CN114470953A - Hydrothermal liquefaction product separation device and method - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及生物质水热液化技术领域,尤其涉及一种水热液化产物分离装置及方法。The invention relates to the technical field of biomass hydrothermal liquefaction, in particular to a hydrothermal liquefaction product separation device and method.
背景技术Background technique
我国拥有丰富的生物质资源,包括农作物秸秆、森林废弃物及柴薪、有机废弃物、能源植物、生活垃圾、市政污泥、废水、畜禽粪污等。生物质可以作为水热液化技术的原料,以水为溶剂,在200-400℃的高温和5-25MPa的高压反应条件下,发生一系列热化学变化从而转化为生物原油。利用水热液化技术处理生物质资源,无需对原料进行干燥,节约能源,且水热液化转换速率快,原料各组分均可参加反应,反应较为完全,同时,能够将低能量密度的生物质资源转化为高能量密度的生物原油。生物原油经过提质、精炼等操作后可作为石油替代品,也可用于生产高附加值化学品,对于缓解我国化石能源短缺问题以及环境污染问题具有重要意义。水热液化产物包括气相、油相、水相和固相,成分较为复杂,很难直接利用。同时,水分的含量也会导致生物原油热值较低或难以直接燃烧。虽然各相产物之间由于密度和状态不同会进行一定程度地分离,但会出现油相和水相中悬浮油微小固体颗粒、水相中有轻油和油相中含有水分等现象,需要通过一定的技术手段将四相产物完全分离,才能够进行下一步的生物原油精制、油质改善以及高附加值小分子化合物的分离提取,实现水热产物的有效利用。因此,有效分离高温高压四相产物是连续水热液化系统需要攻克的难题之一。my country has abundant biomass resources, including crop straw, forest waste and firewood, organic waste, energy plants, domestic waste, municipal sludge, wastewater, livestock and poultry manure, etc. Biomass can be used as a raw material for hydrothermal liquefaction technology, using water as a solvent, and under the reaction conditions of high temperature of 200-400℃ and high pressure of 5-25MPa, a series of thermochemical changes will occur to convert it into bio-crude oil. The use of hydrothermal liquefaction technology to process biomass resources does not require drying of raw materials, saving energy, and the conversion rate of hydrothermal liquefaction is fast. All components of raw materials can participate in the reaction, and the reaction is relatively complete. At the same time, it can convert biomass with low energy density. Resources are converted into biocrude oil with high energy density. After upgrading and refining, bio-crude oil can be used as a substitute for petroleum and can also be used to produce high value-added chemicals, which is of great significance for alleviating the shortage of fossil energy and environmental pollution in my country. The hydrothermal liquefaction product includes gas phase, oil phase, water phase and solid phase, and the composition is complex, so it is difficult to use directly. At the same time, the moisture content will also lead to lower calorific value of bio-crude oil or difficult to burn directly. Although the products of each phase will be separated to a certain extent due to the difference in density and state, there will be small solid particles of suspended oil in the oil phase and water phase, light oil in the water phase and water in the oil phase, etc. Certain technical means can completely separate the four-phase products, and then the next step of bio-crude oil refining, oil quality improvement and separation and extraction of high value-added small molecular compounds can be carried out to realize the effective utilization of hydrothermal products. Therefore, the effective separation of high-temperature and high-pressure four-phase products is one of the difficult problems to be overcome in continuous hydrothermal liquefaction systems.
目前国内对于生物质连续式水热液化的研究,主要集中在整个连续式反应系统,重点介绍的一般为进料、反应器、原料加热、流量控制等部分的设备与方法,没有专门对于产物分离装置的详细介绍。少数现有分离装置,有的对水热液化的生物质原料有局限性;有的没有将油相和水相分离;有的将背压阀设置在产物分离器之前,固体残渣的存在会磨损背压阀,还可能使背压阀堵塞影响系统的正常运行;有的排渣过程不能保证系统的压力稳定性;有的采用离心或萃取分离方式,需要离心机、溶剂蒸发等设备,成本和能耗较高。本发明旨在探究通过机械物理方法,在保证压力稳定性的同时,提高四相产物分离效率,实现连续的水热液化产物分离,无需离心设备和环境不友好的化学试剂,避免化学试剂与产物之间发生化学反应而改变产物组分,同时,减少成本投入,降低能源消耗。At present, the domestic research on continuous hydrothermal liquefaction of biomass mainly focuses on the entire continuous reaction system. Details of the device. Some of the existing separation devices have limitations on the hydrothermal liquefaction of biomass raw materials; some do not separate the oil phase and the water phase; some set the back pressure valve before the product separator, and the presence of solid residues will cause wear and tear The back pressure valve may block the back pressure valve and affect the normal operation of the system; some slag discharge processes cannot ensure the pressure stability of the system; some use centrifugal or extraction separation methods, which require centrifuges, solvent evaporation and other equipment, cost and High energy consumption. The present invention aims to explore how to improve the separation efficiency of four-phase products while ensuring pressure stability through mechanical and physical methods, to achieve continuous separation of hydrothermal liquefaction products, without centrifugal equipment and environmentally unfriendly chemical reagents, and to avoid chemical reagents and products. The chemical reaction occurs between them to change the product components, and at the same time, the cost input and energy consumption are reduced.
