CN114437754B - Method for producing low-sulfur marine residue fuel oil by using low-sulfur paraffin-based crude oil - Google Patents
Method for producing low-sulfur marine residue fuel oil by using low-sulfur paraffin-based crude oil Download PDFInfo
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- 239000011593 sulfur Substances 0.000 title claims abstract description 147
- 229910052717 sulfur Inorganic materials 0.000 title claims abstract description 147
- 239000010779 crude oil Substances 0.000 title claims abstract description 76
- 239000012188 paraffin wax Substances 0.000 title claims abstract description 70
- 239000000295 fuel oil Substances 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000003921 oil Substances 0.000 claims abstract description 135
- 238000004821 distillation Methods 0.000 claims abstract description 99
- 239000010763 heavy fuel oil Substances 0.000 claims abstract description 65
- 239000001993 wax Substances 0.000 claims abstract description 59
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000002283 diesel fuel Substances 0.000 claims abstract description 20
- 238000002156 mixing Methods 0.000 claims abstract description 18
- 238000001704 evaporation Methods 0.000 claims abstract description 17
- 230000008020 evaporation Effects 0.000 claims abstract description 17
- 230000008014 freezing Effects 0.000 claims abstract description 11
- 238000007710 freezing Methods 0.000 claims abstract description 11
- 238000004523 catalytic cracking Methods 0.000 claims description 12
- 239000002002 slurry Substances 0.000 claims description 10
- 230000003197 catalytic effect Effects 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 239000011280 coal tar Substances 0.000 claims description 7
- 125000003118 aryl group Chemical group 0.000 claims description 3
- 239000000084 colloidal system Substances 0.000 claims description 2
- 238000007670 refining Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 description 17
- 239000002994 raw material Substances 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 10
- 239000003208 petroleum Substances 0.000 description 6
- 239000010762 marine fuel oil Substances 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 4
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000006837 decompression Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- -1 diesel Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000011269 tar Substances 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000005662 Paraffin oil Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 150000001924 cycloalkanes Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000010742 number 1 fuel oil Substances 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G7/00—Distillation of hydrocarbon oils
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G7/00—Distillation of hydrocarbon oils
- C10G7/06—Vacuum distillation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/202—Heteroatoms content, i.e. S, N, O, P
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- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
本发明提供一种采用低硫石蜡基原油生产低硫船用残渣燃料油的方法,包括:将低硫石蜡基原油与二次加工劣质重油混合后进行常压蒸馏,分别得到石脑油、直馏柴油、轻蜡油和常压渣油;常压渣油经减压闪蒸分离后,得到重蜡油和深拔常压渣油;及将深拔常压渣油与直馏柴油混合,得到低硫船用残渣燃料油。该方法所得的低硫船用残渣燃料油具有产量高、倾点低,石蜡含量低等优势,可有效解决低硫石蜡基原油因为富含石蜡和凝固点高,而无法用于生产符合标准的低硫船用残渣燃料油的问题,生产成本低,具有良好的应用前景。
The invention provides a method for producing low-sulfur marine residual fuel oil by using low-sulfur paraffin-based crude oil, which includes: mixing low-sulfur paraffin-based crude oil with secondary processed inferior heavy oil and then performing atmospheric distillation to obtain naphtha and straight-run oil respectively. Diesel oil, light wax oil and normal pressure residual oil; after the normal pressure residual oil is separated by vacuum flash evaporation, heavy wax oil and deep-drawn normal pressure residual oil are obtained; and the deep-drawn normal pressure residual oil and straight-run diesel oil are mixed to obtain Low sulfur marine residual fuel oil. The low-sulfur marine residual fuel oil obtained by this method has the advantages of high yield, low pour point, and low paraffin content. It can effectively solve the problem that low-sulfur paraffin-based crude oil cannot be used to produce low-sulfur standard-compliant crude oil because it is rich in paraffin and has a high freezing point. The problem of marine residual fuel oil has low production cost and good application prospects.
Description
技术领域Technical field
本发明涉及石油化工技术领域,具体涉及一种采用低硫石蜡基原油生产低硫船用残渣燃料油的方法。The invention relates to the technical field of petrochemical industry, and specifically relates to a method for producing low-sulfur marine residual fuel oil using low-sulfur paraffin-based crude oil.
背景技术Background technique
2020年1月1日及以后,根据MAPPOL公约的规定,船舶使用船用燃油硫含量不应超过0.5%。同时中华人民共和国船用燃料油标准GB17411-2015中规定了低硫船用残渣燃料油各项指标要求,其中RMG180的指标要求硫含量不应超过0.5%,倾点不超过30℃,灰分(质量分数)不大于0.1%,钒含量不超过350mg/kg,运动粘度不大于180mm2/s。On and after January 1, 2020, according to the provisions of the MAPPOL Convention, the sulfur content of marine fuel used by ships should not exceed 0.5%. At the same time, the Marine Fuel Oil Standard of the People's Republic of China GB17411-2015 stipulates various index requirements for low-sulfur marine residual fuel oil. Among them, the index of RMG180 requires that the sulfur content should not exceed 0.5%, the pour point should not exceed 30°C, and the ash content (mass fraction) Not more than 0.1%, vanadium content not more than 350mg/kg, kinematic viscosity not more than 180mm 2 /s.
原油按硫含量分类,可分为:超低硫原油、低硫原油、含硫原油和高硫原油四类。超低硫原油和部分低硫原油理论上可以不经脱硫工艺用于生产硫含量小于0.5%的燃料油,但同时也需要满足目前船用燃料油标准规定的其他指标。Crude oil is classified according to sulfur content and can be divided into four categories: ultra-low sulfur crude oil, low sulfur crude oil, sulfur crude oil and high sulfur crude oil. Ultra-low sulfur crude oil and some low-sulfur crude oil can theoretically be used to produce fuel oil with a sulfur content of less than 0.5% without desulfurization process, but they also need to meet other indicators stipulated in the current marine fuel oil standards.
