CN114435457A - Steering wheel leather wrapping method and steering wheel - Google Patents
Steering wheel leather wrapping method and steering wheel Download PDFInfo
- Publication number
- CN114435457A CN114435457A CN202011188071.0A CN202011188071A CN114435457A CN 114435457 A CN114435457 A CN 114435457A CN 202011188071 A CN202011188071 A CN 202011188071A CN 114435457 A CN114435457 A CN 114435457A
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- China
- Prior art keywords
- leather
- steering wheel
- powder
- glue
- set temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000010985 leather Substances 0.000 title claims abstract description 136
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000843 powder Substances 0.000 claims abstract description 120
- 239000003292 glue Substances 0.000 claims abstract description 90
- 239000000853 adhesive Substances 0.000 claims abstract description 57
- 230000001070 adhesive effect Effects 0.000 claims abstract description 57
- 238000002844 melting Methods 0.000 claims abstract description 30
- 230000008018 melting Effects 0.000 claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 238000000576 coating method Methods 0.000 claims abstract description 19
- 239000011248 coating agent Substances 0.000 claims abstract description 16
- 238000009958 sewing Methods 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 6
- 239000004831 Hot glue Substances 0.000 claims description 5
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 4
- 230000001680 brushing effect Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005187 foaming Methods 0.000 description 9
- 238000001035 drying Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D1/00—Steering controls, i.e. means for initiating a change of direction of the vehicle
- B62D1/02—Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
- B62D1/04—Hand wheels
- B62D1/06—Rims, e.g. with heating means; Rim covers
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14B—MECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
- C14B5/00—Clicking, perforating, or cutting leather
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C11/00—Surface finishing of leather
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Steering Controls (AREA)
Abstract
The invention discloses a steering wheel leather wrapping method, which comprises the following steps: pre-coating a first powder adhesive and a second powder adhesive on the back surface of the leather, wherein the melting point of the first powder adhesive is less than that of the second powder adhesive; heating the leather to a first set temperature, melting the first powdered glue, and then bonding the leather to a steering wheel; and heating the steering wheel to a second set temperature, wherein the second set temperature is higher than the first set temperature, and melting the second powder glue to further bond the leather and the steering wheel. The invention also discloses a steering wheel. The invention introduces the powdered glue, so that manual glue brushing is not needed, the leather coating efficiency is improved, and the manufacturing cost is greatly reduced.
Description
Technical Field
The invention relates to the technical field of steering wheel processing methods, in particular to a steering wheel leather wrapping method and a steering wheel.
Background
The conventional steering wheel includes a rim portion formed with an operation ring and a boss portion provided at the center of the rim portion, and further includes a plurality of spoke portions for connecting the rim portion and the boss portion.
In order to obtain a high-quality appearance or operability of the steering wheel, the rim portion is required to be covered with leather.
The prior art adopts manual leather wrapping, and the conventional steps of the manual leather wrapping are as follows:
1. cutting the leather into thin sheets;
2. aligning the tail ends of the leather, and manually sewing the tail ends together to form a leather ring;
3. mounting a leather collar on the steering wheel, the leather collar being wound around the periphery of the outer edge portion;
4. coating a liquid adhesive on the back of the leather and the foaming of the steering wheel for bonding the inner side of the leather ring and the rim part;
5. drying the glue;
6. activating the liquid glue by hot air, and adhering the leather ring to the rim part;
7. sewing the tail end of the leather ring to complete the leather winding work;
8. final finishing and cleaning was performed.
In the existing leather wrapping process, the gluing and sticking work of the liquid glue is manual, which requires a lot of work and labor and is inefficient.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a steering wheel leather wrapping method and a steering wheel, which do not need manual glue brushing and have high efficiency and low cost.
The technical scheme of the invention provides a steering wheel leather wrapping method, which comprises the following steps:
pre-coating a first powder adhesive and a second powder adhesive on the back surface of the leather, wherein the melting point of the first powder adhesive is less than that of the second powder adhesive;
heating the leather to a first set temperature, melting the first powdered glue, and then bonding the leather to a steering wheel;
and heating the steering wheel to a second set temperature, wherein the second set temperature is higher than the first set temperature, and melting the second powder glue to further bond the leather and the steering wheel.
