CN114434624A - Cloth vibrating and trowelling integrated machine - Google Patents
Cloth vibrating and trowelling integrated machine Download PDFInfo
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- CN114434624A CN114434624A CN202210108829.8A CN202210108829A CN114434624A CN 114434624 A CN114434624 A CN 114434624A CN 202210108829 A CN202210108829 A CN 202210108829A CN 114434624 A CN114434624 A CN 114434624A
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- 239000004744 fabric Substances 0.000 title claims abstract description 91
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000003028 elevating effect Effects 0.000 claims 2
- 238000009826 distribution Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000010354 integration Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
- B28B1/0935—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material using only elements wholly or partly immersed in the material, e.g. cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The application discloses a cloth vibrating and leveling integrated machine which comprises a travelling mechanism, a cloth mechanism, a vibrating mechanism and a leveling mechanism, wherein the travelling mechanism comprises a travelling rail arranged along a first direction and a travelling support capable of moving along the travelling rail; the distributing mechanism comprises a distributing vehicle and a distributing hopper, the distributing vehicle frame is arranged on the distributing track, the distributing hopper is connected with the distributing vehicle, and the distributing vehicle drives the distributing hopper to move along the distributing track; the vibrating mechanism comprises a plurality of vibrating parts, and the vibrating parts are connected with the cloth support and are distributed along the extending direction of the cloth support; the trowelling mechanism comprises a plurality of trowelling pieces, and the trowelling pieces are connected with the cloth support and are arranged along the extending direction of the cloth support; the vibrating mechanism is positioned between the distributing mechanism and the floating mechanism. The material distribution, floating and vibrating are simultaneously completed, the operation efficiency and quality are improved, and the labor intensity and the safety risk are reduced.
Description
Technical Field
The invention relates to the technical field of concrete prefabricated part pouring, in particular to a cloth vibrating and leveling integrated machine.
Background
At present, in the continuous casting concrete production occasions of precast pile industries such as precast solid square piles, sheet piles and the like, a hopper is hung by a travelling crane to pour materials, manually vibrate, trowel and the like in a cavity of a precast pile mould below the precast pile mould, the pouring is uneven due to the operation mode, the vibration is not standard, the operation mode only depends on the experience and the feeling of workers, the labor intensity of manual trowel is high, the operation environment is poor, the vertical crossing operation is also available, and the safety risk is high. Although the movable distributing vehicle is used for feeding a static mold or a fixed distributing hopper is used for feeding a movable mold in the prior art, a single mold can be fed at each time, the efficiency is low, manual vibration and leveling are needed, the labor intensity is high, and the operation environment is poor.
Therefore, a concrete distributing, vibrating and leveling all-in-one machine with standard operation, high operation quality and low labor intensity is urgently needed.
Disclosure of Invention
In order to solve the technical problems explained in the background art, the application aims to provide the cloth, vibrating and leveling integrated machine, which can complete three processes of cloth, leveling and vibrating during the production of the concrete prefabricated part, improve the mechanization level, improve the operation efficiency and the operation quality, reduce the labor intensity and the safety risk, scientifically and reasonably integrate the cloth, leveling and vibrating devices, reduce the space used for the production of the concrete prefabricated part and obviously reduce the land cost.
In order to reach above-mentioned purpose, this application provides a cloth vibration and trowelling all-in-one, and it includes running gear, cloth mechanism, vibration mechanism and trowelling mechanism, wherein: the traveling mechanism comprises a traveling rail arranged along a first direction and a traveling support capable of moving along the traveling rail, the traveling support comprises a cloth support, the cloth support extends along a second direction, and the cloth support is provided with a cloth rail in the extending direction; the distributing mechanism comprises a distributing vehicle and a distributing hopper, the distributing vehicle frame is arranged on the distributing track, the distributing hopper is connected with the distributing vehicle, and the distributing vehicle drives the distributing hopper to move along the distributing track; the vibrating mechanism comprises a plurality of vibrating pieces, and the vibrating pieces are connected with the cloth support and are distributed along the extending direction of the cloth support; the trowelling mechanism comprises a plurality of trowelling pieces, and the trowelling pieces are connected with the cloth support and are arranged along the extending direction of the cloth support; the vibrating mechanism is located between the distributing mechanism and the floating mechanism.
