CN114474589A - Leaded light post forming die with subassembly of cutting - Google Patents
Leaded light post forming die with subassembly of cutting Download PDFInfo
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- CN114474589A CN114474589A CN202111558254.1A CN202111558254A CN114474589A CN 114474589 A CN114474589 A CN 114474589A CN 202111558254 A CN202111558254 A CN 202111558254A CN 114474589 A CN114474589 A CN 114474589A
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- light guide
- mold
- chute
- guide column
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- 238000005520 cutting process Methods 0.000 title claims abstract description 8
- 238000001816 cooling Methods 0.000 claims description 75
- 238000005266 casting Methods 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 11
- 238000007493 shaping process Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000012805 post-processing Methods 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract 1
- 239000000110 cooling liquid Substances 0.000 description 18
- 238000000034 method Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- 230000001174 ascending effect Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 229920006397 acrylic thermoplastic Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009474 hot melt extrusion Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2669—Moulds with means for removing excess material, e.g. with overflow cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/4005—Ejector constructions; Ejector operating mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/02—Other methods of shaping glass by casting molten glass, e.g. injection moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The embodiment of the application provides a leaded light post forming die with subassembly of cutting relates to leaded light post processing technology field. A leaded light post forming die with cut subassembly includes: the upper die and the lower die are matched with the top fixing die plate to perform forming processing on the light guide column melt, the overflowing groove is used for guiding the overflowing light guide column melt to the flow guiding chamber for recycling, the overflowing groove is designed to ensure that the light guide column melt cannot be connected into one top die cavity, the formed light guide columns directly reach a mutually separated state, raw materials are saved to a certain extent, and meanwhile, processing steps are reduced.
Description
Technical Field
The application relates to a leaded light post processing technology field particularly, relates to a leaded light post forming die with cut subassembly.
Background
Light guides are devices that transmit light from a light source to another point some distance away from the light source with minimal loss, the light being transmitted inside the light guide by total internal reflection, the light guide being typically made of optical materials such as acrylics, polycarbonates, epoxies, and glass.
The light guide column is usually formed by hot-melt extrusion, and is usually manufactured by a die which is not in accordance with the actual production specification in order to improve the yield, and then is cut, but the design easily causes a great deal of waste of raw materials.
Disclosure of Invention
The present application is directed to solving at least one of the problems in the prior art. For this reason, this application provides a leaded light post forming die with subassembly of cutting, a leaded light post forming die with subassembly of cutting utilizes last mould and bed die cooperation to decide the top template and carries out the contour machining to the leaded light post fuse-element, utilizes the leaded light post fuse-element drainage that the overflow launder will spill to retrieve to the flow guide room and recycle, and the design of overflow launder makes the leaded light post fuse-element can not be connected to one in each top die cavity, makes the leaded light post after the shaping directly reach the state of separating mutually, has reduced the processing step when having saved the raw materials to a certain extent.
The application provides a leaded light post forming die with subassembly of cutting includes: the supporting shell comprises a bottom plate, a front baffle, a first sliding groove and a second sliding groove, the front baffle is fixedly arranged on the bottom plate, the first sliding groove is arranged on the supporting shell, and the second sliding groove is arranged on one side of the supporting shell; the forming mechanism comprises an upper die and a lower die, the upper die is arranged on the support shell, the lower die is fixedly arranged on the inner wall of the support shell, a casting die cavity, a third chute, a top die plate, an overflow groove and a flow guide chamber are arranged on the lower die, the casting die cavity is uniformly arranged on the lower die, the third chute is arranged on the lower die, the top die plate is arranged on the inner wall of the casting die cavity in a sealing and sliding manner, the overflow groove is arranged on the outer side of the casting die cavity, the overflow groove is communicated with the third chute, and the flow guide chamber is in sliding fit with the third chute; the cooling mechanism is arranged on the outer side of the supporting shell and inside the forming mechanism and is used for cooling the light guide column melt; and the top die mechanism is arranged at the bottom of the lower die and is used for taking out the molded light guide column from the die.
In addition, the light guide column forming die with the slitting assembly further has the following additional technical characteristics:
in some embodiments of the present application, two sides of the upper mold are provided with a limiting protrusion, and the limiting protrusion is in sliding fit with the first sliding groove.
In some embodiments of the present application, a connecting block is fixedly installed at one side of the upper mold, and the connecting block is in sliding fit with the second sliding groove.