Further, the melting point of the first powder adhesive is 40-60 ℃.
Further, the highest melting point of the second powder adhesive is 100-120 ℃.
Further, when the leather is heated to the first set temperature, a low-temperature heat drying gun is used for heating.
Further, when the steering wheel is heated to a second set temperature, the steering wheel is placed in a high-temperature chamber for heating.
Further, the first powder adhesive and the second powder adhesive are hot melt adhesives.
Further, before heating the leather to the first set temperature, the method also comprises the following steps:
cutting the leather into leather sheets;
sewing the leather sheets into leather rings;
and sleeving the leather collar on the steering wheel.
Further, the step of heating the steering wheel to a second set temperature is preceded by sewing the apron.
The invention also provides a steering wheel which comprises an annular rim part and leather coated outside the rim part, wherein the back surface of the leather is pre-coated with first powder glue and second powder glue, the melting point of the first powder glue is smaller than that of the second powder glue, and the leather is adhered to the outside of the rim part through the first powder glue and the second powder glue.
Further, the first powder glue and the second powder glue are coated on the back of the leather at intervals.
Further, the first powder glue is arranged into a plurality of straight lines, the second powder glue is arranged into a plurality of straight lines, and the first powder glue and the second powder glue are arranged at intervals.
Further, the leather with still be equipped with the PU foaming layer between the rim portion, the leather with the PU foaming layer direct bonding, the PU foaming layer with the rim portion bonding.
After adopting above-mentioned technical scheme, have following beneficial effect:
the invention introduces the powdered glue, so that manual glue brushing is not needed, the leather coating efficiency is improved, and the manufacturing cost is greatly reduced.
Drawings
The present disclosure will become more readily understood by reference to the following drawings. It should be understood that: these drawings are for illustrative purposes only and are not intended to limit the scope of the present disclosure. In the figure:
FIG. 1 is a schematic view of a steering wheel according to an embodiment of the present invention;
FIG. 2 is a schematic view of the back of leather in accordance with one embodiment of the present invention;
FIG. 3 is a side view of FIG. 2;
fig. 4 is a flowchart of a leather wrapping method for a steering wheel according to a second embodiment of the present invention.
Detailed Description
The following further describes embodiments of the present invention with reference to the accompanying drawings.
It is easily understood that according to the technical solution of the present invention, those skilled in the art can substitute various structures and implementation manners without changing the spirit of the present invention. Therefore, the following detailed description and the accompanying drawings are merely illustrative of the technical aspects of the present invention, and should not be construed as limiting or restricting the technical aspects of the present invention.
The terms of orientation of up, down, left, right, front, back, top, bottom, and the like referred to or may be referred to in this specification are defined relative to the configuration shown in the drawings, and are relative terms, and thus may be changed correspondingly according to the position and the use state of the device. Therefore, these and other directional terms should not be construed as limiting terms.
The first embodiment is as follows:
as shown in fig. 1-3, the steering wheel comprises an annular rim part and leather 1 coated outside the rim part, wherein the back surface of the leather 1 is pre-coated with first powder glue 2 and second powder glue 3, the melting point of the first powder glue 2 is smaller than that of the second powder glue 3, and the leather 1 is adhered to the outside of the rim part through the first powder glue 2 and the second powder glue 3.
Heating to a lower temperature to melt the first powder adhesive 2, and then bonding the leather 1 to the outside of the rim part; then, the second powder glue 3 is melted by heating to a higher temperature, so that the bonding effect is further enhanced.
Due to the introduction of the powder adhesive, the powder adhesive can be sprayed on the back of the leather 1 through a machine, manual glue brushing is not needed, the powder adhesive is automatically melted after being heated and is bonded with the rim part, the leather coating efficiency is also improved, and the manufacturing cost is greatly reduced.
Further, as shown in fig. 2-3, a first powder glue 2 and a second powder glue 3 are coated on the back of the leather at intervals.