发明内容SUMMARY OF THE INVENTION
本发明实施例提供一种水热液化产物分离装置及方法,旨在根据产物的物理性质进行分离,以提高产物分离效率,降低运行成本和能耗,同时,保证分离过程的连续性和压力稳定性。The embodiment of the present invention provides a hydrothermal liquefaction product separation device and method, aiming at separation according to the physical properties of the product, so as to improve the product separation efficiency, reduce the operating cost and energy consumption, and at the same time, ensure the continuity and pressure stability of the separation process sex.
本发明实施例提供一种水热液化产物分离装置,包括冷却器、高压过滤器、背压阀、气液分离器和油水分离器;The embodiment of the present invention provides a hydrothermal liquefaction product separation device, including a cooler, a high-pressure filter, a back pressure valve, a gas-liquid separator and an oil-water separator;
所述冷却器的进口用于连通水热液化反应系统,所述冷却器的出口连通所述高压过滤器的产物进料口;The inlet of the cooler is used to communicate with the hydrothermal liquefaction reaction system, and the outlet of the cooler communicates with the product feed port of the high-pressure filter;
所述背压阀的进口和出口分别连通所述高压过滤器的产物排出口和所述气液分离器的气液进口;The inlet and outlet of the back pressure valve are respectively connected to the product discharge port of the high pressure filter and the gas-liquid inlet of the gas-liquid separator;
所述气液分离器的液相出口连通所述油水分离器的液相进口。The liquid-phase outlet of the gas-liquid separator communicates with the liquid-phase inlet of the oil-water separator.
根据本发明一个实施例的水热液化产物分离装置,所述水热液化产物分离装置还包括产物收集罐;According to the hydrothermal liquefaction product separation device according to an embodiment of the present invention, the hydrothermal liquefaction product separation device further comprises a product collection tank;
所述冷却器的进口连通有产物进料管路,所述产物进料管路远离所述冷却器的进口的部分上设置有第一压力仪表和第一温度仪表,所述产物进料管路靠近所述冷却器的进口的部分与所述产物收集罐的第一进料口通过第一支路连通;The inlet of the cooler is communicated with a product feeding pipeline, a first pressure instrument and a first temperature instrument are arranged on the part of the product feeding pipeline far from the inlet of the cooler, and the product feeding pipeline The part close to the inlet of the cooler communicates with the first feed port of the product collection tank through a first branch;
所述冷却器的出口与所述高压过滤器的产物进料口通过产物出料管路连通,所述产物出料管路靠近所述冷却器的出口的部分上设置有第二温度仪表,所述产物出料管路靠近所述高压过滤器的产物进料口的部分与所述产物收集罐的第二进料口通过第二支路连通;The outlet of the cooler is communicated with the product inlet of the high-pressure filter through the product outlet pipeline, and the part of the product outlet pipeline close to the outlet of the cooler is provided with a second temperature instrument, so The part of the product discharge pipeline close to the product feed port of the high-pressure filter is communicated with the second feed port of the product collection tank through a second branch;
所述第一支路和所述第二支路上分别设置有第一爆破片和第二爆破片。A first bursting disc and a second bursting disc are respectively provided on the first branch and the second branch.
根据本发明一个实施例的水热液化产物分离装置,所述水热液化产物分离装置还包括储渣箱;According to the hydrothermal liquefaction product separation device according to an embodiment of the present invention, the hydrothermal liquefaction product separation device further comprises a slag storage tank;
所述高压过滤器的排渣口与所述储渣箱的进渣口通过排渣管路连通,所述排渣管路上设置有排渣阀。The slag discharge port of the high-pressure filter is communicated with the slag inlet port of the slag storage box through a slag discharge pipeline, and a slag discharge valve is arranged on the slag discharge pipeline.
