CN114544703A - Device and method for measuring temperature rise characteristics of pressurized coal under multi-atmospheric environment load - Google Patents
Device and method for measuring temperature rise characteristics of pressurized coal under multi-atmospheric environment load Download PDFInfo
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- 239000003245 coal Substances 0.000 title claims abstract description 180
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- 238000006243 chemical reaction Methods 0.000 claims description 20
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 18
- 238000005485 electric heating Methods 0.000 claims description 15
- 238000001179 sorption measurement Methods 0.000 claims description 13
- 239000000779 smoke Substances 0.000 claims description 12
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
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Abstract
本发明涉及一种多元气氛环境荷载加压煤体氧化升温特性测定装置,包括承载基座、煤样检测腔、煤样测定罐、气源调节系统、气体预热器、气相色谱分析仪,承载基座上端面与煤样检测腔连接,煤样测定罐嵌于煤样检测腔内,煤样测定罐与气体预热器连通、气相色谱分析仪连通,气体预热器另与气源调节系统连通。具体检测方法包括设备预设,检测作业两个步骤。本发明一方面集成化程度及运行自动化程度高,操作简便灵活,可有效的提高煤样氧化升温特性检测作业的工作效率,降低劳动强度;另一方面可通过气源调节系统的灵活对测定气体的成分灵活调整,极大的提高了煤样特性检测灵活性、通用性及对检测环境仿真的真实性。
The invention relates to a device for measuring the oxidation and heating characteristics of pressurized coal under multiple atmospheric environment loads, comprising a bearing base, a coal sample detection chamber, a coal sample measurement tank, a gas source adjustment system, a gas preheater, and a gas chromatographic analyzer. The upper end face of the base is connected with the coal sample detection chamber, the coal sample measurement tank is embedded in the coal sample detection chamber, the coal sample measurement tank is communicated with the gas preheater and the gas chromatograph analyzer, and the gas preheater is also connected with the gas source adjustment system Connected. The specific detection method includes two steps of equipment presetting and detection operation. On the one hand, the invention has a high degree of integration and operation automation, is simple and flexible in operation, can effectively improve the work efficiency of the detection operation of the oxidation temperature rise characteristic of coal samples, and reduce labor intensity; The flexible adjustment of the composition of the coal sample greatly improves the flexibility and versatility of the detection of coal sample characteristics and the authenticity of the simulation of the detection environment.
Description
技术领域technical field
本发明涉及一种煤样特性检测装置,特别是涉及一种多元气氛环境荷载加压煤体氧化升温特性测定装置及检测方法。The invention relates to a coal sample characteristic detection device, in particular to a multi-atmospheric environment load pressurized coal body oxidation heating characteristic measurement device and a detection method.
背景技术Background technique
我国煤炭资源十分丰富,已成为当今世界上最大的煤炭生产国,煤炭产量占世界煤炭总产量的35%以上。煤炭不仅是我国的基础能源,还是我国的主要能源和重要的工业原料。但在开采过程中,矿井火灾,尤其是煤矿井下煤自燃的发生严重制约着煤炭资源的正常开采。my country is rich in coal resources and has become the largest coal producer in the world today, with coal output accounting for more than 35% of the world's total coal output. Coal is not only my country's basic energy, but also my country's main energy and important industrial raw materials. However, in the mining process, mine fires, especially coal spontaneous combustion in coal mines, seriously restrict the normal mining of coal resources.
煤自燃事故的发生,主要就是煤与氧气接触发生的一系列氧化自燃反应,但是,在实际的煤矿开采过程中,井下不仅仅存有漏风产生的氧气,还掺杂着如瓦斯气体等一系列多元混合气体,使得煤矿井下煤样的蓄热状况发生变化,影响着煤自燃进程。另外随着浅部煤炭资源逐渐枯竭,煤矿开采不断向深部延深, 且以每年大约10-25m 的速度向深部转移,千米深井的深部煤炭资源开采逐渐成为开发新常态,随之带来一系列的地应力在多元气氛下煤自燃影响机制。现有的煤自燃测定方式存在以下问题:1.煤样仅仅局限在干空或氧气流量下的燃烧特性,未充分考虑煤样在井下多元气体存在下煤样的竞相吸附现象,对煤自燃气氛情况模拟度不高。2.简单传统的轴向压缩不能有效地避免再煤样燃烧过程中压力的保持性,并且在人力操控下误差较大。3.对于轴压实验的输气与产气未能进行实时监测预警,增加了实验的危险系数。Coal spontaneous combustion accidents are mainly caused by a series of oxidative spontaneous combustion reactions that occur when coal is in contact with oxygen. However, in the actual coal mining process, there is not only oxygen generated by air leakage underground, but also a series of gas such as gas. The multi-component gas mixture changes the thermal storage status of coal samples in coal mines and affects the spontaneous combustion process of coal. In addition, with the gradual depletion of shallow coal resources, coal mining continues to deepen to the deep, and transfers to the deep at a speed of about 10-25m per year. Influence mechanism of series in-situ stress on spontaneous combustion of coal in multi-element atmosphere. The existing coal spontaneous combustion measurement methods have the following problems: 1. The combustion characteristics of coal samples are only limited to dry air or oxygen flow, and the competitive adsorption phenomenon of coal samples in the presence of multi-element gases in the well is not fully considered. The situation is not very simulated. 2. The simple and traditional axial compression cannot effectively avoid the pressure retention during the combustion of the coal sample, and the error is large under human control. 3. Real-time monitoring and early warning was not carried out for the gas transmission and gas production in the axial compression experiment, which increased the risk factor of the experiment.
