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CN114378529A - Spiral spike and processing technology thereof - Google Patents

Spiral spike and processing technology thereof Download PDF

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Publication number
CN114378529A
CN114378529A CN202011118177.3A CN202011118177A CN114378529A CN 114378529 A CN114378529 A CN 114378529A CN 202011118177 A CN202011118177 A CN 202011118177A CN 114378529 A CN114378529 A CN 114378529A
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semi
treatment
finished product
metal wire
shot blasting
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CN114378529B (en
Inventor
李新同
贾书往
王朋寿
王杏忍
安俊杰
韩更臣
李元衡
李克
吴杰
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HENGSHUI GENERAL RAILWAY EQUIPMENT CO Ltd
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HENGSHUI GENERAL RAILWAY EQUIPMENT CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/02Fastening rails, tie-plates, or chairs directly on sleepers or foundations; Means therefor
    • E01B9/04Fastening on wooden or concrete sleepers or on masonry without clamp members
    • E01B9/06Railways spikes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Heat Treatment Of Articles (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The invention discloses a spiral spike and a processing technology thereof, and the formula comprises: the alloy comprises carbon, silicon, manganese, phosphorus, sulfur and molten iron, and the weight parts of the components are as follows: 0.15-0.2 part of carbon, 0.15-0.2 part of silicon, 0.4-0.5 part of manganese, 0.01-0.02 part of phosphorus, 0.015-0.025 part of sulfur and 99.055-99.275 parts of molten iron; according to the invention, in the process of drawing the spiral spike for multiple times, the metal wire is coated by using the molten paraffin, so that the contact rate of oxygen in the air and the drawn metal wire is reduced, the probability of oxidation reaction of the metal wire and the oxygen in the air is reduced, and the quality of the spiral spike is improved.

Description

Spiral spike and processing technology thereof
Technical Field
The invention relates to the technical field of spiral spike processing, in particular to a spiral spike and a processing technology thereof.
Background
The spiral spike is used for fixing the railway track, so that the railway track is better pressed on a railway roadbed. The spiral spike is a common railway accessory in railway track transportation, the production time of the railway accessory is earlier, so that the generation and the upgrade of the spiral spike are continuously carried out along with the continuous development of the railway track, along with the continuous construction of railways in China, the demand of the spiral spike is more and more, therefore, various spiral spikes appear on the market, the existing bolt spike is produced by continuously drawing a metal wire and other production processes in the production process, but in the repeated drawing process, the contact rate of the surface of the metal wire and oxygen in the air is increased, further the oxidation reaction of the metal wire is increased, the quality of the metal wire is reduced, the quality of the spiral spike is reduced, the spiral spike is usually required to be galvanized in the production process of the spiral spike, but the spiral spike after the galvanization has low corrosion resistance, thereby shortening the service life of the screw spike.
Disclosure of Invention
The invention aims to provide a spiral spike and a processing technology thereof, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a spiral spike comprises the following components: the alloy comprises carbon, silicon, manganese, phosphorus, sulfur and molten iron, and the weight parts of the components are as follows: 0.15-0.2 part of carbon, 0.15-0.2 part of silicon, 0.4-0.5 part of manganese, 0.01-0.02 part of phosphorus, 0.015-0.025 part of sulfur and 99.055-99.275 parts of molten iron.
