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CN114476731A - Dry slag bin cooling dust fall waste gas emission reduction device and dry slag processing system - Google Patents

Dry slag bin cooling dust fall waste gas emission reduction device and dry slag processing system Download PDF

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Publication number
CN114476731A
CN114476731A CN202111600956.1A CN202111600956A CN114476731A CN 114476731 A CN114476731 A CN 114476731A CN 202111600956 A CN202111600956 A CN 202111600956A CN 114476731 A CN114476731 A CN 114476731A
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CN
China
Prior art keywords
dry slag
bin
spray gun
composite liquid
spraying
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Granted
Application number
CN202111600956.1A
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Chinese (zh)
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CN114476731B (en
Inventor
李湧
尹卫华
鞠省伟
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Wuhan Tiankonglan Environmental Protection Technology Co ltd
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Wuhan Tiankonglan Environmental Protection Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/18Preventing escape of dust
    • B65G69/185Preventing escape of dust by means of non-sealed systems
    • B65G69/188Preventing escape of dust by means of non-sealed systems with spraying means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/06Spray cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • B65G65/44Devices for emptying otherwise than from the top using reciprocating conveyors, e.g. jigging conveyors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • F23J1/06Mechanically-operated devices, e.g. clinker pushers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Details (AREA)

Abstract

The invention relates to a device for reducing the temperature, reducing dust and reducing exhaust gas of a dry slag bin, which comprises the dry slag bin, an atomizing spray gun for spraying agglomeration composite liquid into the dry slag bin, and an agglomeration composite liquid supply unit for supplying the agglomeration composite liquid to the atomizing spray gun, wherein a liquid outlet of the atomizing spray gun is positioned at the top in the dry slag bin. Also provided is a dry slag treatment system comprising the dry slag bin temperature reduction, dust fall and exhaust emission reduction device as claimed in any one of claims 1 to 9 and a dry slag machine for conveying dry slag at the bottom of a boiler or a kiln to the dry slag bin. The invention sprays the agglomeration composite liquid into the dry slag bin by an atomization spraying technology so as to achieve the purposes of cooling, dust removal and emission reduction; the device can replace a dry slag machine storage bin top to collect dustThe use of the device solves the problems of corrosion and aging of a feed bin of the slag drying machine. Reduces the waste gas and CO generated by the continuous combustion of incompletely combusted coal dust or coal briquettes in the dry slag2And CO emission. The reduction of the exhaust emission has great benefits for protecting the storage bin equipment of the slag drying machine and reducing the environmental pollution.

