CN114323169A - Differential pressure gas flowmeter with automatic zero point calibration function and automatic calibration method - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及气体流量计,更具体地说是一种具有自动零点校准功能的差压气体流量计及自动校准方法。The present invention relates to a gas flowmeter, more specifically a differential pressure gas flowmeter with automatic zero point calibration function and an automatic calibration method.
背景技术Background technique
气体流量计可应用于空气压缩机等设备中,气体流量计的测量原理是基于流体流经传感器探头后,在传感器探头的前后端产生压力差。在传感器内部装有差压传感器用于测量差压。流量流量越大,产生的差压就越大。从而可以从测量到的差压计算出气体的流量。The gas flowmeter can be used in equipment such as air compressors. The measurement principle of the gas flowmeter is based on the pressure difference generated between the front and rear ends of the sensor probe after the fluid flows through the sensor probe. A differential pressure sensor is installed inside the sensor to measure differential pressure. The greater the flow rate, the greater the differential pressure generated. The gas flow rate can thus be calculated from the measured differential pressure.
以空气压缩机为例,气体流量计测量的压缩空气位于空气压缩机的排气口,这里的空气非常潮湿,长时间的运行后空气中的水蒸气很容易凝结成液体的水。由于差压传感器很容易受到环境温度、安装角度的影响容易导致测量误差。Taking an air compressor as an example, the compressed air measured by the gas flow meter is located at the exhaust port of the air compressor. The air here is very humid, and the water vapor in the air can easily condense into liquid water after long-term operation. Since the differential pressure sensor is easily affected by the ambient temperature and installation angle, it is easy to cause measurement errors.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的不足,提供具有自动零点校准功能的差压气体流量计及自动校准方法。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a differential pressure gas flowmeter with an automatic zero point calibration function and an automatic calibration method.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一方面,具有自动零点校准功能的差压气体流量计,包括探头、第一电磁阀、第二电磁阀和差压传感器;所述探头配置有探头高压端和探头低压端,所述差压传感器配置有传感器高压端和传感器低压端,所述差压传感器连接于所述探头高压端和探头低压端之间,所述第一电磁阀连接于探头高压端或探头低压端上,所述第二电磁阀与所述传感器高压端和传感器低压端连接。On the one hand, a differential pressure gas flowmeter with automatic zero calibration function includes a probe, a first solenoid valve, a second solenoid valve and a differential pressure sensor; the probe is configured with a probe high pressure end and a probe low pressure end, the differential pressure sensor The sensor is equipped with a high-pressure end of the sensor and a low-pressure end of the sensor, the differential pressure sensor is connected between the high-pressure end of the probe and the low-pressure end of the probe, the first solenoid valve is connected to the high-pressure end of the probe or the low-pressure end of the probe, the second The solenoid valve is connected with the high pressure end of the sensor and the low pressure end of the sensor.
其进一步技术方案为:所述传感器高压端与所述探头高压端位于同一侧。A further technical solution is: the high-voltage end of the sensor and the high-voltage end of the probe are located on the same side.
其进一步技术方案为:所述传感器低压端与所述探头低压端位于同一侧。A further technical solution is: the low pressure end of the sensor and the low pressure end of the probe are located on the same side.
其进一步技术方案为:还包括保护壳;所述保护壳内部配置有收纳腔,所述第一电磁阀、第二电磁阀和差压传感器均收纳于所述收纳腔内。A further technical solution thereof is as follows: it further comprises a protective shell; a receiving cavity is arranged inside the protective shell, and the first electromagnetic valve, the second electromagnetic valve and the differential pressure sensor are all received in the receiving cavity.
其进一步技术方案为:所述探头设有导气孔的部位位于所述保护壳的外部。A further technical solution is that: the part where the probe is provided with the air guide hole is located outside the protective shell.
其进一步技术方案为:所述保护壳包括第一壳体,及与第一壳体可拆式连接的第二壳体。Its further technical scheme is: the protective shell includes a first shell and a second shell detachably connected with the first shell.
其进一步技术方案为:所述第一壳体和第二壳体通过连接件密封连接。Its further technical scheme is that: the first casing and the second casing are sealedly connected through a connecting piece.
其进一步技术方案为:所述保护壳采用塑胶材质制成。Its further technical scheme is as follows: the protective shell is made of plastic material.
