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CN114620965A - Alkali activator dry powder, alkali-activated cementing material and method for preparing alkali-activated cementing material - Google Patents

Alkali activator dry powder, alkali-activated cementing material and method for preparing alkali-activated cementing material Download PDF

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Publication number
CN114620965A
CN114620965A CN202210230831.2A CN202210230831A CN114620965A CN 114620965 A CN114620965 A CN 114620965A CN 202210230831 A CN202210230831 A CN 202210230831A CN 114620965 A CN114620965 A CN 114620965A
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CN
China
Prior art keywords
alkali
component
solid
activated
dry powder
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Pending
Application number
CN202210230831.2A
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Chinese (zh)
Inventor
G·卡斯丘卡斯
俞英田
张润潇
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Canda Shenzhen New Material Technology Co ltd
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Canda Shenzhen New Material Technology Co ltd
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Priority to CN202210230831.2A priority Critical patent/CN114620965A/en
Publication of CN114620965A publication Critical patent/CN114620965A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • C04B40/0042Powdery mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/14Cements containing slag
    • C04B7/147Metallurgical slag
    • C04B7/153Mixtures thereof with other inorganic cementitious materials or other activators
    • C04B7/1535Mixtures thereof with other inorganic cementitious materials or other activators with alkali metal containing activators, e.g. sodium hydroxide or waterglass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • C04B7/243Mixtures thereof with activators or composition-correcting additives, e.g. mixtures of fly ash and alkali activators
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

An alkali activator dry powder, an alkali-activated cementing material and a method for preparing the alkali-activated cementing material aim to overcome the defects that solid water glass is not easy to dissolve, liquid water glass is viscous and large in volume and is not beneficial to application when the alkali activator for activating solid waste in the prior art is water glass. The alkali activator dry powder comprises: waste glass powder and alkali metal hydroxide; the alkali-activated cementing material comprises the following components in parts by weight: 12-60 parts of solid waste containing silicate and/or aluminosilicate, 40-88 parts of alkali activator dry powder and 30-100 parts of water; the method for preparing the cementing material comprises the following steps: firstly, uniformly mixing the solid waste and alkali activator dry powder; and secondly, adding the mixed liquid of water and the rheological additive into the mixed solid obtained in the first step to obtain the alkali-activated cementing material. The alkali activator is waste glass powder and solid alkali metal hydroxide, is easy to apply compared with solid water glass, has smaller volume compared with liquid water glass, has low cost and effectively utilizes the waste glass.