原油中的烃类成分主要分为烷烃、环烷烃、芳香烃。根据烃类成分的不同,可分为石蜡基石油、环烷基石油和中间基石油三类。石蜡基石油含烷烃较多;环烷基石油含环烷烃、芳香烃较多;中间基石油介于二者之间。当前中国已开采的原油以低硫石蜡基居多,大庆等地原油均属此类。其中,最有代表性的大庆原油,硫含量低,蜡含量高,凝点高,能生产出优质煤油、柴油、溶剂油、润滑油和商品石蜡,但无法生产符合船用燃料油标准规定的低硫船用残渣燃料油,主要是由于低硫石蜡基原油蜡含量高,凝点高,因此其经常规的常压精馏塔(炼厂中常压塔)和减压精馏塔(炼厂中减压塔)切割出来的常压渣油和减压渣油凝点也较高,无法大量作为低硫船用残渣燃料油使用。如果能够开发出从低硫石蜡基原油经一次加工直接生产低硫船用残渣燃料油的工艺,必将大幅提高我国炼厂生产船用残渣燃料油的能力。目前能够生产符合最新标准的低硫船用残渣燃料油的炼厂很少,低硫燃料油市场缺口较大,企业对低硫燃料油生产技术极为迫切。The hydrocarbon components in crude oil are mainly divided into alkanes, cycloalkanes, and aromatic hydrocarbons. According to the different hydrocarbon components, it can be divided into three categories: paraffin-based petroleum, naphthenic-based petroleum and intermediate-based petroleum. Paraffin-based petroleum contains more alkanes; naphthenic-based petroleum contains more naphthenes and aromatic hydrocarbons; intermediate-based petroleum is somewhere in between. Currently, most of the crude oil that has been mined in China is based on low-sulfur paraffin, and crude oil from Daqing and other places falls into this category. Among them, the most representative Daqing crude oil has low sulfur content, high wax content and high pouring point. It can produce high-quality kerosene, diesel, solvent oil, lubricating oil and commercial paraffin, but it cannot produce low-quality crude oil that meets the marine fuel oil standards. Sulfur marine residual fuel oil is mainly due to the high wax content and high freezing point of low-sulfur paraffin-based crude oil. Therefore, it is often used in conventional atmospheric distillation towers (normal pressure towers in refineries) and vacuum distillation towers (in refineries). The normal pressure residue and vacuum residue cut out from the vacuum tower also have high freezing points and cannot be used in large quantities as low-sulfur marine residue fuel oil. If a process can be developed to directly produce low-sulfur marine residual fuel oil from low-sulfur paraffin-based crude oil through one-time processing, it will greatly increase the capacity of my country's refineries to produce marine residual fuel oil. Currently, there are very few refineries that can produce low-sulfur marine residual fuel oil that meets the latest standards. There is a large gap in the low-sulfur fuel oil market, and companies are extremely urgent for low-sulfur fuel oil production technology.
专利申请CN110872533A公开了一种低硫重质船用燃料油及其制备方法:包括将如下重量份数的原料:渣油40~65份,催化油浆5~15份,苯乙烯焦油5~20份,乙烯焦油5~20份,柴油5~20份,添加剂OP-10 0.2~1份,添加剂AES 0.1~0.5份,按相应制备步骤搅拌混合得到低硫重质船用燃料油。其中所述的渣油为加氢渣油,为常压渣油和减压渣油的二次加工产品,生产成本高。Patent application CN110872533A discloses a low-sulfur heavy marine fuel oil and its preparation method: including the following raw materials in parts by weight: 40 to 65 parts of residual oil, 5 to 15 parts of catalytic slurry, and 5 to 20 parts of styrene tar. , 5 to 20 parts of ethylene tar, 5 to 20 parts of diesel, 0.2 to 1 part of additive OP-10, 0.1 to 0.5 part of additive AES, stir and mix according to the corresponding preparation steps to obtain low-sulfur heavy marine fuel oil. The residual oil described therein is hydrogenated residual oil, which is a secondary processing product of normal pressure residual oil and vacuum residual oil, and the production cost is high.
专利申请CN110982561A公开了一种残渣型船舶燃料油及其生产方法,由包括以下组分的原料制备而成:减压渣油35重量份~60重量份;中温煤焦油25重量份~32重量份;煤柴油5重量份~15重量份;精制蜡油10重量份~25重量份;润滑油再生油2重量份~10重量份。其中包含了大量二次加工油,如精制蜡油。生产成本高,调合组分多。Patent application CN110982561A discloses a residual ship fuel oil and its production method, which is prepared from raw materials including the following components: 35 to 60 parts by weight of vacuum residual oil; 25 to 32 parts by weight of medium-temperature coal tar. ; Coal and diesel oil 5 to 15 parts by weight; refined wax oil 10 to 25 parts by weight; lubricating oil regeneration oil 2 to 10 parts by weight. It contains a large amount of secondary processing oil, such as refined wax oil. The production cost is high and there are many blending components.
目前已公开文献主要集中在采用渣油或加氢渣油直接和大量的二次加工油调合生产船用残渣燃料油,要么生产成本高,要么调合组分多,均无法解决如何使用低硫石蜡基原油生产船用残渣燃料油的问题。The published literature currently focuses on using residual oil or hydrogenated residual oil to directly blend with a large amount of secondary processing oil to produce marine residual fuel oil. Either the production cost is high or there are many blending components, and it is impossible to solve the problem of how to use low-sulfur fuel oil. Problems in producing marine residual fuel oil from paraffin-based crude oil.
需注意的是,前述背景技术部分公开的信息仅用于加强对本发明的背景理解,因此它可以包括不构成对本领域普通技术人员已知的现有技术的信息。It should be noted that the information disclosed in the foregoing background section is only for enhancement of background understanding of the invention and therefore it may contain information that does not constitute the prior art that is already known to a person of ordinary skill in the art.
发明内容Contents of the invention
本发明的一个主要目的在于克服上述现有技术的至少一种缺陷,提供一种采用低硫石蜡基原油生产低硫船用残渣燃料油的方法,以解决低硫石蜡基原油因为凝固点高,而无法用于生产符合标准的低硫船用残渣燃料油的问题。A main purpose of the present invention is to overcome at least one defect of the above-mentioned prior art and provide a method for producing low-sulfur marine residual fuel oil using low-sulfur paraffin-based crude oil, so as to solve the problem of low-sulfur paraffin-based crude oil having a high freezing point. Issues for producing compliant low sulfur marine residual fuel oil.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
本发明提供一种采用低硫石蜡基原油生产低硫船用残渣燃料油的方法,包括:将低硫石蜡基原油与二次加工劣质重油混合后进行常压蒸馏,分别得到石脑油、直馏柴油、轻蜡油和常压渣油;常压渣油经减压闪蒸分离后,得到重蜡油和深拔常压渣油;及将深拔常压渣油与直馏柴油混合,得到低硫船用残渣燃料油。The invention provides a method for producing low-sulfur marine residual fuel oil using low-sulfur paraffin-based crude oil, which includes: mixing low-sulfur paraffin-based crude oil with secondary processed inferior heavy oil and then performing atmospheric distillation to obtain naphtha and straight-run oil respectively. Diesel oil, light wax oil and normal pressure residual oil; after the normal pressure residual oil is separated by vacuum flash evaporation, heavy wax oil and deep-drawn normal pressure residual oil are obtained; and the deep-drawn normal pressure residual oil and straight-run diesel oil are mixed to obtain Low sulfur marine residual fuel oil.
根据本发明的一个实施方式,常压蒸馏于常压精馏塔中进行,常压精馏塔的常压炉出口温度为370℃~390℃。According to one embodiment of the present invention, atmospheric distillation is performed in an atmospheric distillation tower, and the atmospheric furnace outlet temperature of the atmospheric distillation tower is 370°C to 390°C.
根据本发明的一个实施方式,减压闪蒸的压力为7kpa~20kpa。According to an embodiment of the present invention, the pressure of reduced pressure flash evaporation is 7 kpa to 20 kpa.
根据本发明的一个实施方式,二次加工劣质重油的芳烃含量为37wt%~75wt%,硫含量小于0.5wt%,馏程为330℃~480℃。According to one embodiment of the present invention, the aromatic content of the secondary processed inferior heavy oil is 37wt%-75wt%, the sulfur content is less than 0.5wt%, and the distillation range is 330°C-480°C.
根据本发明的一个实施方式,二次加工劣质重油选自催化裂化柴油、焦化柴油、催化裂化回炼油、脱固后的催化裂化油浆、加氢后催化裂化柴油和煤焦油中的一种或多种。According to one embodiment of the present invention, the secondary processed inferior heavy oil is selected from one of catalytic cracking diesel, coked diesel, catalytic cracking recycled oil, desolidified catalytic cracking oil slurry, hydrogenated catalytic cracking diesel and coal tar, or Various.