根据本发明一个实施例的水热液化产物分离装置,所述高压过滤器包括壳体和滤芯,所述滤芯位于所述壳体内,所述滤芯连接所述壳体顶部的内侧壁;According to the hydrothermal liquefaction product separation device according to an embodiment of the present invention, the high-pressure filter includes a casing and a filter element, the filter element is located in the casing, and the filter element is connected to the inner side wall of the top of the casing;
所述壳体的顶部设置有产物进料口和产物排出口,所述产物排出口与所述滤芯呈对应设置,所述壳体的底部设置有排渣口;The top of the shell is provided with a product feed port and a product discharge port, the product discharge port is arranged corresponding to the filter element, and the bottom of the shell is provided with a slag discharge port;
所述壳体的顶部设置有压差发讯器。The top of the casing is provided with a differential pressure transmitter.
根据本发明一个实施例的水热液化产物分离装置,所述高压过滤器设置有多个,用于切换多个所述高压过滤器进行排渣。According to the hydrothermal liquefaction product separation device according to an embodiment of the present invention, a plurality of the high-pressure filters are provided for switching the plurality of high-pressure filters for slag discharge.
根据本发明一个实施例的水热液化产物分离装置,所述水热液化产物分离装置还包括储气瓶,所述储气瓶的出气口与所述高压过滤器的产物排出口通过输气管路连通,所述输气管路上设置有输气阀和增压机。According to the hydrothermal liquefaction product separation device according to an embodiment of the present invention, the hydrothermal liquefaction product separation device further comprises a gas storage cylinder, and the gas outlet of the gas storage cylinder and the product discharge outlet of the high pressure filter pass through a gas transmission pipeline A gas delivery valve and a supercharger are arranged on the gas delivery pipeline.
根据本发明一个实施例的水热液化产物分离装置,所述背压阀的出口与所述气液分离器的气液进口通过气液管路连通,所述气液管路上设置有第三温度仪表;和/或,According to the hydrothermal liquefaction product separation device according to an embodiment of the present invention, the outlet of the back pressure valve is communicated with the gas-liquid inlet of the gas-liquid separator through a gas-liquid pipeline, and the gas-liquid pipeline is provided with a third temperature meter; and/or,
所述水热液化产物分离装置还包括气体收集瓶,所述气体收集瓶的进口连通所述气液分离器的气相出口。The hydrothermal liquefaction product separation device further comprises a gas collection bottle, the inlet of the gas collection bottle is connected to the gas-phase outlet of the gas-liquid separator.
根据本发明一个实施例的水热液化产物分离装置,所述油水分离器包括沿水平向延伸的出油筒;According to the hydrothermal liquefaction product separation device according to an embodiment of the present invention, the oil-water separator includes an oil outlet barrel extending in a horizontal direction;
所述出油筒内设有油水混合物通道,所述油水混合物通道沿水平向延伸,所述油水混合物通道的内侧壁设置有超疏水超亲油网膜,所述油水混合物通道的顶部和底部均设置有开口,以连通所述油水混合物通道和所述出油筒;An oil-water mixture channel is arranged in the oil outlet barrel, the oil-water mixture channel extends in the horizontal direction, the inner side wall of the oil-water mixture channel is provided with a super-hydrophobic and super-oleophilic mesh membrane, and the top and bottom of the oil-water mixture channel are both an opening is provided to communicate the oil-water mixture channel and the oil outlet;
所述出油筒设置有液相进口和水相出口,所述液相进口和所述水相出口分别连通所述油水混合物通道的两端,所述出油筒的底部靠近所述水相出口一侧设置有油相出口。The oil outlet is provided with a liquid phase inlet and a water phase outlet, the liquid phase inlet and the water phase outlet are respectively connected to both ends of the oil-water mixture channel, and the bottom of the oil outlet is close to the water phase outlet One side is provided with an oil phase outlet.
