CN114654674B - A wind turbine blade mold with a built-in rapid cooling mechanism - Google Patents
A wind turbine blade mold with a built-in rapid cooling mechanism Download PDFInfo
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- CN114654674B CN114654674B CN202210352535.XA CN202210352535A CN114654674B CN 114654674 B CN114654674 B CN 114654674B CN 202210352535 A CN202210352535 A CN 202210352535A CN 114654674 B CN114654674 B CN 114654674B
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- 238000001816 cooling Methods 0.000 title claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 229
- 238000007789 sealing Methods 0.000 claims description 36
- 238000009423 ventilation Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 241000883990 Flabellum Species 0.000 claims 2
- 230000003020 moisturizing effect Effects 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 5
- 238000001746 injection moulding Methods 0.000 abstract description 4
- 238000010248 power generation Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 15
- 238000007667 floating Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 238000009413 insulation Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
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- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 238000004064 recycling Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7312—Construction of heating or cooling fluid flow channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
- B29L2031/082—Blades, e.g. for helicopters
- B29L2031/085—Wind turbine blades
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Fluid Mechanics (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及风力发电技术领域,具体为一种内置快速降温机构的风力发电机叶片模具。The invention relates to the technical field of wind power generation, in particular to a wind power generator blade mold with a built-in rapid cooling mechanism.
背景技术Background technique
风力发电机是将风能转换为机械功,机械功带动转子旋转,最终输出交流电的电力设备,在风力发电机中叶片的设计直接影响风能的转换效率,直接影响其年发电量,是风能利用的重要一环,目前的叶片通常采用注塑成型的工艺方法进行制造,注塑成型时通过模具成型,熔融的注塑料在模具型腔内进行冷却成型,目前的冷却方式都是自然冷却,速度慢,且叶片通常为一头大,一头小的三角状结构,则冷却时,大头端冷却慢小头端冷却块,从而导致叶片成型时应力分布均匀,容易产生集中应力,影响叶片寿命,为此我们提出一种内置快速降温机构的风力发电机叶片模具用于解决上述问题。A wind turbine is a power device that converts wind energy into mechanical work, which drives the rotor to rotate, and finally outputs alternating current. The design of the blades in a wind turbine directly affects the conversion efficiency of wind energy and its annual power generation. An important part is that the current blades are usually manufactured by injection molding. During injection molding, the mold is formed, and the molten injection plastic is cooled and formed in the mold cavity. The current cooling method is natural cooling, which is slow and The blade usually has a triangular structure with one end large and the other end small. When cooling, the large end cools slowly and the small end cools down, resulting in uniform stress distribution during blade molding, which is prone to concentrated stress and affects blade life. For this reason, we propose a A wind turbine blade mold with a built-in rapid cooling mechanism is used to solve the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种内置快速降温机构的风力发电机叶片模具,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a wind power generator blade mold with a built-in rapid cooling mechanism, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种内置快速降温机构的风力发电机叶片模具,包括机架,所述机架的顶部固定安装定模座,所述定模座的顶部设有动模座,所述定模座和动模座相靠近的一面通过螺钉内嵌安装模芯,所述定模座的两端底部分别固定套接进水管和出水管,所述进水管和出水管间安装换热机构,所述换热机构紧密贴合模芯的底部,所述进水管和出水管的一端均贯穿定模座的外壁并连接水循环机构。In order to achieve the above object, the present invention provides the following technical solutions: a wind turbine blade mold with a built-in rapid cooling mechanism, including a frame, the top of the frame is fixedly installed with a fixed mold base, and the top of the fixed mold base is provided with The movable mold base, the side close to the fixed mold base and the movable mold base are embedded with mold cores through screws, and the bottoms of both ends of the fixed mold base are respectively fixedly sleeved with water inlet pipes and outlet pipes. A heat exchange mechanism is installed between the water pipes, and the heat exchange mechanism is closely attached to the bottom of the mold core. One end of the water inlet pipe and the water outlet pipe both penetrate the outer wall of the fixed mold base and connect to the water circulation mechanism.