因此针对这一现状,迫切需要开发一种全新的多元气氛环境荷载加压煤体氧化升温特性测定装置及方法,以满足实际使用的需要。Therefore, in view of this situation, it is urgent to develop a new device and method for measuring the oxidation temperature rise characteristics of pressurized coal under multi-atmospheric environment load to meet the needs of practical use.
发明内容SUMMARY OF THE INVENTION
针对现有技术上存在的不足,本发明提供一种多元气氛环境荷载加压煤体氧化升温特性测定装置及方法,以克服以上缺陷满足实际检测作业工作的需要。Aiming at the deficiencies in the prior art, the present invention provides a device and method for measuring the oxidation temperature rise characteristics of a pressurized coal body under a multi-atmosphere environment load, so as to overcome the above defects and meet the needs of actual detection operations.
为了实现上述目的,本发明是通过如下的技术方案来实现:In order to achieve the above object, the present invention is realized through the following technical solutions:
一种多元气氛环境荷载加压煤体氧化升温特性测定装置,包括承载基座、煤样检测腔、煤样测定罐、气源调节系统、气体预热器、气相色谱分析仪、数据采集计算机及驱动电路,其中承载基座为轴线与水平面垂直分布的框架结构,其上端面与煤样检测腔连接并同轴分布,煤样检测腔为轴向截面呈矩形的闭合腔体结构,煤样测定罐嵌于煤样检测腔内并与煤样检测腔同轴分布,煤样测定罐下端面设进气口,上端面设一个排气口,其中进气口通过导流管与气体预热器连通,排气口通过导流管与气相色谱分析仪连通,气体预热器另通过导流管与气源调节系统连通,驱动电路分别与煤样检测腔、煤样测定罐、气源调节系统、气体预热器、气相色谱分析仪、数据采集计算机电气连接,数据采集计算机另与煤样检测腔、煤样测定罐、气源调节系统、气体预热器、气相色谱分析仪间电气连接并建立数据连接。A device for measuring the oxidation and heating characteristics of pressurized coal under multiple atmospheric environment loads, comprising a bearing base, a coal sample detection chamber, a coal sample measurement tank, a gas source adjustment system, a gas preheater, a gas chromatographic analyzer, a data acquisition computer, and a The drive circuit, in which the bearing base is a frame structure whose axis is vertically distributed with the horizontal plane, the upper end face of which is connected to the coal sample detection chamber and is coaxially distributed, and the coal sample detection chamber is a closed cavity structure with a rectangular axial section. The tank is embedded in the coal sample detection chamber and distributed coaxially with the coal sample detection chamber. The coal sample detection tank is provided with an air inlet on the lower end face and an exhaust port on the upper end face, wherein the air inlet is connected to the gas preheater through the guide pipe. The exhaust port is connected with the gas chromatograph analyzer through the guide pipe, and the gas preheater is connected with the gas source adjustment system through the guide pipe. The drive circuit is respectively connected with the coal sample detection chamber, the coal sample measurement tank and the gas source adjustment system , Gas preheater, gas chromatographic analyzer, and data acquisition computer are electrically connected, and the data acquisition computer is also electrically connected to the coal sample detection chamber, coal sample measurement tank, gas source adjustment system, gas preheater, and gas chromatography analyzer. Establish a data connection.