根据本发明一个实施例的水热液化产物分离装置,所述气液分离器的液相出口与所述油水分离器的液相进口通过排液管路连通,所述排液管路上设置有排液阀;和/或,According to the hydrothermal liquefaction product separation device according to an embodiment of the present invention, the liquid phase outlet of the gas-liquid separator is communicated with the liquid phase inlet of the oil-water separator through a drain pipeline, and the drain pipeline is provided with a drain liquid valve; and/or,
所述水热液化产物分离装置还包括储油罐和储水罐,所述储油罐的进口和所述储水罐的进口分别连通所述油水分离器的油相出口和水相出口。The hydrothermal liquefaction product separation device further includes an oil storage tank and a water storage tank, and the inlet of the oil storage tank and the inlet of the water storage tank are respectively connected to the oil phase outlet and the water phase outlet of the oil-water separator.
本发明实施例还提供一种水热液化产物分离方法,包括:The embodiment of the present invention also provides a method for separating hydrothermal liquefaction products, comprising:
设置背压阀的先导压力和压差发讯器的发讯值;Set the pilot pressure of the back pressure valve and the signal value of the differential pressure transmitter;
高温高压的水热液化产物流入冷却器,以将所述水热液化产物降温至预设温度值;The high-temperature and high-pressure hydrothermal liquefaction product flows into the cooler to cool the hydrothermal liquefaction product to a preset temperature value;
降温后的水热液化产物流入高压过滤器,以分离得到固体残渣和液气混合产物;The hydrothermal liquefaction product after cooling flows into the high pressure filter to separate solid residue and liquid-gas mixed product;
所述液气混合产物经所述背压阀降压后流入气液分离器,以分离得到气相产物和液相产物;The liquid-gas mixed product is depressurized by the back pressure valve and then flows into the gas-liquid separator to separate gas-phase products and liquid-phase products;
所述液相产物流入油水分离器,以分离得到水相产物和油相产物。The liquid-phase product flows into an oil-water separator to separate water-phase products and oil-phase products.
本发明实施例提供的水热液化产物分离装置包括冷却器、高压过滤器、背压阀、气液分离器和油水分离器,制备各设备所需材料较为常见且成本较低;水热液化反应产生的高温高压产物经过冷却器降温,之后进入高压过滤器除去固体残渣,无渣产物经背压阀降压后通过气液分离器和油水分离器,分别得到气相、水相和油相产物,水热液化产物分离装置的连续性好、产物分离彻底,操作过程简单、制造安装方便,同时,无需化学试剂投入或离心设备,成本较低、运行能耗低,可以广泛应用于生物质连续式水热液化反应产物的分离。The hydrothermal liquefaction product separation device provided by the embodiment of the present invention includes a cooler, a high-pressure filter, a back pressure valve, a gas-liquid separator and an oil-water separator, and the materials required for preparing each device are relatively common and have low cost; the hydrothermal liquefaction reaction The generated high temperature and high pressure product is cooled by the cooler, and then enters the high pressure filter to remove the solid residue. The residue-free product is depressurized by the back pressure valve and then passes through the gas-liquid separator and the oil-water separator to obtain gas phase, water phase and oil phase products respectively. The hydrothermal liquefaction product separation device has good continuity, complete product separation, simple operation process, convenient manufacturing and installation, and at the same time, does not require chemical reagent input or centrifugal equipment, low cost and low operating energy consumption, and can be widely used in biomass continuous Separation of hydrothermal liquefaction reaction products.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1是本发明实施例提供的一种水热液化产物分离装置的结构示意图;Fig. 1 is the structural representation of a kind of hydrothermal liquefaction product separation device provided by the embodiment of the present invention;
图2是图1中高压过滤器的结构示意图;Fig. 2 is the structural representation of the high pressure filter in Fig. 1;
图3是图1中高压过滤器排渣前后和水热液化系统的压力变化曲线图;Fig. 3 is the pressure change curve diagram of the hydrothermal liquefaction system before and after the high-pressure filter slag discharge in Fig. 1;
图4是图1中油水分离器的结构示意图。FIG. 4 is a schematic structural diagram of the oil-water separator in FIG. 1 .