另一方面,一种上述的具有自动零点校准功能的差压气体流量计的自动校准方法,所述方法包括:On the other hand, an automatic calibration method of the above-mentioned differential pressure gas flowmeter with automatic zero point calibration function, the method includes:
关闭处于探头高压端或探头低压端上上的第一电磁阀;Close the first solenoid valve on the high pressure end of the probe or the low pressure end of the probe;
导通处于传感器高压端和传感器低压端的第二电磁阀;Conducting the second solenoid valve at the high pressure end of the sensor and the low pressure end of the sensor;
采集当前状态下差压传感器的输出信号做零点的校准。Collect the output signal of the differential pressure sensor in the current state to calibrate the zero point.
其进一步技术方案为:所述的采集当前状态下差压传感器的输出信号做零点的校准之后,还包括:Its further technical scheme is: after the output signal of the differential pressure sensor in the current state is collected for zero point calibration, the method further includes:
当校准完成后,导通处于探头高压端或探头低压端上的第一电磁阀,关闭处于传感器高压端和传感器低压端的第二电磁阀。When the calibration is completed, turn on the first solenoid valve on the high pressure end of the probe or the low pressure end of the probe, and close the second solenoid valve on the high pressure end of the sensor and the low pressure end of the sensor.
本发明与现有技术相比的有益效果是:本发明通过在探头高压端或探头低压端上连接有第一电磁阀,在传感器高压端和传感器低压端连接有第二电磁阀,当关闭第一电磁阀并导通第二电磁阀时,便可通过采集当前状态下差压传感器的输出信号做零点的校准,从而实现了自动的零点校准以补偿环境温度和安装带来的影响。Compared with the prior art, the present invention has the following beneficial effects: in the present invention, a first solenoid valve is connected to the high pressure end of the probe or the low pressure end of the probe, and a second solenoid valve is connected to the high pressure end of the sensor and the low pressure end of the sensor. When a solenoid valve is turned on and the second solenoid valve is turned on, the zero-point calibration can be performed by collecting the output signal of the differential pressure sensor in the current state, thereby realizing automatic zero-point calibration to compensate for the influence of ambient temperature and installation.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明技术手段,可依照说明书的内容予以实施,并且为了让本发明的上述和其它目的、特征及优点能够更明显易懂,以下特举较佳实施例,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, it can be implemented in accordance with the content of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable, the following A preferred embodiment is given, and the detailed description is as follows.
附图说明Description of drawings
为了更清楚地说明本发明实施例技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present invention, which are of great significance to the art For those of ordinary skill, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明具体实施例提供的具有自动零点校准功能的差压气体流量计的结构示意图;1 is a schematic structural diagram of a differential pressure gas flowmeter with automatic zero calibration function provided by a specific embodiment of the present invention;
图2为本发明具体实施例提供的具有自动零点校准功能的差压气体流量计的分解图;2 is an exploded view of a differential pressure gas flowmeter with automatic zero calibration function provided by a specific embodiment of the present invention;
图3为本发明具体实施例提供的具有自动零点校准功能的差压气体流量计的工作示意图;3 is a working schematic diagram of a differential pressure gas flowmeter with automatic zero calibration function provided by a specific embodiment of the present invention;
图4为本发明具体实施例提供的具有自动零点校准功能的差压气体流量计的自动校准方法的流程图。FIG. 4 is a flowchart of an automatic calibration method for a differential pressure gas flowmeter with an automatic zero point calibration function provided by a specific embodiment of the present invention.
附图标记reference number
1、探头;11、探头高压端;12、探头低压端;13、气孔;2、保护壳;21、第一壳体;22、第二壳体;3、第一电磁阀;4、第二电磁阀;5、差压传感器;51、传感器高压端;52、传感器低压端。1. Probe; 11. High-pressure end of probe; 12. Low-pressure end of probe; 13. Air hole; 2. Protective shell; 21. First shell; 22. Second shell; 3. First solenoid valve; 4. Second Solenoid valve; 5, differential pressure sensor; 51, high pressure end of sensor; 52, low pressure end of sensor.
具体实施方式Detailed ways
下面将结合本发明具体实施例,对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应当理解,当在本说明书和权利要求书中使用时,术语“包括”和“包含”指示所描述特征、整体、步骤、操作、元素和/或组件的存在,但并不排除一个或多个其它特征、整体、步骤、操作、元素、组件和/或其集合的存在或添加。It is to be understood that when used in this specification and claims, the terms "comprising" and "comprising" indicate the presence of the described features, integers, steps, operations, elements and/or components, but do not exclude one or more The presence or addition of other features, integers, steps, operations, elements, components and/or sets thereof.
