CN114261198B - Micro-nano optical printer and printing method - Google Patents
Micro-nano optical printer and printing method Download PDFInfo
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- CN114261198B CN114261198B CN202111459913.6A CN202111459913A CN114261198B CN 114261198 B CN114261198 B CN 114261198B CN 202111459913 A CN202111459913 A CN 202111459913A CN 114261198 B CN114261198 B CN 114261198B
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- 238000007639 printing Methods 0.000 title claims abstract description 93
- 230000003287 optical effect Effects 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000000694 effects Effects 0.000 claims abstract description 12
- 239000012780 transparent material Substances 0.000 claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 238000007747 plating Methods 0.000 claims description 4
- 238000004544 sputter deposition Methods 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical group [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 2
- 229920005372 Plexiglas® Polymers 0.000 claims description 2
- 238000005253 cladding Methods 0.000 claims description 2
- 238000004049 embossing Methods 0.000 abstract description 10
- 238000007646 gravure printing Methods 0.000 description 5
- 239000003086 colorant Substances 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 238000005498 polishing Methods 0.000 description 2
- -1 polyethylene terephthalate Polymers 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000009537 plain noodles Nutrition 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
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- Printing Methods (AREA)
Abstract
The invention belongs to the technical field of printing, and discloses a micro-nano optical printer and a printing method, wherein the micro-nano optical printer comprises a feeding group and an optical printing group, the feeding group and the optical printing group are arranged after pattern printing, the feeding group is arranged in front of the optical printing group, a first printing plate roller of the feeding group is a smooth surface roller, a first embossing roller is vertically arranged above the first printing plate roller, a feeding pool is arranged below the first printing plate roller, a part of a roller of the first printing plate roller is immersed in the feeding pool, a second printing plate roller on the optical printing group is made of transparent materials, a micro-nano optical plate is coated on the surface of the second printing plate roller, a second embossing roller is arranged above the second printing plate roller, an LED ultraviolet light source is arranged below the second printing plate roller, and the LED ultraviolet light source is a parallel line light source. According to the invention, through equipment improvement, the printed micro-nano optical effect is on the plane image, the effect is more obvious, the printed micro-nano optical effect cannot be covered by the plane pattern, and the printing device has the advantages of high printing efficiency and good presentation effect.
Description
Technical Field
The invention belongs to the technical field of printing, and particularly relates to a micro-nano optical printer and a printing method.
Background
Intaglio printing presses are machines that use intaglio printing. The image-text part of the printing plate is concave, and the blank part and the excircle of the printing plate cylinder are on the same plane.
When the intaglio printing press prints, the whole plate surface of the plate cylinder is inked, the ink in the blank part of the plate surface is scraped by a doctor blade, the ink in the image-text part is left, then the printing paper is passed through, the impression cylinder is used for impressing on the back surface of the paper, the ink in the concave part is directly transferred to the paper surface, and finally the printed matter is piled or rewound by a paper collecting part.
The existing optical printing effect is that firstly, an optical pattern effect is printed on paper, then, the printing ink is printed by a gravure printing machine, and finally, a printing pattern with the optical effect is displayed. However, the optical effect of this printing mode is below the ink pattern, which partially masks the optical effect, so that the effect of the optical image is not obvious.
Disclosure of Invention
The invention aims to provide a micro-nano optical intaglio printing machine and a printing method, which are used for solving the technical problem that the effect of an optical image is not obvious.
In order to solve the technical problems, the technical scheme of the micro-nano optical gravure printing machine and the printing method is as follows:
The utility model provides a micro-nano optical printer, includes material loading group and optics printing group, material loading group and optics printing group set up behind the pattern printing, material loading group sets up before optics printing group, the first plate roller of material loading group is the plain noodles roller, and first plate roller top is provided with first impression roller perpendicularly, and first plate roller below has the material loading pond, and the roller part of first plate roller is immersed in the material loading pond, the second plate roller on the optics printing group is transparent material, second plate roller surface cladding has micro-nano optical edition, the top of second plate roller has the second impression roller, the below of second plate roller has the LED ultraviolet light source, the LED ultraviolet light source is the parallel line light source.
Further, the second plate roller is plexiglass.
Furthermore, the sleeve position of the micro-nano optical plate is circumferentially and longitudinally adjusted by using an adjusting mechanism of the intaglio printing press until the sleeve position has zero deviation.
Further, the thickness of the micro-nano optical plate is 100-200u.
Further, a metal layer is plated on the micro-nano optical plate.
Further, the metal layer is aluminum, chromium or nickel.