附图标记:Reference number:
100:水热液化产物分离装置;1:第一压力仪表;2:第一温度仪表;3:第一爆破片;4:冷却器;5:第二温度仪表;6:第二爆破片;7:产物收集罐;8:输气阀;9:背压阀;10:第三温度仪表;11:第二压力仪表;12:气液分离器;13:气体收集瓶;14:排液阀;15:油水分离器;151:出油筒;152:油水混合物通道;153:液相进口;154:超疏水超亲油网膜;155:油相出口;156:水相出口;16:储油罐;17:储水罐;18:增压机;19:储气瓶;20:储渣箱;21:排渣阀;22:高压过滤器;221:产物进料口;222:压差发讯器;223:产物排出口;224:盖体;225:外壳;226:滤芯;227:排渣口;23:循环水泵;24:冷却水箱。100: hydrothermal liquefaction product separation device; 1: first pressure instrument; 2: first temperature instrument; 3: first rupture disc; 4: cooler; 5: second temperature instrument; 6: second rupture disc; 7 : product collection tank; 8: gas delivery valve; 9: back pressure valve; 10: third temperature instrument; 11: second pressure instrument; 12: gas-liquid separator; 13: gas collection bottle; 14: drain valve; 15: oil-water separator; 151: oil outlet; 152: oil-water mixture channel; 153: liquid phase inlet; 154: superhydrophobic and superoleophilic membrane; 155: oil phase outlet; 156: water phase outlet; 16: oil storage Tank; 17: Water storage tank; 18: Booster; 19: Gas cylinder; 20: Slag storage tank; 21: Slag discharge valve; 22: High pressure filter; 221: Product inlet; 222: Differential pressure generator 223: product discharge port; 224: cover body; 225: shell; 226: filter element; 227: slag discharge port; 23: circulating water pump; 24: cooling water tank.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明实施例提供了一种水热液化产物分离装置,如图1所示,水热液化产物分离装置包括冷却器4、高压过滤器22、背压阀9、气液分离器12和油水分离器15。An embodiment of the present invention provides a hydrothermal liquefaction product separation device. As shown in FIG. 1 , the hydrothermal liquefaction product separation device includes a
如图1所示,冷却器4的进口用于连通水热液化反应系统,冷却器4的出口连通高压过滤器22的产物进料口221。冷却器4通过对流换热给产物降温(如图1所示,冷却器4循环连通循环水泵23和冷却水箱24),冷却器4的顶部设置有进口和出口,冷却器4的出口与高压过滤器22连通,如图1所示,在本实施例中,水热液化产物分离装置还包括产物收集罐7;冷却器4的进口连通有产物进料管路,产物进料管路远离冷却器4的进口的部分上设置有第一压力仪表1和第一温度仪表2,产物进料管路靠近冷却器4的进口的部分与产物收集罐7的第一进料口通过第一支路连通;冷却器4的出口与高压过滤器22的产物进料口221通过产物出料管路连通,产物出料管路靠近冷却器4的出口的部分上设置有第二温度仪表5,产物出料管路靠近高压过滤器22的产物进料口221的部分与产物收集罐7的第二进料口通过第二支路连通;第一支路和第二支路上分别设置有第一爆破片3和第二爆破片6。As shown in FIG. 1 , the inlet of the
如图1和图2所示,高压过滤器22为密封结构,能过滤除去产物中的固体残渣,高压过滤器22主要包括壳体(如图2所示,壳体包括盖体224和外壳225,盖体224盖合外壳225)和滤芯226,滤芯226位于壳体内,滤芯226连接壳体顶部的内侧壁;壳体的顶部设置有产物进料口221和产物排出口223,产物排出口223与滤芯226呈对应设置,壳体的底部设置有排渣口227;壳体的顶部设置有压差发讯器222。水热液化产物分离装置还包括储渣箱20;高压过滤器22的排渣口227与储渣箱20的进渣口通过排渣管路连通,排渣管路上设置有排渣阀21。压差发讯器222能检测滤芯226的内外压差,优选的,压差发讯器222的设定发讯值为0.35MPa。As shown in FIG. 1 and FIG. 2 , the high-