根据本发明的一个实施方式,低硫石蜡基原油中的胶质和沥青质的含量之和小于10wt%,低硫石蜡基原油的含蜡量为25wt%~35wt%,硫含量小于0.35wt%,凝固点为30℃~36℃,倾点为33℃~40℃。According to one embodiment of the present invention, the sum of the colloid and asphaltene contents in the low-sulfur paraffin-based crude oil is less than 10wt%, the wax content of the low-sulfur paraffin-based crude oil is 25wt% to 35wt%, and the sulfur content is less than 0.35wt%. , the freezing point is 30℃~36℃, and the pour point is 33℃~40℃.
根据本发明的一个实施方式,低硫石蜡基原油与二次加工劣质重油的质量比为95:5~85:15。According to one embodiment of the present invention, the mass ratio of low-sulfur paraffin-based crude oil to secondary processed inferior heavy oil is 95:5 to 85:15.
根据本发明的一个实施方式,深拔常压渣油和直馏柴油的质量比为90:10~70:30。According to one embodiment of the present invention, the mass ratio of deep-drawn atmospheric pressure residual oil and straight-run diesel oil is 90:10 to 70:30.
根据本发明的一个实施方式,石脑油的馏程为30~250℃,直馏柴油的馏程为200~350℃,轻蜡油的馏程为330~390℃,常压渣油的馏程为5%体积馏出点温度不小于370℃。According to an embodiment of the present invention, the distillation range of naphtha is 30-250°C, the distillation range of straight-run diesel is 200-350°C, the distillation range of light wax oil is 330-390°C, and the distillation range of atmospheric residual oil is The distillation point temperature of 5% volume is not less than 370℃.
根据本发明的一个实施方式,所述重蜡油的馏程为370~460℃,深拔常压渣油的馏程为5%体积馏出点温度不小于390℃。According to one embodiment of the present invention, the distillation range of the heavy wax oil is 370-460°C, and the distillation range of the deep-drawn atmospheric pressure residual oil is 5% volume. The distillation point temperature is not less than 390°C.
根据本发明的一个实施方式,低硫船用残渣燃料油的硫含量小于0.5wt%,倾点小于30℃。According to an embodiment of the present invention, the sulfur content of the low-sulfur marine residual fuel oil is less than 0.5wt%, and the pour point is less than 30°C.
根据本发明的一个实施方式,深拔常压渣油与直馏柴油混合后,还包括加入其他船用残渣燃料油混合,得到低硫船用残渣燃料油;其中,其他船用残渣燃料油选自加氢重油、加氢柴油、催化裂化柴油、焦化柴油、催化裂化回炼油、脱固后的催化裂化油浆、加氢后催化裂化柴油和煤焦油中的一种或多种。According to one embodiment of the present invention, after the deep-drawn atmospheric pressure residual oil is mixed with straight-run diesel oil, other marine residual fuel oils are added and mixed to obtain low-sulfur marine residual fuel oil; wherein the other marine residual fuel oils are selected from hydrogenation One or more of heavy oil, hydrogenated diesel, catalytically cracked diesel, coked diesel, catalytically cracked recycled oil, desolidified catalytic cracked oil slurry, hydrogenated catalytically cracked diesel and coal tar.
由上述技术方案可知,本发明的有益效果在于:It can be seen from the above technical solutions that the beneficial effects of the present invention are:
本发明提出了一种采用低硫石蜡基原油生产低硫船用残渣燃料油的方法,该方法通过引入二次加工劣质重油与低硫石蜡基原油混合,可降低常压精馏和减压闪蒸分离后获得的常压渣油和深拔常压渣油中蜡的残留量,减少蜡油的重叠度,获得蜡含量和倾点较低的深拔常压渣油。同时,采用低硫石蜡基原油蒸馏后得到的部分直馏柴油与该深拔常压渣油混合,所得的低硫船用残渣燃料油具有产量高、倾点低,石蜡含量低等优势,解决了低硫石蜡基原油因为富含石蜡和凝固点高,而无法用于生产符合GB17411-2015中RMG180指标所规定的低硫船用残渣燃料油的难题,投资费用低,降低了其他二次加工费用,具有良好的应用前景。The present invention proposes a method for producing low-sulfur marine residual fuel oil by using low-sulfur paraffin-based crude oil. This method can reduce atmospheric distillation and vacuum flash evaporation by introducing secondary processing of inferior heavy oil and mixing it with low-sulfur paraffin-based crude oil. The residual amount of wax in the atmospheric pressure residue and deep-drawn atmospheric pressure residue obtained after separation is reduced to reduce the overlap of wax oil and obtain deep-drawn atmospheric pressure residue with lower wax content and pour point. At the same time, part of the straight-run diesel obtained after the distillation of low-sulfur paraffin-based crude oil is mixed with the deep-drawn atmospheric residual oil. The resulting low-sulfur marine residual fuel oil has the advantages of high yield, low pour point, and low paraffin content, and solves the problem. Low-sulfur paraffin-based crude oil cannot be used to produce low-sulfur marine residual fuel oil that meets the RMG180 index specified in GB17411-2015 because it is rich in paraffin and has a high freezing point. The investment cost is low and other secondary processing costs are reduced. It has Good application prospects.
附图说明Description of the drawings
以下附图用于提供对本发明的进一步理解,并构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。The following drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation of the present invention.
图1为本发明一个实施方式的低硫石蜡基原油生产低硫船用残渣燃料油的工艺流程图;Figure 1 is a process flow diagram for producing low-sulfur marine residual fuel oil from low-sulfur paraffin-based crude oil according to one embodiment of the present invention;
图2为本发明一个实施方式的低硫石蜡基原油生产低硫船用残渣燃料油的工艺流程装置连接示意图。Figure 2 is a schematic connection diagram of the process flow and device for producing low-sulfur marine residual fuel oil from low-sulfur paraffin-based crude oil according to one embodiment of the present invention.
其中,附图标记说明如下:Among them, the reference symbols are explained as follows:
1:低硫石蜡基原油1: Low sulfur paraffin-based crude oil
2:二次加工劣质重油2: Secondary processing of inferior heavy oil
3:常顶气3: Always be angry
4:石脑油4: Naphtha
5:直馏柴油5: Straight run diesel
6:轻蜡油6: Light wax oil
7:常压渣油7: Normal pressure residual oil
8:重蜡油8: Heavy wax oil
9:深拔常压渣油9: Deep pulling of atmospheric residual oil
10:低硫船用残渣燃料油10: Low sulfur marine residual fuel oil
40:加热炉40: Heating furnace
50:常压精馏塔50: Normal pressure distillation tower
60:减压闪蒸罐60: Pressure reduction flash tank
70:燃料油混合罐70: Fuel oil mixing tank
具体实施方式Detailed ways
以下内容提供了不同的实施例或范例,以令本领域技术人员参照说明书文字能够据以实施。当然,这些仅仅是范例,而非意图限制本发明。在本发明中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应当被视为在本文中具体公开。The following content provides different embodiments or examples so that those skilled in the art can implement them according to the text of the description. Of course, these are merely examples and are not intended to limit the invention. The endpoints of ranges and any values disclosed in this disclosure are not limited to the precise range or value, but these ranges or values are to be understood to include values approximating those ranges or values. For numerical ranges, the endpoint values of each range, the endpoint values of each range and individual point values, and the individual point values can be combined with each other to obtain one or more new numerical ranges. These values The scope should be deemed to be specifically disclosed herein.