The invention also discloses a micro-nano optical printing method, which comprises the following steps:
step 1: manufacturing a transparent micro-nano optical plate, wherein the base material is PET (polyethylene terephthalate) of 100-200 u;
Step 2: plating a metal layer on the micro-nano optical plate in a vacuum magnetic sputtering mode, wherein the thickness of the metal layer is 350-10000 microns;
Step 3: coating the micro-nano optical plate on a transparent second plate roller;
step 4: and adjusting the axial and circumferential positions of the second printing plate roller to achieve zero deviation of the sleeve position.
Step 5: printing a plane pattern on paper firstly;
step 6: feeding paper through a feeding group, and coating gloss oil;
Step 7: the paper full of gloss oil passes through the optical printing group, and the optical effect is stamped on the paper after passing through the transparent second printing plate roller; and meanwhile, the LED ultraviolet light source irradiates the paper through the transparent second printing plate roller, and the gloss oil on the paper is peeled off after being dried and solidified, so that the micro-nano optical image effect is achieved.
The micro-nano optical gravure printing machine and the printing method have the following advantages: according to the invention, by improving two groups of units of the intaglio printing machine, the paper with the planar image printed thereon is firstly oiled and then subjected to micro-nano optical image-text printing, and the printed micro-nano optical effect is on the planar image, so that the effect is more obvious, the paper cannot be covered by the planar image, and the intaglio printing machine has the advantages of high printing efficiency and good display effect.
Drawings
FIG. 1 is a schematic diagram of an improved unit structure of a micro-nano optical gravure printing machine;
FIG. 2 is a flow chart of a micro-nano optical printing method according to the present invention.
The figure indicates: 1.a feeding group; 2. an optical printing group; 11. a first plate roller; 12. an embossing roller; 13. a feeding pool; 21. a second plate roller; 22. a second platen roller; 23. an LED ultraviolet light source.
Detailed Description
In order to better understand the purpose, structure and function of the present invention, the present invention relates to a micro-nano optical intaglio printing press and a printing method thereof, which are described in further detail below with reference to the accompanying drawings.
Each group of the prior intaglio press comprises a printing plate roller and an embossing roller, the printing plate roller is engraved with patterns to be printed, the image-text part of the printing plate is concave, and the blank part and the excircle of the printing plate cylinder are on the same plane. The impression roller is disposed vertically above the plate roller. When the intaglio printing press prints, the whole plate surface of the plate roller is inked, the ink in the blank part of the plate surface is scraped by a doctor blade, the ink in the image-text part is left, then paper is passed between the plate roller and an embossing roller, the embossing roller is used for embossing on the back surface of paper, the ink in the concave part is directly transferred to the paper surface, and finally the printed matter is piled or rewound by a paper collecting part. The number of colors printed at one time according to the unit operation is divided into single color, four colors, five colors, six colors and the like.
The improvement of the invention is that after each unit is used for printing each color of plane pattern, the printing of optical pattern is carried out, as shown in figure 1, one group of intaglio printing press is set as a feeding group 1, a first plate roller 11 of the feeding group 1 is a smooth surface roller, namely, the roller surface is smooth and has no concave-convex lines, and is used for polishing oil, a first embossing roller 12 is vertically arranged above the first plate roller 1, a feeding pool 13 is arranged below the first plate roller 11, a part of the roller of the first plate roller 11 is immersed in the feeding pool 13, and the polishing oil is coated on the whole paper after passing through the first plate roller 11 and the embossing roller 12.
The group after the feeding group 1 is set as an optical printing group 2, a second printing plate roller 21 on the optical printing group 2 is made of transparent materials such as organic glass, resin and the like, the surface of the second printing plate roller 21 is coated with a micro-nano optical plate, the sleeve position of the micro-nano optical plate is circumferentially and longitudinally adjusted by using an adjusting mechanism of a gravure printing machine until the sleeve position has zero deviation, and the thickness of the micro-nano optical plate is 100-200u. The micro-nano optical plate is plated with a metal layer by vacuum magnetic sputtering, and the metal layer can be chromium, nickel and other metals. Because the metal and the UV coating are not combined, the effect of the metal plating is to separate paper from the micro-nano optical plate after the gloss oil is dried and solidified.
The second embossing roller 22 is arranged above the second plate roller 21, the LED ultraviolet light source 23 is arranged below the second plate roller 21, and the LED ultraviolet light source 23 is a parallel line light source and is used for drying and solidifying gloss oil on paper. Since the second printing roller 21 is made of transparent material, the LED ultraviolet light source 23 can penetrate the whole second printing roller 21 to dry and cure varnish on the paper.