优选的一种实施案例,所述模芯上开有风力发电机叶片型腔,所述机架的顶面两端均固定安装导向柱,所述动模座的两侧外壁均固定安装导向板,所述导向板滑动卡接在导向柱上,所述导向柱的顶部贯穿导向板并固定安装顶板,所述顶板上安装有液压缸和注料嘴。In a preferred implementation case, the mold core is provided with a wind turbine blade cavity, the two ends of the top surface of the frame are fixedly installed with guide columns, and the outer walls of both sides of the movable mold base are fixedly installed with guide plates , the guide plate is slidingly clamped on the guide column, the top of the guide column passes through the guide plate and a top plate is fixedly installed, and a hydraulic cylinder and a filling nozzle are installed on the top plate.
优选的一种实施案例,所述换热机构包括接头,所述进水管和出水管相靠近的一面均固定安装多个接头,所述模芯的型腔底部的接头处均设有转动管,所述转动管靠近接头的一端滑动套接连接管,所述连接管通过螺纹结构连接接头,所述转动管的端面固定安装密封环,所述密封环紧密贴合连接管的内壁,所述转动管外侧的接头上通过螺纹结构安装堵头,所述转动管远离接头的一端转动安装换热管的端面,所述换热管上安装多个翅片组件。In a preferred implementation case, the heat exchange mechanism includes joints, and a plurality of joints are fixedly installed on the adjacent side of the water inlet pipe and the water outlet pipe, and a rotating pipe is provided at the joints at the bottom of the cavity of the mold core, The end of the rotating pipe close to the joint is slidably socketed into the connecting pipe. The connecting pipe is connected to the joint through a threaded structure. The end face of the rotating pipe is fixed with a sealing ring. A plug is installed on the outer joint through a threaded structure, and the end face of the heat exchange tube is rotatably installed on the end of the rotating tube away from the joint, and a plurality of fin assemblies are installed on the heat exchange tube.
优选的一种实施案例,所述连接管的内腔和两端通孔成“中”字型结构,所述密封环机密贴合“中”字型结构的中部内壁,所述换热管为U型结构,所述转动管为L型结构。In a preferred implementation case, the inner cavity of the connecting pipe and the through holes at both ends form a "middle"-shaped structure, the sealing ring is closely attached to the middle inner wall of the "middle"-shaped structure, and the heat exchange tube is U-shaped structure, the rotating tube is an L-shaped structure.
优选的一种实施案例,所述翅片组件包括固定环,所述换热管上固定安装多个固定环,所述固定环上活动设有安装环,所述安装环的内壁开有插槽,所述插槽卡接固定环,所述安装环的顶部固定安装固定翅片,所述固定翅片的顶部两端通过沉头螺钉安装有活动翅片。In a preferred implementation case, the fin assembly includes a fixed ring, a plurality of fixed rings are fixedly installed on the heat exchange tube, a mounting ring is movable on the fixed ring, and a slot is opened on the inner wall of the mounting ring , the slot is clipped into the fixed ring, the top of the mounting ring is fixedly installed with fixed fins, and movable fins are installed at both ends of the top of the fixed fins through countersunk screws.
优选的一种实施案例,所述固定环的两端均一体成型设有托板,且固定环和托板形成Ω状结构,所述安装环的两端底部紧密压在固定环两端的托板上,所述安装环的内径等于换热管的外径,所述固定翅片顶部到换热管的距离等于换热管到定模座的内腔顶部的距离。In a preferred implementation case, both ends of the fixing ring are integrally formed with a supporting plate, and the fixing ring and the supporting plate form an Ω-shaped structure, and the bottoms of both ends of the mounting ring are tightly pressed against the supporting plates at both ends of the fixing ring Above, the inner diameter of the mounting ring is equal to the outer diameter of the heat exchange tube, and the distance from the top of the fixed fin to the heat exchange tube is equal to the distance from the heat exchange tube to the top of the inner cavity of the fixed mold base.
