Disclosure of Invention
Aiming at the technical problems in the prior art, the invention aims to provide a biological coke gasification catalyst and application thereof, wherein a catalytic material with low price and wide source is used as the biological coke gasification catalyst to improve the activity of the biological coke gasification reaction.
In a first aspect, the invention provides a biocoke gasification catalyst comprising an alkali metal halide and an alkaline earth metal carbonate.
In the above biological coke gasification catalyst, the mass ratio of the alkali metal halide to the alkaline earth metal carbonate is 30: 1-1: 5, preferably 6: 1-1: 1.
in the above-mentioned biocoke gasification catalyst, the alkali metal halide may be specifically selected from one or more of lithium chloride, sodium chloride, potassium chloride, rubidium chloride, cesium chloride francium, lithium fluoride, sodium fluoride, potassium fluoride, rubidium fluoride, cesium fluoride, francium fluoride, lithium bromide, sodium bromide, potassium bromide, rubidium bromide, cesium bromide, francium bromide, lithium iodide, sodium iodide, potassium iodide, rubidium iodide, cesium iodide, and francium iodide, and is preferably one or more of sodium chloride, potassium chloride, sodium bromide, potassium bromide, sodium iodide, and potassium iodide.
In the biological coke gasification catalyst, the alkaline earth metal carbonate is one or more of beryllium carbonate, magnesium carbonate, calcium carbonate, strontium carbonate, barium carbonate and radium carbonate, and preferably one or more of magnesium carbonate and calcium carbonate.
In a second aspect, the invention provides a biocoke catalytic feedstock comprising a biocoke feedstock, an alkali metal halide, and an alkaline earth metal carbonate.
Further, the biological coke raw material can be a solid product obtained by performing processes such as pyrolysis or and liquefaction or carbonization on biomass such as agricultural residues, forestry wastes, household garbage, waste plastics, animal wastes and the like.
Further, the particle size of the raw material of the biological coke is less than 2 mm.
Further, the alkali metal halide may be specifically selected from one or more of lithium chloride, sodium chloride, potassium chloride, rubidium chloride, cesium chloride, francium chloride, lithium fluoride, sodium fluoride, potassium fluoride, rubidium fluoride, cesium fluoride, francium fluoride, lithium bromide, sodium bromide, potassium bromide, rubidium bromide, cesium bromide, francium bromide, lithium iodide, sodium iodide, potassium iodide, rubidium iodide, cesium iodide, francium iodide, and preferably one or more of sodium chloride, potassium chloride, sodium bromide, potassium bromide, sodium iodide, and potassium iodide.
Further, the alkaline earth metal carbonate is one or more of beryllium carbonate, magnesium carbonate, calcium carbonate, strontium carbonate, barium carbonate and radium carbonate, and preferably one or more of magnesium carbonate and calcium carbonate.
Further, in the biological coke catalytic raw material, the mass ratio of the sum of the alkali metal halide and the alkaline earth metal carbonate to the biological coke raw material is 50-4: 96-50, wherein the mass ratio of the alkali metal halide to the alkaline earth metal carbonate is 30: 1-1: 5, preferably 6: 1-1: 1.
the third aspect of the invention provides a preparation method of a biological coke catalytic raw material, which comprises the steps of mixing the biological coke raw material, alkali metal halide and alkaline earth metal carbonate, uniformly mixing, and drying to obtain the biological coke catalytic raw material.
Further, in the preparation method, the drying temperature is 60-120 ℃.
Furthermore, in the above preparation method, the mixing may be any means capable of achieving uniform mixing of solid phase materials in the prior art, such as grinding and stirring.
In a fourth aspect, the present invention provides a method for preparing a biocoke catalytic raw material according to another embodiment, the method comprising the following steps:
(1) mixing alkali metal halide with water to prepare an alkali metal halide aqueous solution;
(2) mixing a biological coke raw material with the alkali metal halide aqueous solution obtained in the step (1), uniformly mixing, and drying to obtain the biological coke loaded with the alkali metal halide;
(3) and (3) mixing the biological coke loaded with the alkali metal halide obtained in the step (2) with the alkaline earth metal carbonate, uniformly mixing, and drying to obtain the biological coke catalytic raw material.