进一步的,所述的煤样测定罐包括密封盖、承载腔、承载活塞、承载压板、驱动液压缸、导向柱、驱动液压站、液压稳定器、压力传感器、气压传感器、温度传感器、温度应变片、压力应变片,所述承载腔为圆柱空心管状结构其上端面及下端面均设与密封盖连接并构成密闭腔体结构,所述承载腔下端面的密封盖设一个进气口和一个调节口,承载腔上端面的密封盖上设一个排气口和一个过线孔,所述承载活塞嵌于承载腔内,与承载腔同轴分布并与承载腔侧壁滑动连接,所述承载活塞将承载腔从上向下分割为煤样检测腔体、气压调节腔体,所述承载活塞上设至少一条与承载活塞轴线平行分布的导气孔,且煤样检测腔体、气压调节腔体间通过导气孔连通,所述承载活塞下端面与导向柱连接并同轴分布,所述导向柱下端面通过调节口位于承载腔外,与驱动液压缸连接并同轴分布,所述驱动液压缸通过液压稳定器与驱动液压站连通,并与煤样检测腔底部连接,所述承载压板嵌于承载腔内并与承载腔上端面的密封盖间通过弹簧连接,所述承载压板为与承载腔同轴分布的圆形板状结构,与承载腔内侧面滑动连接且承载压板上均布若干透孔,所述温度应变片、压力应变片均一个,嵌于煤样检测腔体内并与煤样检测腔体同轴分布,且煤样检测腔体均通过导线与数据采集计算机及驱动电路电气连接,且导线嵌于过线孔内,所述承载活塞上端面及承载压板下端面均设一个压力传感器和温度传感器,且压力传感器和温度传感器环绕承载腔轴线均布,所述气压传感器共两个,分别与进气口和排气口与导流管连接位置连通,所述驱动液压站、液压稳定器、压力传感器、气压传感器、温度传感器均与驱动电路电气连接,且压力传感器、气压传感器、温度传感器另与数据采集计算机电气连接并建立数据连接。Further, the coal sample measurement tank includes a sealing cover, a bearing cavity, a bearing piston, a bearing pressure plate, a driving hydraulic cylinder, a guide column, a driving hydraulic station, a hydraulic stabilizer, a pressure sensor, an air pressure sensor, a temperature sensor, and a temperature strain gauge. , pressure strain gauge, the bearing cavity is a cylindrical hollow tubular structure, the upper end surface and the lower end surface of which are connected with a sealing cover to form a closed cavity structure, and the sealing cover on the lower end surface of the bearing cavity is provided with an air inlet and an adjustment The sealing cover on the upper end face of the bearing cavity is provided with an exhaust port and a wire hole. The bearing piston is embedded in the bearing cavity, distributed coaxially with the bearing cavity and slidably connected with the side wall of the bearing cavity. The bearing cavity is divided into a coal sample detection cavity and an air pressure adjustment cavity from top to bottom, the carrying piston is provided with at least one air guide hole distributed parallel to the axis of the bearing piston, and the coal sample detection cavity and the air pressure adjustment cavity are arranged between the coal sample detection cavity and the air pressure adjustment cavity. Connected through the air guide holes, the lower end surface of the bearing piston is connected with the guide column and distributed coaxially. The lower end surface of the guide column is located outside the bearing cavity through the adjustment port, and is connected to the driving hydraulic cylinder and is coaxially distributed. The driving hydraulic cylinder passes through The hydraulic stabilizer is communicated with the driving hydraulic station and connected with the bottom of the coal sample detection chamber. The bearing pressure plate is embedded in the bearing chamber and connected with the sealing cover on the upper end face of the bearing chamber through a spring. The bearing pressure plate is the same as the bearing chamber. A circular plate-like structure with an axial distribution, slidingly connected with the inner side of the bearing cavity, and several through holes are evenly distributed on the bearing pressure plate. The temperature strain gauge and the pressure strain gauge are both embedded in the coal sample detection cavity and detected with the coal sample. The cavity is coaxially distributed, and the coal sample detection cavity is electrically connected with the data acquisition computer and the drive circuit through wires, and the wires are embedded in the wire holes, and a pressure sensor is provided on the upper end face of the bearing piston and the lower end face of the bearing pressure plate and temperature sensor, and the pressure sensor and temperature sensor are evenly distributed around the axis of the bearing cavity. There are two air pressure sensors in total, which are respectively connected with the connection position of the air inlet and the exhaust port and the guide pipe. The driving hydraulic station, the hydraulic stability The device, pressure sensor, air pressure sensor, and temperature sensor are all electrically connected to the drive circuit, and the pressure sensor, air pressure sensor, and temperature sensor are also electrically connected to the data acquisition computer to establish a data connection.
进一步的,所述承载活塞包括活塞块、承载托盘、碟型弹簧、复位弹簧、拉力传感器,其中所述活塞块为轴向截面呈“冂”字形的柱状腔体结构,其上端面另设一个与其同轴分布,且直径为活塞块直径80%—90%的调节腔,所述活塞块下端包覆在导向柱外并与导向柱同轴分布,所述承载托盘为与活塞块同轴分布且轴向截面呈“凵”字形的槽状结构,所述承载托盘下端面及侧表面均为格栅板结构,且承载托盘下端面通过碟型弹簧与活塞块上端面连接,所述碟型弹簧至少一个,并嵌于调节腔内,且活塞块、承载托盘间间距为0—10毫米,所述复位弹簧至少两条,与活塞块轴线平行分布并环绕活塞块轴线均布,所述复位弹簧上端面与活塞块下端面连接,下端通过拉力传感器与密封盖连接,所述拉力传感器间并联,并分别与数据采集计算机及驱动电路电气连接。Further, the bearing piston includes a piston block, a bearing tray, a disc spring, a return spring, and a tension sensor, wherein the piston block is a columnar cavity structure with an axial cross-section of a "冂" shape, and an upper end face thereof is provided with another one. It is coaxially distributed and has a diameter of 80%-90% of the diameter of the piston block. The lower end of the piston block is wrapped outside the guide column and distributed coaxially with the guide column. The bearing tray is distributed coaxially with the piston block. And the axial cross-section is a groove-shaped structure in the shape of "凵", the lower end surface and the side surface of the bearing tray are all grid plate structures, and the lower end surface of the bearing tray is connected with the upper end surface of the piston block through a disc spring, the disc type. At least one spring is embedded in the adjustment cavity, and the distance between the piston block and the bearing tray is 0-10 mm, and there are at least two reset springs, which are distributed parallel to the axis of the piston block and evenly distributed around the axis of the piston block. The upper end surface of the spring is connected with the lower end surface of the piston block, and the lower end is connected with the sealing cover through a tension sensor, the tension sensors are connected in parallel, and are respectively electrically connected with the data acquisition computer and the driving circuit.