Description

Alkali activator dry powder, alkali-activated cementing material and method for preparing alkali-activated cementing material
Technical Field
The invention relates to the field of preparation of building cementing materials from solid wastes, in particular to alkali activator dry powder, an alkali-activated cementing material and a method for preparing the alkali-activated cementing material.
Background
Industrial solid waste, such as: when the fly ash, the blast furnace slag or the steel slag are recycled, the fly ash, the blast furnace slag or the steel slag can be activated by an alkali activator to be used for preparing building materials. In the prior art, the alkali activator used for activating the solid waste is generally a mixture of water glass and strong alkali, wherein the water glass is sodium silicate, and the liquid-state sodium silicate and the solid-state sodium silicate are very time-consuming to dissolve, so the water glass used for the alkali activator is generally liquid sodium silicate. However, the liquid sodium silicate is a viscous liquid and has a large volume, which is not beneficial to practical construction and application.
Disclosure of Invention
The invention overcomes the defects that in the prior art, when the alkali activator for activating the solid waste is water glass, the solid water glass is not easy to dissolve, and the liquid water glass is viscous liquid and has large volume and is not beneficial to construction application, and provides the alkali activator dry powder, the alkali-activated cementing material and the method for preparing the alkali-activated cementing material.
The technical scheme adopted for realizing the first invention is as follows: an alkali-activator dry powder comprising: waste glass powder and solid alkali metal hydroxide, wherein Na is contained in the alkali activator dry powder2O content of not less than 8%, SiO2The content of (A) is 25-35%.
Further, in the alkali activator dry powder, SiO is contained2The content of (B) is 29%.
Further, the particle size of the waste glass powder is not less than 300 meshes.
The technical scheme adopted for realizing the second invention purpose of the invention is as follows: a base-activated cementitious material, comprising: 12 to 60 portions of component A, 40 to 88 portions of component B and 30 to 100 portions of component C. The component A comprises: solid waste containing silicate and/or aluminosilicate, wherein the content of silicate and/or aluminosilicate in the solid waste is not less than 60%; the component B is as follows: the alkali-activator dry powder according to any technical scheme above; the component C is as follows: and (3) water.
Further, the alkali-activated gelling material comprises: 40-60 parts of component A, 40-60 parts of component B and 35-65 parts of component C.
Further, the component A also comprises: a solid additive; the solid additive is: one or a mixture of any more of superplasticizer, corrosion inhibitor, filling material, ordinary portland cement and bentonite; the addition amount of the solid additive is 15% of the component A.
Further, in the component A, the solid waste containing the silicate and/or the aluminosilicate is as follows: one or a mixture of any more of fly ash, blast furnace slag and steel slag.
Further, the alkali-activated cement further comprises: a component D; the component D is a chemical additive capable of improving the rheological property of the alkali-activated cementing material; the chemical additive is one or a mixture of any more of sodium lignosulfonate, polyethylene glycol and acyclic polyamine.
The technical scheme adopted for realizing the third invention purpose of the invention is as follows: a method of making an alkali-activated cementitious material, comprising the steps of: step one, taking the component A and the component B in parts by mass in the technical scheme, and uniformly mixing to obtain an alkali activator and a solid waste mixed solid; and step two, adding the component C in parts by mass in the technical scheme into the mixed solid obtained in the step one, and uniformly stirring to obtain the alkali-activated cementing material.
Further, in the second step, the component D in the technical scheme is uniformly mixed with the component C, and then the mixture is added into the mixed solid obtained in the first step and uniformly stirred, so that the alkali-activated binding material is obtained.
The invention has the beneficial effects that: (1) the alkali activator dry powder is mixed powder of waste glass powder and solid alkali metal hydroxide, has small volume compared with liquid sodium silicate, is easy to transport and is easy to apply compared with solid sodium silicate.
(2) In the alkali-activator dry powder, the waste glass powder is solid waste, and compared with sodium silicate, the alkali-activator dry powder has low cost and saves resources.
(3) The alkali activator dry powder can activate solid waste only by adding water during application, the water is easy to obtain, the water is non-corrosive or alkaline liquid, special transportation equipment is not needed, and the cost is saved compared with liquid water glass or solid water glass which is difficult to transport.
(4) In the formula of the alkali-activated cementing material, the component A is solid waste, and the component B comprises: the waste glass powder is solid waste, and the recycling of the solid waste is effectively realized.
(5) The waste glass powder is a source of active silicate ions in alkali-activated activation reaction, so that the activation of industrial solid wastes is promoted, and the dependence on energy-intensive processes, such as commercial silicate produced by Solvay process, is reduced.
(6) The alkali-activated cementing material has good durability and physical and chemical properties, and is suitable for civil engineering construction.