图1示出了本发明一个实施方式的低硫石蜡基原油生产低硫船用残渣燃料油的工艺流程图,如图1所示,本发明提供一种采用低硫石蜡基原油生产低硫船用残渣燃料油的方法,包括:将低硫石蜡基原油与二次加工劣质重油混合后进行常压蒸馏,分别得到石脑油、直馏柴油、轻蜡油和常压渣油;常压渣油经减压闪蒸分离后,得到重蜡油和深拔常压渣油;及将深拔常压渣油与直馏柴油混合,得到低硫船用残渣燃料油。Figure 1 shows a process flow diagram for producing low-sulfur marine residue fuel oil from low-sulfur paraffin-based crude oil according to one embodiment of the present invention. As shown in Figure 1, the present invention provides a method for producing low-sulfur marine residue from low-sulfur paraffin-based crude oil. The method of fuel oil includes: mixing low-sulfur paraffin-based crude oil with secondary processed inferior heavy oil and then performing atmospheric distillation to obtain naphtha, straight-run diesel, light wax oil and atmospheric residual oil respectively; the atmospheric residual oil is processed by After separation by flash evaporation under reduced pressure, heavy wax oil and deep-drawn atmospheric pressure residue are obtained; and the deep-drawn atmospheric pressure residue is mixed with straight-run diesel to obtain low-sulfur marine residual fuel oil.
本领域技术人员可知,倾点是指油品在规定的试验条件下,被冷却的试样能够流动的最低温度。也即,倾点越低,油品的低温流动性越好。经本发明人研究发现,直接将低硫石蜡基原油经过常规的常压精馏塔蒸馏后,切割出来的常压渣油,倾点大于50℃以上,即使将此常压渣油与-10号催化柴油按50:50的比例混合,倾点还是大于45℃。原油经蒸馏后,常压渣油的收率一般在40%~70%,作为最主要的一次加工产品,占了近一半左右。而现有方法所得到的常压渣油的倾点较高,油品流动性差,使得炼厂很难配置其他大量的二次加工油(如催化柴油、油浆、加氢柴油等)与其调和生产低硫船用残渣燃料油。Those skilled in the art know that pour point refers to the lowest temperature at which a cooled sample of oil can flow under specified test conditions. That is, the lower the pour point, the better the low-temperature fluidity of the oil. The inventor's research has found that after directly distilling low-sulfur paraffin-based crude oil through a conventional atmospheric distillation tower, the atmospheric residue cut out has a pour point greater than 50°C. Even if the atmospheric residue is mixed with -10 No. catalytic diesel is mixed in a 50:50 ratio, and the pour point is still greater than 45°C. After crude oil is distilled, the yield of atmospheric residual oil is generally 40% to 70%. As the most important primary processing product, it accounts for nearly half. However, the atmospheric residual oil obtained by existing methods has a high pour point and poor oil fluidity, making it difficult for refineries to prepare a large amount of other secondary processing oils (such as catalytic diesel, slurry, hydrogenated diesel, etc.) to blend with it. Produces low sulfur marine residual fuel oil.
同时,进一步研究发现,将低硫石蜡基原油细化分段切割,凝固点和倾点较高的组分主要集中在原油中馏程为330℃~370℃的轻蜡油和馏程为370℃~460℃的重蜡油中,在这两个馏分中含蜡量最高,如果将其分离出来变可大幅降低常压渣油的倾点。再经过试验研究,低硫石蜡基原油将经过常压蒸馏和减压闪蒸后,确实可以提高馏程为330℃~370℃的轻蜡油和馏程为370℃~460℃的重蜡油的拔出率,使得剩余的常压渣油5%馏出点温度增加,减少常压渣油中蜡含量。但是无论是实验室的蒸馏装置,还是工业上的常压装置和减压装置,在蒸馏切割过程中都存在相邻两个组分馏程重叠度的温度,即在常压渣油中始终会保留一定量的馏程为330℃~370℃轻蜡油组分,深拔常压渣油始终会保留一定量的馏程为370℃~460℃重蜡油组分,这对降低常压渣油倾点,进一步生产符合要求的低硫船用残渣燃料油十分不利。At the same time, further research found that when low-sulfur paraffin-based crude oil is refined and cut into sections, the components with higher freezing points and pour points are mainly concentrated in light wax oil with a distillation range of 330°C to 370°C and a distillation range of 370°C. Among the heavy wax oils at ~460°C, the wax content is the highest among these two fractions. If separated, the pour point of atmospheric residual oil can be significantly reduced. After further experimental research, the low-sulfur paraffin-based crude oil can indeed increase the production of light wax oil with a distillation range of 330°C to 370°C and heavy wax oil with a distillation range of 370°C to 460°C after atmospheric distillation and flash evaporation under reduced pressure. The extraction rate increases the 5% distillation point temperature of the remaining atmospheric residue and reduces the wax content in the atmospheric residue. However, whether it is a laboratory distillation device or an industrial atmospheric pressure device and a pressure reducing device, during the distillation and cutting process, there are temperatures with overlapping distillation ranges of two adjacent components, that is, they will always remain in the atmospheric pressure residue. A certain amount of light wax oil components with a distillation range of 330°C to 370°C, and deep-drawing atmospheric pressure residual oil will always retain a certain amount of heavy wax oil components with a distillation range of 370°C to 460°C, which is helpful for reducing the atmospheric pressure residual oil. pour point, further production of low-sulfur marine residual fuel oil that meets the requirements is very unfavorable.
为此,本发明提供一种新的低硫石蜡基原油生产低硫船用残渣燃料油的方法,该方法利用二次加工劣质重油与低硫石蜡基原油混合作为原料,引入的二次加工劣质重油馏程与原油中的轻蜡油和重蜡油的馏程重叠,在常压蒸馏和减压闪蒸过程中,在相同重叠度条件下,二次加工劣质重油能够将部分轻蜡油从常压渣油中顶替掉,将部分重蜡油从深拔常压渣油中顶替掉;同时由于二次加工劣质重油的芳烃含量较高,常压渣油和深拔常压渣油中芳烃含量较高,根据相似相容原理,二次加工劣质重油更易保留在深拔常压渣油中,顶替掉其中重蜡油。所获得降低蜡含量和倾点的深拔常压渣油,进一步与常压蒸馏中切割出的直馏柴油按一定比例混合,由于在低硫石蜡基原油中直馏柴油凝点和硫含量相对较低,可以直接与深拔常压渣油混合获得低硫船用残渣燃料油,从而大幅提高低硫船用残渣燃料油的产量。To this end, the present invention provides a new method for producing low-sulfur marine residual fuel oil from low-sulfur paraffin-based crude oil. This method uses secondary-processed inferior heavy oil and low-sulfur paraffin-based crude oil to be mixed as raw materials. The introduced secondary-processed inferior heavy oil The distillation range overlaps with the distillation range of light wax oil and heavy wax oil in crude oil. During the normal pressure distillation and vacuum flash evaporation process, under the same overlap condition, the secondary processing of inferior heavy oil can convert part of the light wax oil from normal Part of the heavy wax oil is replaced from the pressure residue oil, and part of the heavy wax oil is replaced from the deep-drawn atmospheric pressure residue oil; at the same time, due to the high aromatic content of secondary processing of inferior heavy oil, the aromatic hydrocarbon content in the atmospheric pressure residue and deep-drawn atmospheric pressure residue oil According to the similar compatibility principle, secondary processed inferior heavy oil is more likely to remain in the deep-drawn atmospheric pressure residue oil, replacing the heavy wax oil. The obtained deep-drawn atmospheric residue with reduced wax content and pour point is further mixed with the straight-run diesel cut out in the atmospheric distillation in a certain proportion. Since the pouring point and sulfur content of straight-run diesel in low-sulfur paraffin-based crude oil are relatively Low sulfur marine residual fuel oil can be directly mixed with deep-drawn atmospheric pressure residual oil to obtain low-sulfur marine residual fuel oil, thus greatly increasing the production of low-sulfur marine residual fuel oil.