Preferably, as shown in fig. 2, the first powder glue 2 is arranged in a plurality of straight lines, the second powder glue 3 is arranged in a plurality of straight lines, and the plurality of first powder glue and the plurality of second powder glue are arranged at intervals.
Wherein the triangles represent the first powder glue 2 and the squares represent the second powder glue 3.
First powder is glued 2 and is glued 3 along vertical interval arrangement at the back of leather 1 with the second powder, and interval arrangement makes first powder glue 2 and second powder glue 3 can distribute at the back of leather 1 uniformly, avoids droing between parcel in-process and the steering wheel.
Alternatively, the first powder glue 2 and the second powder glue 3 may also be arranged at intervals in the transverse direction, or at irregular intervals.
Furthermore, a PU foaming layer is arranged between the leather and the rim portion, the leather is directly bonded with the PU foaming layer, the PU foaming layer is bonded with the rim portion, and the PU foaming layer increases the operation hand feeling of the steering wheel.
Alternatively, the PU foam layer can be replaced by a latex layer, a sponge layer or other elastic layers.
Example two:
in one embodiment of the invention, the steering wheel leather wrapping method comprises the following steps:
pre-coating a first powder adhesive and a second powder adhesive on the back surface of the leather, wherein the melting point of the first powder adhesive is less than that of the second powder adhesive;
heating the leather to a first set temperature, melting the first powdered glue, and then bonding the leather to the steering wheel;
and heating the steering wheel to a second set temperature, wherein the second set temperature is higher than the first set temperature, and melting the second powder glue to further bond the leather and the steering wheel.
As shown in fig. 1, the steering wheel includes an annular rim portion, and the leather 1 needs to be wrapped outside the rim portion to perform decoration and comfort enhancement functions.
Two glues are precoated on the back of the leather 1, namely a first powder glue and a second powder glue respectively, and the first powder glue and the second powder glue are powdery, so that the leather can be sprayed by a machine without manual glue brushing, the leather coating efficiency is improved, and the manufacturing cost is reduced.
Before the leather is bonded with the steering wheel, the leather is heated to a first set temperature, the first set temperature is higher than the melting point of the first powder glue and lower than the melting point of the second powder glue, so that the first powder glue is melted, and the second powder glue is still in a powder state without being melted.
After the first powder glue is melted, the first powder glue is bonded with the steering wheel in advance, and preliminary bonding and fixing of the leather and the steering wheel are achieved.
When the steering wheel is heated to the second set temperature, the second set temperature is higher than the first set temperature and also higher than the melting point of the second powder glue, so that the second powder glue is melted, and the leather is bonded with the steering wheel more firmly.
Preferably, the melting point of the first powder adhesive is 40-60 ℃. The highest melting point of the second powder adhesive is 100-120 ℃.
In some embodiments of the invention, the leather is heated to a first set temperature using a low temperature heat gun.
Because the melting point of the first powder adhesive is low, the first powder adhesive is heated by only using a low-temperature baking gun during coating, the heating time is short, the temperature of the first powder adhesive and the leather is low, workers can conveniently coat the leather on a steering wheel, the problem that the leather is scalded is solved, and the coating efficiency is improved.
In some embodiments of the present invention, when the steering wheel is heated to the second set temperature, the steering wheel is placed in the high temperature chamber for heating.
First powder is glued and can be realized the leather parcel problem, nevertheless is in order to solve steering wheel environmental test requirement, still needs to guarantee that the steering wheel glue can not totally melt under high temperature and lose viscidity and peel off. Therefore, the second powder adhesive is compounded on the back of the leather, and the existing coating process is optimized.
When heated to the second set temperature, the second set temperature may cause the first powder adhesive to decrease in viscosity. The second powder glue can not lose viscosity and peel off at the second set temperature, so that the leather is bonded with the steering wheel more firmly.
Further, the first powder adhesive and the second powder adhesive are hot melt adhesives.
The first powder adhesive and the second powder adhesive can be the existing conventional hot melt adhesive, and the first powder adhesive and the second powder adhesive cannot react with each other.
The first powder glue and the second powder glue may be of the type PA/PES/TPU, etc.
