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CN114284600A - Dual-cell battery heat exchanger for heating and cooling - Google Patents

Dual-cell battery heat exchanger for heating and cooling Download PDF

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Publication number
CN114284600A
CN114284600A CN202111583306.0A CN202111583306A CN114284600A CN 114284600 A CN114284600 A CN 114284600A CN 202111583306 A CN202111583306 A CN 202111583306A CN 114284600 A CN114284600 A CN 114284600A
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heat exchanger
exchanger block
fluid channel
block
battery
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CN202111583306.0A
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徐良
余强元
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Shanghai Mahle Thermal Systems Co ltd
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Shanghai Mahle Thermal Systems Co ltd
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Priority to CN202111583306.0A priority Critical patent/CN114284600A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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Abstract

本发明公开了集加热和冷却功能的双芯体电池换热器,包括第一热交换器块和第二热交换器块;第一热交换器块和第二热交换器块均为叠片冷却器,均包括多个叠片;所有叠片的外形均相同;第一热交换器块和第二热交换器块通过连接板固定;连接板的外形与每一叠片相同,且设有至少一个连接开口用于连通第一热交换器块和第二热交换器块的第一流体通道和第三流体通道;电池换热器应用于混合动力车辆;第一热交换器块的第二流体通道通过冷却剂回路与用于冷却内燃机的冷却器连接;热交换器介质输入口和传热介质出口与整车散热管路连接。本发明将两个单独的第一热交换器块和第二热交换器块集成在公共热交换器中,对电池进行精确的温度控制,减少零件的种类。

Figure 202111583306

The invention discloses a dual-core battery heat exchanger integrating heating and cooling functions, comprising a first heat exchanger block and a second heat exchanger block; both the first heat exchanger block and the second heat exchanger block are laminated sheets The coolers include a plurality of laminations; all laminations have the same shape; the first heat exchanger block and the second heat exchanger block are fixed by connecting plates; the connecting plates have the same shape as each lamination, and are provided with At least one connection opening is used to communicate the first fluid passage and the third fluid passage of the first heat exchanger block and the second heat exchanger block; the battery heat exchanger is applied to a hybrid vehicle; the second heat exchanger block of the first heat exchanger block The fluid passage is connected with the cooler for cooling the internal combustion engine through the coolant circuit; the heat exchanger medium input port and the heat transfer medium outlet are connected with the heat dissipation pipeline of the whole vehicle. The present invention integrates two separate first heat exchanger blocks and second heat exchanger blocks in a common heat exchanger, performs precise temperature control on the battery, and reduces the types of parts.