还应当理解,在本发明说明书中所使用的术语仅仅是出于描述特定实施例的目的而并不意在限制本发明。如在本发明说明书和所附权利要求书中所使用的那样,除非上下文清楚地指明其它情况,否则单数形式的“一”、“一个”及“该”意在包括复数形式。It should also be understood that the terminology used in the present specification is for the purpose of describing particular embodiments only and is not intended to limit the present invention. As used in this specification and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural unless the context clearly dictates otherwise.
还应当进一步理解,在本发明说明书和所附权利要求书中使用的术语“和/或”是指相关联列出的项中的一个或多个的任何组合以及所有可能组合,并且包括这些组合。It should further be understood that, as used in this specification and the appended claims, the term "and/or" refers to and including any and all possible combinations of one or more of the associated listed items .
本发明具体实施例提供了一种具有自动零点校准功能的差压气体流量计,如图1、3所示,其包括探头1、第一电磁阀3、第二电磁阀4和差压传感器5;探头1配置有探头高压端11和探头低压端12,差压传感器5配置有传感器高压端51和传感器低压端52,差压传感器5连接于探头高压端11和探头低压端12之间,第一电磁阀3连接于探头高压端11上,第二电磁阀4与传感器高压端51和传感器低压端52连接,传感器高压端51与探头高压端11位于同一侧。传感器低压端52与探头低压端12位于同一侧。A specific embodiment of the present invention provides a differential pressure gas flowmeter with automatic zero calibration function, as shown in FIGS. 1 and 3 , which includes a probe 1 , a
正常测量时,将第一电磁阀3处于导通状态,使得探头高压端11的气压可以传送到差压传感器5的传感器高压端51,且保持第二电磁阀4处于关闭状态,这样差压传感器5可以进行正常的流量测量。During normal measurement, the
当需要零点自动校准时,将第一电磁阀3处于关闭状态,第二电磁阀4处于导通状态,这样差压传感器5之间的压力就是为零,那么可以通过手机差压传感器5输出的信号是不是零,如果不是零,则将差压传感器5的指针调整至零位置即可完成零点校准。When the zero point automatic calibration is required, the
当然,为了完成自动校准的过程,需要用到控制器来完成,控制器需要可以接受差压传感器5的输出信号,当在校准状态时,可根据输出信号判定是否需要对其进行校准。控制器可以是市面上常见的控制器(具有简单的数据处理能力的控制器即可),控制器可以安装在在气体流程计上,也可以安装在气体流程计所应用的设备中,例如,安装在空气压缩机中,亦或是空气压缩机自带有控制器,那么可以直接使用空气压缩机的控制器。Of course, in order to complete the process of automatic calibration, the controller needs to be used to complete, and the controller needs to be able to accept the output signal of the differential pressure sensor 5. When in the calibration state, it can be determined whether it needs to be calibrated according to the output signal. The controller can be a common controller on the market (a controller with simple data processing capability is sufficient), and the controller can be installed on the gas flow meter or in the equipment used by the gas flow meter, for example, If it is installed in the air compressor, or the air compressor has its own controller, the controller of the air compressor can be used directly.
在一些实施例中,第一电磁阀3亦可以连接于探头低压端12上,实现的功能效果与第一电磁阀3亦可以连接于探头高压端11上的功能效果是一样。In some embodiments, the
在一些实施例中,气体流量计还包括保护壳2;保护壳2内部配置有收纳腔,第一电磁阀3、第二电磁阀4和差压传感器5均收纳于收纳腔内。保护壳2对具有对其内部收纳的部件具有防潮、防摔的保护作用。In some embodiments, the gas flow meter further includes a protective shell 2; the protective shell 2 is provided with a receiving cavity inside, and the
如图2所示,保护壳2包括第一壳体21,及与第一壳体21可拆式连接的第二壳体22。第一壳体21和第二壳体22通过连接件密封连接,连接件可以是螺丝或者螺钉等等。保护壳2为分体式的结构,可以方便将部件放入其内部。As shown in FIG. 2 , the protective shell 2 includes a first shell 21 and a
在本实施例中,保护壳2采用塑胶材质制成。In this embodiment, the protective shell 2 is made of plastic material.
