CN114636709A - Appearance inspection device - Google Patents
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- 238000011179 visual inspection Methods 0.000 claims description 48
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- 238000003384 imaging method Methods 0.000 abstract description 17
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- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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- G01N21/88—Investigating the presence of flaws or contamination
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- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
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Abstract
Description
技术领域technical field
本发明涉及外观检查装置。更详细地,本发明涉及利用机器人的外观检查装置。The present invention relates to a visual inspection apparatus. More specifically, the present invention relates to a visual inspection apparatus using a robot.
背景技术Background technique
平板显示装置因轻量以及薄型等特性,用作代替阴极射线管显示装置的显示装置。作为这样的平板显示装置的代表性例子,有液晶显示装置和有机发光显示装置。Flat panel display devices are used as display devices in place of cathode ray tube display devices due to characteristics such as light weight and thinness. As representative examples of such flat panel display devices, there are liquid crystal display devices and organic light emitting display devices.
在显示装置的制造过程中,为了判别显示模组是否不良,被要求对所述显示模组进行外观检查。In the manufacturing process of the display device, in order to determine whether the display module is defective, it is required to perform an appearance inspection on the display module.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供节省设备费用的外观检查装置。An object of the present invention is to provide a visual inspection apparatus that saves equipment costs.
为了达到上述的本发明的目的,可以是,根据本发明的示例性实施例的外观检查装置包括:拍摄部,拍摄检查区域;机器人,配置于所述检查区域的一侧,并沿着y轴方向移动对象基板以使所述对象基板通过所述检查区域;支承结构物,与所述检查区域重叠;以及滑动部,配置在所述支承结构物上,在所述对象基板通过所述检查区域的期间,所述滑动部固定于所述机器人而衰减所述对象基板的振动。In order to achieve the above-mentioned object of the present invention, the appearance inspection apparatus according to an exemplary embodiment of the present invention may include: a photographing unit, which photographs the inspection area; moving a target substrate in a direction so that the target substrate passes through the inspection area; a support structure overlapping the inspection area; and a sliding portion disposed on the support structure to pass the inspection area on the target substrate During the period, the sliding portion is fixed to the robot to damp vibration of the target substrate.
在一实施例中,可以是,所述滑动部衰减所述对象基板的x轴方向的振动和所述对象基板的Z轴方向的振动。In one embodiment, the sliding portion may attenuate vibrations in the x-axis direction of the target substrate and vibrations in the Z-axis direction of the target substrate.
在一实施例中,可以是,所述外观检查装置还包括:第一导轨,配置在所述支承结构物的上面上,并向所述y轴方向延伸;以及第二导轨,配置在所述支承结构物的侧面上,并向所述y轴方向延伸。可以是,所述滑动部包括:第一紧固部,能够向所述y轴方向滑动且不向x轴方向活动地紧固于所述第一导轨;以及第二紧固部,能够向所述y轴方向滑动且不向z轴方向活动地紧固于所述第二导轨。In one embodiment, the visual inspection apparatus may further include: a first guide rail disposed on the upper surface of the support structure and extending in the y-axis direction; and a second guide rail disposed on the support structure. on the side surface of the support structure and extend in the y-axis direction. The sliding part may include: a first fastening part, which can be slid in the y-axis direction and fastened to the first guide rail without being movable in the x-axis direction; and a second fastening part, which can be fastened to any The y-axis direction is slid and fastened to the second guide rail so as not to move in the z-axis direction.
在一实施例中,可以是,所述滑动部能够向所述y轴方向滑动地配置在所述支承结构物上,并在固定于所述机器人的状态下通过所述机器人向所述y轴方向滑动。In one embodiment, the sliding portion may be arranged on the support structure so as to be slidable in the y-axis direction, and may be moved to the y-axis by the robot in a state of being fixed to the robot. Swipe in the direction.
在一实施例中,可以是,所述外观检查装置还包括:调速部,配置在所述支承结构物上,并控制所述滑动部向所述y轴方向匀速滑动。In one embodiment, the visual inspection apparatus may further include: a speed regulating part arranged on the support structure and controlling the sliding part to slide at a constant speed in the y-axis direction.
在一实施例中,可以是,所述机器人包括:主体部;机械臂,与所述主体部连接;以及基板把持器,与所述机械臂连接,并把持所述对象基板。In one embodiment, the robot may include: a main body part; a robot arm connected to the main body part; and a substrate holder connected to the robot arm and holding the target substrate.