In some embodiments of the present application, the bottom side of the upper mold is fixedly provided with annular blades, the annular blades correspond to the casting mold cavities one to one, and the inner walls of the annular blades are in clearance fit with the outer walls of the casting mold cavities.
In some embodiments of the present application, the top end of the mold cavity is higher than the isopipe, and the top end of the mold cavity is flush with the upper surface of the lower mold.
In some embodiments of the present application, a bottom of the overflow groove is designed to be inclined, and a side of the overflow groove close to the third sliding groove is lower than a side of the overflow groove far from the third sliding groove.
In some embodiments of the present application, two sides of the third sliding groove in the lower mold are provided with a limiting groove.
In some embodiments of the present application, two sides of the diversion chamber are provided with a limiting strip.
In some embodiments of the present application, a length of the baffle compartment is greater than a length of the third chute.
In some embodiments of the present application, the inner bottom of the diversion chamber is designed to be inclined, and an end of the diversion chamber facing the third sliding chute is higher than an end of the diversion chamber far away from the third sliding chute.
In some embodiments of the present application, the cooling mechanism includes an active part, a pipeline and a passive part, the active part includes a first cooling box, a guide post, a limiting block, a threaded post, a sliding plate, a support rod, an elastic part and a buckle, the first cooling box is fixedly installed on the bottom plate, the guide post is arranged on the first cooling box, the limiting block is fixedly installed on the guide post, the threaded post is fixedly installed at the bottom end of the guide post, the sliding plate is arranged on the inner wall of the first cooling box in a sealing and sliding manner, the sliding plate and the guide post are in a sealing and sliding fit, one end of the support rod is fixedly connected to the sliding plate, the other end of the support rod is fixedly connected to the connecting block, one end of the elastic part is fixedly installed at the inner bottom of the first cooling box, and the other end of the elastic part is fixedly connected to the sliding plate, the elastic piece cover is located the guide post is located the inside part of first cooler bin, the one end fixed mounting of buckle in the side of connecting block, the other end fixed mounting of buckle in the outer wall of first cooler bin, the one end of pipeline transversely communicate in the interior bottom of first cooler bin, the pipeline runs through the bed die encircle in cast die cavity, the driven piece contains second cooler bin and support column, second cooler bin fixed mounting in the lateral wall of support shell, the support column symmetry sets up, the one end of support column is fixed in on the bottom plate, the other end of support column is fixed in the bottom of second cooler bin, the pipeline is kept away from the vertical intercommunication of the one end of first cooler bin in the interior bottom of second cooler bin.
In some embodiments of the present application, the top mold mechanism includes a driving member, a movable plate and a rotating member, the driving member includes a U-shaped shell, a connecting shaft, a limiting ring, a rotating handle, a first gear, a second gear and a rack, the U-shaped shell is fixedly installed on the bottom plate, the connecting shaft is rotatably installed on the inner side wall of the U-shaped shell, one end of the connecting shaft away from the U-shaped shell is rotated to penetrate the front baffle, the limiting ring is fixedly installed on one side of the connecting shaft located on the inner wall of the front baffle, the rotating handle is fixedly installed on one end of the connecting shaft located on the outer wall of the front baffle, the first gear is keyed on the part of the connecting shaft located in the U-shaped shell, the second gear is symmetrically arranged on both sides of the first gear, the second gear is rotatably installed on the U-shaped shell through a rotating shaft, the second gear is meshed with the first gear, the rack is slidably mounted on inner walls of two sides of the U-shaped shell, the rack is meshed with the second gear, the movable plate is fixedly mounted at the top end of the rack, the rotating part comprises a rotating seat, a bearing block, a spiral strip, a guide block and a fixed plate, the rotating seat is uniformly fixed on the movable plate, the rotating seat corresponds to the casting mold cavities one to one, the bearing block is fixedly mounted on the rotating seat, the spiral strip is fixedly connected to the bearing block, one end, far away from the bearing block, of the spiral strip is fixedly connected to the top template, a guide spiral groove matched with the spiral strip is formed in the axial direction of the guide block, the guide block fixedly penetrates through the fixed plate, and two ends of the fixed plate are fixedly mounted on the inner wall of the supporting shell.