The plurality of prefabricated part moulds can be arranged along the second direction, each prefabricated part mould can be arranged along the first direction, the plurality of vibrating parts and the floating parts are arranged along the extending direction of the distributing support, namely, the plurality of vibrating parts and the floating parts are arranged along the second direction, so that at least one vibrating part and one floating part are arranged in each prefabricated part mould, when the production operation of the concrete prefabricated part is carried out, the distributing vehicle firstly moves along the distributing track to drive the distributing hopper to move to and fro along the second direction to carry out concrete continuous pouring to the plurality of prefabricated part moulds, each prefabricated part mould is internally provided with concrete, and simultaneously, along with the movement of the walking support along the first direction, the vibrating parts and the floating parts carry out concrete vibrating and floating work in the prefabricated part moulds, thereby simultaneously completing three processes of distributing, floating and vibrating when the plurality of concrete prefabricated parts are produced, the mechanical level is improved, the operation efficiency and the operation quality are improved, and the labor intensity and the safety risk are reduced. And, in this application, scientific and reasonable ground integration cloth mechanism, vibration mechanism and floating mechanism carry out the position between each mechanism and arrange and remove the cooperation, compare in the current traditional production mode that each process corresponds a production line, the occupied area of cloth vibration floating all-in-one that this application provided is little, has significantly reduced the land use cost to realize more easily.
As an optional implementation manner of the cloth vibrating and leveling all-in-one machine, the vibrating mechanism comprises a main pipeline and a plurality of branch pipelines extending from the main pipeline, the branch pipelines are connected with the vibrating pieces in a one-to-one correspondence manner, and the main pipeline is connected with a first hydraulic device or a first pneumatic device, so that the first hydraulic device or the first pneumatic device can drive the vibrating pieces to vibrate. Therefore, the main pipeline and the branch pipelines are connected into a whole by taking the connection of the main pipeline and the first hydraulic device as an example, and the synchronous vibration of all vibrating parts can be realized through one first hydraulic device, so that the cost is reduced.
As an optional implementation manner of the cloth vibrating and troweling all-in-one machine, the troweling part comprises a fixed troweling support, a fixed troweling plate, a movable troweling support and a movable troweling plate, and the fixed troweling plate is detachably connected with the fixed troweling support; the movable floating support is hinged with the fixed floating support, the angle between the movable floating support and the fixed floating support can be automatically adjusted, and the movable floating plate is detachably connected with the movable floating support; and along the advancing direction of the walking mechanism, the movable troweling plate is positioned in front of the fixed troweling plate. Through the angle between the regulation removal floating support and the fixed floating support, adjust the slope of removal floating slab for fixed floating slab promptly, the unnecessary concrete of removal floating slab of slope can guide gathers together, and fill up the sunken department on concrete surface originally, can play direction and spacing effect to unnecessary concrete, the roughness on prefabricated component surface can be injectd to fixed floating slab, remove floating slab and fixed floating slab and mutually support, make prefabricated component's surface level and smooth, improve prefabricated component's quality. The angle between the movable floating support and the fixed floating support is adjusted, so that the floating piece can adapt to variable factors such as different concrete distribution amount, concrete density and moving speed of the walking support in the first direction, for example, the more the concrete distribution amount is, the larger the concrete density is, the faster the moving speed of the walking support is, and the larger the inclination angle of the concrete movable floating plate should be set.
As an optional implementation manner of the cloth vibrating and troweling all-in-one machine, the troweling part further comprises an angle adjusting module, and the angle adjusting module is connected with one side, far away from the side connected with the movable troweling plate, of the movable troweling bracket; the angle adjusting module comprises a second hydraulic device or a second pneumatic device, and drives the movable trowelling support to rotate around a hinge point of the movable trowelling support and the fixed trowelling support as a rotation center, so that the angle between the movable trowelling plate and the fixed trowelling plate is adjusted. From this, remove the trowelling plate and can automatically regulated for the gradient of fixed trowelling plate, improve the regulation precision, improve mechanical automation level, further improve prefabricated component's quality.