在一实施例中,可以是,所述机器人还包括:固定部,与所述机械臂连接,并将所述机械臂固定于所述滑动部。In an embodiment, the robot may further include: a fixing part connected to the mechanical arm and fixing the mechanical arm to the sliding part.
在一实施例中,可以是,所述机器人还包括:倾斜驱动部,配置在所述机械臂和所述基板把持器之间,并使所述基板把持器相对于所述机械臂倾斜来调整所述对象基板的平坦度。In one embodiment, the robot may further include a tilt drive unit that is disposed between the robot arm and the substrate holder, and may be adjusted by tilting the substrate holder relative to the robot arm. the flatness of the target substrate.
在一实施例中,可以是,在所述机械臂固定于所述滑动部之后,所述倾斜驱动部使所述基板把持器倾斜来调整所述对象基板的所述平坦度。In one embodiment, after the robot arm is fixed to the sliding portion, the tilt driving portion may tilt the substrate holder to adjust the flatness of the target substrate.
在一实施例中,可以是,若所述对象基板的所述平坦度被调整,则所述机器人驱动所述机械臂而使所述对象基板向所述y轴方向移动。In one embodiment, when the flatness of the target substrate is adjusted, the robot may drive the robot arm to move the target substrate in the y-axis direction.
(发明效果)(invention effect)
根据本发明的实施例的外观检查装置可以包括:拍摄部,拍摄检查区域;机器人,移送对象基板;以及移动控制部,与所述检查区域重叠。在进行针对所述对象基板的外观检查时,所述机器人可以被固定于所述移动控制部而向一方向移动所述对象基板。所述移动控制部可以控制所述机器人的动作以使所述对象基板在所述检查区域内不向移动方向之外的方向振动。另外,所述移动控制部可以控制所述机器人的动作以使所述对象基板匀速移动。因此,可以在所述检查区域内使所述对象基板的平坦度以及移动速度保持恒定而执行准确的外观检查。The visual inspection apparatus according to the embodiment of the present invention may include: a photographing unit that photographs an inspection area; a robot that transfers the target substrate; and a movement control unit that overlaps the inspection area. The robot may be fixed to the movement control unit to move the target substrate in one direction when performing the visual inspection on the target substrate. The movement control unit may control the operation of the robot so that the target substrate does not vibrate in directions other than the movement direction within the inspection area. In addition, the movement control unit may control the operation of the robot so as to move the target substrate at a constant speed. Therefore, it is possible to perform accurate appearance inspection while keeping the flatness and moving speed of the target substrate constant within the inspection area.
然而,本发明的效果不限于上述的效果,可以在不脱离本发明的构思以及领域的范围内进行各种扩展。However, the effects of the present invention are not limited to the above-described effects, and various extensions can be made without departing from the spirit and field of the present invention.
附图说明Description of drawings
图1是概要示出根据本发明的一实施例的外观检查装置的俯视图。FIG. 1 is a plan view schematically showing a visual inspection apparatus according to an embodiment of the present invention.
图2是示出根据本发明的一实施例的移动控制部的俯视图。FIG. 2 is a plan view showing a movement control part according to an embodiment of the present invention.
图3是示出图2的移动控制部的主视图。FIG. 3 is a front view showing the movement control unit of FIG. 2 .
图4是示出图2的移动控制部的侧视图。FIG. 4 is a side view showing the movement control unit of FIG. 2 .
图5是示出根据本发明的一实施例的滑动部的立体图。5 is a perspective view illustrating a sliding portion according to an embodiment of the present invention.
图6a至图6c是示出根据本发明的一实施例的外观检查装置的俯视图。6a to 6c are plan views illustrating a visual inspection apparatus according to an embodiment of the present invention.
图7是示出图6a的外观检查装置的主视图。Fig. 7 is a front view showing the appearance inspection apparatus of Fig. 6a.
图8是示出图6a的外观检查装置的侧视图。Fig. 8 is a side view showing the appearance inspection apparatus of Fig. 6a.
图9是示出根据本发明的一实施例的移动控制部的俯视图。FIG. 9 is a plan view showing a movement control part according to an embodiment of the present invention.
图10是示出图9的移动控制部的侧视图。FIG. 10 is a side view showing the movement control unit of FIG. 9 .
