CN114229438A - Lossless packing mechanism and food processing packing equipment based on same - Google Patents
Lossless packing mechanism and food processing packing equipment based on same Download PDFInfo
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- CN114229438A CN114229438A CN202111671443.XA CN202111671443A CN114229438A CN 114229438 A CN114229438 A CN 114229438A CN 202111671443 A CN202111671443 A CN 202111671443A CN 114229438 A CN114229438 A CN 114229438A
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- discharging
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- 230000007246 mechanism Effects 0.000 title claims abstract description 38
- 235000013305 food Nutrition 0.000 title claims abstract description 19
- 238000012856 packing Methods 0.000 title claims description 79
- 239000000463 material Substances 0.000 claims abstract description 228
- 238000005192 partition Methods 0.000 claims abstract description 67
- 238000007599 discharging Methods 0.000 claims abstract description 48
- 238000007789 sealing Methods 0.000 claims description 35
- 239000000945 filler Substances 0.000 claims description 29
- 238000003860 storage Methods 0.000 claims description 26
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 19
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 19
- 241001330002 Bambuseae Species 0.000 claims description 19
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 19
- 239000011425 bamboo Substances 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 16
- 238000003466 welding Methods 0.000 claims description 15
- 230000000694 effects Effects 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 10
- 239000013589 supplement Substances 0.000 abstract description 10
- 230000009471 action Effects 0.000 description 9
- 238000005457 optimization Methods 0.000 description 8
- 238000002156 mixing Methods 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000003912 environmental pollution Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a lossless filling mechanism and food processing filling equipment based on the lossless filling mechanism, which comprises a filling cylinder, wherein an in-out component for materials to enter and exit the filling cylinder is arranged inside the filling cylinder, a pushing component for pushing the in-out component to lift in the filling cylinder is arranged above the filling cylinder, when a movable partition plate moves to the upper inner wall of the filling cylinder and then moves downwards, all the materials filled in a lower bin can be pushed and discharged outwards through a discharge pipeline, the purpose of discharging all the materials in the filling cylinder at one time is realized, the purpose of quantitative discharging is realized, the external materials can be sucked into the upper bin again for supplement from the feed pipeline in the descending process of the movable partition plate, the materials in the upper bin can enter the lower bin again for supplement in a one-way mode through a one-way discharging device in a material through hole in the process of moving up and resetting the movable partition plate, the material in the feed bin is filled when the movable partition plate rises, and then the next filling operation can be carried out without accumulating the material.
Description
Technical Field
The invention relates to the technical field of food processing filling equipment, in particular to a lossless filling mechanism and food processing filling equipment based on the lossless filling mechanism.
Background
Food processing packs the in-process often uses the charging conduit to add reation kettle with the material, process or pack in equipment such as wrapping bag and carry, and the charging conduit often is circular shape conveying pipeline, because charging conduit's below opening, fluidic material can be reinforced the inner wall gliding along charging conduit of remaining partly after finishing at charging conduit, make charging conduit present the phenomenon of the remaining material of continuous drippage, if need wait to drip and get the material and finish and then carry out the efficiency that the operation on next step reduced the filler, if directly carry out operation on next step, can form the phenomenon that the material drippage formed the pollution at the in-process of shifting, food processing's quality has been reduced, make food processing's environment can the variation.
The fluid materials are often precipitated, and when the materials in the material box are directly conveyed to the reaction kettle and the packaging bag through the feeding pipeline, the materials in different reaction kettles or packaging bags are inconsistent in proportion, and the uniformity is poor; therefore, the lossless filling mechanism and the food processing filling equipment based on the lossless filling mechanism solve the problems.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a lossless filling mechanism and food processing filling equipment based on the lossless filling mechanism, wherein residual materials can slide down to the inside of a horn-shaped shell along a filling guide plate without dripping, so that the phenomenon of material waste or environmental pollution is avoided.
In order to achieve the above object, the present invention employs a lossless packing mechanism, including:
the feeding and discharging device comprises a filling cylinder, wherein a feeding and discharging assembly used for feeding and discharging materials into and out of the filling cylinder is arranged inside the filling cylinder, a pushing assembly used for pushing the feeding and discharging assembly to lift in the filling cylinder is arranged above the filling cylinder, a discharging pipeline used for discharging the materials in the filling cylinder is arranged at the lower end of the filling cylinder, a lower box body is arranged at the lower end of the discharging pipeline, and an anti-dripping device used for discharging the materials in a nondestructive mode is arranged on the lower box body;
the anti-dripping device comprises a horn-shaped shell, the horn-shaped shell is of a conical structure, the lower end of the horn-shaped shell is fixedly connected with the upper end of the lower box body, an opening in the upper end of the horn-shaped shell is large, a plurality of groups of rectangular grooves are formed in the horn-shaped shell and run through the inside and outside of the rectangular grooves, the upper end of each rectangular groove runs through the upper surface of the horn-shaped shell, a packing guide plate is arranged in each rectangular groove in a rotating mode, the packing guide plate is of a semi-annular pipeline structure, a rubber sealing gasket is laminated at the position of the outer ring of the lower end of the packing guide plate, and the rubber sealing gasket is fixed on the outer surface of the lower end of the horn-shaped shell.