According to this application embodiment's leaded light post forming die with subassembly of cutting, utilize last mould and bed die cooperation to decide the top template and carry out the contour machining to the leaded light post fuse-element, utilize the leaded light post fuse-element drainage that the overflow launder will spill to retrieve to the flow guide room and recycle, the design of overflow launder makes the leaded light post fuse-element can not be connected to one in each top die cavity, make the leaded light post after the shaping directly reach the state of separating mutually, processing steps has been reduced when having saved the raw materials to a certain extent, work efficiency has been promoted.
Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and that those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.
FIG. 1 is a schematic structural diagram of a light guide bar forming mold with a slitting assembly according to an embodiment of the present disclosure;
FIG. 2 is a schematic structural diagram of a support housing according to an embodiment of the present application;
FIG. 3 is a schematic structural view of a molding mechanism according to an embodiment of the present application;
FIG. 4 is a schematic structural diagram of an upper mold according to an embodiment of the present application;
FIG. 5 is an exploded view of a lower mold according to an embodiment of the present application;
FIG. 6 is a schematic cross-sectional view of a lower mold according to an embodiment of the present application;
FIG. 7 is an enlarged schematic view of A in FIG. 6 according to an embodiment of the present application;
fig. 8 is a schematic view of an overall and semi-sectional configuration of a baffle compartment according to an embodiment of the present application;
FIG. 9 is a schematic view of an installation location of a cooling mechanism according to an embodiment of the present application;
FIG. 10 is a schematic structural diagram of an active member according to an embodiment of the present application;
FIG. 11 is a partial schematic structural view of an active member according to an embodiment of the present application;
FIG. 12 is a schematic structural view of a conduit and a passive member according to an embodiment of the present application;
FIG. 13 is a schematic illustration of the front and back partial positions of a conduit within a lower mold according to an embodiment of the present application;
FIG. 14 is a schematic structural diagram of a top die mechanism according to an embodiment of the present application;
FIG. 15 is a schematic structural diagram of a drive member according to an embodiment of the present application;
fig. 16 is a partial structural view of a rotating member according to an embodiment of the present application.
Icon: 100-a support shell; 110-a base plate; 120-front baffle; 130-a first runner; 140-a second chute; 200-a forming mechanism; 210-upper mold; 211-a limit projection; 212-connecting block; 213-ring blade; 220-lower mould; 221-a mold cavity; 222-a third runner; 223-top template; 224-an overflow trough; 225-a limit groove; 230-a flow guide chamber; 231-a spacing bar; 300-a cooling mechanism; 310-an active piece; 311-a first cooling tank; 312-a guide post; 313-a limiting block; 314-threaded post; 315-a skateboard; 316-strut; 317-an elastic member; 318-fastening; 320-a pipeline; 330-a passive member; 331-a second cooling tank; 332-a support column; 400-a top die mechanism; 410-a drive member; 411-a U-shaped shell; 412-a connecting shaft; 413-a stop collar; 414-rotating the handle; 415-a first gear; 416-a second gear; 417-rack; 420-a movable plate; 430-a rotating member; 431-a rotating seat; 432-a receiving block; 433-helical strip; 434-a guide block; 435-fixing plate.
Detailed Description
The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
To make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments obtained by a person of ordinary skill in the art without any inventive work based on the embodiments in the present application are within the scope of protection of the present application.
A light guide column molding die having a slitting assembly according to an embodiment of the present application is described below with reference to the accompanying drawings.
As shown in fig. 1 to 11, a light guide column forming mold with a slitting assembly according to an embodiment of the present application includes: a support housing 100, a molding mechanism 200, a cooling mechanism 300, and a top mold mechanism 400.
The forming mechanism 200 is arranged in the supporting shell 100, the cooling mechanism 300 is arranged outside the supporting shell 100 and inside the forming mechanism 200, the top die mechanism 400 is arranged at the bottom of the lower die 220, the cooling mechanism 300 is matched with the top die mechanism 400, the supporting shell 100 is used for supporting the whole device, the forming mechanism 200 is used for processing and forming the light guide column melt, the light guide column melt is cut, the overflowed light guide column melt is recycled, the cooling mechanism 300 dissipates the heat of the light guide column melt arranged in the forming mechanism 200, the forming is accelerated, the forming mechanism 200 is controlled to fold and separate, the top die mechanism 400 controls the formed light guide column to be separated from the forming mechanism 200, and the cooling mechanism 300 is matched to cool the formed light guide column again.