(附图标记说明)(Description of reference numerals)
10:外观检查装置 IA:检查区域10: Visual inspection device IA: Inspection area
100:拍摄部 200:机器人100: Filming Department 200: Robot
300:移动控制部300: Mobile Control Department
110、120:第一以及第二拍摄模组110, 120: The first and second shooting modules
210:主体部 220:机械臂部210: Main body part 220: Robot arm part
230:基板把持器 240:固定部230: Board holder 240: Fixing part
250:倾斜驱动部 310:支承结构物250: Tilt drive unit 310: Support structure
320:滑动部 RA1、RA2:第一以及第二导轨320: Slide part RA1, RA2: First and second guide rails
330:线性编码器 350:调速部330: Linear encoder 350: Speed controller
具体实施方式Detailed ways
以下,参照所附附图更详细说明本发明的实施例。对于所述附图中的相同的构成要件,使用相同或者类似的附图标记。Hereinafter, embodiments of the present invention will be described in more detail with reference to the accompanying drawings. For the same constituent elements in the drawings, the same or similar reference numerals are used.
在以下的说明中,x轴、y轴、z轴意指彼此正交的三维上的方向。因此,即便在附图中仅示出x轴、y轴、z轴中的两个轴,也能自然而然地导出剩余一个轴。In the following description, the x-axis, the y-axis, and the z-axis mean three-dimensional directions orthogonal to each other. Therefore, even if only two of the x-axis, the y-axis, and the z-axis are shown in the drawing, the remaining one axis can be naturally derived.
图1是概要示出根据本发明的一实施例的外观检查装置的俯视图。FIG. 1 is a plan view schematically showing a visual inspection apparatus according to an embodiment of the present invention.
参照图1,根据本发明的一实施例的外观检查装置10可以包括至少一个检查部。例如,外观检查装置10可以包括第一检查部IP1、第二检查部IP2以及第三检查部IP3。第一至第三检查部IP1、IP2、IP3各自可以执行针对对象基板SUB的外观检查。对象基板SUB作为外观检查的对象物,可以包括各种电子装置的半成品或者成品。Referring to FIG. 1 , a
例如,第一检查部IP1以及第二检查部IP2各自可以执行针对对象基板SUB的第一检查。所述第一检查可以是表面外观检查(surface visual inspection)。第一检查部IP1以及第二检查部IP2各自可以通过拍摄部100拍摄对象基板SUB的上面、下面、长侧面以及短侧面中的至少一个表面,从而执行针对对象基板SUB的所述第一检查。可以是,所述长侧面意指与对象基板SUB的长边相邻的侧面,所述短侧面意指与对象基板SUB的短边相邻的侧面。For example, each of the first inspection unit IP1 and the second inspection unit IP2 can perform the first inspection of the target substrate SUB. The first inspection may be a surface visual inspection. Each of the first inspection unit IP1 and the second inspection unit IP2 can perform the first inspection of the target substrate SUB by photographing at least one of the upper, lower, long and short sides of the target substrate SUB by the
例如,第三检查部IP3可以执行针对对象基板SUB的第二检查。所述第二检查可以是与所述第一检查相比相对精密地检查对象基板SUB的外观的检查方法。例如,第三检查部IP3可以利用光学显微镜或者电子显微镜等而更精密地检查对象基板SUB的外观。例如,可以根据所述第一检查的结果,选择性地执行所述第二检查。For example, the third inspection unit IP3 may perform the second inspection on the target substrate SUB. The second inspection may be an inspection method for inspecting the appearance of the target substrate SUB relatively more precisely than the first inspection. For example, the third inspection unit IP3 can inspect the appearance of the target substrate SUB more precisely using an optical microscope, an electron microscope, or the like. For example, the second check may be selectively performed according to the result of the first check.
