Methylacetylacetonyl silane stabilizer and preparation method and application thereof
Technical Field
The invention relates to the technical field of preparation of organic silicon materials, in particular to a methyl acetylacetone silane stabilizer and a preparation method and application thereof.
Background
The dealcoholized silicone rubber has the advantages of no corrosion to metal, no cracking in the vulcanization process and the like, and is widely applied to the fields of electronics, electrics, buildings, automobiles and the like. The dealcoholized silicone rubber is prepared by taking methyltrimethoxysilane as a crosslinking agent and taking organic titanium and organic tin as catalysts.
During the preparation process of the silicone rubber, the moisture in the rubber material can cause the generation of free methanol, thereby causing the dealcoholized silicone rubber to have poor storage stability, and the storage period is only 3-6 months. The storage stability of the dealcoholized silicone rubber is usually improved by adding a stabilizer. For example, the invention patent (CN 201310675531.6) discloses a room temperature vulcanized single-component dealcoholized silicone rubber sealant and a preparation method thereof, hexamethyldisilazane is used as a storage stabilizer to remove residual moisture in a system and improve storage of the dealcoholized silicone rubber sealant; the invention patent (CN 202010246591.6) discloses a silyl-terminated polyether-polyacrylate sealant and a preparation method thereof, and vinyl trimethoxy silane is used as a water removal agent to obtain a stable sealant; the invention patent (CN 201711386980.3) discloses a single-component self-leveling silicone sealant composition and a sealant for concrete joints and a preparation method thereof, and the prepared silicone rubber has the advantage of storage stability by taking vinyl trimethoxy silane as a water removal agent; the invention patent (CN 201611066315.1) discloses a silicone rubber coating layer which is deeply cured in a closed environment, wherein the deep curing of the silicone rubber is enhanced by a dicarbonyl compound (ethyl acetoacetate and the like), so that the stability of a catalyst can be improved. At present, the main measure for improving the storage stability of the dealcoholized silicone rubber is to achieve the aim of reducing the generation of methanol by taking water in a stabilizer consumption system as a main aim, and has certain limitation.
In addition, a method of adding a beta-diketone (acetylacetone or the like) is also adopted as a stabilizer, and the reaction of methanol and hydroxyl-terminated polydimethylsiloxane is reduced by controlling the catalytic activity of organic titanium and organic tin. However, the beta-diketone cannot react with water in the system and cannot capture free alcohol in the system. However, there has not been a high-efficiency stabilizer which aims to simultaneously achieve water consumption, free alcohol trapping and catalyst activity change.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: overcomes the defects of the prior art, provides a methyl acetylacetone silane stabilizer which is easy to hydrolyze and alcoholyze, reacts with water and free methanol in the rubber material, and further improves the stability of the dealcoholized silicone rubber.
The technical scheme of the invention is as follows:
in a first aspect, a methyl acetylacetonate silane stabilizer is disclosed, which comprises the following components in parts by mass:
50-200 parts of organic solvent
Acetylacetone-based metal complex 15-60 parts
5-50 parts of dimethyldichlorosilane
Preferably, the organic solvent is one or more of benzene, toluene, xylene, acetonitrile, acetone, pentane, methylcyclohexane and octane.
Preferably, the acetylacetone-based metal complex is one or more of potassium acetylacetonate, calcium acetylacetonate, and sodium acetylacetonate.
In a second aspect, a method of preparing a methyl acetylacetonate silane stabilizer is disclosed, comprising the steps of:
(1) Mixing the acetylacetone-based metal complex and an organic solvent to obtain a mixed solution, and dropwise adding dimethyldichlorosilane into the mixed solution under the stirring condition;
(2) After the dropwise adding is finished, heating and carrying out heat preservation reaction;
(3) Filtering after the reaction is finished, and distilling the filtrate under reduced pressure to remove the low solvent to obtain the product, namely the methyl acetylacetone silane stabilizer.
Preferably, the reaction temperature of the heat preservation reaction in the step (2) is 40-100 ℃, and the time of the heat preservation reaction is 4-16 h.