优选的一种实施案例,所述水循环机构包括水箱,所述水箱固定安装机架的底部,所述进水管和出水管分别固定贯穿水箱的两端顶部,所述水箱内固定安装多个隔热板,所述隔热板的底部开有流通槽,所述隔热板和水箱的内壁间形成多个储水腔,所述出水管底部以及出水管和进水管间的储水腔内壁间均转动套接从动轴,所述从动轴顶部的水箱侧板上转动贯穿设有主动轴,所述主动轴上固定安装扇叶,所述主动轴和从动轴上安装相啮合的齿轮,所述从动轴上固定安装水轮,所述水箱远离主动轴的一侧外壁开有多个通风孔。In a preferred implementation case, the water circulation mechanism includes a water tank, the bottom of the water tank is fixedly installed on the frame, the water inlet pipe and the water outlet pipe are respectively fixed through the tops of both ends of the water tank, and a plurality of heat-insulating pipes are fixedly installed in the water tank The bottom of the heat insulation board is provided with a circulation groove, and a plurality of water storage chambers are formed between the heat insulation board and the inner wall of the water tank, and the bottom of the water outlet pipe and the inner wall of the water storage chamber between the water outlet pipe and the water inlet pipe are all Rotate and socket the driven shaft, the water tank side plate on the top of the driven shaft rotates through a driving shaft, the fan blade is fixedly installed on the driving shaft, and meshing gears are installed on the driving shaft and the driven shaft, A water wheel is fixedly installed on the driven shaft, and a plurality of ventilation holes are opened on the outer wall of the water tank away from the driving shaft.
优选的一种实施案例,所述储水腔底部均为倾斜结构,且出水管到进水管间的储水腔底部高度逐渐降低,所述进水管的顶部固定安装有抽水泵,所述水箱的外壁上固定安装有电机,所述主动轴远离扇叶的一端贯穿水箱并与电机的输出轴间安装相配合的链轮和传动链。In a preferred implementation case, the bottom of the water storage chamber is an inclined structure, and the height of the bottom of the water storage chamber between the water outlet pipe and the water inlet pipe gradually decreases, and a water pump is fixedly installed on the top of the water inlet pipe. A motor is fixedly installed on the outer wall, and the end of the drive shaft away from the fan blades runs through the water tank and is fitted with a sprocket wheel and a transmission chain matched with the output shaft of the motor.
优选的一种实施案例,所述进水管处的水箱侧壁顶部开有补水孔,所述补水孔处的水箱内壁滑动卡接密封板,所述补水孔顶部的水箱内壁固定安装磁铁块,所述密封板的顶部磁力吸附磁铁块,所述密封板的外壁开有滑槽,所述滑槽内滑动卡接滑杆,所述滑杆的底部固定安装浮球。In a preferred implementation case, a water supply hole is opened on the top of the side wall of the water tank at the water inlet pipe, and the inner wall of the water tank at the water supply hole slides and engages with the sealing plate, and a magnet block is fixedly installed on the inner wall of the water tank at the top of the water supply hole. The top of the sealing plate magnetically absorbs the magnet block, and the outer wall of the sealing plate is provided with a chute, and the slide bar is slid and clamped in the chute, and a floating ball is fixedly installed at the bottom of the slide bar.