According to some embodiments of the present application, as shown in fig. 1 to 16, the supporting case 100 includes a bottom plate 110, a front baffle 120, a first sliding groove 130 and a second sliding groove 140, the front baffle 120 is fixedly installed on the bottom plate 110, the first sliding groove 130 is disposed on the supporting case 100, and the second sliding groove 140 is disposed at one side of the supporting case 100.
It should be noted that the height of the front baffle 120 is lower than the other three side walls of the support housing 100, so that an operation space is left at the front baffle 120 of the support housing 100.
It should be further noted that the first slide groove 130 and the second slide groove 140 have the same stroke, so that the upper mold 210 can slide stably therein.
The forming mechanism 200, the forming mechanism 200 includes an upper mold 210 and a lower mold 220, the upper mold 210 is disposed on the supporting shell 100, the lower mold 220 is fixedly mounted on the inner wall of the supporting shell 100, and is level to the height of the front baffle 120, the lower mold 220 is provided with a casting mold cavity 221, a third chute 222, a top mold plate 223, an overflow groove 224 and a diversion chamber 230, the casting mold cavity 221 is uniformly disposed on the lower mold 220, the third chute 222 is disposed on the lower mold 220, the top mold plate 223 is sealingly and slidably disposed on the inner wall of the casting mold cavity 221, the top mold cavity 221 is matched to accommodate the light guide column melt, the overflow groove 224 is disposed outside the casting mold cavity 221, the overflow groove 224 is communicated with the third chute 222 to divert the light guide column melt overflowing from the casting mold cavity 221, the diversion chamber 230 and the third chute 222 are slidably matched to facilitate disassembly and assembly, both sides of the upper mold 210 are provided with limiting protrusions 211, the limiting protrusions 211 are slidably matched with the first chute 130, one side of the upper mold 210 is fixedly mounted with a connecting block 212, the connecting block 212 is in sliding fit with the second chute 140, the bottom side of the upper die 210 is fixedly provided with the annular blade 213, the annular blade 213 is in one-to-one correspondence with the die cavity 221, the inner wall of the annular blade 213 is in clearance fit with the outer wall of the die cavity 221, the top end of the die cavity 221 is higher than the overflow groove 224, the top end of the die cavity 221 is flush with the upper surface of the lower die 220, the annular blade 213 is matched to divide the light guide column melt inside the die cavity 221 and the light guide column melt inside the overflow groove 224 conveniently, so that the formed light guide column is directly integrated into a single body, the bottom of the overflow groove 224 is designed into an inclined shape, one side of the overflow groove 224 close to the third chute 222 is lower than one side of the overflow groove 224 far away from the third chute 222, so that the light guide column melt inside the overflow groove 224 is drained, two sides of the third chute 222 inside the lower die 220 are provided with the limiting grooves 225, two sides of the diversion chamber 230 are provided with the limiting strips 231, the length of the diversion chamber 230 is greater than the length of the third sliding chute 222, so that the diversion chamber 230 can be conveniently taken, the inner bottom of the diversion chamber 230 is designed to be in an inclined state, and one end of the diversion chamber 230 facing the third sliding chute 222 is higher than one end of the diversion chamber 230 far away from the third sliding chute 222, so that the melt of the light guide column in the diversion chamber can flow downwards.
It should be noted that, the limiting strip 231 is slidably engaged with the limiting groove 225, so as to facilitate the assembly and disassembly of the diversion chamber 230.
It is further noted that the outside diameter of ring blade 213 is smaller than the diameter of the ring portion of overflow groove 224, and the height of ring blade 213 is smaller than the minimum height of the ring portion of overflow groove 224, so that ring blade 213 is located inside overflow groove 224 without hindering the formation of a closure between upper die 210 and lower die 220 when upper die 210 and lower die 220 are brought into a closure.
In the related art, in the light guide bar molding process, the upper mold 210 and the lower mold 220 are usually combined together, and then the light guide bar melt in the molds is gradually formed through a natural cooling manner, which greatly reduces the production efficiency.