进一步的,所述导气孔为轴向截面呈等腰梯形结构,其上端面内径为下端面内径的3%—10%,且不大于2毫米,所述导气孔上端位于调节腔槽底位置,且导气孔对应的调节腔上端面设与调节腔同轴分布的过滤网。Further, the air guide hole is an isosceles trapezoid structure in axial section, and the inner diameter of the upper end face is 3%-10% of the inner diameter of the lower end face, and is not greater than 2 mm, and the upper end of the air guide hole is located at the bottom of the adjustment cavity groove, And the upper end face of the adjustment cavity corresponding to the air guide hole is provided with a filter screen coaxially distributed with the adjustment cavity.
进一步的,所述承载腔外表面设至少一条环绕承载腔轴线呈螺旋状结构分布的电加热丝,另设若干环绕承载腔轴线均布且横断面呈矩形板状结构的换热板,且其中至少两个换热板与煤样检测腔内侧面间通过滑轨滑动连接,所述电加热丝另与驱动电路电气连接。Further, the outer surface of the bearing cavity is provided with at least one electric heating wire distributed around the axis of the bearing cavity in a helical structure, and a number of heat exchange plates that are evenly distributed around the axis of the bearing cavity and have a rectangular plate-like structure in cross section, and wherein The at least two heat exchange plates are slidably connected to the inner side surface of the coal sample detection chamber through sliding rails, and the electric heating wire is also electrically connected to the drive circuit.
进一步的,所述煤样检测腔包括反应釜、压盖、电加热机构、保温层、密封防护层、导向滑轨、托架、调节伸缩柱,所述反应釜为轴向截面呈矩形的空心管状结构,其上端面及下端面均与一个压盖连接并与压盖构成闭合腔结构,其中所述反应釜上端面连接压盖设一个导流口,下端面压盖设与煤样测定罐同轴分布的导向孔,且所述导向孔包覆在煤样测定罐的驱动液压缸外并与驱动液压缸同轴分布,所述电加热机构至少两个,与反应釜内表面连接,并沿着反应釜轴线从上向下分布,且各电加热机构间相互并联并与驱动电路电气连接,所述托架为与煤样测定罐同轴分布的环状框架结构,托架下端面通过至少两条调节伸缩柱与反应釜底部压盖连接,且各调节伸缩柱环绕反应釜轴线均布并与驱动电路电气连接,所述密封防护层包覆在反应釜外并通过保温层与反应釜外表面连接。Further, the coal sample detection chamber includes a reaction kettle, a gland, an electric heating mechanism, a thermal insulation layer, a sealing protection layer, a guide rail, a bracket, and an adjustment telescopic column, and the reaction kettle is a hollow with a rectangular axial section. Tubular structure, the upper end surface and the lower end surface of which are connected with a gland and form a closed cavity structure with the gland, wherein the upper end surface of the reaction kettle is connected to the gland and is provided with a diversion port, and the lower end surface of the gland is provided with a coal sample measuring tank The guide holes are coaxially distributed, and the guide holes are wrapped outside the driving hydraulic cylinder of the coal sample measuring tank and are distributed coaxially with the driving hydraulic cylinder, and at least two electric heating mechanisms are connected to the inner surface of the reaction kettle, and It is distributed from top to bottom along the axis of the reaction kettle, and the electric heating mechanisms are connected in parallel with each other and electrically connected to the drive circuit. At least two adjustment telescopic columns are connected to the bottom gland of the reactor, and each adjustment telescopic column is evenly distributed around the axis of the reactor and is electrically connected with the drive circuit. External surface connection.
进一步的,所述气源调节系统包括干空高压空气钢瓶、甲烷高压钢瓶、减压阀、稳流阀、配气仪、流量控制器、瓦斯浓度检测报警器、背压阀、烟雾吸附装置、三相开关及排气管,其中所述干空高压空气钢瓶、甲烷高压钢瓶均至少一个,并相互并联,所述空高压空气钢瓶、甲烷高压钢瓶分别通过减压阀与导气管连通,所述导气管另通过稳流阀与配气仪连通,所述配气仪通过导气管与气体预热器连通,所述配气仪与气体预热器连通的导气管上设一个流量控制器和一个瓦斯浓度检测报警器;此外,气相色谱分析仪和煤样测定罐间连通的导流管上分别设瓦斯浓度检测报警器、烟雾吸附装置、背压阀、流量控制器及三相开关,且瓦斯浓度检测报警器、烟雾吸附装置、背压阀、流量控制器及三相开关间通过导流管串联并沿着从煤样测定罐向气相色谱分析仪方向分布,所述三相开关另与一条排气管连通,且所述排气管通过三相开关分别与导流管及气相色谱分析仪连通,所述减压阀、稳流阀、配气仪、流量控制器、瓦斯浓度检测报警器、背压阀、烟雾吸附装置、三相开关均相互并联,并分别与驱动电路电气连接,所述流量控制器、瓦斯浓度检测报警器另与数据采集计算机间电气连接并建立数据连接。Further, the air source adjustment system includes a dry air high-pressure air cylinder, a methane high-pressure cylinder, a pressure reducing valve, a steady flow valve, a gas distribution instrument, a flow controller, a gas concentration detection alarm, a back pressure valve, a smoke adsorption device, A three-phase switch and an exhaust pipe, wherein the dry air high-pressure air cylinder and the methane high-pressure cylinder are at least one and are connected in parallel with each other, and the air high-pressure air cylinder and the methane high-pressure cylinder are respectively communicated with the air duct through a pressure reducing valve. The air conduit is also communicated with the gas distribution instrument through the steady flow valve, the gas distribution instrument is communicated with the gas preheater through the air conduit, and a flow controller and a Gas concentration detection alarm; in addition, the gas concentration detection alarm, smoke adsorption device, back pressure valve, flow controller and three-phase switch are respectively set on the guide pipe connected between the gas chromatograph analyzer and the coal sample measurement tank, and the gas The concentration detection alarm, the smoke adsorption device, the back pressure valve, the flow controller and the three-phase switch are connected in series through the diversion pipe and distributed along the direction from the coal sample measuring tank to the gas chromatograph analyzer. The three-phase switch is connected to another The exhaust pipe is connected, and the exhaust pipe is respectively connected with the guide pipe and the gas chromatographic analyzer through the three-phase switch, the pressure reducing valve, the steady flow valve, the gas distribution instrument, the flow controller, the gas concentration detection alarm , back pressure valve, smoke adsorption device, and three-phase switch are all connected in parallel with each other, and are electrically connected to the driving circuit respectively.