优选的一种实施案例,所述补水孔的高度小于通风孔和主动轴的高度,所述滑杆和滑槽卡接处为T型结构,所述密封板的外壁底部固定安装有限位块,且水箱的内壁开有卡接限位块的限位槽。In a preferred implementation case, the height of the water supply hole is smaller than the height of the ventilation hole and the driving shaft, the joint between the sliding rod and the chute is a T-shaped structure, and the bottom of the outer wall of the sealing plate is fixedly equipped with a limit block, And the inner wall of the water tank is provided with a limit groove for clamping the limit block.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、叶片在模芯间注塑成型时,水循环机构内的冷水通过进水管进入换热机构,从而对模芯底部进行冷却,提高冷却成型速度,转动管一端通过连接管与接头连接,换热管能够沿转动管转动,从而改变倾角,则多根换热管靠近进水管的一端排布稀疏,靠近出水管的一端排布紧密,安装环卡接在固定环上,通过活动翅片在固定翅片内的安装位置,调节翅片整体宽度,则叶片大头端的模芯底部翅片宽,小头端的翅片窄,结合换热管的倾斜安装,从而形成三角状结构,与叶片形状匹配,调节便捷,贴合不同大小的叶片进行均匀冷却,从而使得叶片大头端换热速度快,小头端换热速度慢,实现叶片整体均匀冷却的目的,避免大头端快速冷却成型而大头端还为液态注塑料的情况,达到均匀、快速冷却的目的,使得避免叶片产生集中应力,提高叶片使用寿命;1. When the blade is injection molded between the mold cores, the cold water in the water circulation mechanism enters the heat exchange mechanism through the water inlet pipe, thereby cooling the bottom of the mold core and increasing the cooling molding speed. One end of the rotating pipe is connected to the joint through a connecting pipe, and the heat exchange pipe It can rotate along the rotating tube to change the inclination angle, so the multiple heat exchange tubes are arranged sparsely near the end of the water inlet pipe and tightly arranged at the end near the outlet pipe. Adjusting the overall width of the fins, the fins at the bottom of the mold core at the big end of the blade are wide, and the fins at the small end are narrow. Combined with the inclined installation of the heat exchange tube, a triangular structure is formed, which matches the shape of the blade. Convenience, fit blades of different sizes for uniform cooling, so that the heat transfer speed of the large end of the blade is fast, and the heat transfer speed of the small end is slow, so as to achieve the purpose of uniform cooling of the blade as a whole, and avoid rapid cooling of the large end while the large end is still in a liquid state In the case of injection molding, it achieves the purpose of uniform and rapid cooling, avoiding the concentrated stress of the blade and improving the service life of the blade;
2、出水管流出的热水落入水箱内,此时主动轴同步转动,通过齿轮带动从动轴同步转动,则从动轴带动水轮转动,水轮翻动储水腔内的水,同时扇叶转动,使得储水腔内的水快速冷却,满足换热机构水冷使用,通过隔热板的布置,使得每个储水腔内的水分离,保证进水管处的水温度最低,避免出水管流出的热水直接被进水管抽走,从而提高冷却效率;2. The hot water flowing out of the outlet pipe falls into the water tank. At this time, the driving shaft rotates synchronously, and the driven shaft drives the driven shaft to rotate synchronously through the gear. The driven shaft drives the water wheel to rotate, and the water wheel turns the water in the water storage chamber. The leaf rotates to make the water in the water storage chamber cool down quickly, which meets the needs of the heat exchange mechanism for water cooling. Through the arrangement of the heat insulation board, the water in each water storage chamber is separated to ensure the lowest water temperature at the water inlet pipe and avoid water outlet pipes. The hot water flowing out is directly pumped away by the water inlet pipe, thus improving the cooling efficiency;
3、热水在水箱内冷却时,扇叶吹风加速水冷却,则水蒸发铰块,流通槽的设置使得各个储水腔内的水流通,且高度平齐,补水孔与外界水源管连接,当液面整体降低时,浮球带动滑杆下降,此时滑杆还未接触到滑槽底部,则密封板仍被磁铁块吸附,补水孔密封,当液面继续降低,滑杆滑到滑槽底部,从而浮球和滑杆的重量下拉密封板,使得密封板与磁铁块分离,则密封板下滑,补水孔露出,开始补水,液面逐渐升高,浮球上升,当滑杆接触滑槽顶部时推动密封板上移,使得密封板逐渐封堵补水孔,停止补水,并且磁铁块再次吸附密封板,达到自动补水的目的,且液面低于通风孔和主动轴的高度,避免水渗出到水箱外部。3. When the hot water is cooling in the water tank, the fan blade blows to accelerate the water cooling, and the water evaporates. The setting of the circulation groove makes the water in each water storage chamber circulate and the height is even. The water supply hole is connected with the external water source pipe. When the liquid level lowers as a whole, the floating ball drives the slider down. At this time, the slider has not touched the bottom of the chute, the sealing plate is still attracted by the magnet block, and the water filling hole is sealed. When the liquid level continues to drop, the slider slides to the bottom of the slide At the bottom of the tank, the weight of the floating ball and the slider pulls down the sealing plate, so that the sealing plate is separated from the magnet block, then the sealing plate slides down, the water replenishment hole is exposed, and the water starts to replenish, the liquid level gradually rises, and the float rises. When the slider touches the sliding At the top of the tank, push the sealing plate to move, so that the sealing plate gradually blocks the water supply hole, stops the water supply, and the magnet block absorbs the sealing plate again to achieve the purpose of automatic water supply, and the liquid level is lower than the height of the ventilation hole and the driving shaft to avoid water seepage to the outside of the tank.