在一实施例中,第一检查部IP1可以包括拍摄部100、机器人200以及移动控制部300。In one embodiment, the first inspection unit IP1 may include a photographing
拍摄部100可以拍摄对象基板SUB的上面、下面、长侧面以及短侧面中的至少一个表面。在第一检查部IP1内可以界定由拍摄部100进行拍摄的区域即检查区域IA。即,检查区域IA可以意指由拍摄部100覆盖的视野的范围。拍摄部100可以拍摄位于检查区域IA的对象基板SUB。The
在一实施例中,拍摄部100可以包括第一拍摄模组110以及第二拍摄模组120。第一拍摄模组110可以在对象基板SUB的上方拍摄对象基板SUB。第二拍摄模组120可以在对象基板SUB的一侧方拍摄对象基板SUB。例如,可以是,第一拍摄模组110的第一检查区域实质上与xy平面平行,第二拍摄模组120的第二检查区域实质上与yz平面平行,但其是示例,本发明不限于此。另外,在示例性实施例中,拍摄模组也可以在对象基板SUB的下方拍摄对象基板SUB,或者在对象基板SUB的另一侧方拍摄对象基板SUB。In one embodiment, the photographing
机器人200可以把持对象基板SUB进行移送。例如,机器人200可以将从外部提供的对象基板SUB移送为与检查区域IA相邻。另外,机器人200可以移送完成检查的对象基板SUB而向外部搬运,或者移送到其他检查部(例如,第三检查部IP3等)。The
在一实施例中,机器人200可以移动对象基板SUB以使对象基板SUB通过检查区域IA。例如,机器人200可以位于检查区域IA的一侧(例如,x轴方向),向y轴方向移动对象基板SUB。拍摄部100可以拍摄由机器人200移动的对象基板SUB。即,在对象基板SUB通过检查区域IA的期间,拍摄部100可以拍摄位于检查区域IA的对象基板SUB。In one embodiment, the
在一实施例中,机器人200可以调整对象基板SUB的平坦度。例如,机器人200可以使对象基板SUB倾斜(tilting)以使对象基板SUB的上面与所述第一检查区域平行。另外,机器人200可以使对象基板SUB倾斜以使对象基板SUB的侧面与所述第二检查区域平行。In one embodiment, the
移动控制部300可以与检查区域IA重叠。移动控制部300可以对移动对象基板SUB以使对象基板SUB通过检查区域IA的机器人200的动作进行控制。例如,可以是,在对象基板SUB通过检查区域IA的期间(即,对象基板SUB位于检查区域IA的期间),移动控制部300固定于机器人200而控制机器人200的动作。The
在一实施例中,当机器人200向y轴方向移动对象基板SUB时,移动控制部300可以控制机器人200的动作以使对象基板SUB不向x轴方向或者z轴方向振动。即,移动控制部300可以控制机器人200的动作以使对象基板SUB仅向y轴的移动方向活动。In one embodiment, when the
在一实施例中,当机器人200向y轴方向移动对象基板SUB时,移动控制部300可以控制机器人200的动作以使对象基板SUB向y轴方向匀速移动。In one embodiment, when the
在一实施例中,第二检查部IP2或者第三检查部IP3可以具有与第一检查部IP1实质上相同或者类似的结构。例如,第二检查部IP2或者第三检查部IP3可以包括所述拍摄部、所述机器人以及所述移动控制部。另外,图1中示出为外观检查装置10包括第一至第三检查部IP1、IP2、IP3,但其是示例,本发明不限于此。即,外观检查装置10也可以还包括执行检查对象基板SUB的外观的各种外观检查方法的检查部。In one embodiment, the second inspection part IP2 or the third inspection part IP3 may have substantially the same or similar structure as the first inspection part IP1. For example, the second inspection unit IP2 or the third inspection unit IP3 may include the imaging unit, the robot, and the movement control unit. In addition, in FIG. 1, although the
图2是示出根据本发明的一实施例的移动控制部的俯视图,图3是示出图2的移动控制部的主视图,图4是示出图2的移动控制部的侧视图,图5是示出根据本发明的一实施例的滑动部的立体图。2 is a plan view showing the movement control part according to an embodiment of the present invention, FIG. 3 is a front view showing the movement control part of FIG. 2 , FIG. 4 is a side view showing the movement control part of FIG. 2 , and FIG. 5 is a perspective view showing a sliding portion according to an embodiment of the present invention.