Description

Dry slag bin cooling dust fall waste gas emission reduction device and dry slag processing system
Technical Field
The invention relates to the technical field of dry slag bins, in particular to a device for reducing temperature, reducing dust and reducing emission of waste gas of a dry slag bin and a dry slag treatment system.
Background
The existing slag drying machine storage bin can generate a large amount of dust when ash is discharged to a slag conveying vehicle, and meanwhile, the slag drying machine can also generate a large amount of dust when ash is discharged to the storage bin, so that the dust in the air is easily diffused to the air from a closed and untight gap, and the dust discharge in the air exceeds the standard.
Meanwhile, when the slag dryer discharges ash to the storage bin, incomplete combustion and thorough pulverized coal or coal briquette continues to combust or incompletely combust in the storage bin of the slag dryer to generate CO2CO and acid gases containing chlorine and sulfur are easy to generate toxic gas poisoning or unsafe emission; meanwhile, the heat generated by combustion and corrosive gases (containing chlorine, sulfur and the like) have the effects of corrosion and accelerated aging on metal equipment of the storage bin.
At present, in the prior art, the design of enhancing the airtightness of equipment and the design of a dust collector at the top of a dry slag bin prevent dust leakage and diffuse diffusion, but the existing equipment cannot realize absolute airtightness, and cannot completely solve the problem of dust pollution of the dry slag machine bin during ash unloading to a slag transport vehicle.
Meanwhile, because the total amount of the incompletely combusted coal dust or coal briquette of the slag dryer is relatively small, the problems of toxic gas emission and corrosion, corrosion to storage bin equipment, aging and the like of the incompletely combusted coal dust or coal briquette of the slag dryer are not considered to be solved to a certain extent in China.
Disclosure of Invention
The invention aims to provide a dry slag bin cooling dust fall waste gas emission reduction device and a dry slag treatment system, which can at least solve part of defects in the prior art.
In order to achieve the above purpose, the embodiments of the present invention provide the following technical solutions: the device comprises a dry slag bin, an atomizing spray gun for spraying agglomeration composite liquid into the dry slag bin, and an agglomeration composite liquid supply unit for supplying the agglomeration composite liquid to the atomizing spray gun, wherein a liquid outlet of the atomizing spray gun is positioned at the top in the dry slag bin.
Further, the dry slag system also comprises a thermometer used for monitoring the temperature in the dry slag bin.
And the spray gun control mechanism controls the starting and stopping of the atomizing spray gun according to the temperature fed back by the thermometer.
Further, the dry slag storage bin comprises a material level meter for monitoring the material level in the dry slag storage bin.
Further, the total spraying quantity Q of the atomizing spray gun is controlled according to the variable M of the level indicatorGeneral assemblyAnd a spray time Δ t.
Furthermore, the dry slag in the dry slag bin is increased by 1m every time3Spraying 10L of agglomerated composite liquid according to the rated spraying quantity Q of the atomizing spray gunRated valueConverting into spraying start-stop time delta t; during the period, the spraying amount of the atomizing spray gun is not changed, the rated spraying amount is kept to work, the spraying is stopped when the temperature T is less than 60 ℃ according to the first start-stop condition, the spraying is started when the temperature T is more than 70 ℃, and meanwhile, the rated spraying amount Q of the atomizing spray gun is obtained according to the material level variable M of the second start-stop conditionRated valueAccording to the increase of every 1m of dry slag3Spraying 10L of agglomerated composite liquid and converting the section A of the storage bin into MSign boardWhen the level variable M is more than MSignWhen the material level variable M is less than M, the atomizing spray gun is startedSign boardAnd when the spray gun is started, stopping the spray gun.
Further, the bottom of the dry slag bin is provided with a discharge valve.
And the discharging control mechanism controls the opening or closing of the discharging valve according to the material level fed back by the material level meter.
Further, the agglomeration composite liquid supply unit comprises an agglomeration composite liquid preparation device and a compressed air pipeline, wherein the agglomeration composite liquid prepared by the agglomeration composite liquid preparation device and the compressed air input by the compressed air pipeline are converged by the atomization spray gun and then atomized and sprayed into the top space in the dry slag bin.
The embodiment of the invention provides another technical scheme: a dry slag treatment system comprising the dry slag bin temperature reduction, dust fall and exhaust emission reduction device as claimed in any one of claims 1 to 9 and a dry slag machine for conveying dry slag from the bottom of a boiler or kiln to the dry slag bin.
Compared with the prior art, the invention has the beneficial effects that: spraying the agglomerated composite liquid to dry by an atomization spraying technologyIn the slag bin, the purposes of cooling, dust removal and emission reduction are achieved; the device can replace the use of a dust collector at the top of the dry slag machine bin, and simultaneously solves the problems of corrosion and aging of the dry slag machine bin. Reduces the waste gas (containing chlorine and sulfur) and CO generated by the continuous combustion of incompletely combusted coal dust or coal clusters in the dry slag2And CO emission. The reduction of the exhaust emission has great benefits for protecting the storage bin equipment of the slag drying machine and reducing the environmental pollution.
Drawings