According to some embodiments of the present application, as shown in fig. 9-13, the cooling mechanism 300 includes an active part 310, a pipe 320, and a passive part 330, the active part 310 includes a first cooling box 311, a guiding column 312, a limiting block 313, a threaded column 314, a sliding plate 315, a supporting rod 316, an elastic part 317, and a buckle 318, the first cooling box 311 is fixedly installed on the base plate 110, the guiding column 312 is disposed on the first cooling box 311, the limiting block 313 is fixedly installed on the guiding column 312, the threaded column 314 is fixedly installed at a bottom end of the guiding column 312, such that the guiding column 312 can be installed at an inner bottom of the first cooling box 311 through the threaded column 314, for easy installation and disassembly, the sliding plate 315 is slidably installed on an inner wall of the first cooling box 311 in a sealing manner, the sliding plate 315 and the guiding column 312 are slidably engaged in a sealing manner, one end of the supporting rod 316 is fixedly connected to the sliding plate 315, the other end of the supporting rod 316 is fixedly connected to the connecting block 212, one end of the elastic part 317 is fixedly installed at an inner bottom of the first cooling box 311, the other end of the elastic member 317 is fixedly connected to the sliding plate 315, the elastic member 317 is sleeved on a portion of the guide column 312 located inside the first cooling tank 311, so that the guide column 312 plays a role of maintaining the vertical direction of the elastic member 317, one end of the buckle 318 is fixedly installed on a side surface of the connecting block 212, the other end of the buckle 318 is fixedly installed on an outer wall of the first cooling tank 311, so as to lock the upper mold 210, one end of the pipeline 320 is transversely communicated with an inner bottom of the first cooling tank 311, the pipeline 320 penetrates through the lower mold 220 and surrounds the casting mold cavity 221, the driven member 330 includes a second cooling tank 331 and a support column 332, the second cooling tank 331 is fixedly installed on a side wall of the supporting shell 100, the support columns 332 are symmetrically arranged, one end of the support column 332 is fixed on the bottom plate 110, the other end of the support column 332 is fixed at a bottom end of the second cooling tank 331, and supports the end of the pipeline 320 far away from the first cooling tank 311 is vertically communicated with the inner bottom of the second cooling tank 331, so that the first cooling tank 311 and the second cooling tank 331 are communicated with each other.
It should be noted that the first cooling box 311 and the second cooling box 331 are located on the same side of the supporting housing 100, and the bottom end of the second cooling box 331 is higher than the top end of the first cooling box 311, so that the liquid in the second cooling box 331 flows back into the first cooling box 311, wherein the first cooling box 311 and the second cooling box 331 are filled with cooling liquid, and the capacity of the cooling liquid is designed to fill up one cooling box.
It should be further noted that the limiting block 313 is located above the sliding plate 315, and is used for limiting the sliding plate 315.
It should be further noted that the stroke of the sliding plate 315 in the first cooling box 311 is greater than or equal to the stroke of the first sliding chute 130 and the second sliding chute 140, so that the upper mold 210 and the lower mold 220 can be in a closed state when the sliding plate 315 is displaced downward in the first cooling box 311.
It should be further noted that the force generated by the elastic member 317 matching with the self-weight of the cooling liquid is greater than the gravity of the upper mold 210, so that the upper mold 210 can complete the self-resetting operation.
Therefore, when the light guide column forming mold with the splitting assembly needs to perform light guide column forming work, the upper mold 210 is pressed downwards, so that the upper mold 210 moves downwards along the first sliding chute 130 and the second sliding chute 140, in the process, because the connecting block 212 and the supporting rod 316 fixedly installed on the upper mold 210 are fixedly connected, and the sliding plate 315 fixedly connected below the supporting rod 316 is hermetically slid in the first cooling box 311 and the guiding column 312, the sliding plate 315 moves downwards in the first cooling box 311, and because the bottom of the first cooling box 311 is communicated with the pipeline 320, the cooling liquid in the first cooling box 311 surges into the pipeline 320, and the pipeline 320 penetrates through the lower mold 220 and surrounds the casting mold cavity 221 (see fig. 13) and then is communicated with the bottom of the second cooling box 331, so that the cooling liquid at the moment respectively surrounds all light guide column melts along the pipeline 320, and finally surges towards the inside of the second cooling box 331 under the pressure caused by the sliding plate 315 pressing down at the first cooling box 311, in the process, the heat of the light guide column melt in the mold cavity 221 is taken away by the cooling liquid, so that the light guide column melt can be rapidly cooled and molded, the upper mold 210 and the lower mold 220 can be locked after completing the closed state by the design of the buckle 318, the upper mold 210 automatically resets under control, and after the light guide column is molded, the locking state of the buckle 318 is unlocked, the gravity of the cooling liquid in the second cooling box 331 is utilized to match the elasticity of the elastic piece 317, upward force is applied to the sliding plate 315, so that the upper mold 210 automatically ascends and resets, the cooling liquid at the moment flows back to the first cooling box 311 from the second cooling box 331 through the pipeline 320, and the opening of the second cooling box 331 is designed, so that the heat carried in the cooling liquid is volatilized.