如图1所示,背压阀9的进口和出口分别连通高压过滤器22的产物排出口223和气液分离器12的气液进口。背压阀9用于降低产物压力,设置在高压过滤器22和气液分离器12之间的管路上,如图1所示,背压阀9的出口与气液分离器12的气液进口通过气液管路连通,气液管路上设置有第三温度仪表10。背压阀9设置在高压过滤器22和气液分离器12之间的管路上,产物除去固体残渣后再经过背压阀9,能够有效避免背压阀9磨损或堵塞。其中,气液分离器12的个数可以是1个、2个或者更多,优选的,气液分离器12的个数可以是1个。As shown in FIG. 1 , the inlet and outlet of the back pressure valve 9 are respectively connected to the
如图1所示,气液分离器12的液相出口连通油水分离器15的液相进口153。气液分离器12通过重力沉降分离气相和液相产物,气液分离器12的顶部设置有气相出口,气液分离器12的气相出口与气体收集瓶13的进口连通,气液分离器12的底部设置有液相出口,气液分离器12的液相出口与油水分离器15的液相进口153连通;气液分离器12的气相产物出口设置有第二压力仪表11。As shown in FIG. 1 , the liquid phase outlet of the gas-
油水分离器15通过特殊表面润湿性质分离油相和水相产物,如图4所示,在本实施例中,油水分离器15采用超疏水超亲油网膜154进行油水分离,油水分离器15包括沿水平向延伸的出油筒151;出油筒151内设有油水混合物通道152,油水混合物通道152沿水平向延伸,超疏水超亲油网膜154卷成管状贴于油水混合物通道152的内侧壁,两端用U型夹固定;油水混合物通道152的顶部和底部均设置有120°夹角的矩形开口,以连通油水混合物通道152和出油筒151;出油筒151设置有液相进口153和水相出口156,液相进口153和水相出口156分别连通油水混合物通道152的两端,出油筒151的底部靠近水相出口156一侧设置有油相出口155。水相出口156和油相出口155分别与储水罐17和储油罐16连通。其中,气液分离器12的液相出口与油水分离器15的液相进口153通过排液管路连通,排液管路上设置有排液阀14。油水分离器15的个数可以是1-7个,优选的,油水分离器15的个数为4个,油水分离器15串联连接。油水混合物通道152的顶部和底部均设置有开口,既能分离漂浮的油相,又能分离水相中混杂的小油滴;同时,通过多个油水分离器15串联连接,能进一步提高油水分离效果,与单个油水分离器15相比油水分离效果能够提高5-15%。The oil-
本发明实施例提供的水热液化产物分离装置包括冷却器4、高压过滤器22、背压阀9、气液分离器12和油水分离器15,制备各设备所需材料较为常见且成本较低;水热液化反应产生的高温高压产物经过冷却器4降温,之后进入高压过滤器22除去固体残渣,无渣产物经背压阀9降压后通过气液分离器12和油水分离器15,分别得到气相、水相和油相产物,水热液化产物分离装置的连续性好、产物分离彻底,操作过程简单、制造安装方便,同时,无需化学试剂投入或离心设备,成本较低、运行能耗低,可以广泛应用于生物质连续式水热液化反应产物的分离。The hydrothermal liquefaction product separation device provided in the embodiment of the present invention includes a
高压过滤器22与增压送气装置相连接,增压送气装置与高压过滤器22的产物排出口223连通,向高压过滤器22内输入气体,将高压过滤器22内的压力增大至与水热液化反应压力相等,具体地,如图1所示,在本实施例中,水热液化产物分离装置还包括储气瓶19,储气瓶19的出气口与高压过滤器22的产物排出口223通过输气管路连通,输气管路上设置有输气阀8和增压机18,即增压送气装置包括储气瓶19、增压泵18以及输气阀8。进一步,为了避免增压送气装置输送的气体与产物之间发生化学反应,向高压过滤器22内输送惰性气体,优选的,向高压过滤器22内输送氮气。The high-
高压过滤器22的主体材料可以不做特殊限定,例如,高压过滤器22的主体材料可以为不锈钢、碳钢等材料。高压过滤器22能够在水热液化反应压力下,在产物流动过程中除去固体残渣,无需先经过背压阀9降低产物压力,既避免了固体残渣磨损、堵塞背压阀9,又保证了分离过程的连续性;高压过滤器22可以设置有多个,用于切换多个高压过滤器22进行排渣,例如,高压过滤器22设置有两个,且利用三通阀相连接,通过两个高压过滤器22之间的切换排出固体残渣,固体残渣排空后将高压过滤器22重新加压至反应压力,保证了分离过程的压力稳定性;利用压差发讯器222检测滤芯226内外压差,在压差达到严重影响滤芯226过滤性能之前,发出固体残渣排出提示。高压过滤器22切换过滤产物以排出固体残渣;在排渣前后,高压过滤器22内部压力变化曲线与水热液化系统压力变化曲线的对比,如图3所示,在排出固体残渣的过程中不影响水热液化产物分离装置的压力,保证水热液化产物分离装置的稳定运行。高压过滤器22去除固体残渣无需萃取沉淀或离心分离,减少所需设备,降低运行成本与能耗,且经过高压过滤器22后产物中几乎不含固体残渣,分离效果较好。The main body material of the
