initially, the blocking plate 143 blocks the stock box 5, during the blanking process, the mixed material falls onto the blocking plate 143, the notch limiting disc 132 rotates to drive the toothless gear 142 to rotate through the connecting pipe 141, the toothless gear 142 is meshed with the long rack 145 during the rotation process, the long rack 145 drives the connecting rod 144 to move rightwards, the tension spring 146 stretches, the connecting rod 144 moves rightwards to drive the blocking plate 143 to move rightwards and not block the stock box 5, so as to ensure that the mixed feed falls into the mixing cylinder 7 together, further ensure the mixing of the feed, the continuous rotation of the toothless gear 142 releases the long rack 145, the tension spring 146 resets, the connecting rod 144 drives the blocking plate 143 and the long rack 145 to move leftwards to reset under the reset action of the tension spring 146, the blocking plate 143 moves leftwards to block the stock box 5 again, and then the toothless gear 142 rotates to mesh with the long rack 145 again, the intermittent quantitative blanking operation can be automatically carried out by reciprocating in this way.
Example 3
On the basis of embodiment 2, as shown in fig. 3, 7, 8 and 9, the auxiliary material container also comprises a capacity adjusting mechanism 17 for adjusting the capacity of the auxiliary material, the capacity adjusting mechanism 17 comprises a three-fork plate 171, an L-shaped plate 172, a guide rod 173, a sleeve 174, a fastening member 175, a conical block 176, an adjusting plate 177, an L-shaped rod 178, a return spring 179 and a contact ball 1710, the intermittent feed tray 123 is provided with a conveying groove 125, the L-shaped rod 178 is slidably penetrated through the intermittent feed tray 123, the return spring 179 is connected between the L-shaped rod 178 and the intermittent feed tray 123, the adjusting plate 177 for blocking the auxiliary material and slidably fitted with the conveying groove 125 is bolted on the outer side of the L-shaped rod 178, the contact ball 1710 is welded on the front end of the L-shaped rod 178, the three-fork plate 171 is bolted on the inner side of the front part of the cylinder 122, the L-shaped plate 172 is bolted on the front lower part of the middle part of the three-fork plate 171, the guide rod 173 is slidably sleeved with the sleeve 174 penetrating through the three-fork plate 171, a fastening member 175 for abutting against the stem 173 is threadedly coupled to a front lower portion of the sleeve 174, the fastening member 175 is a bolt, the fastening member 175 is in contact with the stem 173, a tapered block 176 for pressing the contact ball 1710 is coupled to a rear side of the sleeve 174, and the tapered block 176 is in contact with the contact ball 1710.
Initially, the fastener 175 abuts against the guide rod 173, the sleeve 174 is clamped on the guide rod 173 by the fastener 175, the operator unscrews the fastener 175, moves the sleeve 174 forward, the sleeve 174 drives the conical block 176 to move forward, the conical block 176 extrudes the contact ball 1710 to move outward in the process of moving forward, the contact ball 1710 drives the L-shaped rod 178 to move outward, the return spring 179 is compressed, the L-shaped rod 178 moves outward to drive the adjusting plate 177 to move outward, the adjusting plate 177 moves outward in the material conveying groove 125, the auxiliary material flowing into the material conveying groove 125 falls onto the adjusting plate 177 to adjust the space for bearing the auxiliary material in the material conveying groove 125, the operator moves the sleeve 174 backward, the sleeve 174 drives the conical block 176 to move backward to loosen the contact ball 1710, the return spring 179 is reset, the L-shaped rod 178 drives the adjusting plate 177 to move inward under the reset action of the return spring 179, finally, the fastener 175 is tightened again to reset the capacity adjustment mechanism 17.