附图说明Description of drawings
图1为本发明实施例提供的一种内置快速降温机构的风力发电机叶片模具的结构示意图。Fig. 1 is a schematic structural diagram of a wind turbine blade mold with a built-in rapid cooling mechanism provided by an embodiment of the present invention.
图2为本发明定模座处剖面结构示意图。Fig. 2 is a schematic diagram of the cross-sectional structure at the fixed mold base of the present invention.
图3为本发明换热机构处局部结构示意图。Fig. 3 is a schematic diagram of a partial structure of the heat exchange mechanism of the present invention.
图4为本发明图3中A处放大结构示意图。FIG. 4 is a schematic diagram of the enlarged structure at A in FIG. 3 of the present invention.
图5为本发明图3中B处放大结构示意图。Fig. 5 is a schematic diagram of the enlarged structure at B in Fig. 3 of the present invention.
图6为本发明水箱处剖面结构示意图。Fig. 6 is a schematic diagram of a cross-sectional structure at the water tank of the present invention.
图7为本发明图6中C处放大结构示意图。FIG. 7 is a schematic diagram of the enlarged structure at C in FIG. 6 of the present invention.
图8为本发明主动轴传动结构结构示意图。Fig. 8 is a structural schematic diagram of the driving shaft transmission structure of the present invention.
图中:1、机架;2、定模座;3、动模座;4、模芯;5、进水管;6、出水管;7、水循环机构;71、水箱;72、隔热板;73、流通槽;74、主动轴;75、从动轴;76、扇叶;77、齿轮;78、水轮;79、通风孔;8、换热机构;81、接头;82、堵头;83、转动管;84、换热管;85、翅片组件;851、固定环;852、安装环;853、插槽;854、固定翅片;855、活动翅片;86、连接管;87、密封环;9、导向柱;10、顶板;11、导向板;12、补水孔;13、密封板;14、磁铁块;15、滑槽;16、滑杆;17、浮球。In the figure: 1. frame; 2. fixed mold base; 3. movable mold base; 4. mold core; 5. water inlet pipe; 6. water outlet pipe; 7. water circulation mechanism; 71. water tank; 73. Flow groove; 74. Driving shaft; 75. Driven shaft; 76. Fan blade; 77. Gear; 78. Water wheel; 79. Ventilation hole; 8. Heat exchange mechanism; 81. Joint; 82. Plug; 83, rotating tube; 84, heat exchange tube; 85, fin assembly; 851, fixed ring; 852, installation ring; 853, slot; 854, fixed fin; 855, movable fin; 86, connecting pipe; 87 , sealing ring; 9, guide column; 10, top plate; 11, guide plate; 12, water supply hole; 13, sealing plate; 14, magnet block; 15, chute; 16, slide rod; 17, floating ball.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:如图1至图8所示,本发明提供了一种内置快速降温机构的风力发电机叶片模具,包括机架1,机架1的顶部固定安装定模座2,定模座2的顶部设有动模座3,定模座2和动模座3相靠近的一面通过螺钉内嵌安装模芯4,定模座2的两端底部分别固定套接进水管5和出水管6,进水管5和出水管6间安装换热机构8,换热机构8紧密贴合模芯4的底部,进水管5和出水管6的一端均贯穿定模座2的外壁并连接水循环机构7。