油水分离器15的主体材料可以为玻璃,也可以是亚力克板等材料,在此不做具体限定。油水分离器15设置有超疏水超亲油网膜154,超疏水超亲油网膜154的基底可以为不锈钢网,也可以为铜网等金属网,目数为200-500目,制备方法可以为化学刻蚀,也可以是静电纺丝等能够在纳米尺度改变材料表面粗糙度的方法,在此不做具体限定。利用特殊表面润湿性质,制备超疏水超亲油网膜154并设计油水分离器15,油相会逐渐吸附到超疏水超亲油网膜154表面,由于油相与超疏水超亲油网膜154的接触角较小,可以在超疏水超亲油网膜154的表面聚集、粗化并通过超疏水超亲油网膜154进入到出油筒151,而水相与超疏水超亲油网膜154的接触角过大被截留,从而实现油水分离;超疏水超亲油网膜154制备简单成本较低,且分离效率高、寿命长、抗污染。超疏水超亲油网膜154的油水分离效果可以达到80%-90%,无需化学试剂投入,也无需溶剂蒸发回收、离心机等设备,环境友好且运行成本和能耗较低。The main material of the oil-
本发明实施例还提供了一种水热液化产物分离方法,该水热液化产物分离方法是基于如上所介绍的水热液化产物分离装置来实现的,该水热液化产物分离方法包括:The embodiment of the present invention also provides a method for separating hydrothermal liquefaction products, which is realized based on the hydrothermal liquefaction product separation device as described above, and the method for separating hydrothermal liquefaction products includes:
步骤S110,制备超疏水超亲油网膜154。In step S110, a superhydrophobic and
可选的,以400目不锈钢网作为基底,利用化学刻蚀方法制备超疏水超亲油网膜154。Optionally, a 400-mesh stainless steel mesh is used as a substrate to prepare a superhydrophobic and
步骤S120,设置背压阀9的先导压力和压差发讯器222的发讯值。Step S120 , set the pilot pressure of the back pressure valve 9 and the signal value of the
具体地说,根据水热液化反应的压力为背压阀9预先设置先导压力,先导压力的范围为0-25MPa;为压差发讯器222设定发讯值,发讯值的范围为0-1MPa,优选的,为压差发讯器222设定的压差发讯值为0.35MPa。Specifically, according to the pressure of the hydrothermal liquefaction reaction, the pilot pressure is preset for the back pressure valve 9, and the range of the pilot pressure is 0-25MPa; the signal value is set for the
步骤S130,高温高压的水热液化产物流入冷却器4,以将水热液化产物降温至预设温度值。In step S130, the high-temperature and high-pressure hydrothermal liquefaction product flows into the
可选的,预设温度值的范围为70-100℃,确保背压阀9不会因为高温失效,保证水热液化产物中的生物原油粘度较低,不会黏着在管道或设备内,同时,保证温度在水的饱和温度以下,避免水相气化混入到气相中。Optionally, the range of the preset temperature value is 70-100°C, to ensure that the back pressure valve 9 will not fail due to high temperature, to ensure that the bio-crude oil in the hydrothermal liquefaction product has a low viscosity and will not stick to the pipeline or equipment, and at the same time. , to ensure that the temperature is below the saturation temperature of water, to avoid the water phase gasification and mixing into the gas phase.
