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CN114517045A - Preparation method of manganese oxide coating - Google Patents

Preparation method of manganese oxide coating Download PDF

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Publication number
CN114517045A
CN114517045A CN202210139530.9A CN202210139530A CN114517045A CN 114517045 A CN114517045 A CN 114517045A CN 202210139530 A CN202210139530 A CN 202210139530A CN 114517045 A CN114517045 A CN 114517045A
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CN
China
Prior art keywords
manganese oxide
coating
mixture
carrier
oxide coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210139530.9A
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Chinese (zh)
Inventor
冯汝明
凌芳
张仁宝
丁海全
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Wokai Biotechnology Co ltd
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Shanghai Wokai Biotechnology Co ltd
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Priority to CN202210139530.9A priority Critical patent/CN114517045A/en
Publication of CN114517045A publication Critical patent/CN114517045A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2262Oxides; Hydroxides of metals of manganese
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Catalysts (AREA)

Abstract

The invention belongs to the technical field of preparation of manganese oxide catalysts, and particularly relates to a preparation method of a manganese oxide coating. The preparation method comprises the following steps: (1) under the stirring condition, uniformly mixing bisphenol A type epoxy resin and an active diluent, then adding an amine curing agent, continuously stirring, and uniformly mixing to obtain a mixture A; (2) adding manganese oxide into the mixture A, and uniformly stirring and mixing to obtain a mixture B; (3) coating the mixture B on the surface of a carrier to form a coating, and controlling the coating amount according to the coating thickness of different requirements; (4) and (4) drying the coating formed in the step (3) to obtain a manganese oxide coating on the surface of the carrier. The method has the advantages of simple and convenient process and environmental protection, and the prepared manganese oxide coating has strong binding force with the carrier and good stability.