(7) In the method for preparing the alkali-activated cementing material, the alkali-activated cementing material can be cured at normal temperature, heating or any other curing conditions are not required, the method is easy to implement, and the preparation method is lower in cost.
The invention is further described below by means of specific embodiments.
Detailed Description
An alkali-activator dry powder of the present embodiment includes: waste glass powder and solid alkali metal hydroxide, wherein Na is contained in the alkali activator dry powder2O content of not less than 8%, SiO2In an amount of 25% to 35%, preferably SiO2The content of (B) is 29%. In the alkali-activated activation reaction, Na is generally used2O and SiO2The content of (A) is measured to determine the amount of the effective component having the excitation activation effect in the alkali-activating agent.
The waste glass generally comprises: the waste glass mainly provides silicate active ions, the particle size of the preferred waste glass powder is not less than 300 meshes, and the smaller the particle size is, the more the silicate active ions are dissolved out, and the application is facilitated.
The waste glass and alkali metal hydroxide are used as alkali activator, and the alkali activator is mixed with common solid alkali activator such as: compared with the mixed alkali activator of sodium silicate and sodium hydroxide, the solid sodium silicate is time-consuming when dissolved, and the alkali activator can activate silicate or aluminosilicate in solid waste by simply adding water, so the alkali activator is easy to apply and saves time; the alkali activator does not need thermal excitation, and saves energy.
When the waste glass and the alkali metal hydroxide are used as solid alkali excitant, the action mechanism after adding water is as follows: the alkali metal hydroxide dissolves rapidly in water to form a large amount of OH with strong ionic power-Ions, decomposing solid waste; the waste glass is partially dissolved in a high-alkaline medium, and active substances such as sodium silicate and the like can be generated to replace the sodium silicate to be used as an alkali activator.
A base-activated cementitious material, comprising: 12-60 parts by weight of component A, 40-88 parts by weight of component B and 30-100 parts by weight of component C. The component A comprises: solid waste containing silicate and/or aluminosilicate, wherein the content of silicate and/or aluminosilicate in the solid waste is not less than 60%; the component B is as follows: the alkali-activator dry powder in the technical scheme; the component C is as follows: and (3) water.
Preferred alkali-activated gelling materials of this embodiment include: 40-60 parts of component A, 40-60 parts of component B and 35-65 parts of component C.
The preferred alkali-activated cementitious material of this embodiment further comprises: a component D; the component D is as follows: the chemical additive can improve the rheological property of the alkali-activated cementing material, is a general cementing material additive, is added in a proper amount according to actual requirements, and generally the adding amount of the component D is not more than 5 parts. The chemical additive is one or a mixture of any more of sodium lignosulfonate, polyethylene glycol and acyclic polyamine, and the acyclic polyamine is acyclic polyamine in English.
In the component A of the formula of the alkali-activated cementing material, the solid wastes containing the silicate and/or the aluminosilicate are as follows: one or more of fly ash, blast furnace slag and steel slag are used as solid wastes. Preferred component a of this embodiment further comprises: a solid additive; the solid additive is: one or a mixture of any more of superplasticizer, corrosion inhibitor, filling material, ordinary Portland cement and bentonite; the addition amount of the solid additive is 15% of the component A. Solid additives can further improve the properties of the alkali-activated cementitious material.
From the perspective of sustainability, 90% of carbon footprint of a general alkali-activated cementing material comes from sodium silicate used in an activator, and waste glass powder is used as the alkali activator, so that the workability of the alkali-activated cementing material can be improved, the carbon footprint of the alkali-activated cementing material can be reduced, and the alkali-activated cementing material has important application significance.
In order to prepare the alkali-activated cementing material in the technical scheme, the preparation method comprises the following steps: step one, taking the component A and the component B in parts by mass in the technical scheme, and uniformly mixing to obtain an alkali activator and a solid waste mixed solid; and step two, adding the component C in parts by mass according to any technical scheme into the mixed solid obtained in the step one, and uniformly stirring to obtain the alkali-activated cementing material. If the alkali-activated cementing material also comprises the component D, the component D and the component C can be added into the mixed solid obtained in the first step and stirred uniformly after being uniformly mixed, so as to obtain the alkali-activated cementing material.
The component C is mainly water, the price of the water is relatively low, and the gel material can be directly obtained from a preparation place without additionally transporting water during preparation, so that the preparation cost is effectively reduced. The components A and B are solid, the size is small, the transportation is easy, the transportation can be realized without special equipment, and the preparation cost of the cementing material is further reduced.