叶片在模芯4间注塑成型时,水循环机构7内的冷水通过进水管5进入换热机构8,从而对模芯4底部进行冷却,提高冷却成型速度,且换热机构8形状贴合叶片形状,使得叶片均匀冷却,然后换热机构8内吸热的水通过出水管6流入水循环机构7内,进行冷却循环使用。Embodiment: as shown in Fig. 1 to Fig. 8, the present invention provides a kind of wind power generator blade mold with built-in rapid cooling mechanism, comprises
进一步的,模芯4上开有风力发电机叶片型腔,机架1的顶面两端均固定安装导向柱9,动模座3的两侧外壁均固定安装导向板11,导向板11滑动卡接在导向柱9上,导向柱9的顶部贯穿导向板11并固定安装顶板10,顶板10上安装有液压缸和注料嘴,从而便于动模座3上下移动,进行开合模。Further, the
进一步的,换热机构8包括接头81,进水管5和出水管6相靠近的一面均固定安装多个接头81,模芯4的型腔底部的接头81处均设有转动管83,转动管83靠近接头81的一端滑动套接连接管86,连接管86通过螺纹结构连接接头81,转动管83的端面固定安装密封环87,密封环87紧密贴合连接管86的内壁,转动管83外侧的接头81上通过螺纹结构安装堵头82,转动管83远离接头81的一端转动安装换热管84的端面,换热管84上安装多个翅片组件85,连接管86的内腔和两端通孔成“中”字型结构,密封环87机密贴合“中”字型结构的中部内壁,换热管84为U型结构,转动管83为L型结构,则转动管83一端通过连接管86与接头81连接,换热管84能够沿转动管83转动,从而改变倾角,则多根换热管84靠近进水管5的一端排布稀疏,靠近出水管6的一端排布紧密,通过调节翅片组件85的宽度,从而使得叶片大头端换热速度快,小头端换热速度慢,实现叶片整体均匀冷却的目的,避免大头端快速冷却成型而大头端还为液态注塑料的情况。Further, the heat exchange mechanism 8 includes
进一步的,翅片组件85包括固定环851,换热管84上固定安装多个固定环851,固定环851上活动设有安装环852,安装环852的内壁开有插槽853,插槽853卡接固定环851,安装环852的顶部固定安装固定翅片854,固定翅片854的顶部两端通过沉头螺钉安装有活动翅片855,固定环851的两端均一体成型设有托板,且固定环851和托板形成Ω状结构,安装环852的两端底部紧密压在固定环851两端的托板上,安装环852的内径等于换热管84的外径,固定翅片854顶部到换热管84的距离等于换热管84到定模座2的内腔顶部的距离,则换热管84安装前,将安装环852卡接在固定环851上,通过活动翅片855在固定翅片854内的安装位置,调节翅片整体宽度,则叶片大头端的模芯底部翅片宽,小头端的翅片窄,结合换热管84的倾斜安装,从而形成三角状结构,与叶片形状匹配,调节便捷,贴合不同大小的叶片进行均匀冷却。Further, the
进一步的,水循环机构7包括水箱71,水箱71固定安装机架1的底部,进水管5和出水管6分别固定贯穿水箱71的两端顶部,水箱71内固定安装多个隔热板72,隔热板72的底部开有流通槽73,隔热板72和水箱71的内壁间形成多个储水腔,出水管6底部以及出水管6和进水管5间的储水腔内壁间均转动套接从动轴75,从动轴75顶部的水箱71侧板上转动贯穿设有主动轴74,主动轴74上固定安装扇叶76,主动轴74和从动轴75上安装相啮合的齿轮77,从动轴75上固定安装水轮78,水箱71远离主动轴74的一侧外壁开有多个通风孔79,储水腔底部均为倾斜结构,且出水管6到进水管5间的储水腔底部高度逐渐降低,进水管5的顶部固定安装有抽水泵,水箱71的外壁上固定安装有电机,主动轴74远离扇叶76的一端贯穿水箱71并与电机的输出轴间安装相配合的链轮和传动链,则出水管6流出的热水落入水箱71内,此时主动轴74同步转动,通过齿轮77带动从动轴75同步转动,则从动轴75带动水轮78转动,水轮78翻动储水腔内的水,同时扇叶76转动,使得储水腔内的水快速冷却,通过隔热板72的布置,使得每个储水腔内的水分离,保证进水管5处的水温度最低,避免出水管6流出的热水直接被进水管5抽走,从而提高冷却效率。Further, the