As an optional implementation manner of the cloth vibrating and leveling all-in-one machine, the vibrating mechanism comprises a first slideway and a plurality of first sliding parts, the first slideway is arranged along the extending direction of the cloth support, the first sliding parts are connected with the vibrating parts in a one-to-one correspondence manner, and the first sliding parts drive the vibrating parts to move along the first slideway; and/or the floating mechanism comprises a second slide way and a plurality of second sliding parts, the second slide way is arranged along the extending direction of the cloth support, the second sliding parts are connected with the floating parts in a one-to-one correspondence mode, and the second sliding parts drive the floating parts to move along the second slide way. Therefore, the first sliding part drives the vibrating part to move freely on the first slide way, the second sliding part drives the floating part to move freely on the second slide way, the position of the vibrating part, the position of the floating part, the distance between the vibrating part and the distance between the floating part and the floating part can be controlled and adjusted freely, therefore, the distance between the vibrating part and the vibrating part is adapted to the change of the distance between the prefabricated part moulds, and at least one vibrating part and one floating part are arranged in each prefabricated part mould.
As an optional implementation manner of the cloth vibrating and leveling all-in-one machine, a plurality of first sliding parts are controlled by an electronic system, the first sliding parts comprise first distance sensors, and the distances among the first sliding parts can be automatically adjusted through the electronic system; and/or a plurality of the second sliding parts are controlled by an electronic system, the plurality of the second sliding parts comprise second distance sensors, and the distance between the plurality of the second sliding parts can be automatically adjusted through the electronic system. Therefore, the first distance sensor and the second distance sensor respectively convey the distance between the vibrating parts and the distance between the floating parts to the electronic system, the distance between the vibrating parts and the distance between the floating parts can be automatically controlled and adjusted through the electronic system, the adjusting precision is improved, the mechanical automation level is improved, and the quality of the prefabricated part is further improved.
As an optional implementation manner of the cloth vibrating and leveling all-in-one machine, the vibrating mechanism further comprises a plurality of first lifting devices, the first lifting devices are connected with the vibrating pieces in a one-to-one correspondence manner, and the first lifting devices drive the vibrating pieces to move up and down; and/or the floating mechanism further comprises a plurality of second lifting devices, the second lifting devices are connected with the floating pieces in a one-to-one correspondence mode, and the second lifting devices drive the floating pieces to move up and down. Therefore, the lifting of the vibrating mechanism and the floating mechanism can be freely adjusted to adapt to the specifications of different prefabricated part molds.
As an optional implementation manner of the cloth vibrating and leveling integrated machine, the first lifting devices comprise linear motor structures or worm and gear transmission structures; and/or the second lifting devices comprise linear motor structures or worm and gear transmission structures. Therefore, the arrangement of the first lifting device and the second lifting device is convenient to realize, and the structure is simple and reliable.
As an optional implementation mode of the cloth vibrating and trowelling all-in-one machine, the first lifting device is controlled by an electronic system, the first lifting device comprises a third distance sensor, the vibrating piece can be automatically adjusted in lifting distance through the electronic system, and/or the second lifting device is controlled by the electronic system, the second lifting device comprises a fourth distance sensor, and the floating piece can be automatically adjusted in lifting distance through the electronic system. With this, third distance sensor and fourth distance sensor convey the high distance of vibrating piece and floating piece to the electronic system respectively, can automatic control and adjust the lift distance of vibrating piece, the lift distance of floating piece through the electronic system, improve the adjustment accuracy, improve mechanical automation level to the specification of the different prefabricated component mould of adaptation, further improve the quality of prefabricated component.