Claims (10)

1. An alkali-activator dry powder characterized by comprising:waste glass powder and solid alkali metal hydroxide, wherein Na is contained in the alkali activator dry powder2O content of not less than 8%, SiO2The content of (A) is 25% -35%.
2. The dry powder of an alkali-activator according to claim 1, wherein SiO is contained in the dry powder of an alkali-activator2The content of (2) is 29%.
3. The dry powder of an alkali-activator according to claim 1, wherein the particle size of the waste glass powder is not less than 300 mesh.
4. An alkali-activated cementitious material, characterised in that,
the alkali-activated cementing material comprises: 12-60 parts by weight of component A, 40-88 parts by weight of component B and 30-100 parts by weight of component C;
the component A comprises: solid waste containing silicate and/or aluminosilicate, wherein the content of silicate and/or aluminosilicate in the solid waste is not less than 60%;
the component B is as follows: a dry powder of alkali-activator according to any of claims 1 to 3;
the component C is as follows: and (3) water.
5. The alkali-activated cementitious material of claim 4, wherein said alkali-activated cementitious material comprises: 40-60 parts of component A, 40-60 parts of component B and 35-65 parts of component C.
6. The alkali-activated cementitious material of claim 4, wherein component A further comprises: a solid additive; the solid additive is: one or a mixture of any more of superplasticizer, corrosion inhibitor, filling material, ordinary Portland cement and bentonite; the addition amount of the solid additive is 15% of the component A.
7. The alkali-activated cementitious material as claimed in claim 4, wherein said solid waste containing silicate and/or aluminosilicate in component A is: one or a mixture of any more of fly ash, blast furnace slag and steel slag.
8. The alkali-activated cementitious material of claim 4, further comprising: a component D; the component D is as follows: chemical additives capable of improving rheological properties of the alkali-activated cementitious material; the chemical additive is one or a mixture of any more of sodium lignosulfonate, polyethylene glycol and acyclic polyamine.
9. A method for preparing an alkali-activated cementitious material, said method comprising the steps of:
step one, taking the component A and the component B in parts by mass according to any claim 5 to 7, and uniformly mixing to obtain a mixed solid of an alkali activator and solid waste;
and step two, adding the component C in the mass part of any claim 5-7 into the mixed solid obtained in the step one, and uniformly stirring to obtain the alkali-activated cementing material.
10. The method for preparing alkali-activated cement according to claim 9, wherein in the second step, the component D according to claim 8 is uniformly mixed with the component C, and then the mixture is added to the mixed solid obtained in the first step and stirred uniformly to obtain the alkali-activated cement.
CN202210230831.2A 2022-03-10 2022-03-10 Alkali activator dry powder, alkali-activated cementing material and method for preparing alkali-activated cementing material Pending CN114620965A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101096513B1 (en) * 2011-08-08 2011-12-20 이동우 Mortar composition for reparing and reinforcing concreate structure compring of rapid curing binder using industrial by-products and using this concrete structure reparing and reinforcing methods
WO2015149176A1 (en) * 2014-03-31 2015-10-08 The University Of British Columbia Geopolymer cement compositions and methods of making and using same
CN111606612A (en) * 2020-06-14 2020-09-01 东北林业大学 Alkali-activated cementitious materials and methods of use thereof
CN113716933A (en) * 2021-08-31 2021-11-30 安徽理工大学环境友好材料与职业健康研究院(芜湖) Alkali-activated concrete prepared from waste water glass casting molding sand
CN113845322A (en) * 2021-10-26 2021-12-28 上海理工大学 Geopolymer gelled material prepared by using waste glass to replace alkaline activator and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101096513B1 (en) * 2011-08-08 2011-12-20 이동우 Mortar composition for reparing and reinforcing concreate structure compring of rapid curing binder using industrial by-products and using this concrete structure reparing and reinforcing methods
WO2015149176A1 (en) * 2014-03-31 2015-10-08 The University Of British Columbia Geopolymer cement compositions and methods of making and using same
CN111606612A (en) * 2020-06-14 2020-09-01 东北林业大学 Alkali-activated cementitious materials and methods of use thereof
CN113716933A (en) * 2021-08-31 2021-11-30 安徽理工大学环境友好材料与职业健康研究院(芜湖) Alkali-activated concrete prepared from waste water glass casting molding sand
CN113845322A (en) * 2021-10-26 2021-12-28 上海理工大学 Geopolymer gelled material prepared by using waste glass to replace alkaline activator and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李凯琦等, 中国建材工业出版社 *

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