参照图2至图5,在一实施例中,移动控制部300可以包括支承结构物310以及滑动部320。Referring to FIG. 2 to FIG. 5 , in one embodiment, the
支承结构物310可以与检查区域IA重叠,并配置在地面上。例如,支承结构物310可以与第一拍摄模组110的第一检查区域IA1重叠。The
在一实施例中,支承结构物310可以具有门架结构。支承结构物310可以包括支柱311以及水平延伸部312。支柱311可以向z轴方向延伸。水平延伸部312可以配置在支柱311的上方,并向y轴方向延伸。支柱311以及水平延伸部312可以具有棒杆形状,但其是示例,本发明不限于此。In one embodiment, the
滑动部320可以在支承结构物310上配置成能够向y轴方向滑动。在一实施例中,可以在滑动部320可分离地联接把持对象基板SUB并使对象基板SUB移动的机器人200。例如,在进行对象基板SUB的外观检查时,机器人200可以固定于滑动部320。即,在对象基板SUB通过检查区域IA的期间,机器人200可以固定于滑动部320。The sliding
滑动部320可以在固定于机器人200的状态下,通过机器人200向y轴方向滑动。即,把持对象基板SUB的机器人200可以在固定于滑动部320的状态下,向y轴方向移动对象基板SUB以使对象基板SUB通过检查区域IA。例如,若完成对象基板SUB的外观检查,则机器人200可以从滑动部320分离。The sliding
滑动部320可以固定于机器人200而控制机器人200的动作。即,滑动部320可以控制被机器人200把持而向y轴方向移动的对象基板SUB的动作。例如,滑动部320可以防止对象基板SUB向移动方向(y轴方向)之外的方向(x轴方向以及z轴方向)活动。即,在对象基板SUB通过检查区域IA的期间,滑动部320可以固定于机器人200而衰减对象基板SUB的振动。滑动部320可以衰减对象基板SUB的x轴方向的振动和z轴方向的振动。The sliding
在一实施例中,移动控制部300可以还包括第一导轨RA1以及第二导轨RA2。第一导轨RA1可以配置在水平延伸部312的上面312a上,并向y轴方向延伸。第二导轨RA2可以配置在水平延伸部312的侧面312b上,并向y轴方向延伸。例如,第二导轨RA2可以配置在水平延伸部312的x轴方向的侧面312b。In one embodiment, the
滑动部320可以能够向y轴方向滑动地紧固于第一导轨RA1以及第二导轨RA2。在一实施例中,滑动部320可以包括平面部321、第一紧固部322以及第二紧固部323。The sliding
例如,第一紧固部322以及第二紧固部323可以向平面部321的下方方向凸出。第一紧固部322可以能够向y轴方向滑动地紧固于第一导轨RA1。第二紧固部323可以能够向y轴方向滑动地紧固于第二导轨RA2。For example, the
第一紧固部322可以紧固于第一导轨RA1以使滑动部320不向x轴方向活动。第一紧固部322和第一导轨RA1可以物理紧固或者通过磁力紧固。例如,如图3所示,第一紧固部322的紧固开口的截面形状可以与第一导轨RA1的截面形状实质上相同。滑动部320可以通过第一紧固部322而不向x轴方向振动。The
第二紧固部323可以紧固于第二导轨RA2以使滑动部320不向z轴方向活动。第二紧固部323和第二导轨RA2可以物理紧固或者通过磁力紧固。例如,如图3所示,第二紧固部323的紧固开口的截面形状可以与第二导轨RA2的截面形状实质上相同。滑动部320可以通过第二紧固部323而不向z轴方向振动。The
平面部321、第一紧固部322以及第二紧固部323可以彼此固定。例如,如图3所示,平面部321、第一紧固部322以及第二紧固部323可以一体形成。举出另一例,平面部321、第一紧固部322以及第二紧固部323也可以各自形成并进行结合。The
在一实施例中,移动控制部300可以还包括线性编码器330。线性编码器330可以测定滑动部320的移动(即,y轴方向上的滑动)。线性编码器330可以包括标尺331以及编码器读头332。In one embodiment, the
标尺331可以配置在水平延伸部312的上面312a上,并向y轴方向延伸。标尺331可以固定在水平延伸部312上。编码器读头332可以与标尺331在x轴或者z轴方向上重叠,并与滑动部320连动移动。即,编码器读头332可以与滑动部320连动而向y轴方向滑动。The
线性编码器330可以获取滑动部320的位置、移动距离、移动速度等信息。在示例性实施例中,可以是,对象基板SUB被机器人200把持而移动,机器人200固定于滑动部320而移动。即,对象基板SUB可以与滑动部320连动而向y轴方向移动。例如,可以是,线性编码器330每到预设间距或者预设位置就产生脉冲信号,拍摄部100是每次产生所述脉冲信号时拍摄检查区域IA(即,位于检查区域IA的对象基板SUB)。The
在一实施例中,移动控制部300可以还包括向y轴方向驱动滑动部320的线性驱动部(未图示)。例如,可以是,滑动部320固定于机器人200而沿着y轴方向从第一位置向第二位置移动,进行针对第一对象基板的外观检查。若完成针对所述第一对象基板的所述外观检查,则机器人200可以从滑动部320分离。所述线性驱动部可以使得从机器人200分离的滑动部320从所述第二位置向所述第一位置移动。可以是,若所述滑动部320移动到所述第一位置,则滑动部320固定于机器人200而沿着y轴方向重新从所述第一位置向所述第二位置移动,进行针对第二对象基板的外观检查(或者,针对所述第一对象基板的另一面的外观检查)。In one embodiment, the
举出另一例,在机器人200固定于滑动部320的状态下,所述线性驱动部可以辅助机器人200的y轴方向的活动。As another example, when the
在另一实施例中,也可以省略所述线性驱动部。例如,可以是,滑动部320固定于机器人200而沿着y轴方向从所述第一位置向所述第二位置移动,进行针对所述第一对象基板的外观检查。所述第一位置和所述第二位置可以将检查区域IA置于中间而在y轴方向上彼此隔开。然后,可以是,滑动部320沿着y轴方向从所述第二位置向所述第一位置移动,进行针对所述第二对象基板的外观检查(或者,针对所述第一对象基板的另一面的外观检查)。In another embodiment, the linear driving part may also be omitted. For example, the sliding
图6a至图6c是示出根据本发明的一实施例的外观检查装置的俯视图,图7是示出图6a的外观检查装置的主视图,图8是示出图6a的外观检查装置的侧视图。6a to 6c are plan views showing a visual inspection apparatus according to an embodiment of the present invention, FIG. 7 is a front view showing the visual inspection apparatus of FIG. 6a, and FIG. 8 is a side view showing the visual inspection apparatus of FIG. 6a view.