Example 4
On the basis of embodiment 3, as shown in fig. 7, 10, 11, 12 and 13, the quantitative feeding device 15 for quantitative feeding is further included, the quantitative feeding device 15 includes a transparent thin plate 150, a diversion inclined plate 151, an exciter 152, a housing 153, a sliding block 154, a screw 155, an adjusting handle 156, a U-shaped rod 157, a photo-emitter 158 and a signal transceiver 159, the transparent thin plate 150 is bolted to the front and the rear of the stock box 5, the diversion inclined plate 151 for guiding the feed flow and inclining the left portion downwards is welded to the right inner side of the upper portion of the stock box 5, the exciter 152 for vibrating the stock box 5 is installed to the left side of the upper portion of the stock box 5 in a screw connection manner, the housing 153 is bolted to both the front and rear sides of the stock box 5, the sliding block 154 is slidably installed to the upper portion of the housing 153, the U-shaped rod 157 is connected between the left sides of the two sliding blocks 154, the photo-emitter 158 is installed to the rear side of the front sliding block 154, a signal transceiver 159 which is used for receiving signals of the photoelectric emitter 158 and is electrically connected with the feeding motor 111 and the stepping motor 131 is installed at the rear side of the rear sliding block 154 in a screw connection mode, a screw 155 which is in threaded connection with the front sliding block 154 is rotatably penetrated through the front part of the front shell 153, and the lower end of the screw 155 is connected with an adjusting handle 156.
When the blanking operation is performed, the mixed material in the blanking tube 4 flows into the flow guide sloping plate 151, the flow guide sloping plate 151 guides the mixed material to the blocking plate 143 in the stock tank 5 leftwards, an operator starts the vibration exciter 152 and the photoelectric emitter 158, the vibration exciter 152 can vibrate the stock tank 5, so that the mixed material is more tightly stacked in the stock tank 5, the photoelectric emitter 158 transmits a laser signal to the signal transceiver 159 through the transparent sheet 150, the mixed material is guided to the stock tank 5 leftwards due to the flow guide sloping plate 151, so that the mixed material does not directly influence the laser signal transmitted by the photoelectric emitter 158, when the laser signal transmitted by the photoelectric emitter 158 is blocked by the feed stacked in the stock tank 5, the signal transceiver 159 immediately transmits a signal to the feeding motor 111 and the stepping motor 131, the feeding motor 111 is turned off, the stepping motor 131 is turned on, the blocking plate 143 is automatically separated from the stock box 5, so that quantitative blanking operation is performed, an operator drives the screw 155 to rotate through the adjusting handle 156, the screw 155 drives the front sliding block 154 to move downwards, the front sliding block 154 drives the rear sliding block 154 to move downwards through the U-shaped rod 157, the front sliding block 154 and the rear sliding block 154 respectively drive the photoelectric emitter 158 and the signal transceiver 159 to move downwards while the sliding blocks 154 move downwards, so that the heights of the photoelectric emitter 158 and the signal transceiver 159 are adjusted, the height of the feed in the stacking process when the feed can contact with laser signals is changed, the blanking amount is adjusted, after the quantitative blanking operation is completed, the operator closes the vibration exciter 152 and the photoelectric emitter 158 again, and the stepping motor 131 automatically closes accordingly.
Example 5
On the basis of embodiment 4, as shown in fig. 3 and 7, the automatic quantitative blanking device further includes a synchronous adjusting mechanism 16 for synchronous quantitative blanking operation and adjusting operation, the synchronous adjusting mechanism 16 includes a T-shaped rod 161, a threaded pipe 163 and a swing rod 164, the T-shaped rod 161 is bolted to the front side of the front sliding block 154, a sliding groove 162 is formed in the upper portion of the T-shaped rod 161, the threaded pipe 163 is screwed to the outer side of the sleeve 174, and the swing rod 164 slidably engaged with the sliding groove 162 is welded to the side where the two threaded pipes 163 approach each other.
An operator unscrews the fastener 175, the front sliding block 154 drives the T-shaped rod 161 to move downwards when moving downwards, the T-shaped rod 161 extrudes the swinging rod 164 to rotate in the downward movement process, the swinging rod 164 drives the threaded pipe 163 to rotate, and the threaded pipe 163 drives the sleeve 174 to move backwards, so that the space for bearing the auxiliary material in the material conveying groove 125 is adjusted while the heights of the photoelectric emitter 158 and the signal transceiver 159 are adjusted, two operations are synchronously performed, and the operator does not need to move the sleeve 174 independently.