Fig. 1 is a schematic view of a dry slag processing system according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, an embodiment of the present invention provides a dry slag bin cooling, dust reducing, and exhaust gas emission reducing device, including a dry slag bin 1, an atomizing spray gun 2 for spraying an agglomerated composite liquid into the dry slag bin 1, and an agglomerated composite liquid supply unit for providing the agglomerated composite liquid to the atomizing spray gun 2, where a liquid outlet of the atomizing spray gun 2 is located at a top portion in the dry slag bin 1. In the embodiment, the agglomerated composite liquid is sprayed into the dry slag bin 1 by an atomization spraying technology, so that the purposes of cooling, dust removal and emission reduction can be achieved. Specifically, after the dry slag is in the dry slag bin 1, the atomizing spray gun 2 works to spray the agglomerated composite liquid into the dry slag bin 1 after atomization, and the liquid outlet of the atomizing spray gun 2 is arranged at the top of the dry slag bin 1, so that the atomized agglomerated composite liquid can cover all the dry slag, the dust removing effect is achieved, and meanwhile, the temperature in the dry slag bin 1 can also be reduced. Preferably, the adopted agglomeration composite liquid is a water-based organic mixing agent consisting of high molecular compounds (amine and ester) and water, and the agglomeration composite liquid is safe and non-toxic and has good agglomeration and dust settling effects on fine particles. The agglomeration composite liquid prepared by the agglomeration composite liquid preparation device 3 has the functions of agglomerating dust particles, inhibiting dust diffusion, extinguishing dry slag coal dust or coal briquette which is still burning, and inhibiting acid gas released by burning of the dry slag coal dust or the coal briquette from corroding metal.
Referring to fig. 1 as an optimized scheme of the embodiment of the present invention, the apparatus further includes a thermometer 4 for monitoring the temperature in the dry slag bin 1. In this embodiment, the thermometer 4 is disposed on the dry slag bin 1 to monitor the temperature in the dry slag bin 1. Preferably, the device further comprises a spray gun control mechanism for controlling the starting and stopping of the atomizing spray gun 2 according to the temperature fed back by the thermometer 4. The spray gun control mechanism is combined with the thermometer 4, and can be matched with the atomization spray gun 2 to work, if the spraying is stopped when the temperature is lower, and the spraying is started when the temperature is higher, atomized agglomerated composite liquid drops can be rapidly evaporated, and the effects of convective heat transfer and cooling are achieved. Preferably, spraying is stopped when the temperature is low (< 60 ℃). The spraying is started at higher temperatures (> 70 ℃). The spray gun control mechanism can automatically operate according to a preset program.
Referring to fig. 1 as an optimized scheme of the embodiment of the present invention, the apparatus further includes a level meter 5 for monitoring the level of the dry slag bin 1. In the present example, the level of material in the dry slag silo 1 is another factor that influences the operation of the atomizing lance 2. The total spraying quantity Q of the atomizing spray gun 2 can be controlled according to the 5-variable M of the level indicatorGeneral assembly(m3H) and spraying time Δ t. Specifically, every 1m of dry slag in the dry slag bin 1 is added3Spraying 10L of the agglomerated composite liquid according to the rated spraying quantity Q of the atomizing spray gun 2Rated value(m3H), converting into spray start-stop time delta t; during the period, the spraying amount of the atomizing spray gun 2 is not changed, the rated spraying amount is kept to work, the spraying is stopped when the temperature T is less than 60 ℃ according to the first start-stop condition, the spraying is started when the temperature T is more than 70 ℃, and meanwhile, the rated spraying amount Q of the atomizing spray gun 2 is obtained according to the material level variable M (mm/min) of the second start-stop conditionRated value(m3Per hour) according to the increase of dry slag by 1m3Spraying 10L of agglomerated composite liquid and converting the section A of the storage bin into MSign board(mm/min) when the level variable M is greater than MSign boardWhen the material level variable M is less than M, the atomizing spray gun 2 is startedSign boardWhen so, the atomizing spray gun 2 is stopped. Generally speaking, the starting and stopping of the atomizing spray gun 2 can be flexibly set according to the temperature, the material level and the ash discharge control system. Can be uniformly cooled and dust-removed, and particularly can effectively remove dust on diffusible dust.
Referring to fig. 1 as an optimized scheme of the embodiment of the present invention, a discharge valve 6 is disposed at the bottom of the dry slag bin 1. Preferably, the device also comprises a discharge control mechanism for controlling the opening or closing of the discharge valve 6 according to the material level fed back by the material level meter 5. In this embodiment, the discharge of dry slag can be controlled by means of the discharge valve 6. The cooperation uses charge level indicator 5, can effectively monitor the feed bin material level, can reach when unloading the material level according to the material level, starts 2 sprays of atomizing spray gun when opening discharge valve 6 simultaneously, reaches the purpose of unloading the dust suppression. And starting spraying when unloading, and stopping spraying when unloading is finished. The discharging spray does not consider the material level and the temperature condition. The discharging control mechanism can automatically operate according to a preset program.
Referring to fig. 1, the agglomerated composite liquid supply unit includes an agglomerated composite liquid preparation device 3 and a compressed air pipeline 7, and the agglomerated composite liquid prepared by the agglomerated composite liquid preparation device 3 and the compressed air input by the compressed air pipeline 7 are merged by the atomizing spray gun 2 and then atomized and sprayed into the top space of the dry slag bin 1. In this embodiment, the apparatus 3 for preparing the agglomerated composite liquid is used to continuously produce the agglomerated composite liquid, and then compressed air is supplied through the compressed air pipe 7, and the agglomerated composite liquid and the compressed air are mixed by the atomizing spray gun 2 and then atomized and sprayed into the head space of the storage bin.