As a further optimization of the above scheme, the in-out assembly comprises a movable partition plate arranged inside the packing cylinder, the movable partition plate separates the inside of the upper side of the packing cylinder into an upper storage bin, the movable partition plate separates the inside of the lower side of the packing cylinder into a lower storage bin, a rubber sealing ring is fixedly arranged at the outer ring of the movable partition plate, the rubber sealing ring is sealed between the movable partition plate and the inner wall of the packing cylinder, and the outer ring of the rubber sealing ring is movably attached to the inner wall of the packing cylinder.
In this embodiment, the inside of a packing section of thick bamboo is provided with the business turn over subassembly that is arranged in the material business turn over packing section of thick bamboo, the structure of business turn over subassembly sets up rationally, when the movable partition moves down again behind the top inner wall of a packing section of thick bamboo, can outwards discharge through discharge tube with the whole propelling movement of the material that is full of in the feed bin down, the purpose of all materials in a discharge packing section of thick bamboo has been realized, the quantitative discharge's purpose has been realized, and the movable partition is at the in-process that descends, can follow feed tube department and supply in the feed bin with outside material suction once more, the in-process that the movable partition shifts up the reset, material in the feed bin supplies under the unidirectional reentrant feed bin of unidirectional discharger in through the material clearing hole, material in the feed bin is promptly being full of and can carry out next packing operation when having realized the movable partition and rise, need not to accumulate the material again.
As the further optimization of above-mentioned scheme, be provided with the material clearing hole on the movable partition board, the material clearing hole is the upper and lower surface that round hole column structure runs through the movable partition board simultaneously, and the material clearing hole is provided with the multiunit, and multiunit material clearing hole is the equidistance and distributes on the movable partition board, be provided with the one-way eduction gear who supplies in the feed bin material one-way entering feed bin down in the material clearing hole.
It should be noted that, when the movable partition plate moves up, the upper end of the material in the upper bin through the material through hole pushes the surface of the upper conical surface downwards, so that the upper conical surface contracts, and the upper conical surface contracts simultaneously so that the lower cylindrical surface contracts synchronously, at this moment, the material in the upper bin can be supplemented in the lower bin through the material through hole, and when the movable partition plate moves down, the lower surface of the lower cylindrical surface deforms upwards under the pushing of the material in the lower bin, the lower cylindrical surface deforms upwards to enable the lower cylindrical surface to be integrally and further attached to the inner wall of the material through hole, and the phenomenon that the material in the lower bin reversely conveys in the upper bin is prevented, so that the material stored in the lower bin can be discharged downwards through the discharge pipeline when the movable partition plate descends.
According to the further optimization of the scheme, the one-way discharging device comprises a supporting rod and a rubber air bag, the supporting rod is of an L-shaped structure, the upper end of the supporting rod is fixedly welded on the inner wall of the upper end of the material through hole, the rubber air bag is fixedly arranged at the lower end of the supporting rod, a pressurizing cavity is arranged in the rubber air bag, an upper conical surface is arranged at the upper part of the rubber air bag, a lower cylindrical surface is arranged at the upper part of the rubber air bag, a supporting spring supported between the inner wall of the upper conical surface and the inner wall of the bottom end of the lower cylindrical surface is arranged in the pressurizing cavity, and the outer ring of the lower cylindrical surface is movably attached to the inner wall of the material through hole.
Furthermore, the supporting spring plays a role in tightly supporting the lower cylindrical surface and the upper conical surface, so that when the material is extruded from the upper end and the upper conical surface deforms, the supporting spring is compressed from the upper end, the upper conical surface is pulled to deform inwards, when the material pushes the supporting spring to deform upwards from the bottom of the lower cylindrical surface, the supporting spring pushes the upper conical surface to expand and expand, the outer ring of the lower end of the upper conical surface is sealed at the inner ring of the material through hole, and the material in the lower storage bin is prevented from entering the upper storage bin.
As a further optimization of the above scheme, a heating unit is arranged in the material passing hole, the heating unit is fixed on the inner wall of the material passing hole, and the heating unit is positioned at the outer ring of the upper end of the upper conical surface.
Specifically, heating element can use devices such as electric heating wire, the material is heated by heating element when passing through the material clearing hole and disinfects, the material that has played is by the final purpose by heated sterilization before the filler, and the material flows through multiunit material clearing hole and is by intensive mixing, the material is also by intensive heating sterilization through the material clearing hole, the material after the intensive mixing is pushed out from ejection of compact pipeline along with movable partition moves down, make the material by even filler to outside wrapping bag or jar in the body save, avoided the material to appear deposiing in the accumulation process, make the phenomenon that effective constituent can not be even by the filler to outside wrapping bag or jar in the body in the material.