The above examples are merely representative of preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that various changes, modifications and substitutions may be made by those skilled in the art without departing from the spirit of the invention, and all are intended to be included within the scope of the invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (5)
1. A full-automatic batching and mixing device for fermented feed production comprises a rack (1), a supporting shell (2), a main material bin (3), a discharging pipe (4), a material preparing box (5), fixing rings (6), a mixing barrel (7), a speed reduction motor (8) and a mixing auger (9), wherein the fixing rings (6) are connected to the upper left part and the upper right part of the rack (1), the mixing barrel (7) penetrates through the two fixing rings (6), the speed reduction motor (8) is installed on the left side of the mixing barrel (7), the mixing auger (9) is connected to an output shaft of the speed reduction motor (8), the material preparing box (5) is communicated with the upper left part of the mixing barrel (7), the supporting shell (2) is connected to the upper part of the supporting shell (2), the discharging pipe (4) is communicated between the main material bin (3) and the material preparing box (5), the automatic feeding device is characterized by further comprising an auxiliary material feeding mechanism (12), a main material feeding mechanism (11) and an intermittent transmission mechanism (13), wherein the main material feeding mechanism (11) is arranged on the main material bin (3), the auxiliary material feeding mechanism (12) is arranged on the blanking pipe (4), and the intermittent transmission mechanism (13) is arranged on the support shell (2); the device is characterized in that the main material feeding mechanism (11) comprises a feeding motor (111), a rotating rod (112) and a feeding packing auger (113), the feeding motor (111) is installed at the upper part of the main storage bin (3), the rotating rod (112) is connected to an output shaft of the feeding motor (111), and the feeding packing auger (113) is connected to the lower part of the rotating rod (112); the auxiliary material feeding mechanism (12) is characterized by comprising an auxiliary material box (121), a cylinder (122), an intermittent feeding disc (123), a discharging pipe (124) and a connecting shaft (126), wherein the auxiliary material box (121) penetrates through the upper left part and the upper right part of a supporting shell (2), the cylinder (122) is communicated with the lower part of the auxiliary material box (121), the discharging pipe (124) is communicated between the cylinder (122) and a discharging pipe (4), the intermittent feeding disc (123) is rotatably arranged in the cylinder (122), three material conveying grooves (125) are formed in the intermittent feeding disc (123), and the rear side of the intermittent feeding disc (123) is connected with the connecting shaft (126); the intermittent drive mechanism (13) is characterized by comprising a stepping motor (131), a notch limiting disc (132), a driving deflector rod (133), intermittent grooved pulleys (134), belt pulleys (135) and a transmission belt (136), wherein the intermittent grooved pulleys (134) are rotatably arranged on the rear inner side of the lower middle part of a support shell (2), the front sides of the intermittent grooved pulleys (134) and the rear part of a connecting shaft (126) are respectively connected with the belt pulleys (135), the transmission belt (136) is wound between the three belt pulleys (135), the stepping motor (131) is installed on the rear right part of the support shell (2), the notch limiting disc (132) and the driving deflector rod (133) are connected onto an output shaft of the stepping motor (131), and the notch limiting disc (132) and the driving deflector rod (133) are both in contact with the intermittent grooved pulleys (134).
2. The full-automatic batching and mixing device for the production of fermented feed according to claim 1, the novel mixing device is characterized by further comprising an opening and closing mechanism (14), wherein the opening and closing mechanism (14) comprises a guide block (140), a connecting pipe (141), a tooth-lacking gear (142), a blocking plate (143), a connecting rod (144), a long rack (145) and a tension spring (146), the guide block (140) is connected to the upper side of the left portion of the mixing barrel (7), the connecting rod (144) penetrates through the middle of the guide block (140) in a sliding mode, the tension spring (146) is connected between the connecting rod (144) and a stock bin (5), the blocking plate (143) penetrating through the stock bin (5) in a sliding mode is connected to the lower left end of the connecting rod (144), the long rack (145) is connected to the upper end of the connecting rod (144), the connecting pipe (141) is connected to the front side of the middle of the notch limiting disc (132), and the tooth-lacking gear (142) meshed with the long rack (145) is sleeved on the front end of the connecting pipe (141).