进一步的,所述数据采集计算机为工业计算机及PC计算机中的任意一种,且所述数据采集计算机另设I/O输入输出操控设备;所述驱动电路为基于可编程控制器为基础的电路系统,且驱动电路另设串口通讯模块及基于显示器、信号灯及按键为基础的操控界面,驱动电路另通过串口通讯模块与述数据采集计算机为工业计算机间建立数据连接。Further, the data acquisition computer is any one of an industrial computer and a PC computer, and the data acquisition computer is additionally provided with an I/O input and output control device; the drive circuit is a circuit based on a programmable controller. The system, and the drive circuit is additionally provided with a serial port communication module and a control interface based on the display, signal lights and buttons, and the drive circuit also establishes a data connection with the data acquisition computer as an industrial computer through the serial port communication module.
一种多元气氛环境荷载加压煤体氧化升温特性测定装置的检测方法,包括以下步骤:A detection method for a device for measuring the oxidation temperature rise characteristic of a pressurized coal body under a multi-element atmosphere environment load, comprising the following steps:
S1,设备预设,首先对承载基座、煤样检测腔、煤样测定罐、气源调节系统、气体预热器、气相色谱分析仪、数据采集计算机及驱动电路进行组装,得到成品检测装置,然后单独驱动气源调节系统的干空高压空气钢瓶运行,对检测装置进行保压气密性检测,并在完成检测后备用;S1, equipment preset, firstly assemble the bearing base, coal sample detection chamber, coal sample measurement tank, gas source adjustment system, gas preheater, gas chromatography analyzer, data acquisition computer and drive circuit to obtain a finished product detection device , and then independently drive the dry air high-pressure air cylinder of the air source adjustment system to run, carry out the pressure-holding and air-tightness detection of the detection device, and reserve it after the detection is completed;
S2,检测作业,完成气密性检测后,首先将煤样添加到煤样测定罐内,并由煤样测定罐的承载腔、承载活塞、承载压板、驱动液压缸、导向柱配合对煤样施加满足测定需要的轴向压力,然后由气源调节系统根据使用需要配置得到指定瓦斯含量的混合气体,并将混合气体调压调流量后由气体预热器预热至指定温度,最后将升温后的混合气体输送至煤样检测腔的煤样测定罐内,并在保持煤样压力恒定状态下降通过煤样的气体从煤样测定罐顶部排除并输送至气相色谱分析仪进行分析,一方面由气相色谱分析仪测定样品的气体释放指标;另一方面计算机测定温度特性,即可得到煤体氧化升温特性测参数。S2, testing operation, after completing the air tightness test, first add the coal sample into the coal sample measuring tank, and the coal sample is matched with the bearing cavity, bearing piston, bearing pressure plate, driving hydraulic cylinder and guide column of the coal sample measuring tank. Apply the axial pressure that meets the measurement needs, and then configure the gas source adjustment system to obtain the mixed gas with the specified gas content according to the needs of use. After adjusting the pressure and flow of the mixed gas, the gas preheater is preheated to the specified temperature, and finally the temperature is increased. The mixed gas is sent to the coal sample measurement tank in the coal sample detection chamber, and the gas passing through the coal sample is discharged from the top of the coal sample measurement tank and sent to the gas chromatograph for analysis while keeping the coal sample pressure constant. The gas release index of the sample is measured by a gas chromatographic analyzer; on the other hand, the temperature characteristics of the computer are measured, and the measurement parameters of the coal body oxidation heating characteristics can be obtained.