A processing technology of a spiral spike comprises the following steps of, step one, selecting and preparing; step two, drawing; step three, blanking; step four, cold heading; step five, rolling threads for one time; step six, rolling threads for the second time; step seven, removing oil; step eight, shot blasting; step nine, performing rust prevention treatment; step ten, checking; step eleven, packaging and warehousing;
in the first step, 0.15-0.2 parts of carbon, 0.15-0.2 parts of silicon, 0.4-0.5 parts of manganese, 0.01-0.02 parts of phosphorus, 0.015-0.025 parts of sulfur and 99.055-99.275 parts of molten iron are respectively selected according to the weight parts of the components, and then the selected raw materials are prepared into the needed crude metal wire rod for standby through a smelting mode;
in the second step, one end of the metal wire rod prepared in the first step is fixed, then the other end of the metal wire rod is subjected to traction treatment by a traction machine, the other end of the metal wire rod is subjected to drawing treatment sequentially through film holes with different pore sizes to obtain a finished metal wire rod with a required diameter, and the wire rod after drawing is immediately placed in molten paraffin for coating treatment and then subjected to next drawing treatment after each drawing treatment;
in the third step, the finished metal wire obtained in the second step is sheared by a shearing machine to obtain a required blank, and then the sheared blank is immediately placed in melted wax liquid for coating treatment;
in the fourth step, the blank obtained after the coating treatment in the third step is subjected to cold heading treatment on one end of the blank by using a cold heading machine, so that the cold heading part at one end of the center of the blank is separated from bulges to obtain coarse materials, and then the coarse materials are immediately placed in melted wax liquid for coating treatment;
in the fifth step, the coarse material obtained by coating in the fourth step is subjected to thread rolling treatment on one end of the coarse material by using a thread rolling machine;
in the sixth step, the other end of the coarse material processed in the fifth step is subjected to thread rolling treatment by a thread rolling machine to obtain a semi-finished product;
placing the semi-finished product obtained in the step six in the deoiling liquid, heating and stirring for 5-10min, standing for 10-15min after stirring is completed, taking out the deoiled semi-finished product, washing the surface of the semi-finished product by using a 10-15MPa water gun, and drying by using a drying box at 80-90 ℃ to ensure that no water stain is left on the surface of the semi-finished product;
in the eighth step, the semi-finished product obtained after drying in the seventh step is placed in a crawler-type shot blasting machine for shot blasting treatment, and then the shot blasting material remained on the surface of the semi-finished product is cleaned by carbon dioxide gas blown out by an air gun of the semi-finished product after shot blasting, so that the contact amount of the surface of the semi-finished product and oxygen is reduced;
in the ninth step, the semi-finished product after the air blowing treatment in the eighth step is placed in a galvanizing solution for electroplating rust prevention treatment, then natural drying is carried out, then a sealing agent is sprayed on the surface of the semi-finished product by a spray gun, and then natural drying is carried out, so that the spiral spike can be obtained;
in the above step ten, the screw spike obtained in the step nine is placed on a quality inspection table for inspection processing;
and step eleven, packaging the screw spike qualified in the step eleven and warehousing the screw spike.
According to the technical scheme, in the seventh step, the constant temperature in the deoiling liquid is 50-60 ℃.
According to the technical scheme, in the seventh step, the deoiling liquid is prepared by mixing sodium hydroxide, sodium sulfate and water according to the weight ratio of 1: 10.
According to the technical scheme, in the eighth step, the shot blasting material in the crawler-type shot blasting machine is a mixture of a plurality of ceramic micro powder, walnut sand, resin sand and steel sand.
According to the technical scheme, in the ninth step, the zinc plating solution is prepared by mixing ammonium chloride, zinc chloride, boric acid, zinc oxide, deionized water and a brightening agent according to the weight ratio of 6: 10: 8: 10: 70: 0.6, and the brightening agent is one of sodium benzoate and nicotinic acid.
According to the technical scheme, in the ninth step, the sealing agent is prepared by mixing water, phosphoric acid, aluminum powder, tartaric acid, epoxy resin and a film-forming aid according to the weight ratio of 40: 50: 2: 5: 20: 2, and the film-forming aid is dodecyl alcohol ester.
Compared with the prior art, the invention has the following beneficial effects: according to the spiral spike and the processing technology thereof, in the process of drawing the processed spiral spike for multiple times, the metal wire is coated by using the molten paraffin, so that the contact rate of oxygen in the air and the surface of the drawn metal wire is reduced, the probability of oxidation reaction of the metal wire and the oxygen in the air is reduced, and the quality of the spiral spike is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution:
example 1:
a spiral spike comprises the following components: the alloy comprises carbon, silicon, manganese, phosphorus, sulfur and molten iron, and the weight parts of the components are as follows: 0.15-0.2 part of carbon, 0.15-0.2 part of silicon, 0.4-0.5 part of manganese, 0.01-0.02 part of phosphorus, 0.015-0.025 part of sulfur and 99.055-99.275 parts of molten iron.