进一步的,进水管5处的水箱71侧壁顶部开有补水孔12,补水孔12处的水箱71内壁滑动卡接密封板13,补水孔12顶部的水箱71内壁固定安装磁铁块14,密封板13的顶部磁力吸附磁铁块14,密封板13的外壁开有滑槽15,滑槽15内滑动卡接滑杆16,滑杆16的底部固定安装浮球17,补水孔12的高度小于通风孔和主动轴74的高度,滑杆16和滑槽15卡接处为T型结构,密封板13的外壁底部固定安装有限位块,且水箱71的内壁开有卡接限位块的限位槽,则热水在水箱71内冷却时,扇叶76吹风加速水冷却,则水蒸发铰块,流通槽73的设置使得各个储水腔内的水流通,且高度平齐,补水孔12与外界水源管连接,当液面整体降低时,浮球17带动滑杆16下降,此时滑杆16还未接触到滑槽15底部,则密封板13仍被磁铁块14吸附,补水孔12密封,当液面继续降低,滑杆16滑到滑槽15底部,从而浮球17和滑杆16的重量下拉密封板13,使得密封板13与磁铁块14分离,则密封板13下滑,补水孔12露出,开始补水,液面逐渐升高,浮球17上升,当滑杆16接触滑槽15顶部时推动密封板13上移,使得密封板13逐渐封堵补水孔12,停止补水,并且磁铁块14再次吸附密封板13,达到自动补水的目的,且液面低于通风孔79和主动轴74的高度,避免水渗出到水箱71外部。Further, the top of the side wall of the water tank 71 at the water inlet pipe 5 is provided with a water replenishment hole 12, the inner wall of the water tank 71 at the water replenishment hole 12 is slidably engaged with the sealing plate 13, and the inner wall of the water tank 71 at the top of the water replenishment hole 12 is fixedly installed with a magnet block 14 and a sealing plate The top of 13 is magnetically attracted to the magnet block 14, and the outer wall of the sealing plate 13 is provided with a chute 15, and the slide bar 16 is slid and clamped in the chute 15, and the bottom of the slide bar 16 is fixed with a floating ball 17, and the height of the water supply hole 12 is smaller than that of the ventilation hole and the height of the drive shaft 74, the clamping part of the slide bar 16 and the chute 15 is a T-shaped structure, the bottom of the outer wall of the sealing plate 13 is fixedly installed with a limit block, and the inner wall of the water tank 71 is provided with a limit groove for clamping the limit block , then when the hot water is cooled in the water tank 71, the fan blade 76 blows air to accelerate the cooling of the water, and the water evaporates. The water source pipe is connected, and when the liquid level drops as a whole, the floating
使用时,叶片在模芯4间注塑成型时,水循环机构7内的冷水通过进水管5进入换热机构8,从而对模芯4底部进行冷却,提高冷却成型速度,转动管83一端通过连接管86与接头81连接,换热管84能够沿转动管83转动,从而改变倾角,则多根换热管84靠近进水管5的一端排布稀疏,靠近出水管6的一端排布紧密,安装环852卡接在固定环851上,通过活动翅片855在固定翅片854内的安装位置,调节翅片整体宽度,则叶片大头端的模芯底部翅片宽,小头端的翅片窄,结合换热管84的倾斜安装,从而形成三角状结构,与叶片形状匹配,调节便捷,贴合不同大小的叶片进行均匀冷却,从而使得叶片大头端换热速度快,小头端换热速度慢,实现叶片整体均匀冷却的目的,避免大头端快速冷却成型而大头端还为液态注塑料的情况,达到均匀、快速冷却的目的,使得避免叶片产生集中应力,提高叶片使用寿命,出水管6流出的热水落入水箱71内,此时主动轴74同步转动,通过齿轮77带动从动轴75同步转动,则从动轴75带动水轮78转动,水轮78翻动储水腔内的水,同时扇叶76转动,使得储水腔内的水快速冷却,通过隔热板72