Figure 202111583306

Description

Double-core battery heat exchanger integrating heating and cooling functions
Technical Field
The invention relates to the technical field of battery cooling, in particular to a double-core battery heat exchanger integrating heating and cooling functions.
Background
Due to the increasingly powerful electrical power consumption, modern motor vehicles are equipped with increasingly powerful batteries, in particular for pure electric vehicles.
In order to be able to achieve the maximum possible power output of the cells, the latter are gradually warmed, cooled or heated as required, so as to be maintained at an optimum power output.
Therefore, in hot summer months, the battery is usually a heat source and needs to be cooled by a corresponding cooler.
However, at low outdoor temperatures, the battery is usually heated via the coolant circuit of the vehicle, so that in this case the waste heat generated by the internal combustion engine or the power consumption of the PTC can be used to heat the battery.
The prior art has the disadvantage that two separate heat exchangers are used for cooling or heating the battery, which results in higher assembly costs, increased part variety, increased space and weight and a significant increase in the number of interfaces and wires.
Therefore, how to realize accurate temperature control of the battery in the motor vehicle is a technical problem which needs to be solved urgently by the technical personnel in the field.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present invention provides a dual core battery heat exchanger integrating heating and cooling functions, which achieves the object of integrating two separate first and second heat exchanger blocks in a common heat exchanger for precise temperature control of a battery in a motor vehicle, thereby reducing interfaces, reducing assembly costs for customers, reducing manufacturing costs for the heat exchanger, reducing the volume and weight of required installation space, and reducing the variety of parts.
In order to achieve the above object, the present invention discloses a dual core battery heat exchanger integrating heating and cooling functions, comprising a first heat exchanger block and a second heat exchanger block.
Wherein the first heat exchanger block and the second heat exchanger block are each a laminated cooler, each comprising a plurality of laminations;
all the laminated sheets of the first heat exchanger block and the second heat exchanger block have the same appearance, and are arranged in parallel to each other to be laminated into a cuboid extending along the thickness direction;
the first heat exchanger block is provided with a first fluid channel for heat transfer medium and a second fluid channel for cooling liquid, a heat exchanger medium input port is arranged corresponding to the input end of the first fluid channel, and a coolant inlet and a coolant outlet are respectively arranged corresponding to the two ends of the second fluid channel;
the second heat exchanger block is provided with a third fluid channel for heat transfer medium and a fourth fluid channel for refrigerant, a heat transfer medium outlet is arranged corresponding to the output end of the third fluid channel, and a refrigerant inlet and a refrigerant outlet are respectively arranged corresponding to the two ends of the fourth fluid channel;
the first heat exchanger block and the second heat exchanger block are fixed through a connecting plate;
the shape of the connecting plate is the same as that of each lamination, and at least one connecting opening is formed for communicating the first fluid channel and the third fluid channel;
the battery heat exchanger is applied to a hybrid vehicle;
the hybrid vehicle includes an internal combustion engine and an on-vehicle battery;
the second fluid passage is connected with the cooler through the coolant inlet, the coolant outlet, and a coolant circuit;
the cooler is connected with the internal combustion engine and used for cooling the internal combustion engine;
the heat exchanger medium input port and the heat transfer medium outlet are connected with a finished automobile heat dissipation pipeline;
and the heat generated by the vehicle-mounted battery and other heating elements of the hybrid power vehicle is taken away by the whole vehicle heat dissipation pipeline through a heat exchanger medium and then is input into the heat exchanger medium input port.
Preferably, an electronic expansion valve is arranged in the refrigeration circuit between the fourth fluid passage and the cooling device.
More preferably, the refrigeration device comprises a compressor, a condenser and a throttle valve.
More preferably, the electronic expansion valve is disposed at a refrigerant inlet.