As the further optimization of above-mentioned scheme, promote the subassembly including integrative shell body that sets up at a packing section of thick bamboo upper surface, be provided with flexible groove in the shell body, the fixed welding of the top inner wall in flexible groove has the promotion unit, the fixed welding of movable partition's last surface has the adapter sleeve, the lower extreme that promotes the unit stretch into the inside of feed bin and fixed through the screw rod between with the adapter sleeve, the fixed sealing washer that is provided with of lower extreme in flexible groove, the sealing washer movable sleeve is established in the outer lane department that promotes the unit, the sealing washer keeps sealed with the position that promotes the unit contact.
Wherein, the pushing unit can use devices such as electric putter or cylinder, can promote the movable partition board when pushing unit starts and go up and down, accomplishes the operation that the movable partition board goes up and down in a section of thick bamboo that packs, and the lower extreme in flexible groove passes through the sealing washer and seals, neither influences the pushing unit and stretches out and draws back, also can not make the material in a section of thick bamboo that packs get into in the flexible groove.
As a further optimization of the scheme, a feeding pipeline for feeding materials into the feeding bin is arranged at the upper end of the filling cylinder, and a one-way valve for feeding the materials into the feeding bin from the feeding pipeline in a one-way mode is arranged in the feeding pipeline.
In the device, a one-way valve for the materials to enter the feeding bin in a one-way mode is arranged in the feeding pipeline, so that the materials are conveyed to the feeding bin and cannot flow back through the feeding pipeline in the upward moving process of the movable partition plate.
As the further optimization of above-mentioned scheme, the box body is the circular box body structure of upper end open-ended down, and the fixed sealed pad that is provided with the laminating at ejection of compact pipeline lower extreme opening part in the inside bottom surface of box body down, the fixed spring that is provided with in the upper end of sealed pad, the fixed welding of the lower extreme outer lane department of ejection of compact pipeline has lower spacing ring, and fixed welding between the lower surface of lower spacing ring and the upper end of spring, the fixed welding of inner circle upper end position of box body has last spacing ring down, the fixed welding of lower surface of last spacing ring has the backup pad, and the backup pad corresponds the top at spacing ring down.
In the embodiment, when the material is extruded through the discharging pipeline, the sealing gasket is pushed to be opened downwards under the action of pressure, so that the material can be firstly filled in the lower box body and the anti-dripping device, when the material is filled in the anti-dripping device, the filler guide plate in the pressing rectangular groove is opened outwards under the action of gravity of the material, so that the filler guide plate at the periphery of the horn-shaped shell is simultaneously opened outwards, quantitative discharging can be simultaneously carried out, the filler guide plate can be used for fillers in multiple directions, the rubber sealing gasket is sealed and blocked outside the filler guide plate when the filler guide plate is pressed and opened by the material, the phenomenon that the material leaks through the lower end of the connecting position of the filler guide plate and the rectangular groove is avoided, when the material is completely filled, the elastic recovery action of the rubber sealing gasket can drive the filler guide plate to reset and block in the rectangular groove to present an upward opening form of the horn-shaped shell, and the material liquid level in the horn-shaped shell is not higher than the upper surface of the rubber sealing gasket, so that the residual material can slide down to the inside of the horn-shaped shell along the filler guide plate without the dripping phenomenon, and the phenomenon of material waste or environmental pollution is avoided.
As a further optimization of the above scheme, the diameter of the outer ring of the lower limiting ring is smaller than the diameter of the inner ring of the upper limiting ring, and the diameter of the inner ring of the upper limiting ring is larger than the diameter of the outer ring of the discharge pipeline.
It should be noted that, when the lower box body moves downwards, the upper limit ring blocks the upper side of the lower limit ring, the phenomenon that the lower box body directly falls off is avoided, the supporting plate is arranged below the upper limit ring, a certain gap for materials to pass through is guaranteed to be reserved between the upper limit ring and the lower limit ring, and the spring plays a role in pulling the lower box body to reset and block the lower side of the discharging pipeline, so that the inner part of the packing cylinder can be normally used for accumulating the materials.
The invention also discloses food processing filling equipment based on the lossless filling mechanism, which comprises the lossless filling mechanism.
Furthermore, the lossless filling mechanism can be applied to food processing filling equipment and other fluid filling equipment, and has wide application range.