Description

Preparation method of manganese oxide coating
Technical Field
The invention belongs to the technical field of preparation of manganese oxide catalysts, and particularly relates to a preparation method of a manganese oxide coating.
Background
The common catalytic combustion catalyst comprises noble metal, perovskite type oxide, transition metal oxide and the like, the noble metal catalyst has poor thermal stability, is easy to sinter and volatilize at high temperature and has high price, so that the application of the noble metal catalyst is greatly limited; the perovskite type oxide has higher oxygen desorption temperature and is easy to sinter at high temperature; transition metal oxides (e.g., manganese oxide, cobalt oxide, copper oxide, etc.) are inexpensive and are considered to be the most promising catalytic combustion catalysts. Among them, the manganese oxide octahedral molecular sieve (OMS-2) has excellent ion exchange performance, redox performance and adsorption performance, and is widely applied in the field of catalysis.
However, the powdered manganese oxide has the disadvantages of difficult recovery, easy loss, easy agglomeration during the reaction process, low recycling rate and the like, which greatly limits the practical application of the powdered catalyst. Therefore, how to make the powdered octahedral manganese oxide molecular sieve into a monolithic catalyst is a key for improving the catalytic effect and stability of the catalyst, and the reports of the prior art are less in this part. In particular, the weak binding force between the catalytic component coating and the carrier in the process of preparing the monolithic catalyst is always a problem to be solved.
In view of this, the invention is particularly proposed.
Disclosure of Invention
The invention aims to overcome the defects of weak binding force between a manganese oxide coating and a carrier, poor catalytic performance and the like in the preparation of a manganese oxide coating catalyst in the prior art, and provides a preparation method of the manganese oxide coating. The preparation method is simple and convenient to operate, and the prepared manganese oxide coating is strong in binding force with the carrier and good in stability.
The invention is realized by the following technical scheme:
a preparation method of a manganese oxide coating specifically comprises the following steps:
(1) under the stirring condition, uniformly mixing bisphenol A type epoxy resin and an active diluent, then adding an amine curing agent, continuously stirring, and uniformly mixing to obtain a mixture A;
(2) adding manganese oxide into the mixture A, and uniformly stirring and mixing to obtain a mixture B;
(3) coating the mixture B on the surface of a carrier to form a coating, and controlling the coating amount according to the coating thickness of different requirements;
(4) and (4) drying the coating formed in the step (3) to obtain a manganese oxide coating on the surface of the carrier.
Preferably, the mass ratio of the bisphenol A epoxy resin to the reactive diluent to the manganese oxide is 5:1: 1; the amount of the amine curing agent added is 30% of the epoxy value of the bisphenol A epoxy resin.
Preferably, the amine curing agent is 4, 4-diaminodiphenylmethane or/and m-phenylenediamine; the epoxy value of the bisphenol A epoxy resin is 0.30-0.42 eq.
The aromatic amine curing agent has stable benzene rings, and a cured product formed by curing the epoxy resin and the amine curing agent has a high Tg temperature. Compared with other curing agents in the prior art, such as acid anhydride, which contains carboxyl, the catalyst is easy to deactivate, and the amine curing agent adopted in the method can be well avoided.
In the prior art, a single-component organic binder is generally adopted in preparation of an OMS-2 coating, the operation condition of the binder is influenced by various factors such as a latency period, a stabilization period and the like, and the single-component binder has limited application range and narrow performance range. According to the composite material system, the epoxy resin, the reactive diluent and the amine curing agent are mixed and then coated on the surface of the carrier, and the epoxy resin and the amine curing agent are mixed and then cured to form the manganese oxide coating, so that the glass transition temperature Tg of the composite material system can reach over 260 ℃, and the composite material system is wide in application range. The crystal phase structure of the manganese oxide is not changed in the process of preparing the manganese oxide coating, the binder does not need to be removed, the coating can be used for a long time, the performance is stable, and the problems that the coating and a carrier are weak in acting force and easy to fall off after the binder needs to be removed in the prior art are solved.
Preferably, the manganese oxide is octahedral molecular sieve (OMS-2) of manganese oxide.
Preferably, the reactive diluent is a low viscosity monofunctional or difunctional epoxy-based diluent.