Preferably, the vacuum degree of the reduced pressure distillation in the step (3) is between-0.06 MPa and 0.1MPa, the time is between 30min and 180min, and the temperature is between 40 and 120 ℃.
In a third aspect, the use of a methylacetylacetonylsilane stabilizer in the preparation of silicone rubber is disclosed.
The mechanism of the invention is as follows:
the acetylacetone-based metal complex and dimethyl dichlorosilane are subjected to substitution reaction in an organic solvent to generate dimethyl acetylacetone silane and metal chloride. The presence of the inert organic solvent prevents the hydrolytic polycondensation of dimethyldichlorosilane, promoting the reaction between the acetylacetonato-based metal complex and the dichlorodimethylsiloxane.
The dimethyl acetylacetone silane has very high activity and is easy to react with water molecules and methanol. When the stabilizer is used as a stabilizer of dealcoholized silicone rubber, the dimethyl acetylacetone silane reacts with water molecules to generate dimethyl silicon glycol and acetylacetone. Dimethylacetoacetylsilane will also react with methanol to form acetylacetone and dimethyldimethoxysilane. The generated acetylacetone and dimethyl acetylacetone silane can generate a coordination chemical structure with titanium ions and tin ions in the catalyst, so that the migration of the catalyst is avoided or the catalyst plays a role in catalysis in advance, and the reaction of methanol and hydroxyl-terminated polydimethylsiloxane is inhibited. Therefore, the methyl acetylacetone silane stabilizer can improve the storage stability of the dealcoholized silicone rubber in three aspects of water consumption, methanol capture and catalyst activity inhibition.
Compared with the prior art, the invention has the following beneficial effects:
1. the methyl acetylacetone silane stabilizer prepared by the invention has simple preparation process, the solvent can be recycled, the generated metal chloride can be used as a byproduct, the raw materials are easy to obtain, the requirement on equipment is low, and the industrial production is easy to realize;
2. the methyl acetylacetone silane stabilizer prepared by the invention has the functions of consuming water, capturing methanol and inhibiting the activity of a catalyst, and has higher yield;
3. the methyl acetylacetone silane stabilizer prepared by the invention is used as a stabilizer of dealcoholized silicone rubber, and can prolong the storage life to 18 months.
Drawings
FIG. 1 is an IR spectrum of the product of example 1 of the present invention.
Detailed Description
The stabilizers of examples 1-4 were prepared by the following procedure using methylacetylacetonosilane:
weighing acetylacetone-based metal complex, placing toluene in a three-necked bottle, dropwise adding dimethyldichlorosilane into the three-necked bottle under stirring, and finishing dropwise adding within one hour. After the dropwise addition, the temperature is raised, and the reaction is carried out in a heat preservation manner. Filtering, distilling the filtrate under reduced pressure to remove no fraction to obtain a red liquid product, namely methyl acetylacetone silane, and sealing for storage.
The specific contents, reaction conditions and yields of the respective substances in examples 1 to 4 are shown in Table 1:
TABLE 1
The reduced pressure distillation and the reduction are to remove the organic solvent from the product, and the temperature and the vacuum degree of the reduction are set according to the different boiling points of the organic solvent. The IR spectrum of example 1 is shown in FIG. 1. 2964cm -1 is-CH 3 The stretching vibration peak of (1) is a methyl group bonded to a silicon atom in the product, 1724cm -1 Characteristic absorption peak of acetylacetone, 1412cm -1 Is a characteristic peak of bonding of acetylacetone and silicon, 1313cm -1 Is a characteristic peak of bonding Si and hydrocarbon, 1058cm -1 And 1016cm -1 Further illustrating the bonding of acetylacetone to silicon for the characteristic peak of Si-O-C. From the IR spectrum, acetylacetone had bonded to methylsilane to form dimethylacetosilane.