Preferably, the coolant circuit is provided with at least one shut-off valve.
The invention has the beneficial effects that:
the application of the invention integrates two independent first heat exchanger blocks and second heat exchanger blocks in the prior art into a common heat exchanger, and the battery is accurately controlled in temperature, so that the variety of parts is reduced.
The conception, the specific structure and the technical effects of the present invention will be further described with reference to the accompanying drawings to fully understand the objects, the features and the effects of the present invention.
Drawings
Fig. 1 shows a schematic structural diagram of an embodiment of the present invention.
Fig. 2 shows a connection configuration diagram of an embodiment of the present invention with an internal combustion engine and a vehicle-mounted battery.
Detailed Description
Examples
As shown in fig. 1 and 2, the double core battery heat exchanger, which integrates heating and cooling functions, includes a first heat exchanger block 2 and a second heat exchanger block 5.
Wherein the first heat exchanger block 2 and the second heat exchanger block 5 are both laminated coolers, each comprising a plurality of laminations 25;
all the laminations 25 of the first heat exchanger block 2 and the second heat exchanger block 5 have the same shape and are arranged in parallel to each other to be stacked into a rectangular parallelepiped extending in the thickness direction;
the first heat exchanger block 2 has a first fluid channel 3 for a heat transfer medium and a second fluid channel 4 for a cooling liquid, and is provided with a heat exchanger medium input port 12 corresponding to an input end of the first fluid channel 3, and a coolant inlet port 10 and a coolant outlet port 11 corresponding to both ends of the second fluid channel 4, respectively;
the second heat exchanger block 5 has a third fluid passage 6 for heat transfer medium and a fourth fluid passage 7 for refrigerant, and is provided with a heat transfer medium outlet 15 corresponding to the output end of the third fluid passage 6, and a refrigerant inlet 13 and a refrigerant outlet 14 corresponding to both ends of the fourth fluid passage 7, respectively;
the first heat exchanger block 2 and the second heat exchanger block 5 are fixed by a connecting plate 8;
the web 8 has the same shape as each lamination 25 and is provided with at least one connecting opening 9 for communicating the first fluid passage 3 and the third fluid passage 6;
the battery heat exchanger 1 is applied to a hybrid vehicle;
the hybrid vehicle includes an internal combustion engine 23 and an on-vehicle battery 27;
the second fluid passage 4 is connected with the cooler 22 through the coolant inlet 10, the coolant outlet 11 and the coolant circuit 21;
the cooler 22 is connected to the internal combustion engine 23 for cooling the internal combustion engine 23;
the heat exchanger medium input port 12 and the heat transfer medium outlet 15 are connected with a finished automobile heat dissipation pipeline 26;
the vehicle-mounted heat radiation pipeline 26 takes away heat generated by the vehicle-mounted battery 27 and other heating elements of the hybrid vehicle through the heat exchanger medium and inputs the heat into the heat exchanger medium input port 12.
In the present invention, all the laminations 25 of the first heat exchanger block 2 and the second heat exchanger block 5 have the same shape and the same configuration, so that the number of the same parts can be increased, thereby reducing the storage and logistics costs.
By using the same lamination, reliable assembly is possible, and manufacturing quality can be improved.
The first heat exchanger block 2 and the second heat exchanger block 5 are fixed by a connecting plate 8, and the connecting plate 8 is provided with at least one connecting opening 9 for communicating the first fluid passage 3 and the third fluid passage 6;
the first heat exchanger block 2 and the second heat exchanger block 5 are directly connected to each other via the aforementioned connection plate 8, and the connection opening 9 between the first fluid channel 3 and the third fluid channel 6 is provided in the connection plate 8 itself so that the heat exchanger medium can flow through the first heat exchanger block 2 and the second heat exchanger block 5 successively.
Furthermore, since the first heat exchanger block 2 and the second heat exchanger block 5 are fixed by the connecting plate 8, previously complicated and space-consuming and expensive connecting lines between the two separate heat exchangers and the battery to be cooled or heated can be dispensed with, in particular, so that material, installation space, weight and costs can be saved.