As an optimized scheme of the embodiment of the invention, the device also comprises a rapping mechanism which can periodically vibrate the storage bin to prevent powder from accumulating on the wall of the storage bin and influencing the normal work of unloading. The rapping mechanism is mounted on a dry slag bin 1.
Referring to fig. 1, an embodiment of the present invention provides a dry slag treatment system, including the above-mentioned dry slag bin cooling dust fall exhaust emission reduction device and a dry slag machine 8 for sending dry slag at the bottom of a boiler or a kiln 9 to the dry slag bin 1. In this embodiment, the dry slag produced by the boiler or kiln 9 can be transported to the dry slag bunker 1 by the dry slag machine 8, and the flue gas in the boiler or kiln 9 can be discharged through the flue. By adopting the device for reducing the temperature, reducing the dust and reducing the emission of the waste gas in the dry slag bin, the agglomerated composite liquid is sprayed into the dry slag bin 1 by an atomization spraying technology, so that the purposes of reducing the temperature, eliminating the dust and reducing the emission can be achieved. Specifically, after the dry slag is in the dry slag bin 1, the atomizing spray gun 2 works to spray the agglomerated composite liquid into the dry slag bin 1 after atomization, and the liquid outlet of the atomizing spray gun 2 is arranged at the top of the dry slag bin 1, so that the atomized agglomerated composite liquid can cover all the dry slag, the dust removing effect is achieved, and meanwhile, the temperature in the dry slag bin 1 can also be reduced. Preferably, the adopted agglomeration composite liquid is a water-based organic mixing agent consisting of high molecular compounds (amine and ester) and water, and the agglomeration composite liquid is safe and non-toxic and has good agglomeration and dust settling effects on fine particles. The agglomeration composite liquid prepared by the agglomeration composite liquid preparation device 3 has the functions of agglomerating dust particles, inhibiting dust diffusion, extinguishing dry slag coal dust or coal briquette which is still burning, and inhibiting acid gas released by burning of the dry slag coal dust or the coal briquette from corroding metal.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a dry slag storehouse cooling dust fall exhaust emission reduction device, includes dry slag storehouse, its characterized in that: the dry slag storage bin is characterized by further comprising an atomizing spray gun for spraying the agglomeration composite liquid into the dry slag storage bin and an agglomeration composite liquid supply unit for supplying the agglomeration composite liquid to the atomizing spray gun, wherein a liquid outlet of the atomizing spray gun is located at the top in the dry slag storage bin.
2. The dry slag bin temperature reduction, dust fall and exhaust emission reduction device of claim 1, characterized in that: and the system also comprises a thermometer for monitoring the temperature in the dry slag bin.
3. The dry slag bin temperature reduction, dust fall and exhaust emission reduction device of claim 2, characterized in that: the spray gun control mechanism controls the starting and stopping of the atomizing spray gun according to the temperature fed back by the thermometer.
4. The dry slag bin temperature reduction, dust fall and exhaust emission reduction device of claim 1, which is characterized in that: the dry slag storage bin is characterized by further comprising a material level meter for monitoring the material level in the dry slag storage bin.
5. The dry slag bin temperature reduction, dust fall and exhaust emission reduction device of claim 4, characterized in that: controlling the total spraying quantity Q of the atomizing spray gun according to the variable M of the charge level indicatorGeneral assemblyAnd a spray time Δ t.
6. The dry slag bin temperature reduction, dust fall and exhaust emission reduction device of claim 5, characterized in that: every 1m of dry slag in the dry slag bin is increased3Spraying 10L of agglomerated composite liquid according to the rated spraying quantity Q of the atomizing spray gunRated valueConverting into spraying start-stop time delta t; during the period, the spraying amount of the atomizing spray gun is not changed, the rated spraying amount is kept to work, the spraying is stopped when the temperature T is less than 60 ℃ according to the first start-stop condition, the spraying is started when the temperature T is more than 70 ℃, and meanwhile, the rated spraying amount Q of the atomizing spray gun is obtained according to the material level variable M of the second start-stop conditionRated valueAccording to the increase of every 1m of dry slag3Spraying 10L of agglomerated composite liquid and converting the section A of the storage bin into MSign boardWhen the level variable M is more than MSign boardWhen the material level variable M is less than M, the atomizing spray gun is startedSign boardAnd stopping the atomizing spray gun.
7. The dry slag bin temperature reduction, dust fall and exhaust emission reduction device of claim 4, characterized in that: and a discharge valve is arranged at the bottom of the dry slag bin.
8. The dry slag bin temperature reduction, dust fall and exhaust emission reduction device of claim 7, which is characterized in that: the discharging control mechanism is used for controlling the opening or closing of the discharging valve according to the material level fed back by the material level meter.
9. The dry slag bin temperature reduction, dust fall and exhaust emission reduction device of claim 1, characterized in that: the aggregation composite liquid supply unit comprises an aggregation composite liquid preparation device and a compressed air pipeline, and the aggregation composite liquid prepared by the aggregation composite liquid preparation device and the compressed air input by the compressed air pipeline are atomized and sprayed into the top space in the dry slag bin after being converged by the atomization spray gun.
10. A dry slag treatment system is characterized in that: the device comprises the dry slag bin cooling dust fall exhaust emission reduction device according to any one of claims 1 to 9 and a dry slag machine for conveying dry slag at the bottom of a boiler or a kiln to the dry slag bin.
CN202111600956.1A 2021-12-24 2021-12-24 Dry slag bin cooling dust fall waste gas emission reduction device and dry slag treatment system Active CN114476731B (en)