As shown in fig. 2, the micro-nano optical printing method of the present invention comprises the following steps:
step 1: manufacturing a transparent micro-nano optical plate, wherein the base material is PET (polyethylene terephthalate) of 100-200 u;
Step 2: plating a metal layer on the micro-nano optical plate in a vacuum magnetic sputtering mode, wherein the thickness of the metal layer is 350-10000 microns;
Step 3: coating the micro-nano optical plate on a transparent second plate roller 21;
step 4: the axial and circumferential positions of the second plate roller 21 are adjusted to achieve zero deviation of the register.
Step 5: printing a plane pattern on paper firstly;
Step 6: feeding paper through a feeding group 1, and coating gloss oil;
Step 7: the paper full of gloss oil passes through the optical printing group 2, and the optical effect is stamped on the paper after passing through the transparent second plate roller 21; meanwhile, the LED ultraviolet light source 23 irradiates the paper through the transparent second printing plate roller 21, and the gloss oil on the paper is peeled off after being dried and solidified, so that the micro-nano optical image effect is achieved.
It will be understood that the application has been described in terms of several embodiments, and that various changes and equivalents may be made to these features and embodiments by those skilled in the art without departing from the spirit and scope of the application. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the application without departing from the essential scope thereof. Therefore, it is intended that the application not be limited to the particular embodiment disclosed, but that the application will include all embodiments falling within the scope of the appended claims.
Claims (5)
1. The utility model provides a micro-nano optical printer, includes material loading group (1) and optics printing group (2), its characterized in that, material loading group (1) and optics printing group (2) set up after pattern printing, material loading group (1) set up before optics printing group (2), first printing roller (11) of material loading group (1) are smooth surface roller, and first printing roller (11) top is provided with first impression roller (12) perpendicularly, and first printing roller (11) below has loading pond (13), and the partial material of roller of first printing roller (11) is immersed in loading pond (13), second printing roller (21) on the optics printing group are transparent material, second printing roller (21) surface cladding has micro-nano optical plate, the metal layer has been plated on the micro-nano optical plate, the metal layer is chromium or nickel, the top of second printing roller (21) has second printing roller (22), the below of second printing roller (21) has LED ultraviolet light source (23), LED ultraviolet light source (23).
2. The micro-nano optical printer according to claim 1, wherein the second plate roller (21) is plexiglass.
3. The micro-nano optical printer according to claim 1, wherein the registration of the micro-nano optical plate is adjusted circumferentially and longitudinally using an adjustment mechanism of the intaglio printing press until the registration has zero deviation.
4. The micro-nano optical printer according to claim 1, wherein the micro-nano optical plate has a thickness of 100-200u.
5. A method of optical printing using a micro-nano optical printer according to any one of claims 1-4, comprising the steps of:
Step 1: manufacturing a transparent micro-nano optical plate;
Step 2: plating a metal layer on the micro-nano optical plate in a vacuum magnetic sputtering mode, wherein the thickness of the metal layer is 350-10000 microns;
step 3: coating the micro-nano optical plate on a transparent second plate roller (21);
Step 4: adjusting the axial and circumferential positions of the second plate roller (21) to achieve zero deviation of the sleeve position;
step 5: printing a plane pattern on paper firstly;
step 6: feeding paper through a feeding group (1), and coating gloss oil;
Step 7: the paper full of gloss oil passes through the optical printing group (2), and the optical effect is stamped on the paper after passing through the transparent second printing plate roller (21); and meanwhile, the LED ultraviolet light source (23) irradiates the paper through the transparent second printing plate roller (21), and the gloss oil on the paper is peeled off after being dried and solidified, so that the micro-nano optical image effect is achieved.
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CN202111459913.6A CN114261198B (en) | 2021-12-02 | 2021-12-02 | Micro-nano optical printer and printing method |
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CN202111459913.6A CN114261198B (en) | 2021-12-02 | 2021-12-02 | Micro-nano optical printer and printing method |
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CN114261198B true CN114261198B (en) | 2024-04-16 |
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CN112497945A (en) * | 2020-11-09 | 2021-03-16 | 珠海市瑞明科技有限公司 | PET cat eye seamless non-positioning aluminized composite paper manufacturing process |
CN114261180B (en) * | 2021-12-13 | 2022-12-13 | 杭州新耀激光科技有限公司 | Micro-nano optical lithography machine |
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JPH07314875A (en) * | 1994-05-20 | 1995-12-05 | Tokin Corp | Method and device for manufacturing printed matter |
JP2008296490A (en) * | 2007-06-01 | 2008-12-11 | National Printing Bureau | Intaglio printing machine pattern roller and inking device using the same |
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