As an optional implementation mode of the cloth vibrating and leveling all-in-one machine, the cloth vibrating and leveling all-in-one machine comprises an operating platform, wherein the operating platform is located on the walking support, and the operating platform is arranged along the extending direction of the cloth support. From this, operating personnel can walk along operation platform, makes things convenient for operating personnel to operate and overhaul cloth vibration and trowelling all-in-one, reduces working strength and potential safety hazard.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic front view of an embodiment of a cloth vibrating and troweling all-in-one machine;
FIG. 2 is a schematic side view of an embodiment of a cloth vibratory troweling machine;
FIG. 3 is a schematic top view of an embodiment of a cloth vibratory troweling machine;
FIG. 4 is a schematic structural view of a vibrating mechanism in an embodiment of a cloth vibrating and troweling integrated machine;
FIG. 5 is a schematic view of the troweling mechanism in an embodiment of a cloth vibrating and troweling all-in-one machine;
fig. 6 is a schematic structural view of a leveling member in an embodiment of a cloth vibrating and leveling all-in-one machine.
Description of reference numerals:
A. a first direction; B. a second direction;
1. a traveling mechanism; 11. a traveling rail; 12. a walking bracket; 121. a cloth support; 122. a material distribution rail;
2. a material distribution mechanism; 21. a material distribution vehicle; 22. a cloth hopper;
3. a vibrating mechanism; 31. a vibrating member; 32. a first slideway; 33. a first slider; 34. a first lifting device; 341. a third distance sensor; 342. a first distance sensor;
4. a troweling mechanism; 41. a troweling member; 411. fixing the floating support; 412. fixing the troweling plate; 413. moving the floating support; 414. moving the troweling plate; 42. a second slideway; 43. a second slider; 44. a second lifting device; 441. a fourth distance sensor; 442. a second distance sensor;
5. an operating platform;
6. and (5) prefabricating a component mould.
Detailed Description
In order to more clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will now be described with reference to the accompanying drawings, in which the same reference numerals indicate the same or structurally similar but functionally identical elements.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
It should be understood by those skilled in the art that the concrete precast elements described in the present application may include concrete precast piles such as solid piles, sheet piles, etc.
Referring to fig. 1-6, the present application provides a cloth vibrating and troweling all-in-one machine, which includes a traveling mechanism 1, a cloth mechanism 2, a vibrating mechanism 3 and a troweling mechanism 4, wherein:
the traveling mechanism 1 comprises a traveling rail 11 arranged along a first direction A and a traveling support 12 capable of moving along the traveling rail 11, the traveling support 12 comprises a cloth support 121, the cloth support 121 extends along a second direction B, and the cloth support 121 is provided with a cloth rail 122 in the extending direction; the distributing mechanism 2 comprises a distributing vehicle 21 and a distributing hopper 22, the distributing vehicle 21 is erected on a distributing rail 122, the distributing hopper 22 is connected with the distributing vehicle 21, and the distributing vehicle 21 drives the distributing hopper 22 to move along the distributing rail 122; the vibrating mechanism 3 comprises a plurality of vibrating pieces 31, and the plurality of vibrating pieces 31 are connected with the cloth support 121 and are arranged along the extending direction of the cloth support 121; the troweling mechanism 4 comprises a plurality of troweling members 41, and the troweling members 41 are connected with the distribution support 121 and are arranged along the extending direction of the distribution support 121; the vibrating mechanism 3 is positioned between the distributing mechanism 2 and the floating mechanism 4.
The plurality of prefabricated part moulds 6 can be arranged along the second direction B, each prefabricated part mould 6 can be arranged along the first direction a, the plurality of vibrating pieces 31 and the floating pieces 41 are arranged along the extending direction of the distributing support 121, namely, the second direction B, at least one vibrating piece 31 and one floating piece 41 can be arranged in each prefabricated part mould 6, so that when the production operation of the concrete prefabricated parts is carried out, the distributing trolley 21 firstly moves along the distributing rails 122 to drive the distributing hopper 22 to reciprocate along the second direction B to carry out continuous concrete pouring on the plurality of prefabricated part moulds 6, each prefabricated part mould 6 is provided with concrete, and simultaneously, as the travelling support 12 moves along the first direction a, the vibrating pieces 31 and the floating pieces 41 carry out concrete vibrating and floating work in the prefabricated part moulds 6, thereby, distributing, floating and floating work in the production of the plurality of concrete prefabricated parts are simultaneously completed, The three procedures of floating and vibrating improve the mechanization level, improve the operation efficiency and the operation quality, and reduce the labor intensity and the safety risk. And, in this application, scientific and reasonable ground integration cloth mechanism 2, the mechanism of vibrating 3 and the mechanism of floating 4, carry out the position between each mechanism and arrange and remove the cooperation, compare in the traditional production mode that each current process corresponds a production line, the occupied area of cloth vibration floating all-in-one that this application provided is little, has significantly reduced the land use cost to realize more easily.