参照图6a至图8,在一实施例中,机器人200可以包括主体部210、机械臂部220、基板把持器230以及固定部240。Referring to FIGS. 6 a to 8 , in one embodiment, the
主体部210可以配置在地面上。主体部210可以固定在地面上,或者在地面上移动。The
机械臂部220可以与主体部210连接。机械臂部220可以包括多个机械臂。例如,如图7所示,机械臂部220可以包括第一机械臂221、第二机械臂222以及第三机械臂223。第一机械臂221的一端部可以与主体部210连接。第二机械臂222的一端部可以与第一机械臂221的另一端部连接。第三机械臂223的一端部可以与第二机械臂222的另一端部连接。在第三机械臂223的另一端部可以连接有基板把持器230。然而,其是示例,本发明不限于此,机械臂部220也可以包括一个、两个或者四个以上的机械臂。The
机械臂部220可以相对于主体部210移动。例如,被连接基板把持器230的第三机械臂223的所述另一端部可以相对于主体部210以6自由度移动。即,第三机械臂223的所述另一端部可以以主体部210为基准,分别沿着x轴、y轴、z轴移动,或者分别以x轴、y轴、z轴为中心进行旋转。The
基板把持器230可以与第三机械臂223的所述另一端部连接。基板把持器230可以把持对象基板SUB。例如,基板把持器230可以是静电卡盘、真空卡盘或者机械夹具等。附图中示出为基板把持器230具有在上面上把持对象基板SUB的台形状,但其是示例,本发明不限于此。例如,基板把持器230也可以具有钳夹形状以能够握持对象基板SUB。The
固定部240可以与第三机械臂223连接,并将第三机械臂223可分离地联接于滑动部320。即,第三机械臂223可以通过固定部240而相对于滑动部320固定或者分离。固定部240可以通过各种方法,将第三机械臂223固定于滑动部320。例如,可以是,在滑动部320的侧面形成孔,从第三机械臂223凸出的固定部240插入到所述孔,从而将第三机械臂223固定于滑动部320。举出另一例,固定部240可以利用静电或者真空,将第三机械臂223相对于滑动部320固定。然而,其是示例,本发明不限于此,固定部240可以通过各种方法,将第三机械臂223固定于滑动部320。The fixing
在一实施例中,基板把持器230可以相对于第三机械臂223倾斜。例如,在第三机械臂223和基板把持器230之间可以配置倾斜驱动部250。倾斜驱动部250可以使基板把持器230以x轴为中心进行旋转,或者以y轴为中心进行旋转,或者以z轴为中心进行旋转。当基板把持器230不被倾斜驱动部250倾斜时,基板把持器230可以相对于第三机械臂223固定。In one embodiment, the
倾斜驱动部250可以使基板把持器230倾斜来调整被基板把持器230把持的对象基板SUB的平坦度。在一实施例中,可以是,第三机械臂223通过固定部240而固定于滑动部320之后,倾斜驱动部250使基板把持器230倾斜来调整对象基板SUB的平坦度。The
例如,倾斜驱动部250可以使基板把持器230倾斜以使对象基板SUB的上面与第一检查区域IA1平行。另外,倾斜驱动部250可以使基板把持器230倾斜以使对象基板SUB的侧面与第二检查区域IA2平行。即,倾斜驱动部250可以调整对象基板SUB针对第一拍摄模组110以及第二拍摄模组120的平坦度。For example, the
在一实施例中,如图6a至图6c所示,机器人200可以驱动机械臂部220而向y轴方向移动对象基板SUB。例如,可以是,在第三机械臂223固定于滑动部320,基板把持器230倾斜而调整对象基板SUB的平坦度之后,机器人200驱动机械臂部220而向y轴方向移动对象基板SUB。即,第三机械臂223可以在固定于滑动部320的状态下向y轴方向移动。第三机械臂223可以通过滑动部320向y轴方向滑动而不向x轴以及z轴方向振动。由此,固定于第三机械臂223的基板把持器230(或者,对象基板SUB)可以通过滑动部320向y轴方向滑动而不向x轴以及z轴方向振动。因此,如图6b所示,当对象基板SUB通过检查区域IA时,可以保持对象基板SUB针对第一拍摄模组110以及第二拍摄模组120的平坦度。In one embodiment, as shown in FIGS. 6 a to 6 c , the
在一实施例中,若完成针对对象基板SUB的外观检查(例如,对象基板SUB脱离检查区域IA),则机器人200可以从滑动部320分离而移送对象基板SUB。即,固定部240以及第三机械臂223可以从滑动部320分离。由此,机器人200可以不被滑动部320控制而自由地移送对象基板SUB。例如,机器人200可以移送对象基板SUB而向外部搬运,或者移送到其他检查部。In one embodiment, when the visual inspection of the target substrate SUB is completed (for example, the target substrate SUB leaves the inspection area IA), the