的布置,使得每个储水腔内的水分离,保证进水管5处的水温度最低,避免出水管6流出的热水直接被进水管5抽走,从而提高冷却效率,热水在水箱71内冷却时,扇叶76吹风加速水冷却,则水蒸发铰块,流通槽73的设置使得各个储水腔内的水流通,且高度平齐,补水孔12与外界水源管连接,当液面整体降低时,浮球17带动滑杆16下降,此时滑杆16还未接触到滑槽15底部,则密封板13仍被磁铁块14吸附,补水孔12密封,当液面继续降低,滑杆16滑到滑槽15底部,从而浮球17和滑杆16的重量下拉密封板13,使得密封板13与磁铁块14分离,则密封板13下滑,补水孔12露出,开始补水,液面逐渐升高,浮球17上升,当滑杆16接触滑槽15顶部时推动密封板13上移,使得密封板13逐渐封堵补水孔12,停止补水,并且磁铁块14再次吸附密封板13,达到自动补水的目的,且液面低于通风孔79和主动轴74的高度,避免水渗出到水箱71外部。When in use, when the blades are injection-molded between the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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CN206638072U (en) * | 2017-02-23 | 2017-11-14 | 宜昌东圣磷复肥有限责任公司 | Double cooling coil devices that shower and dipping bath are combined |
CN107606823A (en) * | 2017-08-28 | 2018-01-19 | 铜陵汇宇实业有限公司 | A kind of evaporator core |
CN110220359A (en) * | 2019-07-03 | 2019-09-10 | 江苏弗格森制冷设备有限公司 | Freezer freezing is arranged with novel cooling aluminium |
CN210463534U (en) * | 2019-09-24 | 2020-05-05 | 惠州经济职业技术学院 | Air conditioner condensate water recycling system |
CN212509739U (en) * | 2020-06-22 | 2021-02-09 | 浙江龙珠阀门科技有限公司 | Diaphragm type remote control ball-cock assembly |
CN213472016U (en) * | 2020-08-25 | 2021-06-18 | 三恒精密工业(深圳)有限公司 | Plastic mould of automatic drawing of patterns that yields is high |
CN213410202U (en) * | 2020-09-30 | 2021-06-11 | 徐州中阳农业机械有限公司 | Circulating water cooling flat disc molding press |
CN215040032U (en) * | 2021-07-13 | 2021-12-07 | 嘉兴市华阳电器有限公司 | Forming mold for fan blades of ventilating fan with self-cooling function |
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Address after: 224200 North Wei'Er Road, Chengdong new district, Dongtai City, Yancheng City, Jiangsu Province (in the operating room of Shanghai FRP Research Institute Dongtai Co., Ltd.) e Patentee after: Maisheng New Energy Technology (Jiangsu) Co.,Ltd. Country or region after: China Address before: 224200 North Wei'Er Road, Chengdong new district, Dongtai City, Yancheng City, Jiangsu Province (in the operating room of Shanghai FRP Research Institute Dongtai Co., Ltd.) e Patentee before: Dongtai Maisheng Intelligent Technology Co.,Ltd. Country or region before: China |