The vibrating mechanism and the troweling mechanism in fig. 2 and 3 are omitted for clarity of illustration of each structure.
As an optional specific implementation manner of the cloth vibrating and leveling all-in-one machine, the vibrating mechanism 3 includes a main pipe and a plurality of branch pipes extending from the main pipe, the plurality of branch pipes are connected with the plurality of vibrating pieces 31 in a one-to-one correspondence, and the main pipe is connected with the first hydraulic device or the first pneumatic device, so that the first hydraulic device or the first pneumatic device can drive the vibrating pieces 31 to vibrate. Therefore, for example, the main pipeline is connected with the first hydraulic device, the main pipeline and the branch pipelines connect the vibrating pieces 31 into a whole, and the synchronous vibration of all the vibrating pieces 31 can be realized through one first hydraulic device, so that the cost is reduced.
It will be understood by those skilled in the art that, depending on the arrangement of the prefabricated part mould 6, not all the vibrating rams need to be operated when the production operation of the concrete prefabricated part is performed, and therefore, a flow valve may be further provided on the branch pipe to open or cut off the flow of the hydraulic oil in the branch pipe to realize the control of the designated vibrating ram.
If the troweling member 41 is disposed parallel to the horizontal plane, and is pushed straight in the first direction a, excess concrete may gradually accumulate on the troweling member 41, and the excess concrete may return to the area scraped by the troweling member 41 as the troweling member 41 is pushed, resulting in uneven surface of the prefabricated component, therefore, referring to fig. 5 and 6, as an alternative embodiment of the cloth vibration and troweling integrated machine, the troweling member 41 may include a fixed troweling support 411, a fixed troweling plate 412, a movable troweling support 413 and a movable troweling plate 414, and the fixed troweling plate 412 is detachably connected to the fixed troweling support 411; the movable floating support 413 is hinged with the fixed floating support 411, the angle between the movable floating support 413 and the fixed floating support 411 can be automatically adjusted, and the movable floating plate 414 is detachably connected with the movable floating support; in the forward direction of travel mechanism 1, the moving trowel 414 is located in front of the fixed trowel 412. Through adjusting the angle between removal floating support 413 and the fixed floating support 411, adjust the slope of removal floating plate 414 for fixed floating plate 412 promptly, the surplus concrete of slope removal floating plate 414 can be guided and gathered together to fill up the sunken department on original concrete surface, can play direction and spacing effect to surplus concrete, fixed floating plate 412 can inject the roughness on prefabricated component surface, remove floating plate 414 and fixed floating plate 412 and cooperate each other, make the surface smoothness of prefabricated component, improve the quality of prefabricated component. Adjusting the angle between the movable troweling support 413 and the fixed troweling support 411 enables the troweling member 41 to adapt to variable factors such as different concrete distribution amounts, different concrete densities, different moving speeds of the traveling support 12 in the first direction a, and the like, for example, the larger the concrete distribution amount, the larger the concrete density, the faster the traveling support 12 moves, and the larger the inclination angle of the concrete movable troweling plate 414 should be set.
It will be understood by those skilled in the art that the moving and stationary troweling supports 413 and 411 should be relatively smooth, and "smooth" in this embodiment describes the ability to achieve a standard surface for the prefabricated component, and is not meant to be absolutely smooth in physics.