在一实施例中,若完成针对对象基板SUB的上面以及长侧面的外观检查,则可以执行针对对象基板SUB的下面以及短侧面的外观检查。例如,如图6a至图6c所示,可以先执行针对对象基板SUB的所述上面以及所述长侧面的外观检查。即,可以是,在对象基板SUB的所述上面朝向第一拍摄模组110,对象基板SUB的所述长侧面朝向第二拍摄模组120的状态下,对象基板SUB向y轴的正方向移动以通过检查区域IA。若对象基板SUB脱离检查区域IA,则机器人200可以翻转对象基板SUB。例如,机器人200可以翻转对象基板SUB以使对象基板SUB的下面朝向第一拍摄模组110且对象基板SUB的短侧面朝向第二拍摄模组120。对象基板SUB的具体翻转方法不作限定。例如,可以是,使基板把持器230倾斜来翻转对象基板SUB,或者利用额外的翻转装置翻转对象基板SUB,或者利用相邻的机器人翻转对象基板SUB。翻转对象基板SUB之后,机器人200可以向y轴的负方向移动对象基板SUB以使对象基板SUB再次通过检查区域IA。In one embodiment, if the appearance inspection on the upper surface and the long side surface of the target substrate SUB is completed, the appearance inspection on the lower surface and the short side surface of the target substrate SUB may be performed. For example, as shown in FIGS. 6 a to 6 c , the appearance inspection of the upper surface and the long side surface of the target substrate SUB may be performed first. That is, the target substrate SUB may move in the positive direction of the y-axis in a state in which the upper surface of the target substrate SUB faces the
在另一实施例中,可以是,在第一检查部利用第一机器人执行针对第一对象基板的上面以及长侧面的外观检查,在与所述第一检查部相邻的第二检查部利用第二机器人执行针对第二对象基板的下面以及短侧面的外观检查。若完成各个外观检查,则可以在所述第一机器人和所述第二机器人之间所述第一对象基板和所述第二对象基板各自翻转并进行替换。然后,可以是,在所述第一检查部执行针对所述第二对象基板的上面以及长侧面的外观检查,在所述第二检查部执行针对所述第一对象基板的下面以及短侧面的外观检查。In another embodiment, the appearance inspection of the upper surface and the long side surface of the first target substrate may be performed by the first robot in the first inspection unit, and the appearance inspection may be performed by the second inspection unit adjacent to the first inspection unit by the first robot. The second robot performs an appearance inspection on the lower surface and the short side surface of the second target substrate. After each visual inspection is completed, the first target substrate and the second target substrate can be turned over and replaced between the first robot and the second robot, respectively. Then, the first inspection unit may perform an appearance inspection on the upper surface and the long side surfaces of the second target substrate, and the second inspection unit may perform an appearance inspection on the lower surface and short side surfaces of the first target substrate. Visual inspection.
然而,其是示例,本发明的实施例不限于此,外观检查装置10可以通过各种方法执行针对对象基板SUB的外观检查。However, it is an example, and the embodiment of the present invention is not limited thereto, and the
图9是示出根据本发明的一实施例的移动控制部的俯视图,图10是示出图9的移动控制部的侧视图。FIG. 9 is a plan view showing a movement control part according to an embodiment of the present invention, and FIG. 10 is a side view showing the movement control part of FIG. 9 .