In some embodiments of the present invention, the first powder adhesive and the second powder adhesive may also be special hot melt adhesives, when the second powder adhesive is melted, the first powder adhesive is also melted, and a polymerization reaction occurs between the first powder adhesive and the second powder adhesive, so as to form an adhesive with stronger adhesive force.
In some embodiments of the present invention, before heating the leather to the first set temperature, the method further comprises the following steps:
cutting the leather into leather sheets;
sewing the leather sheets into leather rings;
the leather ring is sleeved on the steering wheel.
The first and second powdered glues are coated on the whole leather, and before heating, the first and second powdered glues are non-adhesive. Then cutting the whole leather to make several leather sheets, sewing them into leather ring, finally covering the steering wheel with leather ring.
Further, the step of heating the steering wheel to a second set temperature is preceded by sewing the apron. At the moment, the leather collar is coated and bonded with the steering wheel through the melted first powder glue, and then the tail end of the leather collar is sewn with the leather collar, so that the leather collar is completely coated on the rim part of the steering wheel.
And finally, heating the steering wheel to a second set temperature to further firmly adhere the back surface of the leather collar and the steering wheel.
As shown in fig. 4, a steering wheel leather wrapping method in a preferred embodiment of the present invention includes the steps of:
step 01: pre-coating a first powder adhesive and a second powder adhesive on the back surface of the leather, wherein the melting point of the first powder adhesive is less than that of the second powder adhesive;
step 02: cutting the leather into leather sheets;
step 03: sewing the leather sheets into leather rings;
step 04: sleeving a leather ring on a steering wheel;
step 05: heating the leather to a first set temperature, melting the first powdered glue, and then bonding the leather ring to the steering wheel;
step 06: sewing the leather collar;
step 07: and heating the steering wheel to a second set temperature, wherein the second set temperature is higher than the first set temperature, and melting the second powder glue to further bond the leather collar and the steering wheel.
The embodiment not only meets the leather coating process of the steering wheel, but also meets the solution of the harsh environmental experiment requirement of the automobile steering wheel:
1) in order to solve the problem of leather coating, a first powder adhesive with low melting point is compounded on the back surface of leather. Because the melting point of the first powder adhesive is low, the glue is heated only by using a low-temperature hot drying gun during coating, the heating time is short, the temperatures of the glue and the leather are low, workers can conveniently coat the leather on a PU foaming layer of the steering wheel, the problem that the leather is scalded is solved, and the coating efficiency is improved.
2) In order to meet the requirements of steering wheel environment experiments, the requirement that the steering wheel is stripped because glue is not completely melted and loses viscosity at high temperature needs to be guaranteed, so that a second powder glue is compounded on the back of leather, and the existing coating process is optimized.
3) Because the first powder adhesive and the second powder adhesive are introduced, manual glue brushing is not needed, the leather coating efficiency is improved, and the manufacturing cost is greatly reduced.
The foregoing is considered as illustrative only of the principles and preferred embodiments of the invention. It should be noted that several other variations could be made on the principle of the invention by those skilled in the art, and should be considered as the protection scope of the invention.
Claims (12)
1. A steering wheel leather wrapping method is characterized by comprising the following steps:
pre-coating a first powder adhesive and a second powder adhesive on the back surface of the leather, wherein the melting point of the first powder adhesive is less than that of the second powder adhesive;
heating the leather to a first set temperature, melting the first powdered glue, and then bonding the leather to a steering wheel;
and heating the steering wheel to a second set temperature, wherein the second set temperature is higher than the first set temperature, and melting the second powder glue to further bond the leather and the steering wheel.
2. The steering wheel leather wrapping method according to claim 1, wherein the melting point of the first powdered glue is 40-60 ℃.
3. The steering wheel leather wrapping method according to claim 1, wherein the second powdered glue has a maximum melting point of 100-120 ℃.
4. The method for wrapping leather for a steering wheel according to claim 1, wherein a low temperature heat gun is used to heat the leather to the first set temperature.
5. The method for wrapping steering wheel leather according to claim 1, wherein the steering wheel is heated in a high temperature chamber when the steering wheel is heated to the second set temperature.