As an optional specific implementation manner of the cloth vibrating and leveling all-in-one machine, the leveling part 41 further includes an angle adjusting module, and the angle adjusting module is connected to one side of the movable leveling bracket, which is far away from the side connected to the movable leveling plate 414; the angle adjustment module includes a second hydraulic device or a second pneumatic device, and the angle adjustment module drives the movable troweling bracket to rotate around a hinge point between the movable troweling bracket and the fixed troweling support 411 as a rotation center, so as to adjust an angle between the movable troweling plate 414 and the fixed troweling plate 412. Therefore, the inclination of the movable troweling plate 414 relative to the fixed troweling plate 412 can be automatically adjusted, the adjustment precision is improved, the mechanical automation level is improved, and the quality of the prefabricated part is further improved.
The specification of the prefabricated part mould 6 is different, so that the distance between the prefabricated part moulds 6 is changed, and in order to adapt to the change of the distance between the prefabricated part moulds 6, as an optional specific implementation mode of the cloth vibrating and leveling integrated machine, the vibrating mechanism 3 comprises a first slide way 32 and a plurality of first sliding parts 33, the first slide way 32 is arranged along the extending direction of the cloth support 121, the plurality of first sliding parts 33 are connected with the plurality of vibrating parts 31 in a one-to-one correspondence manner, and the first sliding parts 33 drive the vibrating parts 31 to move along the first slide way 32; the floating mechanism 4 includes a second slide way 42 and a plurality of second sliding parts 43, the second slide way 42 is arranged along the extending direction of the cloth support 121, the plurality of second sliding parts 43 are connected with the plurality of floating parts 41 in a one-to-one correspondence manner, and the second sliding parts 43 drive the floating parts 41 to move along the second slide way 42. Therefore, the first sliding part 33 drives the vibrating part 31 to move freely on the first slideway 32, and the second sliding part 43 drives the floating part 41 to move freely on the second slideway 42, so that the position of the vibrating part 31, the position of the floating part 41, the distance between the vibrating part 31 and the vibrating part 31, and the distance between the floating part 41 and the floating part 41 can be controlled and adjusted freely, thereby adapting to the change of the distance between the prefabricated part moulds 6 and ensuring that at least one vibrating part 31 and one floating part 41 are arranged in each prefabricated part mould 6.
As an optional specific implementation manner of the cloth vibrating and leveling all-in-one machine, the plurality of first sliding members 33 are controlled by an electronic system, the plurality of first sliding members 33 comprise first distance sensors 342, and the distance between the plurality of first sliding members 33 can be automatically adjusted by the electronic system; the plurality of second sliding members 43 are controlled by the electronic system, the plurality of second sliding members 43 include second distance sensors 442, and the distance between the plurality of second sliding members 43 can be automatically adjusted by the electronic system. Therefore, the first distance sensor 342 and the second distance sensor 442 respectively transmit the distances between the vibrating members 31 and between the leveling members 41 to the electronic system, and the distances between the vibrating members 31 and between the leveling members 41 can be automatically controlled and adjusted through the electronic system, so that the adjustment precision is improved, the mechanical automation level is improved, and the quality of the prefabricated part is further improved.
The specifications of the prefabricated part moulds 6 are different, and the requirements of the vibrating depth and the floating horizontal plane height are also different, so that as an optional specific implementation mode of the cloth vibrating and floating integrated machine, the vibrating mechanism 3 further comprises a plurality of first lifting devices 34, the first lifting devices 34 are connected with the vibrating pieces 31 in a one-to-one correspondence manner, and the first lifting devices 34 drive the vibrating pieces 31 to move up and down; the trowelling mechanism 4 further includes a plurality of second lifting devices 44, the plurality of second lifting devices 44 are connected to the plurality of trowelling members 41 in a one-to-one correspondence manner, and the second lifting devices 44 drive the trowelling members 41 to move up and down. Therefore, the lifting of the vibrating mechanism 3 and the floating mechanism 4 can be freely adjusted to adapt to the specifications of different prefabricated part molds 6.