参照图9以及图10,在一实施例中,移动控制部300可以还包括调速部350。调速部350可以控制机器人200的动作以使对象基板SUB向y轴方向匀速移动。调速部350可以控制滑动部320向y轴方向匀速滑动。由此,固定于滑动部320的第三机械臂223(或者,固定于第三机械臂223的基板把持器230)可以向y轴方向匀速移动。Referring to FIG. 9 and FIG. 10 , in an embodiment, the
在一实施例中,调速部350可以包括调速单元351以及支承部352。例如,支承部352可以配置在水平延伸部312上,并垂直延伸。可以是,调速单元351的一端部与滑动部320连接,另一端部与支承部352连接。调速单元351可以利用电磁力、弹性力等控制滑动部320匀速移动。In one embodiment, the
根据基于现有比较例的外观检查装置,可以是,对象基板配置于向一方向移动的传送带上的工作台,拍摄部拍摄所述对象基板来执行外观检查。在该情况下,作业人员需要针对各种类型的每个外观检查,都要使所述工作台倾斜来调整所述对象基板的平坦度。另外,针对每个所述外观检查,需要所述拍摄部、所述工作台、用于移送所述对象基板的机器人等,从而可能增加所述外观检查装置的设备费用以及空间。另一方面,当由所述机器人以把持所述对象基板的状态移动所述对象基板以使所述对象基板通过检查区域,并执行外观检查时,所述对象基板可能向移动方向之外的方向振动。由此,所述对象基板针对所述拍摄部的平坦度发生改变,所述外观检查结果可能不正确。According to the visual inspection apparatus based on the conventional comparative example, the target substrate may be arranged on a table on a conveyor moving in one direction, and the imaging unit may image the target substrate to perform the visual inspection. In this case, the worker needs to adjust the flatness of the target substrate by tilting the table for each type of appearance inspection. In addition, each of the visual inspections requires the imaging unit, the table, a robot for transferring the target substrate, and the like, which may increase the equipment cost and space of the visual inspection apparatus. On the other hand, when the robot moves the target substrate in a state of holding the target substrate to pass the target substrate through the inspection area and performs the visual inspection, the target substrate may be moved in a direction other than the moving direction. vibration. As a result, the flatness of the target substrate with respect to the imaging unit is changed, and the result of the visual inspection may be incorrect.
然而,根据基于本发明的实施例的外观检查装置10,在进行针对对象基板SUB的外观检查时,机器人200可以固定于移动控制部300来移动对象基板SUB。另外,机器人200可以使基板把持器230倾斜来调整对象基板SUB的平坦度。移动控制部300可以控制机器人200的动作以使对象基板SUB在检查区域IA内不向移动方向之外的方向振动。另外,移动控制部300可以控制机器人200的动作以使对象基板SUB匀速移动。因此,可以在检查区域IA内使对象基板SUB的平坦度以及移动速度保持恒定而执行准确的外观检查。另外,若完成针对对象基板SUB的外观检查,则机器人200可以从移动控制部300分离而自由地移送对象基板SUB。因此,无需使用额外的移送机器人或者工作台就能够执行针对对象基板SUB的外观检查。由此,可以节省外观检查装置的设备费用,可以在相对小的空间中执行各种类型的外观检查。However, according to the
(产业上可利用性)(industrial availability)
本发明可以应用于各种外观检查装置。例如,本发明可以应用于用于对包括在计算机、笔记本电脑、手机、智能电话、智能平板、个人多媒体播放器(PMP)、个人数字助理(PDA)、MP3播放器等中的显示装置的外观检查的外观检查装置。The present invention can be applied to various visual inspection apparatuses. For example, the present invention can be applied to the appearance of a display device included in a computer, a notebook computer, a mobile phone, a smart phone, a smart tablet, a personal multimedia player (PMP), a personal digital assistant (PDA), an MP3 player, etc. Inspection device for visual inspection.
以上,参照本发明的示例性实施例进行了说明,但是本技术领域中具有通常知识的人应理解在不脱离权利要求书中记载的本发明的构思以及领域的范围内可以对本发明进行各种修改以及变更。The above description has been made with reference to the exemplary embodiments of the present invention, but it should be understood by those having ordinary knowledge in the technical field that various modifications of the present invention can be made without departing from the spirit and scope of the present invention described in the claims. Modifications and changes.
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