A processing technology of a spiral spike comprises the following steps of, step one, selecting and preparing; step two, drawing; step three, blanking; step four, cold heading; step five, rolling threads for one time; step six, rolling threads for the second time; step seven, removing oil; step eight, shot blasting; step nine, performing rust prevention treatment; step ten, checking; step eleven, packaging and warehousing;
in the first step, 0.15 part of carbon, 0.15 part of silicon, 0.4 part of manganese, 0.01 part of phosphorus, 0.015 part of sulfur and 99.055 parts of molten iron are respectively selected according to the weight parts of the components, and then the selected raw materials are prepared into the needed crude metal wire rod for standby through a smelting mode;
in the second step, one end of the metal wire rod prepared in the first step is fixed, then the other end of the metal wire rod is subjected to traction treatment by a traction machine, the other end of the metal wire rod is subjected to drawing treatment sequentially through film holes with different pore sizes to obtain a finished metal wire rod with a required diameter, and the wire rod after drawing is immediately placed in molten paraffin for coating treatment and then subjected to next drawing treatment after each drawing treatment;
in the third step, the finished metal wire obtained in the second step is sheared by a shearing machine to obtain a required blank, and then the sheared blank is immediately placed in melted wax liquid for coating treatment;
in the fourth step, the blank obtained after the coating treatment in the third step is subjected to cold heading treatment on one end of the blank by using a cold heading machine, so that the cold heading part at one end of the center of the blank is separated from bulges to obtain coarse materials, and then the coarse materials are immediately placed in melted wax liquid for coating treatment;
in the fifth step, the coarse material obtained by coating in the fourth step is subjected to thread rolling treatment on one end of the coarse material by using a thread rolling machine;
in the sixth step, the other end of the coarse material processed in the fifth step is subjected to thread rolling treatment by a thread rolling machine to obtain a semi-finished product;
placing the semi-finished product obtained in the step six in the deoiling liquid, heating and stirring the semi-finished product for 5-10min, keeping the constant temperature in the deoiling liquid at 50-60 ℃, standing the semi-finished product for 10-15min after stirring is finished, taking out the deoiled semi-finished product, washing the surface of the semi-finished product by using a 10-15MPa water gun, and drying the surface of the semi-finished product by using a 80-90 ℃ drying box to ensure that no water stain is left on the surface of the semi-finished product, wherein the deoiling liquid is prepared by mixing sodium hydroxide, sodium sulfate and water according to the weight ratio of 1: 10;
in the eighth step, the semi-finished product obtained after drying in the seventh step is placed in a crawler-type shot blasting machine for shot blasting treatment, shot blasting materials in the crawler-type shot blasting machine are a mixture of a plurality of ceramic micro powder, walnut sand, resin sand and steel sand, and then the semi-finished product after shot blasting is cleaned by using carbon dioxide gas blown by an air gun to clean the shot blasting materials remained on the surface of the semi-finished product, and meanwhile, the contact amount of the surface of the semi-finished product and oxygen is reduced;
placing the semi-finished product subjected to the air blowing treatment in the step eight in a zinc plating solution for electroplating rust prevention treatment, then naturally drying, spraying a sealing agent on the surface of the semi-finished product by using a spray gun, and then naturally drying to obtain the spiral spike, wherein the zinc plating solution is prepared by mixing ammonium chloride, zinc chloride, boric acid, zinc oxide, deionized water and a brightening agent according to the weight ratio of 6: 10: 8: 10: 70: 0.6, the brightening agent is one of sodium benzoate and nicotinic acid, the sealing agent is prepared by mixing water, phosphoric acid, aluminum powder, tartaric acid, epoxy resin and a film-forming aid according to the weight ratio of 40: 50: 2: 5: 20: 2, and the film-forming aid is dodecyl alcohol ester;
in the above step ten, the screw spike obtained in the step nine is placed on a quality inspection table for inspection processing;
and step eleven, packaging the screw spike qualified in the step eleven and warehousing the screw spike.
Example 2:
a spiral spike comprises the following components: the alloy comprises carbon, silicon, manganese, phosphorus, sulfur and molten iron, and the weight parts of the components are as follows: 0.15-0.2 part of carbon, 0.15-0.2 part of silicon, 0.4-0.5 part of manganese, 0.01-0.02 part of phosphorus, 0.015-0.025 part of sulfur and 99.055-99.275 parts of molten iron.