The present invention is applied to a hybrid vehicle including an internal combustion engine 23 and an on-vehicle battery 27, the second fluid passage 4 is connected to a cooler 22 through a coolant inlet port 10, a coolant outlet port 11, and a coolant circuit 21, and the fourth fluid passage 7 of the second heat exchanger block 5 is fed with a refrigerant through a refrigerant inlet port 13 and a refrigerant outlet port 14. In this case, the fourth fluid passage 7 of the second heat exchanger block 5 actually operates as an evaporator.
With the above structure, the required space for the temperature of the vehicle-mounted battery 27 can be significantly reduced, thereby achieving the optimum power output and associated costs for the space requirement of the vehicle-mounted battery 27, which makes an important contribution particularly to better popularization of such a hybrid vehicle.
The direct coupling of the first heat exchanger block 2 and the second heat exchanger block 5 via the connection plate 8 arranged therebetween can greatly reduce the number of interfaces required in terms of installation complexity compared to the prior art, and can better meet customer requirements in terms of manufacturing effort, structural volume and weight, and required items. In particular, the line expense required between two heat exchanger blocks is eliminated.
The laminations 25 of the first heat exchanger block 2 and the laminations 25 of the second heat exchanger block 5 are constructed identically to the various parts, thus the connection reduces warehouse and logistics costs. The first heat exchanger block 2 and the second heat exchanger block 5 are also fixed via the connecting plate 8.
The invention makes it possible to completely save on piping between two separate heat exchangers for optimal temperature control of the battery 27 compared to the prior art, since now instead of these separate piping and instead of the associated connections, only the connection plate 8 is present. Thus, the weight and variety of components, the required installation space volume, in particular the material and manufacturing costs, can be significantly reduced.
If cooling of the battery 27 is required at, for example, hot external temperatures, the flow of coolant in the coolant circuit 21 and in the second fluid channels 4 of the first heat exchanger module 2 can be stopped by closing the lines between the second fluid channels 4 and the cooler 22.
In the above case, in the second heat exchanger block 5, the heat transfer medium flowing in the heat exchanger medium circuit 28 is exclusively cooled by the refrigerant evaporated in the second heat exchanger block 5.
At relatively low external temperatures, for example during winter operation, the connection of the fourth fluid channel 7 to the refrigerating device can be closed and the line between the second fluid channel 4 and the cooler 22 can be opened, so that the waste heat generated by the internal combustion engine 2 is transferred via the coolant circuit 21 to the first heat exchanger block 2 and from there to the first fluid channel 3.
In the above case, the waste heat generated by the internal combustion engine 2 can heat the battery 27 so that it can be kept within a predetermined temperature range at cold and hot outdoor temperatures by means of the heat exchanger 1 according to the invention.
In some embodiments, an electronic expansion valve 16 is provided in the refrigeration circuit 17 between the fourth fluid passage 7 and the cold device.
The electronic expansion valve 16 has a partial constriction so as to be able to reduce the pressure of the refrigerant flowing therethrough, resulting in an increase in volume or expansion.
In the above case, the electronic expansion valve 16 is inserted into the refrigerant circuit and there reduces the pressure of the refrigerant, which normally enters the electronic expansion valve 16 in the form of a nearly boiling liquid. Here, the refrigerant undergoes a change of state, in which a portion of the refrigerant evaporates during the passage, while another portion remains in the liquid state. Then, in the fourth fluid passage 7, the stationary liquid portion of the refrigerant evaporates, and finally, the heat transfer medium flowing in the third fluid passage 6 is cooled.
By means of the electronic expansion valve 16, the refrigerant can be controlled particularly precisely, which makes it possible to obtain particularly precise temperature control for the on-board battery 27.
In certain embodiments, the refrigeration device includes a compressor 18, a condenser 19, and a throttle 20.
In certain embodiments, an electronic expansion valve 16 is disposed at the refrigerant inlet 13.
In certain embodiments, the coolant circuit 21 is provided with at least one shut-off valve 24.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.