Among the correlation technique, the shaping leaded light post in the mould is directly ejecting to the shaping leaded light post that adopts the top mould equipment usually after the leaded light post shaping, and this kind of operation is at the in-process of a large amount of processing leaded light posts, often can aggravate the leaded light post side that is ejected and produce the probability of not smoothness, and the shaping leaded light post that cools off not completely also very easily makes the staff take place to scald at the in-process of taking out.
According to some embodiments of the present application, as shown in fig. 14 to 16, the top mold mechanism 400 includes a driving member 410, a movable plate 420 and a rotating member 430, the driving member 410 includes a U-shaped housing 411, a connecting shaft 412, a limiting ring 413, a rotating handle 414, a first gear 415, a second gear 416 and a rack 417, the U-shaped housing 411 is fixedly installed on the bottom plate 110, the connecting shaft 412 is rotatably installed on an inner side wall of the U-shaped housing 411, one end of the connecting shaft 412, which is far away from the U-shaped housing 411, is rotatably penetrated through the front baffle 120, the limiting ring 413 is fixedly installed on one side of the connecting shaft 412, which is located on an inner wall of the front baffle 120, to limit the connecting shaft 412, the rotating handle 414 is fixedly installed on one end of the connecting shaft 412, which is located on an outer wall of the front baffle 120, the first gear 415 is keyed on a portion of the connecting shaft 412, which is located in the U-shaped housing 411, the second gears 416 are symmetrically arranged on both sides of the first gear 415, the second gear 416 is rotatably installed on the U-shaped housing 411 through a rotating shaft, the second gear 416 is engaged with the first gear 415, a rack 417 is slidably mounted on inner walls of two sides of the U-shaped housing 411, the rack 417 is engaged with the second gear 416, so that the rack 417 can move up and down, the movable plate 420 is fixedly mounted at the top end of the rack 417, the rotating member 430 comprises a rotating seat 431, a receiving block 432, a spiral strip 433, a guide block 434 and a fixed plate 435, the rotating seat 431 is uniformly fixed on the movable plate 420, the rotating seat 431 corresponds to the mold cavity 221 one by one, the receiving block 432 is fixedly mounted on the rotating seat 431, the spiral strip 433 is fixedly connected to the receiving block 432, one end of the spiral strip 433 far away from the receiving block 432 is fixedly connected to the top mold plate 223, a guide spiral groove mutually matched with the spiral strip 433 is arranged in the axial direction of the guide block 434, the guide block 434 fixedly penetrates through the fixed plate 435, and two ends of the fixed plate 435 are fixedly mounted on the inner wall of the supporting housing 100.
It should be noted that the cross section of the guiding spiral groove on the guiding block 434 is slightly larger than the cross section of the spiral bar 433, so that the friction between the guiding block 434 and the spiral bar 433 is reduced.
It should be further noted that the ascending stroke of the helical strip 433 is designed to be greater than the height of the mold cavity 221, and it is understood that when the helical strip 433 in the initial state is lowered to the lowest position, the top mold plate 223 is located at the bottom of the mold cavity 221, and a closed state is formed between the top mold plate 223 and the inner wall of the mold cavity 221, and when the helical strip 433 is raised to the maximum stroke, the top mold plate 223 is located higher than the mold cavity 221.
Therefore, when the light guide column needs to be taken out after being formed, the upper die 210 is automatically reset under the action of the elastic member 317 and the cooling liquid, and the cooling liquid in the second cooling tank 331 passes through each casting die cavity 221 again in the process to further cool the formed light guide column, so that the temperature of the formed light guide column is further reduced, and the scalding of workers caused after subsequent taking out is avoided, at the moment, the rotating handle 414 is rotated to drive the connecting shaft 412 to rotate, so that the first gear 415 rotates, the two second gears 416 are rotatably mounted on the U-shaped shell 411 and are meshed with the first gear 415, so that the two second gears 416 rotate synchronously and are opposite in direction, the rack 417 is slidably mounted on the U-shaped shell 411 and is meshed with the two second gears 416, at the moment, the rack 417 slides on the U-shaped shell 411 to further displace the movable plate 420, and because the fixed plate 435 is fixedly installed on the inner wall of the supporting shell 100, and the fixed plate 435 is fixedly provided with the guide block 434, the guide block 434 is matched with the spiral strip 433, the spiral strip 433 is rotatably installed on the rotating seat 431 through the receiving block 432, and the rotating seat 431 is fixedly installed on the fixed plate 435, when the movable plate 420 is driven by the rack 417 to ascend, the spiral strip 433 is forced to rotate along with the ascending of the movable plate 420 under the action of the guide block 434, and then the top mold plate 223 fixed at the top end of the spiral strip 433 ascends while rotating, so that the molded light guide column in the casting mold cavity 221 is subjected to axial and radial forces, the light guide column is more easily taken out of the mold, and the probability of non-smoothness on the side surface of the light guide column is reduced.