A processing technology of a spiral spike comprises the following steps of, step one, selecting and preparing; step two, drawing; step three, blanking; step four, cold heading; step five, rolling threads for one time; step six, rolling threads for the second time; step seven, removing oil; step eight, shot blasting; step nine, performing rust prevention treatment; step ten, checking; step eleven, packaging and warehousing;
in the first step, 0.18 part of carbon, 0.18 part of silicon, 0.45 part of manganese, 0.02 part of phosphorus, 0.020 part of sulfur and 99.115 parts of molten iron are respectively selected according to the weight parts of the components, and then the selected raw materials are prepared into the needed crude metal wire rod for later use in a smelting mode;
in the second step, one end of the metal wire rod prepared in the first step is fixed, then the other end of the metal wire rod is subjected to traction treatment by a traction machine, the other end of the metal wire rod is subjected to drawing treatment sequentially through film holes with different pore sizes to obtain a finished metal wire rod with a required diameter, and the wire rod after drawing is immediately placed in molten paraffin for coating treatment and then subjected to next drawing treatment after each drawing treatment;
in the third step, the finished metal wire obtained in the second step is sheared by a shearing machine to obtain a required blank, and then the sheared blank is immediately placed in melted wax liquid for coating treatment;
in the fourth step, the blank obtained after the coating treatment in the third step is subjected to cold heading treatment on one end of the blank by using a cold heading machine, so that the cold heading part at one end of the center of the blank is separated from bulges to obtain coarse materials, and then the coarse materials are immediately placed in melted wax liquid for coating treatment;
in the fifth step, the coarse material obtained by coating in the fourth step is subjected to thread rolling treatment on one end of the coarse material by using a thread rolling machine;
in the sixth step, the other end of the coarse material processed in the fifth step is subjected to thread rolling treatment by a thread rolling machine to obtain a semi-finished product;
placing the semi-finished product obtained in the step six in the deoiling liquid, heating and stirring the semi-finished product for 5-10min, keeping the constant temperature in the deoiling liquid at 50-60 ℃, standing the semi-finished product for 10-15min after stirring is finished, taking out the deoiled semi-finished product, washing the surface of the semi-finished product by using a 10-15MPa water gun, and drying the surface of the semi-finished product by using a 80-90 ℃ drying box to ensure that no water stain is left on the surface of the semi-finished product, wherein the deoiling liquid is prepared by mixing sodium hydroxide, sodium sulfate and water according to the weight ratio of 1: 10;
in the eighth step, the semi-finished product obtained after drying in the seventh step is placed in a crawler-type shot blasting machine for shot blasting treatment, shot blasting materials in the crawler-type shot blasting machine are a mixture of a plurality of ceramic micro powder, walnut sand, resin sand and steel sand, and then the semi-finished product after shot blasting is cleaned by using carbon dioxide gas blown by an air gun to clean the shot blasting materials remained on the surface of the semi-finished product, and meanwhile, the contact amount of the surface of the semi-finished product and oxygen is reduced;
placing the semi-finished product subjected to the air blowing treatment in the step eight in a zinc plating solution for electroplating rust prevention treatment, then naturally drying, spraying a sealing agent on the surface of the semi-finished product by using a spray gun, and then naturally drying to obtain the spiral spike, wherein the zinc plating solution is prepared by mixing ammonium chloride, zinc chloride, boric acid, zinc oxide, deionized water and a brightening agent according to the weight ratio of 6: 10: 8: 10: 70: 0.6, the brightening agent is one of sodium benzoate and nicotinic acid, the sealing agent is prepared by mixing water, phosphoric acid, aluminum powder, tartaric acid, epoxy resin and a film-forming aid according to the weight ratio of 40: 50: 2: 5: 20: 2, and the film-forming aid is dodecyl alcohol ester;
in the above step ten, the screw spike obtained in the step nine is placed on a quality inspection table for inspection processing;
and step eleven, packaging the screw spike qualified in the step eleven and warehousing the screw spike.
Example 3:
a spiral spike comprises the following components: the alloy comprises carbon, silicon, manganese, phosphorus, sulfur and molten iron, and the weight parts of the components are as follows: 0.15-0.2 part of carbon, 0.15-0.2 part of silicon, 0.4-0.5 part of manganese, 0.01-0.02 part of phosphorus, 0.015-0.025 part of sulfur and 99.055-99.275 parts of molten iron.