图2示出了本发明一个实施方式的低硫石蜡基原油生产低硫船用残渣燃料油的工艺流程装置连接示意图,下面结合图1和图2具体阐述本发明的采用低硫石蜡基原油生产低硫船用残渣燃料油的方法。Figure 2 shows a schematic connection diagram of the process flow and equipment for producing low-sulfur marine residual fuel oil from low-sulfur paraffin-based crude oil according to one embodiment of the present invention. The method of producing low-sulfur marine residual fuel oil from low-sulfur paraffin-based crude oil will be described in detail below in conjunction with Figures 1 and 2. Methods for sulfur marine residual fuel oil.
如图2所示,首先,将低硫石蜡基原油1与二次加工劣质重油2经过管线预混合。其中,低硫石蜡基原油1的性质为,胶质和沥青质的含量之和小于10wt%,例如,1wt%、2wt%、5wt%、7wt%、8wt%、8.5wt%、9wt%等,低硫石蜡基原油的含蜡量为25wt%~35wt%,例如,25wt%、27wt%、29wt%、30wt%、32wt%、34wt%、35wt%等,硫含量小于0.35wt%,例如,0.05wt%、0.1wt%、0.2wt%、0.3wt%等,凝固点为30℃~36℃,例如,30℃、31℃、34℃、35℃等,倾点为33℃~40℃,例如,33℃、34℃、35℃、36℃、38℃、39℃等。二次加工劣质重油2的芳烃含量优选为37wt%~75wt%,例如,40wt%、45wt%、50wt%、60wt%、70wt%等,硫含量小于0.5wt%,例如,0.1wt%、0.2wt%、0.3wt%、0.4wt%等,馏程优选为330℃~480℃,例如,330℃、350℃、400℃、420℃、460℃、470℃、480℃等。As shown in Figure 2, first, low-sulfur paraffin-based crude oil 1 and secondary processed inferior heavy oil 2 are premixed through the pipeline. Among them, the properties of low-sulfur paraffin-based crude oil 1 are that the sum of the content of gum and asphaltene is less than 10wt%, for example, 1wt%, 2wt%, 5wt%, 7wt%, 8wt%, 8.5wt%, 9wt%, etc. The wax content of low-sulfur paraffin-based crude oil is 25wt% to 35wt%, for example, 25wt%, 27wt%, 29wt%, 30wt%, 32wt%, 34wt%, 35wt%, etc., and the sulfur content is less than 0.35wt%, for example, 0.05 wt%, 0.1wt%, 0.2wt%, 0.3wt%, etc., the freezing point is 30°C to 36°C, for example, 30°C, 31°C, 34°C, 35°C, etc., and the pour point is 33°C to 40°C, for example, 33℃, 34℃, 35℃, 36℃, 38℃, 39℃, etc. The aromatics content of the secondary processed inferior heavy oil 2 is preferably 37wt% to 75wt%, for example, 40wt%, 45wt%, 50wt%, 60wt%, 70wt%, etc., and the sulfur content is less than 0.5wt%, for example, 0.1wt%, 0.2wt %, 0.3wt%, 0.4wt%, etc., the distillation range is preferably 330°C to 480°C, for example, 330°C, 350°C, 400°C, 420°C, 460°C, 470°C, 480°C, etc.
在一些实施例中,二次加工劣质重油2选自催化裂化柴油、焦化柴油、催化裂化回炼油、脱固后的催化裂化油浆、加氢后催化裂化柴油和煤焦油中的一种或多种。通过将前述的二次加工劣质重油2与低硫石蜡基原油1混合作为蒸馏原料,可降低常压精馏和减压闪蒸分离后获得的常压渣油和深拔常压渣油中蜡的残留量,减少蜡油的重叠度,从而获得蜡含量和倾点较低的深拔常压渣油。In some embodiments, the secondary processed low-quality heavy oil 2 is selected from one or more of catalytically cracked diesel, coked diesel, catalytically cracked recycled oil, desolidified catalytic cracked oil slurry, hydrogenated catalytically cracked diesel, and coal tar. kind. By mixing the aforementioned secondary processed inferior heavy oil 2 with the low-sulfur paraffin-based crude oil 1 as a distillation raw material, the wax in the atmospheric residue obtained after atmospheric distillation and vacuum flash separation and the deep-drawn atmospheric residue can be reduced The residual amount reduces the overlap of wax oil, thereby obtaining deep-drawn atmospheric pressure residual oil with lower wax content and pour point.
在一些实施例中,为了实现上述目的,需要控制低硫石蜡基原油1与二次加工劣质重油2的混合比例,其中,二者的质量比优选为95:5~85:15,例如,95:5、90:10、80:5、80:15等,太高比例的二次加工劣质重油2会增加常压精馏和减压闪蒸的负荷,减少低硫石蜡基原油1的生产量,更重要的是二次加工劣质重油2虽然其凝固点和倾点较低(如催化裂化重循环油、催化裂化重柴油),但其粘度也较低,如果二次加工劣质重油2的比例太高,则蒸馏后残留在深拔常压渣油中低粘度组分增多,影响深拔常压渣油的粘度性质,而粘度性质也是低硫船用残渣燃料油的重要指标,因此需要控制合适果二次加工劣质重油2的掺入比例。In some embodiments, in order to achieve the above purpose, it is necessary to control the mixing ratio of low-sulfur paraffin-based crude oil 1 and secondary processed inferior heavy oil 2, wherein the mass ratio of the two is preferably 95:5 to 85:15, for example, 95 :5, 90:10, 80:5, 80:15, etc. Too high a proportion of secondary processed inferior heavy oil 2 will increase the load of atmospheric distillation and vacuum flash evaporation, and reduce the production of low-sulfur paraffin-based crude oil 1 , and more importantly, although the solidification point and pour point of secondary processed inferior heavy oil 2 are lower (such as catalytic cracking heavy cycle oil, catalytic cracked heavy diesel oil), its viscosity is also low. If the proportion of secondary processed inferior heavy oil 2 is too If the value is high, the low-viscosity components remaining in the deep-drawn atmospheric pressure residue after distillation will increase, which will affect the viscosity properties of the deep-drawn atmospheric pressure residue. The viscosity properties are also important indicators of low-sulfur marine residue fuel oil, so it is necessary to control the appropriate effects. The blending ratio of secondary processed inferior heavy oil 2.