Specifically, a leaded light post forming die's theory of operation with subassembly cuts: after the light guide column melt is injected into the mold cavity 221, under the action of the overflow groove 224 and the diversion chamber 230, the light guide column melt overflowing from the mold cavity 221 can be recycled through the overflow groove 224 and the diversion chamber 230, so that raw materials can be saved as much as possible, meanwhile, the overflow groove 224 enables the light guide column melt in each mold cavity 221 to form an isolated state, the light guide column melt is prevented from being connected with each other after being cooled and formed, the upper mold 210 is pressed downwards, the upper mold 210 is enabled to move downwards along the first chute 130 and the second chute 140, in the process, because the connecting block 212 and the support rod 316 fixedly installed on the upper mold 210 are fixedly connected, and the sliding plate 315 fixedly connected below the support rod 316 is hermetically slid on the first cooling box 311 and the guide column 312, the sliding plate 315 moves downwards in the first cooling box 311, and because the bottom of the first cooling box 311 is communicated with the pipeline 320, this enables the cooling liquid in the first cooling tank 311 to flow into the pipe 320, and the pipe 320 passes through the lower mold 220 and surrounds the mold cavity 221 (see fig. 13), and then is communicated with the bottom of the second cooling tank 331, so that the cooling liquid at this time respectively surrounds all the light guide column melts along the pipe 320, and finally flows into the second cooling tank 331 under the pressure of the sliding plate 315 pressing down the first cooling tank 311, in this process, the heat of the light guide column melt in the mold cavity 221 is caused to be cooled and formed rapidly, the design of the buckle 318 enables the upper mold 210 and the lower mold 220 to be locked after completing the closed state, and in the process of being locked after the upper mold 210 and the lower mold 220 completing the closed state, because the annular blade 213 mounted at the bottom end of the upper mold 210 has a clearance fit with the outer wall of the mold cavity 221, therefore, the light guide column melt inside the mold cavity 221 and the light guide column melt inside the overflow groove 224 are divided, the molded light guide column is further directly made to be an independent individual body, the upper mold 210 is controlled to automatically reset, after the light guide column is molded, the locking state of the buckle 318 is unlocked, the sliding plate 315 is exerted with upward force by utilizing the gravity of the cooling liquid inside the second cooling box 331 and the elasticity of the elastic member 317, so that the upper mold 210 is automatically lifted and reset, the cooling liquid flows back into the first cooling box 311 from the second cooling box 331 through the pipeline 320, the opening design of the second cooling box 331 is convenient for the volatilization of heat carried in the cooling liquid, when the light guide column needs to be taken out after being molded, the upper mold 210 is automatically reset under the action of the elastic member 317 and the cooling liquid, and the cooling liquid in the second cooling box 331 passes through each mold cavity 221 again in the process, further cooling the formed light guide column, so that the temperature of the formed light guide column is further lowered, and scalding of workers after subsequent taking out is avoided, at the moment, the rotating handle 414 is rotated to drive the connecting shaft 412 to rotate, the first gear 415 is rotated, the two second gears 416 are rotatably installed on the U-shaped shell 411 and meshed with the first gear 415, so that the two second gears 416 rotate synchronously and in opposite directions, the rack 417 is slidably installed on the U-shaped shell 411 and meshed with the two second gears 416, so that the rack 417 slides on the U-shaped shell 411 at the moment, the movable plate 420 is displaced, the fixed plate 435 is fixedly installed on the inner wall of the supporting shell 100, the guide block 434 is fixedly arranged on the fixed plate 435, the guide block 434 is matched with the spiral bar 433, the spiral bar 433 is rotatably installed on the rotating seat 431 through the bearing block 432, the rotating seat 431 is fixedly installed on the fixed plate 435, so that when the movable plate 420 is driven by the rack 417 to ascend, the spiral bar 433 is forced to rotate along with the ascending of the movable plate 420 under the action of the guide block 434, and then the top mold plate 223 fixed at the top end of the spiral bar 433 ascends while rotating, so that the molded light guide column in the mold cavity 221 is subjected to axial and radial forces, the light guide column is taken out of the mold more easily, and the probability of non-smoothness of the side surface of the light guide column is reduced.