A processing technology of a spiral spike comprises the following steps of, step one, selecting and preparing; step two, drawing; step three, blanking; step four, cold heading; step five, rolling threads for one time; step six, rolling threads for the second time; step seven, removing oil; step eight, shot blasting; step nine, performing rust prevention treatment; step ten, checking; step eleven, packaging and warehousing;
in the first step, 0.2 part of carbon, 0.2 part of silicon, 0.5 part of manganese, 0.02 part of phosphorus, 0.025 part of sulfur and 99.275 parts of molten iron are respectively selected according to the weight parts of the components, and then the selected raw materials are prepared into the needed crude metal wire rod for standby through a smelting mode;
in the second step, one end of the metal wire rod prepared in the first step is fixed, then the other end of the metal wire rod is subjected to traction treatment by a traction machine, the other end of the metal wire rod is subjected to drawing treatment sequentially through film holes with different pore sizes to obtain a finished metal wire rod with a required diameter, and the wire rod after drawing is immediately placed in molten paraffin for coating treatment and then subjected to next drawing treatment after each drawing treatment;
in the third step, the finished metal wire obtained in the second step is sheared by a shearing machine to obtain a required blank, and then the sheared blank is immediately placed in melted wax liquid for coating treatment;
in the fourth step, the blank obtained after the coating treatment in the third step is subjected to cold heading treatment on one end of the blank by using a cold heading machine, so that the cold heading part at one end of the center of the blank is separated from bulges to obtain coarse materials, and then the coarse materials are immediately placed in melted wax liquid for coating treatment;
in the fifth step, the coarse material obtained by coating in the fourth step is subjected to thread rolling treatment on one end of the coarse material by using a thread rolling machine;
in the sixth step, the other end of the coarse material processed in the fifth step is subjected to thread rolling treatment by a thread rolling machine to obtain a semi-finished product;
placing the semi-finished product obtained in the step six in the deoiling liquid, heating and stirring the semi-finished product for 5-10min, keeping the constant temperature in the deoiling liquid at 50-60 ℃, standing the semi-finished product for 10-15min after stirring is finished, taking out the deoiled semi-finished product, washing the surface of the semi-finished product by using a 10-15MPa water gun, and drying the surface of the semi-finished product by using a 80-90 ℃ drying box to ensure that no water stain is left on the surface of the semi-finished product, wherein the deoiling liquid is prepared by mixing sodium hydroxide, sodium sulfate and water according to the weight ratio of 1: 10;
in the eighth step, the semi-finished product obtained after drying in the seventh step is placed in a crawler-type shot blasting machine for shot blasting treatment, shot blasting materials in the crawler-type shot blasting machine are a mixture of a plurality of ceramic micro powder, walnut sand, resin sand and steel sand, and then the semi-finished product after shot blasting is cleaned by using carbon dioxide gas blown by an air gun to clean the shot blasting materials remained on the surface of the semi-finished product, and meanwhile, the contact amount of the surface of the semi-finished product and oxygen is reduced;
placing the semi-finished product subjected to the air blowing treatment in the step eight in a zinc plating solution for electroplating rust prevention treatment, then naturally drying, spraying a sealing agent on the surface of the semi-finished product by using a spray gun, and then naturally drying to obtain the spiral spike, wherein the zinc plating solution is prepared by mixing ammonium chloride, zinc chloride, boric acid, zinc oxide, deionized water and a brightening agent according to the weight ratio of 6: 10: 8: 10: 70: 0.6, the brightening agent is one of sodium benzoate and nicotinic acid, the sealing agent is prepared by mixing water, phosphoric acid, aluminum powder, tartaric acid, epoxy resin and a film-forming aid according to the weight ratio of 40: 50: 2: 5: 20: 2, and the film-forming aid is dodecyl alcohol ester;
in the above step ten, the screw spike obtained in the step nine is placed on a quality inspection table for inspection processing;
and step eleven, packaging the screw spike qualified in the step eleven and warehousing the screw spike.
The screw spikes obtained in the above examples were examined separately and the data obtained are as follows:
example 1 Example 2 Example 3
Tensile strength 470MPa 473MPa 480MPa
Based on the above, the method has the advantages that the molten paraffin is used for coating the surface of the metal wire in the process of processing and drawing the spiral spike, so that the contact rate of oxygen and the metal wire is sufficiently reduced, the reaction probability of the metal wire and the oxygen is further reduced, the quality of the spiral spike is improved, the sealing agent is sprayed on the surface of the spiral spike after the spiral spike is subjected to galvanizing treatment, the corrosion resistance of the spiral spike is improved by using the sealing agent remaining on the surface of the spiral spike, and the service life of the spiral spike is further prolonged.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. A spiral spike comprises the following components: carbon, silicon, manganese, phosphorus, sulfur and molten iron, which is characterized in that: the weight parts of the components are respectively as follows: 0.15-0.2 part of carbon, 0.15-0.2 part of silicon, 0.4-0.5 part of manganese, 0.01-0.02 part of phosphorus, 0.015-0.025 part of sulfur and 99.055-99.275 parts of molten iron.