Further, in the preparation method, the addition amount of the water is the saturated water absorption amount of the equivalent ratio of the biological coke, and the addition amount of the water is 1.5-2 g of water/g of biological coke according to the type of the biological coke and the air humidity.
Further, in the preparation method, the drying temperature in the step (2) is 60-120 ℃.
Further, in the preparation method, the drying temperature in the step (3) is 100-120 ℃.
Furthermore, in the above preparation method, the mixing may be any means capable of achieving uniform mixing of solid phase materials in the prior art, such as grinding and stirring.
The fifth aspect of the invention provides a biological coke gasification process, wherein the prepared biological coke catalytic raw material is contacted with steam in a gasification furnace to generate gasification reaction.
In the biological coke gasification process, the gasification reaction temperature is 700-950 ℃.
In the biological coke gasification process, the mass ratio of the water vapor to the biological coke raw material in the biological coke gasification reaction process is 0.1-10, preferably 0.2-8.
Compared with the prior art, the biological coke gasification catalyst and the biological coke catalytic raw material provided by the invention have the following technical effects:
1. the biological coke gasification catalyst provided by the invention comprises alkali metal halide and alkaline earth metal carbonate, when the catalyst is used in the biological coke steam gasification process, the alkali metal halide and the alkaline earth metal carbonate generate alkali metal carbonate in situ through ion exchange reaction, and the alkali metal carbonate generated in situ is a metastable compound, and the activity of the metastable compound is higher than that of the alkali metal carbonate directly added. When the catalyst is used for the steam gasification reaction of the biological coke, the water conversion rate and the yield of the synthesis gas can be greatly improved, the gasification reaction activity of the biological coke is obviously improved, the source of the alkali metal halide serving as the raw material of the catalyst is wide, the alkali metal halide can be obtained from natural ore and seawater, the price is low, the cost of the biological coke gasification catalyst is greatly reduced, and the problem of low catalytic activity when the alkali metal halide is singly used as a catalytic component is solved.
2. The biological coke gasification catalyst provided by the invention can form a series of low-melting-point eutectic mixtures by alkali metal halides and alkaline earth metal carbonates under reaction conditions, the melting point of the eutectic is far lower than that of a single component, the eutectic is not solid any more at the reaction temperature, but exists in a liquid state in a reaction system, the contact area between the biological coke and the gasification catalyst is greatly increased, the mobility of alkali metal is enhanced, and thus the gasification reaction activity of the biological coke is greatly improved. More importantly, the low-melting-point eutectic mixture of the alkali metal halide and the alkaline earth metal halide has a remarkable promoting effect on the gasification reaction activity of the biological coke, and also plays a good role in the aspect of fixing the alkali metal, thereby greatly reducing the volatilization amount of the alkali metal.
3. The biological coke gasification catalyst provided by the invention improves the gasification reaction activity of the biological coke, converts low-value biological coke into a high-calorific-value synthesis gas product, realizes high-value utilization of the biological coke, and widens the utilization path of the biological coke.
4. The biological coke gasification catalyst used in the invention can effectively reduce the temperature required by biological coke gasification, and the composite catalyst system used in the invention has ion exchange effect and low-melting-point eutectic effect under reaction conditions, so that the catalytic effect is far stronger than that of a single catalyst, and the time required by gasification is shortened.
Detailed Description
The present invention will be described in more detail with reference to examples and comparative examples, but the scope of the present invention is not limited by the examples.