The invention relates to a lossless filling mechanism and food processing filling equipment based on the same, which have the following beneficial effects:
1. the invention relates to a lossless packing mechanism, which comprises a packing barrel, wherein an inlet and outlet assembly for materials to enter and exit the packing barrel is arranged inside the packing barrel, a pushing assembly for pushing the inlet and outlet assembly to ascend and descend in the packing barrel is arranged above the packing barrel, a discharge pipeline for discharging the materials in the packing barrel is arranged at the lower end of the packing barrel, a lower box body is arranged at the lower end of the discharge pipeline, an anti-dripping device for discharging the materials in a lossless manner is arranged on the lower box body, an inlet and outlet assembly for the materials to enter and exit the packing barrel is arranged inside the packing barrel, the inlet and outlet assembly is reasonable in structure, when a movable partition plate moves downwards after moving to the upper inner wall of the packing barrel, the materials filled in the discharge bin can be completely pushed and discharged outwards through the discharge pipeline, the purpose of discharging all the materials in the packing barrel at one time is realized, the purpose of quantitative discharging is realized, and the movable partition plate is in the descending process, external materials are pumped into the upper storage bin again from the feeding pipeline for supplement, and in the process that the movable partition plate moves upwards and resets, the materials in the upper storage bin enter the lower storage bin again for supplement in a unidirectional mode through the unidirectional discharging device in the material passing hole, so that the next filling operation can be carried out when the movable partition plate is lifted, and the materials in the lower storage bin are filled without accumulating the materials;
2. according to the lossless packing mechanism, when the movable partition plate moves upwards, materials in the upper bin are pushed downwards to the surface of the upper conical surface through the upper end of the material through hole, so that the upper conical surface is shrunk, the lower cylindrical surface is synchronously shrunk while the upper conical surface is shrunk, at the moment, the materials in the upper bin can enter the lower bin through the material through hole for supplement, when the movable partition plate moves downwards, the materials in the lower bin push the lower surface of the lower cylindrical surface to deform upwards, when the lower cylindrical surface deforms upwards, the lower cylindrical surface can be integrally and further attached to the inner wall of the material through hole, the phenomenon that the materials in the lower bin are reversely conveyed to the upper bin is prevented, and therefore, the materials stored in the lower bin can be discharged downwards through the discharge pipeline when the movable partition plate descends;
3. according to the lossless packing mechanism, the supporting spring has the effect of tightly supporting the lower cylindrical surface and the upper conical surface, so that when a material extrudes the upper conical surface from the upper end and deforms, the supporting spring is compressed from the upper end, the upper conical surface is pulled to deform inwards, and when the material pushes the supporting spring to deform upwards from the bottom of the lower cylindrical surface, the supporting spring pushes the upper conical surface to expand and expand, the outer ring of the lower end of the upper conical surface is sealed at the inner ring of the material through hole, and the material in the lower storage bin is prevented from entering the upper storage bin;
4. according to the lossless filling mechanism, materials are heated and sterilized by the heating unit when passing through the material through holes, so that the purpose that the materials are finally heated and sterilized before being filled is achieved, the materials flow through the multiple groups of material through holes and are fully mixed, the materials are also fully heated and sterilized through the material through holes, the fully mixed materials move downwards along with the movable partition plate and are pushed out from the discharging pipeline, the materials are uniformly filled into an external packaging bag or tank body for storage, and the phenomenon that effective components in the materials cannot be uniformly filled into the external packaging bag or tank body due to precipitation in the accumulation process of the materials is avoided;
5. the invention relates to a lossless packing mechanism, when a material is extruded through a discharge pipeline, a sealing gasket is pushed to be opened downwards under the action of pressure, so that the material can be firstly filled in a lower box body and an anti-dripping device, when the material is filled in the anti-dripping device, a packing guide plate pressed in a rectangular groove is opened outwards under the action of gravity of the material, so that the packing guide plate on the periphery of a horn-shaped shell is simultaneously opened outwards to discharge quantitatively, and can be used for packing in multiple directions, the rubber sealing gasket is sealed and blocked outside the packing guide plate when the packing guide plate is pressed and opened by the material, the phenomenon that the material leaks out through the lower end of the connecting position of the packing guide plate and the rectangular groove is avoided, when the material is completely filled and the packing guide plate is not pressed by the material, the elastic recovery action of the rubber sealing gasket can drive the packing guide plate to reset and block in the rectangular groove, the horn-shaped shell is in an upward opening form, and the liquid level of the material in the horn-shaped shell is not higher than the upper surface of the rubber sealing gasket, so that the residual material can slide down to the interior of the horn-shaped shell along the filler guide plate without dripping, and the phenomenon of material waste or environmental pollution is avoided;
6. according to the lossless packing mechanism, when the lower box body moves downwards, the upper limiting ring blocks the upper part of the lower limiting ring, so that the phenomenon that the lower box body directly falls off is avoided, the supporting plate is arranged below the upper limiting ring, a certain gap for materials to pass through is ensured to be reserved between the upper limiting ring and the lower limiting ring, and the spring plays a role in pulling the lower box body to reset and block the lower part of the discharge pipeline, so that the interior of the packing cylinder can be normally used for accumulating the materials;
7. the food processing filling equipment based on the lossless filling mechanism can be applied to food processing filling equipment and other fluid filling equipment, and is wide in application range.