如图2所示,接着,前述混合后的低硫石蜡基原油1与二次加工劣质重油2进入加热炉40升温后引入到常压精馏塔50中。经常压精馏塔50蒸馏切割并经管线引出分别得到常顶气3、石脑油4、直馏柴油5、轻蜡油6和常压渣油7。As shown in FIG. 2 , next, the aforementioned mixed low-sulfur paraffin-based crude oil 1 and secondary processed inferior heavy oil 2 enter the heating furnace 40 to be heated and then introduced into the atmospheric distillation tower 50 . The normal pressure distillation tower 50 is distilled and cut and drawn through pipelines to obtain the normal overhead gas 3, naphtha 4, straight-run diesel oil 5, light wax oil 6 and normal pressure residual oil 7 respectively.
其中,前述石脑油的馏程为30~250℃,直馏柴油的馏程为200~350℃,轻蜡油的馏程为330~390℃,常压渣油的馏程为5%体积馏出点温度不小于370℃。Among them, the distillation range of the aforementioned naphtha is 30-250°C, the distillation range of straight-run diesel is 200-350°C, the distillation range of light wax oil is 330-390°C, and the distillation range of atmospheric residual oil is 5% by volume. The distillation point temperature is not less than 370℃.
此外,本领域技术人员可知,常压精馏塔一般通过其中的常压炉加热实现塔中油品的蒸馏,对于本发明而言,常压精馏塔50的常压炉出口温度优选为370℃~390℃,例如,370℃、375℃、380℃、388℃、390℃等。In addition, those skilled in the art know that the atmospheric pressure distillation tower generally achieves the distillation of oil products in the tower by heating the atmospheric pressure furnace therein. For the present invention, the atmospheric pressure furnace outlet temperature of the atmospheric pressure distillation tower 50 is preferably 370°C. ~390℃, for example, 370℃, 375℃, 380℃, 388℃, 390℃, etc.
如图2所示,进一步地,常压精馏后,还包括将常压精馏塔50塔底常压渣油抽出线直接连接新设置的减压闪蒸罐60,进行减压闪蒸分离出重蜡油8,进一步降低常压渣油7的蜡含量,获得深拔常压渣油9,以大幅降低深拔常压渣油倾点。As shown in Figure 2, further, after atmospheric distillation, it also includes directly connecting the atmospheric residue extraction line at the bottom of the atmospheric distillation tower 50 to the newly installed vacuum flash tank 60 to perform vacuum flash separation. The heavy wax oil 8 is produced, and the wax content of the atmospheric pressure residue 7 is further reduced to obtain the deep-drawn atmospheric pressure residue 9, which can significantly reduce the pour point of the deep-drawn atmospheric pressure residue.
具体地,减压闪蒸的压力为7kpa~20kpa,例如,7kpa、10kpa、12kpa、15kpa、20kpa等,其中前述“压力”指绝对压力。重蜡油8的馏程为370~460℃,深拔常压渣油9的馏程为5%体积馏出点温度不小于390℃,优选为不小于400℃。Specifically, the pressure of decompression flash evaporation is 7kpa to 20kpa, for example, 7kpa, 10kpa, 12kpa, 15kpa, 20kpa, etc., where the aforementioned "pressure" refers to absolute pressure. The distillation range of the heavy wax oil 8 is 370-460°C, and the distillation range of the deep-drawn atmospheric pressure residue oil 9 is 5% volume distillation point with a temperature of not less than 390°C, preferably not less than 400°C.
最后,如图2所示,将前述所得的深拔常压渣油9与一部分前述蒸馏所得的直馏柴油6在燃料油混合罐70中按比例混合,获得低硫船用残渣燃料油10。由于低硫石蜡基原油1中馏程为200~350℃的直馏柴油凝点和硫含量相对较低,可以直接与深拔常压渣油9混合获得低硫船用残渣燃料油,大幅提高了低硫船用残渣燃料油的产量。Finally, as shown in Figure 2, the above-obtained deep-drawn atmospheric pressure residual oil 9 and a part of the above-described straight-run diesel oil 6 obtained by distillation are mixed in proportion in the fuel oil mixing tank 70 to obtain low-sulfur marine residual fuel oil 10. Since the freezing point and sulfur content of straight-run diesel oil with a medium distillation range of 200 to 350°C in low-sulfur paraffin-based crude oil 1 is relatively low, it can be directly mixed with deep-drawn atmospheric residual oil 9 to obtain low-sulfur marine residual fuel oil, which greatly improves the Production of low sulfur marine residual fuel oil.
其中,深拔常压渣油和直馏柴油的质量比为90:10~70:30,例如,90:10、80:10、80:20、70:10、70:15、70:30等。通过该方法所得的低硫船用残渣燃料油的硫含量小于0.5wt%,倾点小于30℃。Among them, the mass ratio of deep-drawn atmospheric residual oil and straight-run diesel oil is 90:10 to 70:30, for example, 90:10, 80:10, 80:20, 70:10, 70:15, 70:30, etc. . The low-sulfur marine residual fuel oil obtained by this method has a sulfur content of less than 0.5wt% and a pour point of less than 30°C.
在一些实施例中,可选的,还包括将前述所得的低硫船用残渣燃料油10与其他船用残渣燃料油调合组分混合,以进一步提高船用残渣燃料油的产量,其中,其他船用残渣燃料油选自加氢重油、加氢柴油、催化裂化柴油、焦化柴油、催化裂化回炼油、脱固后的催化裂化油浆、加氢后催化裂化柴油和煤焦油中的一种或多种。In some embodiments, optionally, it also includes mixing the aforementioned low-sulfur marine residual fuel oil 10 with other marine residual fuel oil blending components to further increase the production of marine residual fuel oil, wherein other marine residual fuel oil The fuel oil is selected from one or more of hydrogenated heavy oil, hydrogenated diesel, catalytically cracked diesel, coked diesel, catalytically cracked recycled oil, desolidified catalytic cracked oil slurry, hydrogenated catalytically cracked diesel and coal tar.