As an alternative specific embodiment of the cloth vibrating and leveling all-in-one machine, the first lifting devices 34 include a linear motor structure or a worm and gear transmission structure; the second plurality of lifting devices 44 comprise a linear motor structure or a worm and gear transmission structure. Therefore, the arrangement of the first lifting device 34 and the second lifting device 44 is convenient, and the structure is simple and reliable.
As an optional specific implementation manner of the cloth vibrating and leveling all-in-one machine, the plurality of first lifting devices 34 are controlled by an electronic system, the plurality of first lifting devices 34 comprise third distance sensors 341, and the lifting distances of the plurality of vibrating pieces 31 can be automatically adjusted by the electronic system; the second lifting devices 44 are controlled by an electronic system, the second lifting devices 44 include a fourth distance sensor 441, and the lifting distance of the troweling members 41 can be automatically adjusted by the electronic system. Therefore, the third distance sensor 341 and the fourth distance sensor 441 respectively transmit the height distances of the vibrating piece 31 and the troweling piece 41 to the electronic system, the lifting distance of the vibrating piece 31 and the lifting distance of the troweling piece 41 can be automatically controlled and adjusted through the electronic system, the adjustment precision is improved, the mechanical automation level is improved, the prefabricated part mold 6 can adapt to different specifications of prefabricated part molds, and the quality of the prefabricated parts is further improved.
As an optional specific implementation mode of the cloth vibrating and leveling all-in-one machine, the cloth vibrating and leveling all-in-one machine comprises an operating platform 5, wherein the operating platform 5 is located on a walking bracket 12, and the operating platform 5 is arranged along the extending direction of a cloth bracket 121. From this, operating personnel can walk along operation platform 5, makes things convenient for operating personnel to operate and overhaul cloth vibration and trowelling all-in-one, does not carry out the flyover crossing operation, reduces working strength and potential safety hazard.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, as for the system embodiment, since it is substantially similar to the method embodiment, the description is relatively simple, and reference may be made to the partial description of the method embodiment for relevant points.
The above are merely examples of the present invention, and are not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (10)
1. The utility model provides a cloth floating all-in-one that vibrates which characterized in that includes:
the travelling mechanism comprises a travelling rail arranged along a first direction and a travelling support capable of moving along the travelling rail, the travelling support comprises a cloth support, the cloth support is arranged in an extending manner along a second direction, and the cloth support is provided with a cloth rail in the extending direction;
the distributing mechanism comprises a distributing vehicle and a distributing hopper, the distributing vehicle frame is arranged on the distributing track, the distributing hopper is connected with the distributing vehicle, and the distributing vehicle drives the distributing hopper to move along the distributing track;
the vibrating mechanism comprises a plurality of vibrating parts, and the vibrating parts are connected with the cloth support and are arranged along the extending direction of the cloth support;
the trowelling mechanism comprises a plurality of trowelling pieces, and the trowelling pieces are connected with the cloth support and are arranged along the extending direction of the cloth support; the vibrating mechanism is located between the distributing mechanism and the floating mechanism.
2. The cloth vibrating and leveling all-in-one machine according to claim 1, wherein the vibrating mechanism comprises a main pipeline and a plurality of branch pipelines extending from the main pipeline, the plurality of branch pipelines are correspondingly connected with the plurality of vibrating pieces one by one, and the main pipeline is connected with a first hydraulic device or a first pneumatic device, so that the first hydraulic device or the first pneumatic device can drive the vibrating pieces to vibrate.
3. The cloth vibrating and troweling all-in-one machine of claim 1, wherein the troweling member comprises a fixed troweling support, a fixed troweling plate, a movable troweling support and a movable troweling plate, and the fixed troweling plate is detachably connected with the fixed troweling support; the movable floating support is hinged with the fixed floating support, the angle between the movable floating support and the fixed floating support can be automatically adjusted, and the movable floating plate is detachably connected with the movable floating support; and along the advancing direction of the walking mechanism, the movable troweling plate is positioned in front of the fixed troweling plate.