本发明一方面集成化程度及运行自动化程度高,操作简便灵活,可通过数据采集计算机及驱动电路完成全部的试验参数设定、试验参数采集、试验状态调整及辅助进行煤样加载卸载作业,从而有效的提高煤样氧化升温特性检测作业的工作效率,降低劳动强度;另一方面可通过气源调节系统的灵活对测定气体的成分灵活调整,通过气体预热器及煤样检测腔、煤样测定罐对检测温度环境进行调整、通过煤样测定罐对检测作业煤样轴向压力调整,有效达到满足不同环境状态下煤样检测的需要,极大的提高了煤样特性检测灵活性、通用性及对检测环境仿真的真实性,从而有效的提高了煤样特性检测作业精度和检测设备的通用性。On the one hand, the present invention has high degree of integration and operation automation, simple and flexible operation, and can complete all test parameter setting, test parameter acquisition, test state adjustment and auxiliary coal sample loading and unloading operations through the data acquisition computer and driving circuit, thereby Effectively improve the work efficiency of coal sample oxidation and heating characteristic detection operation, reduce labor intensity; The measuring tank adjusts the detection temperature environment, and adjusts the axial pressure of the coal sample in the detection operation through the coal sample measuring tank, which effectively meets the needs of coal sample detection under different environmental conditions, and greatly improves the detection flexibility and universality of coal sample characteristics. Therefore, it can effectively improve the detection accuracy of coal sample characteristics and the versatility of detection equipment.
附图说明Description of drawings
下面结合附图和具体实施方式来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明采用分布式结构时结构示意图;1 is a schematic structural diagram when the present invention adopts a distributed structure;
图2为煤样检测腔、煤样测定罐连接结构示意图;Figure 2 is a schematic diagram of the connection structure of the coal sample detection chamber and the coal sample measurement tank;
图3为承载活塞结构意图;Fig. 3 is the structural intention of bearing piston;
图4为本发明方法流程图。Figure 4 is a flow chart of the method of the present invention.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, achievement goals and effects realized by the present invention easy to understand, the present invention will be further described below with reference to the specific embodiments.
如图1—3所示,一种多元气氛环境荷载加压煤体氧化升温特性测定装置,包括承载基座1、煤样检测腔2、煤样测定罐3、气源调节系统4、气体预热器5、气相色谱分析仪6、数据采集计算机7及驱动电路8,其中承载基座1为轴线与水平面垂直分布的框架结构,其上端面与煤样检测腔2连接并同轴分布,煤样检测腔2为轴向截面呈矩形的闭合腔体结构,煤样测定罐3嵌于煤样检测腔2内并与煤样检测腔2同轴分布,煤样测定罐3下端面设进气口101,上端面设一个排气口102,其中进气口101通过导流管9与气体预热器5连通,排气口102通过导流管9与气相色谱分析仪6连通,气体预热器5另通过导流管9与气源调节系统4连通,驱动电路8分别与煤样检测腔2、煤样测定罐3、气源调节系统4、气体预热器5、气相色谱分析仪6、数据采集计算机7电气连接,数据采集计算机7另与煤样检测腔2、煤样测定罐3、气源调节系统4、气体预热器5、气相色谱分析仪6间电气连接并建立数据连接。As shown in Figures 1-3, a device for measuring the oxidation and heating characteristics of coal under pressure in a multi-atmosphere environment includes a bearing base 1, a coal
本实施例中,所述气源调节系统4、气体预热器5、气相色谱分析仪6、数据采集计算机7及驱动电路8与承载基座1间采用分布式结构及集成式结构布置。其中:In this embodiment, the gas
采用分布式结构布置时,气源调节系统4、气体预热器5、气相色谱分析仪6、数据采集计算机7及驱动电路8分别通过辅助机构安装在和承载基座1相同的外部安装基础结构上;When the distributed structure is adopted, the gas
采用集成式结构布置时,气源调节系统4、气体预热器5、气相色谱分析仪6、数据采集计算机7及驱动电路8均嵌于承载基座1外表面内。When the integrated structure is adopted, the gas