Example 1
Weighing 1.1g of KCl, adding the KCl into 20g of water, fully and uniformly mixing to obtain a KCl aqueous solution, weighing 14g of rice hull pyrolytic biological coke with the particle size of less than 2mm, mixing with the KCl aqueous solution, and treating for 6 hours under stirring; then the uniformly mixed materials are put into a blast drying oven to be dried for 6 hours at the temperature of 80 ℃ to obtain the impregnated KBiological coke of Cl, mixing the above sample with 0.91g CaCO3Uniformly mixing, then drying in a forced air drying oven at 120 ℃ for 4 hours, and then putting the obtained sample into a microwave fixed bed reactor to carry out steam gasification reaction under the following reaction conditions: the temperature is 850 ℃, the pressure is normal, the flux of water is 0.5mL/min, after 50min of reaction, the average water conversion rate in the reaction process is 84%, and the yield of the synthetic gas is 1068g/kg biological coke.
Example 2
Weighing 16g of rice hull pyrolytic biological coke with particle size less than 2mm, 0.7g of KCl and 0.43g of CaCO3Uniformly mixing the samples, then drying the samples in a blast drying oven at 105 ℃ for 5 hours to obtain biological coke loaded with a catalyst, putting the samples on a microwave fixed bed reactor to carry out steam gasification reaction, wherein the reaction conditions are as follows: the temperature is 800 ℃, the pressure is normal, the flux of water is 0.6mL/min, after 40min of reaction, the average water conversion rate in the reaction process is 75%, and the yield of the synthetic gas is 893g/kg of biological coke.
Example 3
Weighing 13g of rice hull pyrolytic biological coke with particle size less than 2mm, 1.5g of NaCl and 0.6g of CaCO3Uniformly mixing the samples, then placing the samples into a blast drying oven to be dried for 5 hours at the temperature of 110 ℃ to obtain biological coke loaded with a catalyst, placing the samples into a microwave fixed bed reactor to carry out steam gasification reaction, wherein the reaction conditions are as follows: the temperature is 850 ℃, the pressure is normal, the flux of water is 0.35mL/min, after 65min of reaction, the average water conversion rate in the reaction process is 85%, and the yield of the synthetic gas is 1140g/kg of biological coke.
Example 4
Weighing 12g of plastic pyrolytic biological coke with the particle size less than 2mm, 1.6g of NaBr and 0.2g of CaCO3、0.8gMgCO3Uniformly mixing the samples, then drying the samples in a blast drying oven at 105 ℃ for 7 hours to obtain biological coke loaded with a catalyst, putting the samples in a microwave fixed bed reactor to carry out steam gasification reaction, wherein the reaction conditions are as follows: the temperature is 750 ℃, the pressure is normal, the flux of water is 0.3mL/min, after 75min of reaction, the average water conversion rate in the reaction process is 71%, and the yield of the synthetic gas is 1203g/kg biological coke.
Example 5
Weighing 13g of plastic pyrolytic biological coke with the particle size of less than 2mm, 1.4gKF g and 2.1g of MgCO3Uniformly mixing the samples, then placing the samples into a blast drying oven to be dried for 12 hours at the temperature of 100 ℃ to obtain biological coke loaded with a catalyst, and placing the samples into a microwave fixed bed reactor to carry out steam gasification reaction under the following reaction conditions: the temperature is 900 ℃, the pressure is normal, the flux of water is 0.5mL/min, after 75min of reaction, the average water conversion rate in the reaction process is 45%, and the yield of the synthetic gas is 821g/kg biological coke.
Example 6
Weighing 30g of pine carbonized biocoke with particle size less than 2mm, 1g of KCl and 0.16g of CaCO3Uniformly mixing the samples, then placing the samples into a blast drying oven to be dried for 12 hours at the temperature of 100 ℃ to obtain biological coke loaded with a catalyst, placing the samples onto a microwave fixed bed reactor to carry out steam gasification reaction, wherein the reaction conditions are as follows: the temperature is 750 ℃, the pressure is normal, the flux of water is 0.3mL/min, after 50min of reaction, the average water conversion rate in the reaction process is 48%, and the yield of the synthetic gas is 301g/kg biological coke.