There have been disclosed in detail certain embodiments of the invention with reference to the following description and drawings, and it is to be understood that the embodiments of the invention are not limited thereby, but are intended to cover within the spirit and scope of the appended claims, many changes, modifications, and equivalents.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic bottom view of the present invention;
FIG. 3 is a cross-sectional view of the present invention;
FIG. 4 is a schematic view of the anti-dripping device of the present invention;
FIG. 5 is a schematic view of the anti-dripping device of the present invention;
FIG. 6 is a schematic view of the structure of the material passing hole of the present invention.
In the figure: the anti-dripping device comprises a filling cylinder 1, a feeding pipeline 2, a discharging pipeline 3, a lower box body 4, an anti-dripping device 5, an outer shell 6, a sealing gasket 7, a spring 8, a supporting plate 9, an upper limiting ring 10, a lower limiting ring 11, a lower discharging bin 12, an upper material bin 13, a movable partition plate 14, a material passing hole 15, a one-way discharging device 16, a one-way valve 17, a pushing unit 18, a telescopic groove 19, a sealing ring 20, a connecting sleeve 21, a rubber sealing ring 22, a rubber sealing gasket 23, a horn-shaped shell 24, a rectangular groove 25, a filling guide plate 26, a rubber air bag 27, a supporting rod 28, a pressurizing cavity 29, a heating unit 30, an upper conical surface 31, a lower cylindrical surface 32 and a supporting spring 33.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and examples. It should be understood, however, that the description herein of specific embodiments is only intended to illustrate the invention and not to limit the scope of the invention.
It should be noted that when an element is referred to as being "disposed on," or provided with "another element, it can be directly on the other element or intervening elements may also be present, when an element is referred to as being" connected, "or coupled to another element, it can be directly on the other element or intervening elements may be present, and" fixedly coupled "means that the element is fixedly coupled in many ways, which are not intended to be within the scope of the present disclosure, the terms" vertical, "" horizontal, "" left, "" right, "and the like are used herein for illustrative purposes only and are not intended to be a single embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the terms used herein in the specification are for the purpose of describing particular embodiments only and are not intended to limit the present invention, and the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items;
referring to the attached drawings 1-6 in the specification, the invention provides a technical scheme: a non-destructive packing mechanism comprising:
the device comprises a filling cylinder 1, wherein an in-out component for materials to enter and exit the filling cylinder 1 is arranged inside the filling cylinder 1, a pushing component for pushing the in-out component to ascend and descend in the filling cylinder 1 is arranged above the filling cylinder 1, a discharge pipeline 3 for discharging the materials in the filling cylinder 1 is arranged at the lower end of the filling cylinder 1, a lower box body 4 is arranged at the lower end of the discharge pipeline 3, and an anti-dripping device 5 for discharging the materials in a nondestructive mode is arranged on the lower box body 4;
the anti-dripping device 5 comprises a horn-shaped shell 24, the horn-shaped shell 24 is a conical structure, the lower end of the horn-shaped shell 24 is fixedly connected with the upper end of the lower box body 4, the upper end opening of the horn-shaped shell 24 is large, rectangular grooves 25 which are arranged on the horn-shaped shell 24 and run through the inside and outside of a plurality of groups are formed in the rectangular grooves, the upper surface of the horn-shaped shell 24 is run through the upper end of the rectangular grooves 25, a filler guide plate 26 is arranged in the rectangular grooves 25 in a rotating mode, the filler guide plate 26 is of a semi-annular pipeline structure, a rubber sealing gasket 23 is attached to the lower end outer ring of the filler guide plate 26, and the rubber sealing gasket 23 is fixed on the lower end outer surface of the horn-shaped shell 24.
The business turn over subassembly is including setting up in the inside movable partition 14 of a packing section of thick bamboo 1, and movable partition 14 separates into feed bin 13 with the top of a packing section of thick bamboo 1 is inside, and movable partition 14 separates into feed bin 12 down with the below of a packing section of thick bamboo 1 is inside, and the fixed rubber seal 22 that is provided with of outer lane department of movable partition 14, and rubber seal 22 seals between the inner wall of movable partition 14 and a packing section of thick bamboo 1, and the activity laminating of rubber seal 22's outer lane department is on the inner wall of a packing section of thick bamboo 1.
In the embodiment, the feeding and discharging assembly for feeding and discharging materials into and out of the filling cylinder 1 is arranged in the filling cylinder 1, the structure of the feeding and discharging assembly is reasonably arranged, when the movable partition plate 14 moves to the upper inner wall of the filling cylinder 1 and then moves downwards, all the materials filled in the lower bin 12 can be pushed and discharged outwards through the discharge pipeline 3, the purpose of discharging all the materials in the filling cylinder 1 at one time is achieved, the quantitative discharging purpose is achieved, in the descending process of the movable partition plate 14, the external materials can be sucked into the upper bin 13 again from the feed pipeline 2 for supplement, in the moving and resetting process of the movable partition plate 14, the materials in the upper bin 13 can enter the lower bin 12 again for supplement in a unidirectional mode through the unidirectional discharging device 16 in the material through hole 15, the next filling operation can be achieved when the movable partition plate 14 is lifted, the materials in the lower bin 12 are filled, no further accumulation of material is required.