本实施例中,所述的煤样测定罐3包括密封盖31、承载腔32、承载活塞33、承载压板34、驱动液压缸35、导向柱36、驱动液压站37、液压稳定器38、压力传感器39、气压传感器310、温度传感器311、温度应变片312、压力应变片313,所述承载腔32为圆柱空心管状结构其上端面及下端面均设与密封盖31连接并构成密闭腔体结构,所述承载腔32下端面的密封盖31设一个进气口101和一个调节口103,承载腔32上端面的密封盖上设一个排气口102和一个过线孔104,所述承载活塞33嵌于承载腔32内,与承载腔32同轴分布并与承载腔32侧壁滑动连接,所述承载活塞33将承载腔32从上向下分割为煤样检测腔体301、气压调节腔体302,所述承载活塞33上设至少一条与承载活塞33轴线平行分布的导气孔303,且煤样检测腔体301、气压调节腔体302间通过导气孔303连通,所述承载活塞33下端面与导向柱36连接并同轴分布,所述导向柱36下端面通过调节口103位于承载腔32外,与驱动液压缸35连接并同轴分布,所述驱动液压缸35通过液压稳定器38与驱动液压站37连通,并与煤样检测腔2底部连接,所述承载压板34嵌于承载腔32内并与承载腔32上端面的密封盖31间通过弹簧10连接,所述承载压板34为与承载腔32同轴分布的圆形板状结构,与承载腔32内侧面滑动连接且承载压板34上均布若干透孔11,所述温度应变片312、压力应变片313均一个,嵌于煤样检测腔体301内并与煤样检测腔体301同轴分布,且煤样检测腔体301均通过导线12与数据采集计算机7及驱动电路8电气连接,且导线12嵌于过线孔104内,所述承载活塞33上端面及承载压板34下端面均设一个压力传感器39和温度传感器311,且压力传感器39和温度传感器311环绕承载腔32轴线均布,所述气压传感器310共两个,分别与进气口101和排气口102与导流管9连接位置连通,所述驱动液压站37、液压稳定器38、压力传感器39、气压传感器310、温度传感器311均与驱动电路8电气连接,且压力传感器39、气压传感器310、温度传感器311另与数据采集计算机7电气连接并建立数据连接。In this embodiment, the coal
需要特别注意的,所述承载活塞33包括活塞块331、承载托盘332、碟型弹簧333、复位弹簧334、拉力传感器335,其中所述活塞块331为轴向截面呈“冂”字形的柱状腔体结构,其上端面另设一个与其同轴分布,且直径为活塞块331直径80%—90%的调节腔336,所述活塞块331下端包覆在导向柱36外并与导向柱36同轴分布,所述承载托盘332为与活塞块331同轴分布且轴向截面呈“凵”字形的槽状结构,所述承载托盘332下端面及侧表面均为格栅板结构,且承载托盘332下端面通过碟型弹簧333与活塞块331上端面连接,所述碟型弹簧333至少一个,并嵌于调节腔336内,且活塞块331、承载托盘332间间距为0—10毫米,所述复位弹簧334至少两条,与活塞块331轴线平行分布并环绕活塞块331轴线均布,所述复位弹簧334上端面与活塞块331下端面连接,下端通过拉力传感器335与密封盖31连接,所述拉力传感器335间并联,并分别与数据采集计算机7及驱动电路8电气连接。It should be noted that the
进一步优化的,所述导气孔303为轴向截面呈等腰梯形结构,其上端面内径为下端面内径的3%—10%,且不大于2毫米,所述导气孔303上端位于调节腔336槽底位置,且导气孔303对应的调节腔336上端面设与调节腔336同轴分布的过滤网304。Further optimized, the
此外,所述承载腔32外表面设至少一条环绕承载腔32轴线呈螺旋状结构分布的电加热丝321,另设若干环绕承载腔32轴线均布且横断面呈矩形板状结构的换热板322,且其中至少两个换热板322与煤样检测腔2内侧面间通过滑轨13滑动连接,所述电加热丝321另与驱动电路8电气连接。In addition, the outer surface of the bearing
进一步优化,所述驱动液压缸35上另设一个伸缩传感器13,所述伸缩传感器13与驱动液压缸35外表面连接并与驱动电路8电气连接。Further optimization, another
本实施例中,所述煤样检测腔2包括反应釜21、压盖22、电加热机构23、保温层24、密封防护层25、导向滑轨26、托架27、调节伸缩柱28,所述反应釜21为轴向截面呈矩形的空心管状结构,其上端面及下端面均与一个压盖22连接并与压盖22构成闭合腔结构,其中所述反应釜21上端面连接压盖22设一个导流口201,下端面压盖22设与煤样测定罐3同轴分布的导向孔202,且所述导向孔202包覆在煤样测定罐3的驱动液压缸35外并与驱动液压缸35同轴分布,所述电加热机构23至少两个,与反应釜21内表面连接,并沿着反应釜21轴线从上向下分布,且各电加热机构23间相互并联并与驱动电路8电气连接,所述托架27为与煤样测定罐3同轴分布的环状框架结构,托架27下端面通过至少两条调节伸缩柱28与反应釜21底部压盖22连接,且各调节伸缩柱28环绕反应釜21轴线均布并与驱动电路8电气连接,所述密封防护层25包覆在反应釜21外并通过保温层24与反应釜21外表面连接。In this embodiment, the coal
与此同时,所述气源调节系统4包括干空高压空气钢瓶41、甲烷高压钢瓶42、减压阀43、稳流阀44、配气仪45、流量控制器46、瓦斯浓度检测报警器47、背压阀48、烟雾吸附装置49、三相开关410及排气管411,其中所述干空高压空气钢瓶41、甲烷高压钢瓶42均至少一个,并相互并联,所述空高压空气钢瓶41、甲烷高压钢瓶42分别通过减压阀43与导气管412连通,所述导气管412另通过稳流阀44与配气仪45连通,所述配气仪45通过导气管412与气体预热器5连通,所述配气仪45与气体预热器5连通的导气管412上设一个流量控制器46和一个瓦斯浓度检测报警器47;此外,气相色谱分析仪6和煤样测定罐3间连通的导流管9上分别设瓦斯浓度检测报警器47、烟雾吸附装置49、背压阀48、流量控制器46及三相开关410,且瓦斯浓度检测报警器47、烟雾吸附装置49、背压阀48、流量控制器46及三相开关410间通过导流管9串联并沿着从煤样测定罐3向气相色谱分析仪6方向分布,所述三相开关410另与一条排气管411连通,且所述排气管411通过三相开关410分别与导流管9及气相色谱分析仪6连通,所述减压阀43、稳流阀44、配气仪45、流量控制器46、瓦斯浓度检测报警器47、背压阀48、烟雾吸附装置49、三相开关410均相互并联,并分别与驱动电路8电气连接,所述流量控制器46、瓦斯浓度检测报警器47另与数据采集计算机7间电气连接并建立数据连接。At the same time, the air
本实施例中,所述数据采集计算机7为工业计算机及PC计算机中的任意一种,且所述数据采集计算机另设I/O输入输出操控设备;所述驱动电路8为基于可编程控制器为基础的电路系统,且驱动电路8另设串口通讯模块及基于显示器、信号灯及按键为基础的操控界面,驱动电路另通过串口通讯模块与述数据采集计算机为工业计算机7间建立数据连接。In this embodiment, the
如图4所示,一种多元气氛环境荷载加压煤体氧化升温特性测定装置的检测方法,包括以下步骤:As shown in Figure 4, a detection method of a device for measuring the oxidation temperature rise characteristics of a pressurized coal mass under a multi-element atmosphere environment load includes the following steps:
S1,设备预设,首先对承载基座、煤样检测腔、煤样测定罐、气源调节系统、气体预热器、气相色谱分析仪、数据采集计算机及驱动电路进行组装,得到成品检测装置,然后单独驱动气源调节系统的干空高压空气钢瓶运行,对检测装置进行保压气密性检测,并在完成检测后备用;S1, equipment preset, firstly assemble the bearing base, coal sample detection chamber, coal sample measurement tank, gas source adjustment system, gas preheater, gas chromatography analyzer, data acquisition computer and drive circuit to obtain a finished product detection device , and then independently drive the dry air high-pressure air cylinder of the air source adjustment system to run, carry out the pressure-holding and air-tightness detection of the detection device, and reserve it after the detection is completed;