综上,本发明通过使富含石蜡的低硫石蜡基原油与二次加工劣质重油按照一定比例混合进行常压蒸馏获得常压渣油,该常压渣油进一步进行减压闪蒸分离获得深拔常压渣油,利用所引入的富含芳烃的二次加工劣质重油馏程与原油中的轻蜡油和重蜡油的馏程重叠,在常压蒸馏和减压闪蒸过程中,在相同重叠度条件下,该二次加工劣质重油能够将部分轻蜡油从常压渣油中顶替掉,将部分重蜡油从深拔常压渣油中顶替掉,从而降低常压渣油和深拔常压渣油中蜡的残留量,减少蜡油的重叠度,获得蜡含量和倾点较低的深拔常压渣油。同时,采用低硫石蜡基原油蒸馏后得到的部分直馏柴油与该深拔常压渣油混合,获得低硫船用残渣燃料油。该方法所得的低硫船用残渣燃料油具有产量高、倾点低,石蜡含量低等优势,解决了低硫石蜡基原油因为富含石蜡和凝固点高,而无法用于生产符合GB17411-2015中RMG180指标所规定的低硫船用残渣燃料油的问题,投资费用低,降低了其他二次加工费用,具有良好的应用前景。In summary, the present invention obtains atmospheric residual oil by mixing paraffin-rich low-sulfur paraffin-based crude oil and secondary processed inferior heavy oil in a certain proportion and performing atmospheric distillation. The atmospheric residual oil is further subjected to vacuum flash separation to obtain deep-seated crude oil. To extract atmospheric residual oil, the distillation range of introduced secondary processing inferior heavy oil rich in aromatics overlaps with the distillation range of light wax oil and heavy wax oil in crude oil. In the process of atmospheric distillation and vacuum flash evaporation, Under the same degree of overlap, this secondary processing of inferior heavy oil can replace part of the light wax oil from the atmospheric residual oil, and replace part of the heavy wax oil from the deep drawn atmospheric residual oil, thereby reducing the amount of atmospheric residual oil and The remaining amount of wax in the deep-drawn atmospheric pressure residue is reduced to reduce the overlap of the wax oil, and a deep-drawn atmospheric pressure residue with lower wax content and pour point is obtained. At the same time, part of the straight-run diesel obtained after the distillation of low-sulfur paraffin-based crude oil is mixed with the deep-drawn atmospheric pressure residual oil to obtain low-sulfur marine residual fuel oil. The low-sulfur marine residual fuel oil obtained by this method has the advantages of high yield, low pour point, and low paraffin content. It solves the problem that low-sulfur paraffin-based crude oil cannot be used to produce RMG180 in compliance with GB17411-2015 because it is rich in paraffin and has a high freezing point. The low-sulfur marine residual fuel oil specified in the index has low investment costs, reduces other secondary processing costs, and has good application prospects.
下面将通过实施例来进一步说明本发明,但是本发明并不因此而受到任何限制。如无特殊说明,本发明采用的试剂或材料等均可从市售购得。The present invention will be further described below through examples, but the present invention is not limited thereby. Unless otherwise specified, the reagents or materials used in the present invention can all be purchased from the market.
以下实施例中均采用常压精馏中型装置和减压闪蒸中型装置联合进行。其中常压精馏装置精馏段塔内径50毫米,高度为1500毫米,装有填料,塔底塔釜采用电加热模式;减压闪蒸装置精馏段塔内径50毫米,高度为1500毫米,无填料,塔顶出口连接机械抽真空泵,抽真空压力最低可到0.1Kpa,塔底塔釜采用电加热模式,可实现减压闪蒸。In the following examples, a medium-sized normal pressure distillation device and a medium-sized vacuum flash evaporation device are used in combination. Among them, the distillation section of the atmospheric distillation unit has an inner diameter of 50 mm and a height of 1500 mm. It is equipped with packing and the bottom column kettle adopts electric heating mode; the distillation section of the vacuum flash evaporation unit has an inner diameter of 50 mm and a height of 1500 mm. There is no filler. The top outlet of the tower is connected to a mechanical vacuum pump. The vacuum pressure can be as low as 0.1Kpa. The bottom kettle adopts electric heating mode to achieve decompression flash evaporation.
实施例1Example 1
1)将低硫石蜡基原油与二次加工劣质重油按照90:10的质量比,在70℃下均匀混合。其中,低硫石蜡基原油采用苏北油田低硫石蜡基原油,其性质见表1;二次加工劣质重油采用脱固后的轻油浆,其性质见表2。将混合后的低硫石蜡基原油与二次加工劣质重油送入常压精馏装置底部塔釜中,在常压条件下加热蒸馏,依次切割出石脑油、直馏柴油、轻蜡油,剩余釜底为常压渣油。其中,常压精馏装置操作条件为:常压炉出口温度380℃,塔顶压力101kpa(绝压)。1) Mix low-sulfur paraffin-based crude oil and secondary processed inferior heavy oil evenly at a mass ratio of 90:10 at 70°C. Among them, the low-sulfur paraffin-based crude oil used is the low-sulfur paraffin-based crude oil from the Subei Oilfield, and its properties are shown in Table 1; the secondary processing of inferior heavy oil uses light oil slurry after desolidification, and its properties are shown in Table 2. The mixed low-sulfur paraffin-based crude oil and secondary processed inferior heavy oil are sent to the bottom column kettle of the atmospheric distillation device, heated and distilled under normal pressure conditions, and naphtha, straight-run diesel oil, and light wax oil are cut out in sequence, and the remaining The bottom of the kettle is residual oil under normal pressure. Among them, the operating conditions of the atmospheric distillation unit are: the atmospheric furnace outlet temperature is 380°C, and the tower top pressure is 101kpa (absolute pressure).
2)将步骤1)所得的常压渣油进一步送入减压闪蒸装置中,加热并使用机械抽真空泵控制蒸馏压力,切割出重蜡油,剩余釜底为深拔常压渣油。其中,减压闪蒸装置操作条件为:塔底塔釜出口温度380℃,塔顶压力9kpa(绝压)。2) The atmospheric pressure residue obtained in step 1) is further sent to a decompression flash evaporation device, heated and a mechanical vacuum pump is used to control the distillation pressure, and the heavy wax oil is cut out. The remaining bottom of the kettle is deep-drawn atmospheric pressure residue. Among them, the operating conditions of the vacuum flash evaporation device are: the outlet temperature of the bottom tower kettle is 380°C, and the top pressure is 9kpa (absolute pressure).
3)将步骤2)所得的深拔常压渣油与步骤1)所得的直馏柴油按85:15的质量比在70℃下混合获得低硫船用残渣燃料油。3) Mix the deep-drawn atmospheric pressure residual oil obtained in step 2) and the straight-run diesel oil obtained in step 1) at a mass ratio of 85:15 at 70°C to obtain low-sulfur marine residual fuel oil.
实施例1的具体操作条件、原料以及所获得的低硫船用残渣燃料油的性质见表3。The specific operating conditions, raw materials and properties of the obtained low-sulfur marine residual fuel oil of Example 1 are shown in Table 3.
实施例2Example 2
实施例2的实验装置、方法和原油同实施例1中。主要不同的是:二次加工劣质重油采用经过催化裂化装置生产的催化裂化重循环油,性质见表2。实施例2的具体操作条件、原料以及所获得的低硫船用残渣燃料油的性质见表3。The experimental device, method and crude oil of Example 2 are the same as those of Example 1. The main difference is that the secondary processing of inferior heavy oil uses catalytic cracking heavy cycle oil produced through a catalytic cracking unit. The properties are shown in Table 2. The specific operating conditions, raw materials and properties of the obtained low-sulfur marine residual fuel oil of Example 2 are shown in Table 3.
实施例3Example 3
实施例3的实验装置、方法和原油同实施例1中。主要不同的是:二次加工劣质重油采用经过催化裂化装置生产的经过脱固的油浆和催化裂化重柴油,两者按1:1的比例混合,性质见表2。实施例3的具体操作条件、原料以及所获得的低硫船用残渣燃料油的性质见表3。The experimental device, method and crude oil of Example 3 are the same as those of Example 1. The main difference is that the secondary processing of inferior heavy oil uses desolidified oil slurry produced by a catalytic cracking unit and catalytically cracked heavy diesel oil. The two are mixed in a ratio of 1:1. The properties are shown in Table 2. The specific operating conditions, raw materials, and properties of the obtained low-sulfur marine residual fuel oil of Example 3 are shown in Table 3.