Be provided with material clearing hole 15 on the movable partition 14, material clearing hole 15 is the upper and lower surface that round hole column structure runs through movable partition 14 simultaneously, and material clearing hole 15 is provided with the multiunit, and multiunit material clearing hole 15 is the equidistance and distributes on movable partition 14, is provided with the one-way eduction gear 16 that supplies in feed bin 13 material one-way entering feed bin 12 down in the material clearing hole 15.
It should be noted that, when the movable partition 14 moves upwards, the material in the upper bin 13 is pushed downwards to the surface of the upper conical surface 31 through the upper end of the material passing hole 15, so that the upper conical surface 31 contracts, and the lower cylindrical surface 32 synchronously contracts while the upper conical surface 31 contracts, at this time, the material in the upper bin 13 can enter the lower bin 12 through the material passing hole 15 to be supplemented, and when the movable partition 14 moves downwards, the material in the lower bin 12 pushes the lower surface of the lower cylindrical surface 32 to deform upwards, and when the lower surface of the lower cylindrical surface 32 deforms upwards, the lower cylindrical surface 32 can be integrally further attached to the inner wall of the material passing hole 15, so that the phenomenon that the material in the lower bin 12 is reversely conveyed to the upper bin 13 is prevented, and therefore, when the movable partition 14 moves downwards, the material stored in the lower bin 12 can be discharged downwards through the discharge pipeline 3.
One-way discharging device 16 includes bracing piece 28, rubber air bag 27, bracing piece 28 is L font structure, the fixed welding in the upper end inner wall of material clearing hole 15 in upper end of bracing piece 28, rubber air bag 27 is fixed to be set up the lower extreme at bracing piece 28, be provided with pressurization cavity 29 in rubber air bag 27, rubber air bag 27's upper portion is provided with circular conical surface 31, upper portion is provided with down face of cylinder 32, be provided with the supporting spring 33 that supports between circular conical surface 31 inner wall and face of cylinder 32 bottom inner wall down in the pressurization cavity 29, the outer lane department activity laminating of face of cylinder 32 is on the inner wall of material clearing hole 15 down.
Furthermore, the supporting spring 33 plays a role in tightly supporting the lower cylindrical surface 32 and the upper conical surface 31, so that when the material extrudes the upper conical surface 31 from the upper end to deform, the supporting spring 33 is compressed from the upper end, and pulls the upper conical surface 31 to deform inwards, and when the material pushes the supporting spring 33 from the bottom of the lower cylindrical surface 32 to deform upwards, the supporting spring 33 pushes the upper conical surface 31 to expand, the outer ring of the lower end of the upper conical surface 31 is sealed at the inner ring of the material through hole 15, and the material in the lower storage bin 12 is prevented from entering the upper storage bin 13.
The material passing hole 15 is provided with a heating unit 30 therein, the heating unit 30 is fixed on the inner wall of the material passing hole 15, and the heating unit 30 is located at the outer ring of the upper end of the upper conical surface 31.
Specifically, heating element 30 can use devices such as electric heating wire, the material is heated by heating element 30 and disinfects when passing through material clearing hole 15, the purpose that the material that has played is finally heated and disinfected before by the filler, and the material flows through multiunit material clearing hole 15 and is by intensive mixing, the material also is heated and disinfected by intensive mixing through material clearing hole 15, the material after the intensive mixing is pushed out from ejection of compact pipeline 3 along with movable partition 14 moves down, make the material by even filler to outside wrapping bag or jar body in the storage, avoided the material to appear deposiing in the accumulation process, make the phenomenon that effective component can not be even by the filler to outside wrapping bag or jar body in the material.
The pushing assembly comprises an outer shell 6 integrally arranged on the upper surface of the packing cylinder 1, a telescopic groove 19 is formed in the outer shell 6, a pushing unit 18 is fixedly welded on the inner wall of the upper portion of the telescopic groove 19, a connecting sleeve 21 is fixedly welded on the upper surface of the movable partition plate 14, the lower end of the pushing unit 18 extends into the interior of the upper storage bin 13 and is fixed with the connecting sleeve 21 through a screw rod, a sealing ring 20 is fixedly arranged at the lower end of the telescopic groove 19, the sealing ring 20 is movably sleeved on the outer ring of the pushing unit 18, and the sealing ring 20 and the position of the pushing unit 18 in contact are kept sealed.
Wherein, pushing unit 18 can use devices such as electric putter or cylinder, can promote the activity baffle 14 and go up and down when pushing unit 18 starts, accomplishes the operation that activity baffle 14 goes up and down in packing section of thick bamboo 1 inside, and the lower extreme of flexible groove 19 passes through sealing washer 20 sealed, neither influences pushing unit 18 and stretches out and draws back, can not make the material in the packing section of thick bamboo 1 get into in the flexible groove 19 yet.