3. The full-automatic batching and mixing device for the fermented feed production according to claim 2, characterized in that the device further comprises a capacity adjusting mechanism (17), the capacity adjusting mechanism (17) comprises a three-fork plate (171), an L-shaped plate (172), a guide rod (173), a sleeve (174), a fastener (175), a conical block (176), an adjusting plate (177), an L-shaped rod (178), a return spring (179) and a contact ball (1710), the position of the intermittent feeding tray (123) provided with the feeding groove (125) is provided with the L-shaped rod (178) in a sliding way, the return spring (179) is connected between the L-shaped rod (178) and the intermittent feeding tray (123), the outer side of the L-shaped rod (178) is connected with the adjusting plate (177) in a sliding way matched with the feeding groove (125), the front end of the L-shaped rod (178) is connected with the contact ball (1710), the inner side of the front part of the cylinder (122) is connected with the three-fork plate (171), the middle part front side of trident board (171) is connected with L template (172), the preceding sub-unit connection of L template (172) has guide arm (173), the rear portion sliding type cover of guide arm (173) is equipped with the sleeve pipe (174) that slidingly runs through in trident board (171), the preceding lower part threaded connection of sleeve pipe (174) has fastener (175), fastener (175) and guide arm (173) contact, the rear side of sleeve pipe (174) is connected with tapered block (176) that are used for extrusion contact ball (1710), tapered block (176) and contact ball (1710) contact.
4. The full-automatic batching and mixing device for the fermented feed production according to claim 3, characterized in that the device further comprises a quantitative mechanism (15), the quantitative mechanism (15) comprises a transparent thin plate (150), a flow guide sloping plate (151), vibration exciters (152), a shell (153), sliding blocks (154), a screw (155), an adjusting handle (156), a U-shaped rod (157), a photoelectric emitter (158) and a signal transceiver (159), the front part and the rear part of the stock tank (5) are connected with the transparent thin plate (150), the right inner side of the upper part of the stock tank (5) is connected with the flow guide sloping plate (151) with the left part inclined downwards, the vibration exciters (152) are installed on the left side of the upper part of the stock tank (5), the shell (153) is connected on the front side and the rear side of the stock tank (5), the sliding blocks (154) are arranged on the upper part of the shell (153), the U-shaped rod (157) is connected between the left sides of the two sliding blocks (154), a photoelectric emitter (158) is installed on the rear side of the front sliding block (154), a signal transceiver (159) is installed on the rear side of the rear sliding block (154), a screw rod (155) in threaded connection with the front sliding block (154) penetrates through the front part of the front shell (153) in a rotating mode, and the lower end of the screw rod (155) is connected with an adjusting handle (156).
5. The full-automatic batching and mixing device for fermented feed production according to claim 4, characterized by further comprising a synchronous adjusting mechanism (16), wherein the synchronous adjusting mechanism (16) comprises a T-shaped rod (161), a threaded pipe (163) and a swinging rod (164), the front side of the front sliding block (154) is connected with the T-shaped rod (161), the upper part of the T-shaped rod (161) is provided with a sliding chute (162), the outer side of the sleeve (174) is in threaded connection with the threaded pipe (163), and the mutually adjacent sides of the two threaded pipes (163) are respectively connected with the swinging rod (164) in sliding fit with the sliding chute (162).
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| CN114870738B (en) * | 2022-07-07 | 2022-09-20 | 河南省恒富机械设备有限公司 | Automatic quantitative liquid adding device of fermented feed mixer |
| CN116948789B (en) * | 2023-09-20 | 2023-12-19 | 江苏普优水产科技有限公司 | Automatic compounding formula fodder fermentation equipment |
| CN117960030B (en) * | 2024-03-21 | 2024-05-28 | 连云港正大农牧发展有限公司 | Automatic mixer for feed preparation |
| CN118046543B (en) * | 2024-04-16 | 2024-07-09 | 广东首熙智能装备有限公司 | Intermittent feeding and conveying device for injection molding equipment |
| CN118577166A (en) * | 2024-08-05 | 2024-09-03 | 丹东宏业制药有限公司 | Medicine compounding device |
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Effective date of registration: 20231129 Address after: 644000 group 12, Chahua community village, Nanxi street, Nanxi District, Yibin City, Sichuan Province Patentee after: NANXI GUOKE ZHONGNONG BIO-TECHNOLOGY CO.,LTD. Address before: 453000 Sun Xing Cun Zhen, Weihui City, Xinxiang City, Henan Province Patentee before: Henan Hengfu Machinery Equipment Co.,Ltd. |