步骤S140,降温后的水热液化产物流入高压过滤器22,以分离得到固体残渣和液气混合产物。In step S140, the cooled hydrothermal liquefaction product flows into the
具体地说,经步骤S130降温的产物进入其中一个高压过滤器22,产物从管道流进高压过滤器22中,容积突然变大导致产物流速大幅降低,使得残渣更易于在容器中被截留而在底部沉淀,液相和气相产物穿过滤芯226并从顶部的产物排出口223流出,固体残渣暂存在高压过滤器22的外壳225内。Specifically, the product cooled in step S130 enters one of the high-
高压过滤器22中固体残渣的存在会使滤芯226内外产生压差,当压差达到0.35MPa时,压差发讯器222会发出信号,这时将产物切换到另一空闲高压过滤器22进行过滤,随后打开高压过滤器22底部的排渣阀227,将固体残渣排入储渣箱20内;残渣排空后关闭排渣阀227,打开顶部的输气阀8,将高压过滤器22升压至水热液化反应压力,之后关闭输气阀8,等待下一次过滤。The existence of solid residues in the
步骤S150,液气混合产物经背压阀9降压后流入气液分离器12,以分离得到气相产物和液相产物。In step S150, the liquid-gas mixed product is depressurized by the back pressure valve 9 and then flows into the gas-
具体地说,经步骤S140获得的无渣产物经背压阀9降低压力;背压阀9根据设定的先导压力自动控制管道内产物的流动,将系统压力维持在稳定状态;当管道内产物压力大于先导压力时,阀门自动开启释放产物;当管道内产物压力小于先导压力时,阀门自动关闭截留产物。Specifically, the slag-free product obtained in step S140 is reduced in pressure through the back pressure valve 9; the back pressure valve 9 automatically controls the flow of the product in the pipeline according to the set pilot pressure, and maintains the system pressure in a stable state; when the product in the pipeline When the pressure is greater than the pilot pressure, the valve automatically opens to release the product; when the product pressure in the pipeline is less than the pilot pressure, the valve automatically closes to trap the product.
经背压阀9降压的产物进入气液分离器12,空间突然扩大导致流速降低,而后由于重力作用,液相向下流动而气相上浮从而产生分离,分离后的气相产物进入气体收集瓶13中,液相产物从气液分离器12的底部的液相出口流出。The product depressurized by the back pressure valve 9 enters the gas-
步骤S160,液相产物流入油水分离器15,以分离得到水相产物和油相产物。In step S160, the liquid-phase product flows into the oil-
具体地说,液相产物进入油水分离器15,在油水混合物通道152内流动时,油相会逐渐吸附到超疏水超亲油网膜154表面,由于油相与超疏水超亲油网膜154的接触角较小,可以在网膜表面聚集、粗化并通过网膜进入到出油筒151,通过油相出口155流入储油罐16中;水相与网膜的接触角过大被截留在通道内,继续向前流动从水相出口156流入储水罐17中。Specifically, the liquid phase product enters the oil-
实施例1:Example 1:
采用本发明的水热液化产物分离装置对猪粪水热液化产物进行分离。其中,猪粪含水率为82%,水热液化反应温度305℃,系统压强10.3MPa,反应时间为30min,系统连续运行状态稳定,压力没有明显波动,生物原油最高产率为34.4%,含氧量最低为11.2%,最高热值达38.5MJ/kg。The hydrothermal liquefaction product of pig manure is separated by the hydrothermal liquefaction product separation device of the present invention. Among them, the moisture content of pig manure is 82%, the hydrothermal liquefaction reaction temperature is 305℃, the system pressure is 10.3MPa, and the reaction time is 30min. The lowest content is 11.2%, and the highest calorific value is 38.5MJ/kg.
实施例2:Example 2:
采用本发明的水热液化产物分离装置对微藻水热液化产物进行分离。其中,微藻含水率为82%,水热液化反应温度320℃,系统压强20.0MPa,反应时间为15min,系统连续运行状态稳定,压力没有明显波动,生物原油最高产率为39.0%,含氧量最低为9.9%,最高热值达39.3MJ/kg。The hydrothermal liquefaction product of microalgae is separated by the hydrothermal liquefaction product separation device of the present invention. Among them, the water content of microalgae is 82%, the hydrothermal liquefaction reaction temperature is 320℃, the system pressure is 20.0MPa, and the reaction time is 15min. The lowest content is 9.9%, and the highest calorific value is 39.3MJ/kg.
实施例3:Example 3:
采用本发明的水热液化产物分离装置对餐厨垃圾水热液化产物进行分离。其中,餐厨垃圾含水率为78%,水热液化反应温度300℃,系统压强12.8MPa,反应时间为30min,系统连续运行状态稳定,压力没有明显波动,生物原油最高产率为42.0%,含氧量最低为6.5%,最高热值达37.2MJ/kg。The hydrothermal liquefaction product separation device of the present invention is used to separate the hydrothermal liquefaction product of kitchen waste. Among them, the water content of kitchen waste is 78%, the hydrothermal liquefaction reaction temperature is 300°C, the system pressure is 12.8MPa, and the reaction time is 30min. The lowest oxygen content is 6.5%, and the highest calorific value is 37.2MJ/kg.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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