The upper end of the packing cylinder 1 is provided with a feed pipeline 2 for feeding materials into the upper storage bin 13, and the feed pipeline 2 is internally provided with a one-way valve 17 for feeding the materials into the upper storage bin 13 from the feed pipeline 2 in a one-way mode.
In the device, a one-way valve 17 for enabling materials to enter the upper bin 13 in a one-way mode is arranged in the feeding pipeline 2, so that the materials are conveyed into the lower bin 12 without flowing back through the feeding pipeline 2 in the process that the movable partition plate 14 moves upwards.
In this embodiment, when the material is pressed out through the discharging pipeline 3, the sealing gasket 7 is pushed to open downwards under the action of pressure, so that the material can be firstly filled in the lower box body 4 and the anti-dripping device 5, when the material is filled in the anti-dripping device 5, the filler guide plate 26 pressed in the rectangular groove 25 is opened outwards under the action of gravity of the material, so that the filler guide plate 26 on the periphery of the horn-shaped shell 24 is simultaneously opened outwards, quantitative discharging is realized, and the material can be used for the filler in multiple directions, when the filler guide plate 26 is pressed and opened by the material, the rubber sealing gasket 23 is sealed and blocked outside the filler guide plate 26, thereby avoiding the phenomenon that the material leaks out through the lower end of the connecting position of the filler guide plate 26 and the rectangular groove 25, when the material is completely filled, and the filler guide plate 26 is not pressed by the material, the elastic recovery action of the rubber sealing gasket 23 can drive the filler guide plate 26 to reset and block in the rectangular groove 25, presenting the upwards open-ended form of tubaeform casing 24, and the material liquid level in tubaeform casing 24 is not higher than the upper surface of rubber packing 23 for remaining material can be along packing guide plate 26 to the inside landing of tubaeform casing 24, and can not have the phenomenon of drippage, has avoided the phenomenon of extravagant or polluted environment to appear in the material.
The diameter of the outer ring of the lower limiting ring 11 is smaller than that of the inner ring of the upper limiting ring 10, and the diameter of the inner ring of the upper limiting ring 10 is larger than that of the outer ring of the discharge pipeline 3.
It should be noted that, when the lower box body 4 moves downwards, the upper limit ring 10 blocks the upper side of the lower limit ring 11, so that the phenomenon that the lower box body 4 directly falls off is avoided, the supporting plate 9 is arranged below the upper limit ring 10, so that a certain gap for passing the material is ensured to be reserved between the upper limit ring 10 and the lower limit ring 11, and the spring 8 plays a role of pulling the lower box body 4 to reset and block the lower side of the discharging pipeline 3, so that the inside of the packing cylinder 1 can be normally used for accumulating the material.
The invention also comprises food processing filling equipment based on the lossless filling mechanism, which comprises the lossless filling mechanism.
Furthermore, the lossless filling mechanism can be applied to food processing filling equipment and other fluid filling equipment, and has wide application range.
The embodiment provides a lossless filling mechanism and food processing filling equipment based on the same, and the working process is as follows:
the interior of the filling cylinder 1 is provided with an in-out component for materials to enter and exit the filling cylinder 1, the structure of the in-out component is reasonably arranged, when the movable partition plate 14 moves to the upper inner wall of the filling cylinder 1 and then moves downwards, the materials filled in the lower bin 12 can be completely pushed and discharged outside through the discharge pipeline 3, the purpose of discharging all the materials in the filling cylinder 1 at one time is realized, the purpose of quantitative discharging is realized, when the movable partition plate 14 descends, external materials are pumped into the upper storage bin 13 again from the feeding pipeline 2 for supplement, when the movable partition plate 14 moves upwards and returns, the materials in the upper storage bin 13 enter the lower storage bin 12 again in a one-way mode through the one-way discharging device 16 in the material through hole 15 for supplement, and the next filling operation can be carried out when the materials in the lower storage bin 12 are full when the movable partition plate 14 rises without accumulating the materials again;
when the movable partition plate 14 moves upwards, the material in the upper bin 13 is pushed downwards to the surface of the upper conical surface 31 through the upper end of the material through hole 15, so that the upper conical surface 31 is shrunk, the upper conical surface 31 is shrunk and the lower cylindrical surface 32 is synchronously shrunk, at the moment, the material in the upper bin 13 can enter the lower bin 12 through the material through hole 15 for supplement, when the movable partition plate 14 moves downwards, the material in the lower bin 12 pushes the lower surface of the lower cylindrical surface 32 to deform upwards, when the lower surface of the lower cylindrical surface 32 deforms upwards, the lower cylindrical surface 32 is integrally further attached to the inner wall of the material through hole 15, and the phenomenon that the material in the lower bin 12 is reversely conveyed to the upper bin 13 is prevented, so that the material stored in the lower bin 12 can be discharged downwards through the discharge pipeline 3 when the movable partition plate 14 moves downwards;
the supporting spring 33 has the purpose of tightly supporting the lower cylindrical surface 32 and the upper conical surface 31, so that when the material extrudes the upper conical surface 31 from the upper end to deform, the supporting spring 33 is compressed from the upper end, the upper conical surface 31 is pulled to deform inwards, and when the material pushes the supporting spring 33 to deform upwards from the bottom of the lower cylindrical surface 32, the supporting spring 33 pushes the upper conical surface 31 to expand and expand, the outer ring of the lower end of the upper conical surface 31 is sealed at the inner ring of the material through hole 15, and the material in the lower storage bin 12 is prevented from entering the upper storage bin 13.