Example 7
Weighing 16g of hazelnut carbonized biological coke with the grain diameter less than 2mm, 8g of NaBr and 0.89g of MgCO3Uniformly mixing the samples, then placing the samples into a blast drying oven to be dried for 12 hours at the temperature of 100 ℃ to obtain biological coke loaded with a catalyst, and placing the samples into a microwave fixed bed reactor to carry out steam gasification reaction under the following reaction conditions: the temperature is 950 ℃, the pressure is normal, the flux of water is 0.3mL/min, after 45min of reaction, the average water conversion rate in the reaction process is 88 percent, and the yield of the synthetic gas is 986g/kg of biological coke.
Comparative example 1
Weighing 15g of cow dung pyrolytic biological coke with the particle size smaller than 2mm, and carrying out steam gasification on a microwave fixed bed reactor, wherein the reaction conditions are as follows: the temperature is 700 ℃, the pressure is normal, the flux of water is 0.2mL/min, the average water conversion rate in the reaction process of reacting for 70min is 9 percent, and the yield of the synthetic gas is 52g/kg biological coke.
Comparative example 2
Weighing 15g of spruce gasified biological coke with the particle size less than 2mm, and carrying out steam gasification on a microwave fixed bed reactor, wherein the reaction conditions are as follows: the temperature is 1100 ℃, the pressure is normal, the flux of water is 0.3mL/min, the average water conversion rate in the reaction process of reacting for 70min is 90 percent, and the yield of the synthetic gas is 1272g/kg biological coke.
Comparative example 3
Weighing 16g of rice hull pyrolysis biological coke with the particle size of less than 2mm and 0.7g of KCl, uniformly mixing the samples, then drying the samples in a blast drying oven at 105 ℃ for 5 hours to obtain catalyst-loaded biological coke, putting the samples on a microwave fixed bed reactor for steam gasification reaction, wherein the reaction conditions are as follows: the temperature is 800 ℃, the pressure is normal, the flux of water is 0.6mL/min, after 40min of reaction, the average water conversion rate in the reaction process is 58%, and the yield of the synthetic gas is 514g/kg biological coke.
Comparative example 4
Weighing 13g of rice hull pyrolytic biological coke with particle size less than 2mm and 0.6g of CaCO3Uniformly mixing the samples, then placing the samples into a blast drying oven to be dried for 5 hours at the temperature of 110 ℃ to obtain biological coke loaded with a catalyst, placing the samples into a microwave fixed bed reactor to carry out steam gasification reaction, wherein the reaction conditions are as follows: the temperature is 850 ℃, the pressure is normal, the flux of water is 0.35mL/min, after 65min of reaction, the average water conversion rate in the reaction process is 42%, and the yield of the synthetic gas is 435g/kg of biological coke.
From the data analysis of comparative examples 1 to 4 and examples 1 to 7, it is understood that when an alkali metal halide is added alone as a catalyst during steam gasification of biocoke, the gasification activity of the biocoke is slightly improved, and when an alkaline earth metal carbonate is added alone, the gasification activity of the biocoke is rather lowered. The alkali metal halide and the alkaline earth metal carbonate are added simultaneously to generate a metastable active component through an ion exchange reaction in a steam atmosphere, so that the catalytic gasification activity of the biological coke is far higher than that of the biological coke added with the alkali metal halide or the alkaline earth metal carbonate alone, the steam gasification of the biological coke can be carried out at a lower temperature, the average water conversion rate and the synthesis gas yield are greatly improved, and the gasification reaction activity of the biological coke is remarkably improved. In addition, compared with the traditional expensive potassium carbonate catalyst, the two catalytic raw materials have low price and wide sources, can be used as a disposable catalyst and not be recycled, and can also be recycled by a water-soluble method, so that the recycling of the catalyst is realized. Therefore, the biological coke gasification catalyst and the biological coke catalytic raw material disclosed by the invention have the advantages that the gasification activity of the biological coke is ensured, the cost of the gasification catalyst is reduced, and the popularization value is wide.