Further, the reactive diluent is one or more of butyl glycidyl ether, aniline glycidyl ether, 1, 4-butanediol glycidyl ether and glycidyl methacrylate; the low viscosity is a viscosity of 200 mPas or less at room temperature, which is generally measured by a rotational viscometer.
The main function of adding the active diluent in the process of preparing the manganese oxide coating can reduce the viscosity of the bisphenol A epoxy resin, because the viscosity of the bisphenol A epoxy resin is generally between 10000-100000 mPa.s, the operation is inconvenient, the active epoxy diluent is adopted in the invention, the epoxy functional group contained in the active epoxy diluent can participate in the curing process in the process of curing the resin, and compared with VOCs (volatile organic compounds) caused by the fact that the inert diluent used in the prior art does not participate in the curing reaction, the active diluent can greatly reduce or avoid the problem of the generated VOCs.
Optionally, the material of the carrier may be any one or more of alumina, silicon carbide, ceramic, and graphite.
Preferably, the drying process in step (4) is: keeping at 50-60 deg.C for 2 hr, heating to 100 deg.C, keeping for 5 hr, heating to 120 deg.C again, keeping for 2 hr, and cooling to 20-30 deg.C.
Compared with the prior art, the invention has the following effects:
1. the manganese oxide coating is obtained by mixing the manganese oxide, the reactive diluent and the amine curing agent, coating the mixture on the surface of a carrier, and drying the carrier. The existence of the reactive diluent and the amine curing agent can not only have strong interaction with the surface of the carrier, but also have interaction with the manganese oxide, and the forming is easy, so that the coating is kept to have a certain shape, and the coating can keep better stability.
2. Compared with the loading method of the manganese oxide coating reported in the prior art, the method needs to remove the binder, after the binder is removed, the acting force between the manganese oxide and the carrier is weakened, the manganese oxide is easy to fall off, and after high-temperature roasting, unknown chemical reaction possibly occurs between the manganese oxide and the carrier, so that the performance of the manganese oxide is influenced. The method does not need to remove the reactive diluent and the amine curing agent, does not change the crystal phase structure of the manganese oxide, can be used for a long time, and has more environment-friendly process and more stable coating performance.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Unless specifically stated otherwise, the numerical values set forth in these examples do not limit the scope of the invention. Techniques, methods known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values.
Example 1
A preparation method of a manganese oxide coating comprises the following steps:
(1) weighing 10g of manganese oxide, wherein the manganese oxide has a crystal phase structure of an octahedral molecular sieve (OMS-2);
(2) simultaneously weighing 50g of bisphenol A type epoxy resin (with the epoxy value of 0.35eq) and 10g of butyl glycidyl ether (active diluent, the viscosity is less than or equal to 200mPa & s), mixing and stirring, then adding 4, 4-diaminodiphenylmethane (amine curing agent) with the epoxy value of 30% of that of the epoxy resin according to the epoxy value of the epoxy resin, and uniformly stirring to obtain a mixture A;
(3) then, mixing the manganese oxide obtained in the step (1) with the mixture A, and stirring uniformly to obtain a mixture B;
(4) coating the mixture B obtained in the step (3) on the surface of a carrier, heating the coating to 50-60 ℃ for 2 hours, heating to 100 ℃ for 5 hours, heating to 120 ℃ again for 2 hours, and finally cooling to 20-30 ℃ to obtain a manganese oxide coating on the surface of the carrier.
Example 2
A preparation method of a manganese oxide coating comprises the following steps:
(1) weighing 10g of manganese oxide, wherein the manganese oxide has a crystal phase structure of an octahedral molecular sieve (OMS-2);
(2) simultaneously weighing 50g of bisphenol A type epoxy resin (with an epoxy value of 0.36eq) and 10g of glycidyl methacrylate (with a viscosity of less than or equal to 200mPa & s) and mixing and stirring, then adding m-phenylenediamine (amine curing agent) with the epoxy value of 30% of that of the epoxy resin according to the epoxy value of the epoxy resin and uniformly stirring to obtain a mixture A;
(3) then, mixing the manganese oxide obtained in the step (1) with the mixture A, and stirring uniformly to obtain a mixture B;
(4) coating the mixture B obtained in the step (3) on the surface of a carrier, heating the coating to 50-60 ℃ for 2 hours, heating to 100 ℃ for 5 hours, heating to 120 ℃ again for 2 hours, and finally cooling to 20-30 ℃ to obtain a manganese oxide coating on the surface of the carrier.
Example 3
A preparation method of a manganese oxide coating comprises the following steps:
(1) weighing 10g of manganese oxide, wherein the manganese oxide has a crystal phase structure of an octahedral molecular sieve (OMS-2);
(2) simultaneously weighing 50g of bisphenol A type epoxy resin (with an epoxy value of 0.42eq) and 10g of aniline glycidyl ether (an active diluent, the viscosity is less than or equal to 200mPa & s), mixing and stirring, then adding 4, 4-diaminodiphenylmethane (an amine curing agent) with the epoxy value of 30% according to the epoxy value of the epoxy resin, and uniformly stirring to obtain a mixture A;
(3) then, mixing the manganese oxide obtained in the step (1) with the mixture A, and stirring uniformly to obtain a mixture B;
(4) coating the mixture B obtained in the step (3) on the surface of a carrier, heating the coating to 50-60 ℃ for 2 hours, heating to 100 ℃ for 5 hours, heating to 120 ℃ again for 2 hours, and finally cooling to 20-30 ℃ to obtain a manganese oxide coating on the surface of the carrier.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The preparation method of the manganese oxide coating is characterized by comprising the following steps:
(1) under the stirring condition, uniformly mixing bisphenol A type epoxy resin and an active diluent, then adding an amine curing agent, continuously stirring, and uniformly mixing to obtain a mixture A;
(2) adding manganese oxide into the mixture A, and uniformly stirring and mixing to obtain a mixture B;
(3) coating the mixture B on the surface of a carrier to form a coating, and controlling the coating amount according to the coating thickness of different requirements;
(4) and (4) drying the coating formed in the step (3) to obtain a manganese oxide coating on the surface of the carrier.
2. The method for preparing a manganese oxide coating according to claim 1, wherein the mass ratio of the bisphenol A epoxy resin, the reactive diluent and the manganese oxide is 5:1: 1; the amount of the amine curing agent added is 30% of the epoxy value of the bisphenol A epoxy resin.
3. The method for preparing a manganese oxide coating according to claim 2, wherein said amine curing agent is 4, 4-diaminodiphenylmethane or/and m-phenylenediamine; the epoxy value of the bisphenol A epoxy resin is 0.30-0.42 eq.
4. The method of claim 1, wherein the manganese oxide is an octahedral molecular sieve of manganese oxide.
5. The method of claim 1, wherein the reactive diluent is a low viscosity mono-or di-functional epoxy diluent.
6. The method for preparing a manganese oxide coating according to claim 4, wherein said reactive diluent is one or more of butyl glycidyl ether, aniline glycidyl ether, 1, 4-butanediol glycidyl ether, glycidyl methacrylate; the low viscosity is 200 mPas or less at room temperature.
7. The method for preparing a manganese oxide coating according to claim 1, wherein said carrier is made of any one or more of alumina, silicon carbide, ceramic and graphite.
8. The method for preparing a manganese oxide coating according to claim 1, wherein said drying process in step (4) is: keeping at 50-60 deg.C for 2 hr, heating to 100 deg.C, keeping for 5 hr, heating to 120 deg.C again, keeping for 2 hr, and cooling to 20-30 deg.C.
CN202210139530.9A 2022-02-16 2022-02-16 Preparation method of manganese oxide coating Pending CN114517045A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104379260A (en) * 2012-05-10 2015-02-25 康涅狄格州大学 Methods and apparatus for making catalyst films
US20160177794A1 (en) * 2014-12-17 2016-06-23 University Of Connecticut Method for removing soot from exhaust gases
CN109535937A (en) * 2018-11-29 2019-03-29 沈阳理工大学 A kind of water-resistant type, which is reviewed one's lessons by oneself, relapses wave, anticorrosive paint and preparation method thereof
CN109762445A (en) * 2019-01-24 2019-05-17 江南大学 Polyaniline/manganese sesquioxide managnic oxide/dual anticorrosive paint of epoxy resin tri compound and preparation method thereof
CN111718625A (en) * 2019-03-22 2020-09-29 爱信化工株式会社 Aqueous coating composition
CN113072860A (en) * 2021-05-17 2021-07-06 南京深业智能化系统工程有限公司 Nano rare earth oxide modified functional coating and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104379260A (en) * 2012-05-10 2015-02-25 康涅狄格州大学 Methods and apparatus for making catalyst films
US20160177794A1 (en) * 2014-12-17 2016-06-23 University Of Connecticut Method for removing soot from exhaust gases
CN109535937A (en) * 2018-11-29 2019-03-29 沈阳理工大学 A kind of water-resistant type, which is reviewed one's lessons by oneself, relapses wave, anticorrosive paint and preparation method thereof
CN109762445A (en) * 2019-01-24 2019-05-17 江南大学 Polyaniline/manganese sesquioxide managnic oxide/dual anticorrosive paint of epoxy resin tri compound and preparation method thereof
CN111718625A (en) * 2019-03-22 2020-09-29 爱信化工株式会社 Aqueous coating composition
CN113072860A (en) * 2021-05-17 2021-07-06 南京深业智能化系统工程有限公司 Nano rare earth oxide modified functional coating and preparation method thereof

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Application publication date: 20220520