2. A processing technology of a spiral spike comprises the following steps of, step one, selecting and preparing; step two, drawing; step three, blanking; step four, cold heading; step five, rolling threads for one time; step six, rolling threads for the second time; step seven, removing oil; step eight, shot blasting; step nine, performing rust prevention treatment; step ten, checking; step eleven, packaging and warehousing; the method is characterized in that:
in the first step, 0.15-0.2 parts of carbon, 0.15-0.2 parts of silicon, 0.4-0.5 parts of manganese, 0.01-0.02 parts of phosphorus, 0.015-0.025 parts of sulfur and 99.055-99.275 parts of molten iron are respectively selected according to the weight parts of the components, and then the selected raw materials are prepared into the needed crude metal wire rod for standby through a smelting mode;
in the second step, one end of the metal wire rod prepared in the first step is fixed, then the other end of the metal wire rod is subjected to traction treatment by a traction machine, the other end of the metal wire rod is subjected to drawing treatment sequentially through film holes with different pore sizes to obtain a finished metal wire rod with a required diameter, and the wire rod after drawing is immediately placed in molten paraffin for coating treatment and then subjected to next drawing treatment after each drawing treatment;
in the third step, the finished metal wire obtained in the second step is sheared by a shearing machine to obtain a required blank, and then the sheared blank is immediately placed in melted wax liquid for coating treatment;
in the fourth step, the blank obtained after the coating treatment in the third step is subjected to cold heading treatment on one end of the blank by using a cold heading machine, so that the cold heading part at one end of the center of the blank is separated from bulges to obtain coarse materials, and then the coarse materials are immediately placed in melted wax liquid for coating treatment;
in the fifth step, the coarse material obtained by coating in the fourth step is subjected to thread rolling treatment on one end of the coarse material by using a thread rolling machine;
in the sixth step, the other end of the coarse material processed in the fifth step is subjected to thread rolling treatment by a thread rolling machine to obtain a semi-finished product;
placing the semi-finished product obtained in the step six in the deoiling liquid, heating and stirring for 5-10min, standing for 10-15min after stirring is completed, taking out the deoiled semi-finished product, washing the surface of the semi-finished product by using a 10-15MPa water gun, and drying by using a drying box at 80-90 ℃ to ensure that no water stain is left on the surface of the semi-finished product;
in the eighth step, the semi-finished product obtained after drying in the seventh step is placed in a crawler-type shot blasting machine for shot blasting treatment, and then the shot blasting material remained on the surface of the semi-finished product is cleaned by carbon dioxide gas blown out by an air gun of the semi-finished product after shot blasting, so that the contact amount of the surface of the semi-finished product and oxygen is reduced;
in the ninth step, the semi-finished product after the air blowing treatment in the eighth step is placed in a galvanizing solution for electroplating rust prevention treatment, then natural drying is carried out, then a sealing agent is sprayed on the surface of the semi-finished product by a spray gun, and then natural drying is carried out, so that the spiral spike can be obtained;
in the above step ten, the screw spike obtained in the step nine is placed on a quality inspection table for inspection processing;
and step eleven, packaging the screw spike qualified in the step eleven and warehousing the screw spike.
3. The process for manufacturing a screw spike according to claim 2, wherein: in the seventh step, the constant temperature in the deoiling liquid is 50-60 ℃.
4. The process for manufacturing a screw spike according to claim 2, wherein: in the seventh step, the deoiling liquid is prepared by mixing sodium hydroxide, sodium sulfate and water according to the weight ratio of 1: 10.
5. The process for manufacturing a screw spike according to claim 2, wherein: and in the step eight, the shot blasting material in the crawler type shot blasting machine is a mixture of a plurality of ceramic micro powder, walnut sand, resin sand and steel sand.
6. The process for manufacturing a screw spike according to claim 2, wherein: in the ninth step, the zinc plating solution is prepared by mixing ammonium chloride, zinc chloride, boric acid, zinc oxide, deionized water and a brightening agent according to the weight ratio of 6: 10: 8: 10: 70: 0.6, and the brightening agent is one of sodium benzoate and nicotinic acid.
7. The process for manufacturing a screw spike according to claim 2, wherein: in the ninth step, the sealing agent is prepared by mixing water, phosphoric acid, aluminum powder, tartaric acid, epoxy resin and a film-forming aid according to the weight ratio of 40: 50: 2: 5: 20: 2, and the film-forming aid is dodecyl alcohol ester.
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