S2,检测作业,完成气密性检测后,首先将煤样添加到煤样测定罐内,并由煤样测定罐的承载腔、承载活塞、承载压板、驱动液压缸、导向柱配合对煤样施加满足测定需要的轴向压力,然后由气源调节系统根据使用需要配置得到指定瓦斯含量的混合气体,并将混合气体调压调流量后由气体预热器预热至指定温度,最后将升温后的混合气体输送至煤样检测腔的煤样测定罐内,并在保持煤样压力恒定状态下降通过煤样的气体从煤样测定罐顶部排除并输送至气相色谱分析仪进行分析,一方面由气相色谱分析仪测定样品的气体释放指标;另一方面计算机测定温度特性,即可得到煤体氧化升温特性测参数。S2, testing operation, after completing the air tightness test, first add the coal sample into the coal sample measuring tank, and the coal sample is matched with the bearing cavity, bearing piston, bearing pressure plate, driving hydraulic cylinder and guide column of the coal sample measuring tank. Apply the axial pressure that meets the measurement needs, and then configure the gas source adjustment system to obtain the mixed gas with the specified gas content according to the needs of use. After adjusting the pressure and flow of the mixed gas, the gas preheater is preheated to the specified temperature, and finally the temperature is increased. The mixed gas is sent to the coal sample measurement tank in the coal sample detection chamber, and the gas passing through the coal sample is discharged from the top of the coal sample measurement tank and sent to the gas chromatograph for analysis while keeping the coal sample pressure constant. The gas release index of the sample is measured by a gas chromatographic analyzer; on the other hand, the temperature characteristics of the computer are measured, and the measurement parameters of the coal body oxidation heating characteristics can be obtained.
本发明一方面集成化程度及运行自动化程度高,操作简便灵活,可通过数据采集计算机及驱动电路完成全部的试验参数设定、试验参数采集、试验状态调整及辅助进行煤样加载卸载作业,从而有效的提高煤样氧化升温特性检测作业的工作效率,降低劳动强度;另一方面可通过气源调节系统的灵活对测定气体的成分灵活调整,通过气体预热器及煤样检测腔、煤样测定罐对检测温度环境进行调整、通过煤样测定罐对检测作业煤样轴向压力调整,有效达到满足不同环境状态下煤样检测的需要,极大的提高了煤样特性检测灵活性、通用性及对检测环境仿真的真实性,从而有效的提高了煤样特性检测作业精度和检测设备的通用性。On the one hand, the present invention has high degree of integration and operation automation, simple and flexible operation, and can complete all test parameter setting, test parameter acquisition, test state adjustment and auxiliary coal sample loading and unloading operations through the data acquisition computer and driving circuit, thereby Effectively improve the work efficiency of coal sample oxidation and heating characteristic detection operation, reduce labor intensity; The measuring tank adjusts the detection temperature environment, and adjusts the axial pressure of the coal sample in the detection operation through the coal sample measuring tank, which effectively meets the needs of coal sample detection under different environmental conditions, and greatly improves the detection flexibility and universality of coal sample characteristics. Therefore, it can effectively improve the detection accuracy of coal sample characteristics and the versatility of detection equipment.
本行业的技术人员应该了解,本发明不受上述实施例的限制。上述实施例和说明书中描述的只是说明本发明的原理。在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进。这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements can be made to the present invention without departing from the spirit and scope of the present invention. Such variations and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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