6. The steering wheel leather wrapping method of claim 1, wherein the first powdered adhesive and the second powdered adhesive are hot melt adhesives.
7. The steering wheel leather wrapping method of claim 1, wherein before heating the leather to a first set temperature, further comprising the steps of:
cutting the leather into leather sheets;
sewing the leather sheets into leather rings;
and sleeving the leather ring on the steering wheel.
8. The steering wheel leather wrapping method of claim 7, wherein the step of heating the steering wheel to a second set temperature is preceded by sewing the apron.
9. The steering wheel comprises an annular rim part and leather coated outside the rim part, and is characterized in that the back of the leather is pre-coated with first powder glue and second powder glue, the melting point of the first powder glue is smaller than that of the second powder glue, and the leather is adhered to the outside of the rim part through the first powder glue and the second powder glue.
10. The steering wheel of claim 9, wherein the first powder glue and the second powder glue are coated on the back side of the leather at intervals.
11. The steering wheel of claim 10, wherein the first powder glue is aligned in a plurality of lines, the second powder glue is aligned in a plurality of lines, and the plurality of first powder glue and the second powder glue are spaced apart.
12. The steering wheel according to claim 9, wherein a PU foam layer is further disposed between the leather and the rim portion, the leather is directly bonded to the PU foam layer, and the PU foam layer is bonded to the rim portion.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011188071.0A CN114435457A (en) | 2020-10-30 | 2020-10-30 | Steering wheel leather wrapping method and steering wheel |
PCT/CN2021/127074 WO2022089540A1 (en) | 2020-10-30 | 2021-10-28 | Steering wheel leather wrapping method and steering wheel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011188071.0A CN114435457A (en) | 2020-10-30 | 2020-10-30 | Steering wheel leather wrapping method and steering wheel |
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Publication Number | Publication Date |
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CN114435457A true CN114435457A (en) | 2022-05-06 |
Family
ID=81357849
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202011188071.0A Pending CN114435457A (en) | 2020-10-30 | 2020-10-30 | Steering wheel leather wrapping method and steering wheel |
Country Status (2)
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CN (1) | CN114435457A (en) |
WO (1) | WO2022089540A1 (en) |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19721789A1 (en) * | 1997-05-24 | 1998-11-26 | Mst Automotive Gmbh | Manufacture of a steering wheel cover |
IT1296094B1 (en) * | 1997-11-11 | 1999-06-09 | Forestali S R L | ASSEMBLY SOLE FOR THE ASSEMBLY OF FOOTWEAR, FOOTWEAR ASSEMBLED ON THE SOLE AND PREPARATION PROCEDURE |
EP1442957B1 (en) * | 2003-01-30 | 2008-02-27 | Key Safety Systems, Inc. | Steering wheel with thermoplastic composites |
CN1827351A (en) * | 2005-02-28 | 2006-09-06 | 竞元有限公司 | Air-permeable insole making process |
US9412717B2 (en) * | 2011-11-04 | 2016-08-09 | Taiwan Semiconductor Manufacturing Company, Ltd. | Apparatus and methods for molded underfills in flip chip packaging |
CN107411239A (en) * | 2017-09-15 | 2017-12-01 | 信泰(福建)科技有限公司 | A kind of footwear material thermal bonding process, footwear material thermal-adhering equipment and its production line |
DE102017009453B4 (en) * | 2017-10-11 | 2022-03-03 | Daimler Ag | Energy absorption element for a motor vehicle, in particular for a motor vehicle, and device for a motor vehicle and motor vehicle |
CN111390176A (en) * | 2020-03-18 | 2020-07-10 | 香港生产力促进局 | Foam metal manufacturing process and device based on powder metallurgy and extrusion technology |
CN111331953B (en) * | 2020-04-07 | 2021-12-10 | 山东宽原新材料科技有限公司 | Preparation method and application of in-layer array melt-permeable thermoplastic prepreg fabric |
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2020
- 2020-10-30 CN CN202011188071.0A patent/CN114435457A/en active Pending
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2021
- 2021-10-28 WO PCT/CN2021/127074 patent/WO2022089540A1/en active Application Filing
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