4. The cloth vibrating and troweling all-in-one machine of claim 3, wherein the troweling member further comprises an angle adjusting module, and the angle adjusting module is connected with one side of the movable troweling bracket, which is far away from the side connected with the movable troweling plate; the angle adjusting module comprises a second hydraulic device or a second pneumatic device, and drives the movable trowelling support to rotate around a hinge point of the movable trowelling support and the fixed trowelling support as a rotation center, so that the angle between the movable trowelling plate and the fixed trowelling plate is adjusted.
5. The cloth vibrating and leveling all-in-one machine according to claim 1, wherein the vibrating mechanism comprises a first slideway and a plurality of first sliding parts, the first slideway is arranged along the extending direction of the cloth support, the first sliding parts are connected with the vibrating parts in a one-to-one correspondence manner, and the first sliding parts drive the vibrating parts to move along the first slideway; and/or the presence of a gas in the atmosphere,
the floating mechanism comprises a second slide and a plurality of second sliding parts, the second slide is arranged along the extending direction of the cloth support, the second sliding parts are connected with the floating parts in a one-to-one correspondence mode, and the second sliding parts drive the floating parts to move along the second slide.
6. The cloth vibrating and leveling all-in-one machine according to claim 5, wherein a plurality of the first sliding members are controlled by an electronic system, the plurality of the first sliding members comprise first distance sensors, and the distance between the plurality of the first sliding members can be automatically adjusted by the electronic system; and/or the presence of a gas in the gas,
the plurality of second sliding parts are controlled by an electronic system, the plurality of second sliding parts comprise second distance sensors, and the distance between the plurality of second sliding parts can be automatically adjusted through the electronic system.
7. The cloth vibrating and leveling all-in-one machine according to claim 1 or 5, wherein the vibrating mechanism further comprises a plurality of first lifting devices, the plurality of first lifting devices are connected with the plurality of vibrating pieces in a one-to-one correspondence manner, and the first lifting devices drive the vibrating pieces to move up and down; and/or the presence of a gas in the atmosphere,
the floating mechanism further comprises a plurality of second lifting devices, the second lifting devices are connected with the floating pieces in a one-to-one correspondence mode, and the second lifting devices drive the floating pieces to move up and down.
8. The cloth vibrating and leveling all-in-one machine as claimed in claim 7, wherein the first lifting devices comprise a linear motor structure or a worm and gear transmission structure; and/or the presence of a gas in the gas,
and the second lifting devices comprise linear motor structures or worm and gear transmission structures.
9. The cloth vibrating and leveling all-in-one machine according to claim 7, wherein a plurality of the first lifting devices are controlled by an electronic system, a plurality of the first lifting devices comprise a third distance sensor, the lifting distance of a plurality of the vibrating pieces can be automatically adjusted by the electronic system, and/or,
a plurality of second elevating gear is controlled by electronic system, and a plurality of second elevating gear includes fourth distance sensor, and is a plurality of floating piece's lift distance can pass through electronic system automatic adjustment.
10. The cloth vibrating and leveling all-in-one machine as claimed in claim 1, comprising an operating platform, wherein the operating platform is located on the walking bracket, and the operating platform is arranged along the extending direction of the cloth bracket.
Priority Applications (1)
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CN202210108829.8A CN114434624B (en) | 2022-01-28 | Cloth vibrating and trowelling all-in-one machine |
Applications Claiming Priority (1)
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CN202210108829.8A CN114434624B (en) | 2022-01-28 | Cloth vibrating and trowelling all-in-one machine |
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CN114434624A true CN114434624A (en) | 2022-05-06 |
CN114434624B CN114434624B (en) | 2024-11-15 |
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CN111441592A (en) * | 2020-04-09 | 2020-07-24 | 广东博智林机器人有限公司 | Floating device and floating robot |
CN212331346U (en) * | 2020-04-30 | 2021-01-12 | 周兆弟 | Prefabricated component production facility and vibration trowelling mechanism thereof |
CN113090029A (en) * | 2021-02-23 | 2021-07-09 | 湖北汇宜建设工程有限公司 | Automatic vibrating method for concrete treatment |
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