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CN112918936A (en) * 2021-03-10 2021-06-08 大唐贵州发耳发电有限公司 Raw coal bin vibrating structure and method
CN213802061U (en) * 2020-12-03 2021-07-27 兖州煤业股份有限公司 Automatic opening device for spraying of transfer point
CN214468699U (en) * 2021-01-29 2021-10-22 华润电力登封有限公司 Arrange sediment steam and reduce sediment storehouse

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CN102380278A (en) * 2011-09-22 2012-03-21 东南大学 Method for cooperatively promoting agglomeration growth of PM (particulate matter) 2.5 and treating desulfuration wastewater in evaporation manner and device of method
CN203127699U (en) * 2013-03-28 2013-08-14 神华集团有限责任公司 Material conveying system
CN205199470U (en) * 2015-10-29 2016-05-04 张家港市鑫田机械有限公司 A production line is moulded to wood
CN205372587U (en) * 2016-01-15 2016-07-06 安徽明太生物科技有限公司 Automatic cooled biomass combustion furnace slag extractor
CN105797531A (en) * 2016-04-28 2016-07-27 安徽工业大学 Method for inhibiting emission of fine particles in process of iron-ore sintering by agglomeration process
CN207524334U (en) * 2017-10-17 2018-06-22 上海优点电力科技有限公司 Anti Plugging Bunker
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CN108848851A (en) * 2018-07-27 2018-11-23 成都新能互联科技有限公司 Atomization irrigation device and its implementation with timing and dedusting function
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CN112918936A (en) * 2021-03-10 2021-06-08 大唐贵州发耳发电有限公司 Raw coal bin vibrating structure and method

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