当然为了方便拆卸,第一壳体21和第二壳体22也可以采用卡接的方式来连接。Of course, in order to facilitate disassembly, the first casing 21 and the
为了方便检测,探头1设有导气孔13的部位位于保护壳2的外部。For the convenience of detection, the part of the probe 1 with the
本发明具体实施例还提供了一种采用具有自动零点校准功能的差压气体流量计的自动校准方法,如图3所示,该方法包括以下步骤:A specific embodiment of the present invention also provides an automatic calibration method using a differential pressure gas flowmeter with an automatic zero point calibration function, as shown in FIG. 3 , the method includes the following steps:
S10、关闭处于探头高压端或探头低压端上的第一电磁阀。S10, close the first solenoid valve on the high pressure end of the probe or the low pressure end of the probe.
S20、导通处于传感器高压端和传感器低压端的第二电磁阀。S20. Turn on the second solenoid valve at the high pressure end of the sensor and the low pressure end of the sensor.
S30、采集当前状态下差压传感器的输出信号做零点的校准。S30, collect the output signal of the differential pressure sensor in the current state to calibrate the zero point.
正常测量时,将第一电磁阀处于导通状态,使得探头高压端的气压可以传送到差压传感器的传感器高压端,且保持第二电磁阀处于关闭状态,这样差压传感器可以进行正常的流量测量。During normal measurement, the first solenoid valve is turned on, so that the air pressure at the high pressure end of the probe can be transmitted to the high pressure end of the differential pressure sensor, and the second solenoid valve is kept closed, so that the differential pressure sensor can perform normal flow measurement. .
当需要零点自动校准时,将第一电磁阀处于关闭状态,第二电磁阀处于导通状态,这样差压传感器之间的压力就是为零,那么可以通过手机差压传感器输出的信号是不是零,如果不是零,则将差压传感器的指针调整至零位置即可完成零点校准。When the zero point automatic calibration is required, the first solenoid valve is closed and the second solenoid valve is turned on, so that the pressure between the differential pressure sensors is zero, then the signal output by the differential pressure sensor of the mobile phone is zero. , if it is not zero, adjust the pointer of the differential pressure sensor to the zero position to complete the zero point calibration.
通过采集当前状态下差压传感器的输出信号做零点的校准,从而实现了自动的零点校准以补偿环境温度和安装带来的影响。By collecting the output signal of the differential pressure sensor in the current state to calibrate the zero point, automatic zero point calibration is realized to compensate for the influence of ambient temperature and installation.
在一些实施例中,步骤S30之后还包括以下步骤:In some embodiments, the following steps are further included after step S30:
S40、当校准完成后,导通处于探头高压端或探头低压端上的第一电磁阀,关闭处于传感器高压端和传感器低压端的第二电磁阀。S40. After the calibration is completed, turn on the first solenoid valve on the high pressure end of the probe or the low pressure end of the probe, and close the second solenoid valve on the high pressure end of the sensor and the low pressure end of the sensor.
本发明通过在探头高压端或探头低压端上连接有第一电磁阀,在传感器高压端和传感器低压端连接有第二电磁阀,当关闭第一电磁阀并导通第二电磁阀时,便可通过采集当前状态下差压传感器的输出信号做零点的校准,从而实现了自动的零点校准以补偿环境温度和安装带来的影响。In the present invention, a first solenoid valve is connected to the high pressure end of the probe or the low pressure end of the probe, and a second solenoid valve is connected to the high pressure end of the sensor and the low pressure end of the sensor. When the first solenoid valve is closed and the second solenoid valve is turned on, the The zero-point calibration can be done by collecting the output signal of the differential pressure sensor in the current state, thereby realizing automatic zero-point calibration to compensate for the influence of ambient temperature and installation.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Any person skilled in the art can easily think of various equivalents within the technical scope disclosed by the present invention. Modifications or substitutions should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims (10)
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CN112629740A (en) * | 2020-12-11 | 2021-04-09 | 华帝股份有限公司 | Wind pressure acquisition device for automatic zero calibration and control method thereof |
CN216791284U (en) * | 2022-02-14 | 2022-06-21 | 希尔思仪表(深圳)有限公司 | Differential pressure gas flowmeter with automatic zero calibration function |
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