Claims (5)

1.集加热和冷却功能的双芯体电池换热器,包括第一热交换器块(2)和第二热交换器块(5);其特征在于,所述第一热交换器块(2)和所述第二热交换器块(5)均为叠片冷却器,均包括多个叠片(25);1. A dual-core battery heat exchanger integrating heating and cooling functions, comprising a first heat exchanger block (2) and a second heat exchanger block (5); characterized in that the first heat exchanger block ( 2) Both the second heat exchanger block (5) and the second heat exchanger block (5) are lamination coolers, and both include a plurality of laminations (25); 所述第一热交换器块(2)和所述第二热交换器块(5)的所有所述叠片(25)的外形均相同,且互相平行设置叠成一个沿厚度方向延伸的长方体;All the laminations (25) of the first heat exchanger block (2) and the second heat exchanger block (5) have the same shape, and are arranged parallel to each other to form a rectangular parallelepiped extending in the thickness direction ; 所述第一热交换器块(2)具有用于传热介质的第一流体通道(3)和用于冷却液的第二流体通道(4),并且对应所述第一流体通道(3)的输入端设有热交换器介质输入口(12),对应所述第二流体通道(4)两端分别设有冷却剂入口(10)和冷却剂出口(11);The first heat exchanger block (2) has a first fluid channel (3) for a heat transfer medium and a second fluid channel (4) for a cooling liquid, and corresponds to the first fluid channel (3) The input end of the heat exchanger is provided with a heat exchanger medium input port (12), and a coolant inlet (10) and a coolant outlet (11) are respectively provided at both ends of the second fluid channel (4); 所述第二热交换器块(5)具有用于传热介质的第三流体通道(6)和用于制冷剂的第四流体通道(7),并且对应所述第三流体通道(6)的输出端设有传热介质出口(15),对应所述第四流体通道(7)的两端分别设有制冷剂入口(13)和制冷剂出口(14);Said second heat exchanger block (5) has a third fluid channel (6) for heat transfer medium and a fourth fluid channel (7) for refrigerant, and corresponds to said third fluid channel (6) The output end of the heat transfer medium is provided with a heat transfer medium outlet (15), and the two ends of the fourth fluid passage (7) are respectively provided with a refrigerant inlet (13) and a refrigerant outlet (14); 所述第一热交换器块(2)和所述第二热交换器块(5)通过连接板(8)固定;The first heat exchanger block (2) and the second heat exchanger block (5) are fixed by connecting plates (8); 所述连接板(8)的外形与每一所述叠片(25)相同,且设有至少一个连接开口(9)用于连通所述第一流体通道(3)和所述第三流体通道(6);The connection plate (8) has the same shape as each of the laminations (25), and is provided with at least one connection opening (9) for communicating the first fluid channel (3) and the third fluid channel (6); 所述电池换热器(1)应用于混合动力车辆;The battery heat exchanger (1) is applied to a hybrid vehicle; 所述混合动力车辆包括内燃机(23)和车载电池(27);The hybrid vehicle includes an internal combustion engine (23) and an on-board battery (27); 所述第二流体通道(4)通过所述冷却剂入口(10)、所述冷却剂出口(11)及冷却剂回路(21)与所述冷却器(22)连接;The second fluid channel (4) is connected to the cooler (22) through the coolant inlet (10), the coolant outlet (11) and the coolant circuit (21); 所述冷却器(22)与所述内燃机(23)连接,用于冷却所述内燃机(23);the cooler (22) is connected to the internal combustion engine (23) for cooling the internal combustion engine (23); 所述热交换器介质输入口(12)和所述传热介质出口(15)与整车散热管路(26)连接;The heat exchanger medium input port (12) and the heat transfer medium outlet (15) are connected to the vehicle heat dissipation pipeline (26); 所述整车散热管路(26)将所述车载电池(27),以及所述混合动力车辆的其他发热元件所产生的热量通过热交换器介质带走后输入所述热交换器介质输入口(12)。The heat generated by the vehicle-mounted battery (27) and other heating elements of the hybrid vehicle is taken away by the vehicle heat dissipation pipeline (26) through the heat exchanger medium and then input to the heat exchanger medium input port (12). 2.根据权利要求1所述的集加热和冷却功能的双芯体电池换热器,其特征在于,所述第四流体通道(7)与冷装置构之间的制冷回路(17)中设有电子膨胀阀(16)。2 . The dual-core battery heat exchanger integrating heating and cooling functions according to claim 1 , wherein a refrigeration circuit ( 17 ) between the fourth fluid channel ( 7 ) and the cooling mechanism is provided in 2 . There is an electronic expansion valve (16). 3.根据权利要求2所述的集加热和冷却功能的双芯体电池换热器,其特征在于,所述制冷装置包括压缩机(18)、冷凝器(19)和节流阀(20)。3. The dual-core battery heat exchanger integrating heating and cooling functions according to claim 2, wherein the refrigeration device comprises a compressor (18), a condenser (19) and a throttle valve (20) . 4.根据权利要求2所述的集加热和冷却功能的双芯体电池换热器,其特征在于,所述电子膨胀阀(16)设置在制冷剂入口(13)。4 . The dual-core battery heat exchanger integrating heating and cooling functions according to claim 2 , wherein the electronic expansion valve ( 16 ) is arranged at the refrigerant inlet ( 13 ). 5 . 5.根据权利要求1所述的集加热和冷却功能的双芯体电池换热器,其特征在于,所述冷却剂回路(21)设有至少一个截止阀(24)。5 . The dual-cell battery heat exchanger integrating heating and cooling functions according to claim 1 , wherein the coolant circuit ( 21 ) is provided with at least one shut-off valve ( 24 ). 6 .
CN202111583306.0A 2021-12-22 2021-12-22 Dual-cell battery heat exchanger for heating and cooling Pending CN114284600A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106225529A (en) * 2016-08-23 2016-12-14 浙江银轮机械股份有限公司 A kind of plate type heat exchanger
DE102015218105A1 (en) * 2015-09-21 2017-03-23 Mahle International Gmbh Heat exchanger
CN110323512A (en) * 2018-03-29 2019-10-11 上海加冷松芝汽车空调股份有限公司 Stacked combination exchanger with timesharing cooling and heating function

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015218105A1 (en) * 2015-09-21 2017-03-23 Mahle International Gmbh Heat exchanger
CN106225529A (en) * 2016-08-23 2016-12-14 浙江银轮机械股份有限公司 A kind of plate type heat exchanger
CN110323512A (en) * 2018-03-29 2019-10-11 上海加冷松芝汽车空调股份有限公司 Stacked combination exchanger with timesharing cooling and heating function

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Application publication date: 20220405