Examples 5 to 8
The method for preparing the dealcoholized silicone rubber using the stabilizers prepared in examples 1 to 4 was as follows:
adding 1000g of 107 glue with the viscosity of 20000 mPas, 900g of active nano calcium carbonate and 100g of dimethyl silicone oil into a dispersion glue making machine, heating to 120 ℃, and vacuumizing and dehydrating for 60 minutes to obtain the premix. Cooling to room temperature, adding 48g of methyltrimethoxysilane, 5g of KH-560 and 10g of the stabilizer methyl acetylacetone silane prepared in examples 1-4, stirring at low speed for 30 minutes under normal pressure, then adding 12g of titanate chelate and 0.5g of organic tin catalyst, vacuumizing and stirring for 30 minutes to obtain the dealcoholized silicone rubber.
Comparative example 1 differs from examples 5-8 in that: the dealcoholized silicone rubbers were prepared without adding the stabilizer methylacetylacetonosilane, and the other reaction conditions and the respective amounts of substances were the same as in examples 5 to 8.
Comparative examples 2 to 4 differ from examples 5 to 8 in that: in the preparation of dealcoholized silicone rubbers, 10g of vinyltrimethoxysilane, 10g of hexamethyldisilazane and 10g of acetylacetone were added, and the reaction conditions and the amounts of the respective substances were the same as in examples 5 to 8.
The surface dry tack-free performance of the silicon rubber after conventional (room temperature vulcanization) and aging (aging for 3 days at 90 ℃) is mainly tested, according to the test of GB16776-2005, under the standard conditions (temperature (23 +/-2) DEG C and relative humidity (50 +/-5)%), the surface dry time of the single-component silicon rubber is within 3 hours, and the tack-free time is qualified within 24 hours. The dealcoholized silicone rubber is sealed and stored in a rubber bottle, and then is aged for 3 days at 90 ℃, which is equivalent to 18 months of storage at room temperature.
The properties of the silicone rubbers prepared in examples 5 to 8 and comparative examples 1 to 4 are shown in Table 2:
TABLE 2
From the results of examples 5-8 and comparative examples 1-4, it can be seen that the dealcoholized silicone rubbers prepared in examples 5-8 by adding the stabilizer methylacetylacetonylsilane of the present invention can maintain good surface drying and tack-eliminating properties at normal temperature and also maintain good surface drying and tack-eliminating properties after aging, while the dealcoholized silicone rubbers prepared in comparative example 1 without adding the stabilizer methylacetylacetonylsilane of the present invention have no surface drying and tack-eliminating after aging. Comparative example 2 was a mercaptan-removed rubber prepared by adding vinyltrimethoxysilane, the surface drying time after aging was as long as 300min, and no tack was removed, and comparative examples 3 and 4 were thiol-removed rubbers prepared by adding 10g of hexamethyldisilazane and 10g of acetylacetone, respectively, and no surface drying and no tack removal after aging; examples 5-8, the silicone rubber prepared was able to ensure good surface drying and tack free properties after aging, mainly because the methyl acetylacetone silane removed free water and alcohol from the silicone rubber, so that the silicone rubber avoided the damage of free alcohol to 107 backbone during aging, and formed inactive trimethyl polysiloxane, which increased the storage stability of the alcohol-based silicone rubber.
The methyl acetylacetone silane stabilizer prepared by the invention has simple preparation process, the solvent can be recycled, the generated metal chloride can be used as a byproduct, the raw materials are easy to obtain, the requirement on equipment is low, and the industrial production is easy to realize; the methyl acetylacetone silane stabilizer prepared by the invention has the functions of consuming water, capturing methanol and inhibiting the activity of a catalyst, and has higher yield; the methyl acetylacetone silane stabilizer prepared by the invention is used as a stabilizer of dealcoholized silicone rubber, and can prolong the storage life to 18 months.
Although the present invention has been described in detail by referring to the drawings in connection with the preferred embodiments, the present invention is not limited thereto. Various equivalent modifications or substitutions can be made on the embodiments of the present invention by those skilled in the art without departing from the spirit and scope of the present invention, and these modifications or substitutions are within the scope of the present invention/any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.