对比例1Comparative example 1
采用常压精馏中型装置进行实验。其中常压精馏装置精馏段塔内径50毫米,高度为1500毫米,装有填料,塔底塔釜采用电加热模式。相比于前述实施例,对比例1只采用常压精馏装置,在常规操作条件下进行蒸馏,低硫石蜡基原油进常压精馏装置之前,未与二次加工劣质重油混合,具体地:Experiments were conducted using a medium-sized atmospheric distillation device. Among them, the distillation section of the atmospheric distillation unit has an inner diameter of 50 mm and a height of 1500 mm. It is equipped with packing and the bottom kettle adopts electric heating mode. Compared with the previous embodiments, Comparative Example 1 only uses a normal pressure distillation device to perform distillation under normal operating conditions. Before the low-sulfur paraffin-based crude oil enters the normal pressure distillation device, it is not mixed with secondary processed inferior heavy oil. Specifically, :
1)将低硫石蜡基原油送入常压精馏装置底部塔釜中,在常压条件下加热蒸馏,依次切割出石脑油、直馏柴油、轻蜡油,剩余釜底为常压渣油。其中,常压精馏装置操作条件为:常压炉出口温度360℃,塔顶压力101kpa(绝压)。1) Send the low-sulfur paraffin-based crude oil into the bottom column kettle of the atmospheric distillation unit, heat and distill under normal pressure conditions, and cut out naphtha, straight-run diesel, and light wax oil in sequence, and the remaining bottom of the kettle is atmospheric residual oil. . Among them, the operating conditions of the atmospheric distillation unit are: the atmospheric furnace outlet temperature is 360°C, and the tower top pressure is 101kpa (absolute pressure).
2)将常压渣油与直馏柴油按85:15的质量比在70℃下混合获得低硫船用残渣燃料油。2) Mix normal pressure residual oil and straight-run diesel oil at a mass ratio of 85:15 at 70°C to obtain low-sulfur marine residual fuel oil.
对比例1的具体操作条件、原料以及所获得的低硫船用残渣燃料油的性质见表3。The specific operating conditions, raw materials, and properties of the obtained low-sulfur marine residual fuel oil of Comparative Example 1 are shown in Table 3.
对比例2Comparative example 2
采用具有常压精馏中型装置进行实验。其中常压精馏装置精馏段塔内径50毫米,高度为1500毫米,装有填料,塔底塔釜采用电加热模式。Experiments were conducted using a medium-sized device with atmospheric pressure distillation. Among them, the distillation section of the atmospheric distillation unit has an inner diameter of 50 mm and a height of 1500 mm. It is equipped with packing and the bottom kettle adopts electric heating mode.
1)将低硫石蜡基原油送入常压精馏装置底部塔釜中,在常压条件下加热蒸馏,依次切割出石脑油、直馏柴油、轻蜡油,剩余釜底为常压渣油。其中,常压精馏装置操作条件为:常压炉出口温度380℃,塔顶压力101kpa(绝压)。1) Send the low-sulfur paraffin-based crude oil into the bottom column kettle of the atmospheric distillation unit, heat and distill under normal pressure conditions, and cut out naphtha, straight-run diesel, and light wax oil in sequence, and the remaining bottom of the kettle is atmospheric residual oil. . Among them, the operating conditions of the atmospheric distillation unit are: the atmospheric furnace outlet temperature is 380°C, and the tower top pressure is 101kpa (absolute pressure).
2)将常压渣油与直馏柴油、二次加工劣质重油按80:15:5的质量比在100~200℃下混合获得低硫船用残渣燃料油。2) Mix normal pressure residual oil with straight-run diesel and secondary processed inferior heavy oil at a mass ratio of 80:15:5 at 100-200°C to obtain low-sulfur marine residual fuel oil.
对比例2的具体操作条件、原料以及所获得的低硫船用残渣燃料油的性质见表3。The specific operating conditions, raw materials, and properties of the obtained low-sulfur marine residual fuel oil of Comparative Example 2 are shown in Table 3.
对比例3Comparative example 3
对比例3的实验装置、方法、原油及具体操作条件均同实施例1中,不同的是,常压精馏塔的常压炉出口温度为360℃。The experimental device, method, crude oil and specific operating conditions of Comparative Example 3 are the same as those in Example 1. The difference is that the outlet temperature of the atmospheric furnace of the atmospheric distillation tower is 360°C.
表1Table 1
表2Table 2
表3table 3
从上表3可以看出,实施例1以苏北油田低硫石蜡基为原料,通过本发明的方法,可以生产满足GB17411-2015中RMG180指标的低硫船用残渣燃料油,硫含量不大于0.5重量%,倾点不大于30℃;对比例1中以苏北油田低硫石蜡基为原料,采用常规的蒸馏切割和调合手段,生产的低硫船用残渣燃料油,倾点大于30℃,不能出厂。对比例2中以苏北油田低硫石蜡基为原料,采用改进常规的蒸馏切割和调合手段,生产的低硫船用残渣燃料油,倾点仍大于30℃,不能出厂。实施例2和实施例3,采用本公开提供的方法,以苏北油田低硫石蜡基为原料,也可以生产满足GB17411-2015中RMG180指标的低硫船用残渣燃料油。As can be seen from Table 3 above, Example 1 uses the low-sulfur paraffin base from the Subei Oilfield as raw material. Through the method of the present invention, low-sulfur marine residual fuel oil that meets the RMG180 index in GB17411-2015 can be produced, with a sulfur content of no more than 0.5 % by weight, the pour point is not greater than 30°C; in Comparative Example 1, the low-sulfur marine residual fuel oil produced by using the low-sulfur paraffin base from the Subei Oilfield as raw material and using conventional distillation cutting and blending methods has a pour point greater than 30°C. It cannot leave the factory. In Comparative Example 2, the low-sulfur marine residual fuel oil produced by using the low-sulfur paraffin base from the Subei Oilfield as raw material and using improved conventional distillation, cutting and blending methods still has a pour point greater than 30°C and cannot leave the factory. In Examples 2 and 3, by using the method provided by the present disclosure and using the low-sulfur paraffin base from the Subei Oilfield as raw material, it is also possible to produce low-sulfur marine residual fuel oil that meets the RMG180 index in GB17411-2015.
对比例3采用同实施例1相同的方法,但常压精馏塔的常压炉出口温度为360℃,低于优化范围,导致部分重蜡油残留在深拔常压渣油中,使混合后低硫船用残渣燃料油的倾点虽降低,但不能满足GB17411-2015中RMG180规定的指标倾点不大于30℃。Comparative Example 3 uses the same method as Example 1, but the outlet temperature of the atmospheric furnace of the atmospheric distillation tower is 360°C, which is lower than the optimal range, resulting in part of the heavy wax oil remaining in the deep-drawn atmospheric pressure residue oil, causing the mixing Although the pour point of the later low-sulfur marine residual fuel oil has been reduced, it cannot meet the index pour point of RMG180 specified in GB17411-2015 of not greater than 30°C.
本领域技术人员应当注意的是,本发明所描述的实施方式仅仅是示范性的,可在本发明的范围内作出各种其他替换、改变和改进。因而,本发明不限于上述实施方式,而仅由权利要求限定。Those skilled in the art should note that the described embodiments of the present invention are exemplary only, and various other substitutions, changes and improvements can be made within the scope of the present invention. Therefore, the present invention is not limited to the above-described embodiments, but only by the claims.
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