It should be noted that the specific model specifications of the upper die 210, the lower die 220, the threaded column 314, the elastic member 317, the first gear 415, the second gear 416, and the rack 417 need to be determined by model selection according to the actual specification of the device, and the specific model selection calculation method adopts the prior art in the field, and therefore details are not described again.
The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (10)
1. The utility model provides a leaded light post forming die with subassembly of cutting which characterized in that includes:
the supporting shell (100), the supporting shell (100) comprises a bottom plate (110), a front baffle (120), a first sliding chute (130) and a second sliding chute (140), the front baffle (120) is fixedly installed on the bottom plate (110), the first sliding chute (130) is arranged on the supporting shell (100), and the second sliding chute (140) is arranged on one side of the supporting shell (100);
a molding mechanism (200), the molding mechanism (200) comprising an upper mold (210) and a lower mold (220), the upper mold (210) is disposed on the support case (100), the lower mold (220) is fixedly installed on an inner wall of the support case (100), the lower die (220) is provided with a die cavity (221), a third chute (222), a top die plate (223), an overflow trough (224) and a diversion chamber (230), the casting mold cavities (221) are uniformly arranged on the lower mold (220), the third chutes (222) are arranged on the lower mold (220), the top die plate (223) is arranged on the inner wall of the die cavity (221) in a sealing and sliding way, the overflow groove (224) is arranged outside the casting die cavity (221), the overflow groove (224) is communicated with the third chute (222), and the diversion chamber (230) is in sliding fit with the third chute (222);
the cooling mechanism (300), the cooling mechanism (300) is arranged outside the supporting shell (100) and inside the forming mechanism (200), and the cooling mechanism (300) is used for cooling the light guide column melt;
the top die mechanism (400), the top die mechanism (400) set up in bottom of bed die (220), the top die mechanism (400) is used for taking out the leaded light post after the shaping from the mould.
2. The light guide column forming mold with the slitting assembly as claimed in claim 1, wherein two sides of the upper mold (210) are provided with limiting protrusions (211), and the limiting protrusions (211) are in sliding fit with the first sliding grooves (130).
3. The light guide column forming die with the slitting assembly as claimed in claim 1, wherein a connecting block (212) is fixedly mounted on one side of the upper die (210), and the connecting block (212) is slidably engaged with the second sliding groove (140).
4. The light guide column forming mold with the slitting assembly as claimed in claim 1, wherein the bottom side of the upper mold (210) is fixedly provided with annular blades (213), the annular blades (213) correspond to the molding cavities (221) one by one, and the inner walls of the annular blades (213) are in clearance fit with the outer walls of the molding cavities (221).
5. The light guide molding die with a slitting assembly as claimed in claim 1, wherein the top end of the molding cavity (221) is higher than the overflow groove (224), and the top end of the molding cavity (221) is flush with the upper surface of the lower die (220).
6. The light guide pillar forming mold with a slitting assembly as claimed in claim 1, wherein the bottom of the overflow groove (224) is designed to be inclined, and a side of the overflow groove (224) close to the third chute (222) is lower than a side of the overflow groove (224) far away from the third chute (222).
7. The light guide column forming mold with a slitting assembly according to claim 1, wherein limiting grooves (225) are formed in two sides of the third sliding groove (222) in the lower mold (220).
8. The light guide pillar forming mold with a slitting assembly as claimed in claim 1, wherein the flow guiding chamber (230) is provided with a limiting strip (231) at both sides.
9. The light guide pole forming mold with a slitting assembly as claimed in claim 1, wherein the length of the diversion chamber (230) is greater than the length of the third chute (222).
10. The light guide column forming mold with a slitting assembly as claimed in claim 1, wherein an inner bottom of the guiding chamber (230) is designed to be inclined, and an end of the guiding chamber (230) facing the third chute (222) is higher than an end of the guiding chamber (230) far away from the third chute (222).
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