It should be understood that the present invention is not limited to the particular embodiments described herein, but is intended to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. A lossless packing mechanism, comprising:
the feeding and discharging device comprises a filling cylinder (1), wherein a feeding and discharging assembly used for feeding and discharging materials into and out of the filling cylinder (1) is arranged inside the filling cylinder (1), a pushing assembly used for pushing the feeding and discharging assembly to ascend and descend in the filling cylinder (1) is arranged above the filling cylinder (1), a discharging pipeline (3) used for discharging the materials in the filling cylinder (1) is arranged at the lower end of the filling cylinder (1), a lower box body (4) is arranged at the lower end of the discharging pipeline (3), and an anti-dripping device (5) used for discharging the materials in a lossless manner is arranged on the lower box body (4);
the anti-dripping device (5) comprises a horn-shaped shell (24), the horn-shaped shell (24) is of a conical structure, the lower end of the horn-shaped shell (24) is fixedly connected with the upper end of the lower box body (4), the upper end opening of the horn-shaped shell (24) is large, a plurality of groups of rectangular grooves (25) which are penetrated through inside and outside the horn-shaped shell (24) are arranged on the horn-shaped shell (24), the upper end of each rectangular groove (25) penetrates through the upper surface of the horn-shaped shell (24), a packing guide plate (26) is arranged in each rectangular groove (25) in a rotating mode, the packing guide plate (26) is of a semi-annular pipeline structure, a rubber sealing gasket (23) is attached to the lower end outer ring of the packing guide plate (26), and the rubber sealing gasket (23) is fixed on the lower end outer surface of the horn-shaped shell (24).
2. A lossless packing mechanism as in claim 1, wherein: the business turn over subassembly is including setting up in inside movable partition (14) of a packing section of thick bamboo (1), movable partition (14) are inside to be separated into feed bin (13) with the top of a packing section of thick bamboo (1), and movable partition (14) are inside to be separated into feed bin (12) down with the below of a packing section of thick bamboo (1), the fixed rubber seal (22) that is provided with of outer lane department of movable partition (14), rubber seal (22) are sealed between the inner wall of a movable partition (14) and a packing section of thick bamboo (1), and the activity laminating of outer lane department of rubber seal (22) is on the inner wall of a packing section of thick bamboo (1).
3. A lossless packing mechanism as in claim 2, wherein: be provided with material clearing hole (15) on movable partition (14), material clearing hole (15) are the upper and lower surface that round hole column structure runs through movable partition (14) simultaneously, and material clearing hole (15) are provided with the multiunit, and multiunit material clearing hole (15) are the equidistance and distribute on movable partition (14), be provided with in material clearing hole (15) and supply in feed bin (13) material one-way discharge device (16) that get into down in feed bin (12).
4. A lossless packing mechanism as in claim 3, wherein: the unidirectional discharging device (16) comprises a supporting rod (28) and a rubber air bag (27), wherein the supporting rod (28) is of an L-shaped structure, the upper end of the supporting rod (28) is fixedly welded on the inner wall of the upper end of the material through hole (15), the rubber air bag (27) is fixedly arranged at the lower end of the supporting rod (28), a pressurizing chamber (29) is arranged in the rubber air bag (27), an upper conical surface (31) is arranged at the upper part of the rubber air bag (27), a lower cylindrical surface (32) is arranged at the upper part of the rubber air bag, a supporting spring (33) supported between the inner wall of the upper conical surface (31) and the inner wall of the bottom end of the lower cylindrical surface (32) is arranged in the pressurizing chamber (29), and the outer ring of the lower cylindrical surface (32) is movably attached to the inner wall of the material through hole (15).
5. An undamaged packing mechanism as set forth in claim 4, wherein: the material passing hole (15) is internally provided with a heating unit (30), the heating unit (30) is fixed on the inner wall of the material passing hole (15), and the heating unit (30) is positioned at the outer ring of the upper end of the upper conical surface (31).
6. An undamaged packing mechanism as set forth in claim 5, wherein: the push assembly comprises an integrally arranged outer shell (6) arranged on the upper surface of a packing cylinder (1), a telescopic groove (19) is formed in the outer shell (6), a push unit (18) is fixedly welded on the inner wall of the upper portion of the telescopic groove (19), a connecting sleeve (21) is welded on the upper surface of a movable partition plate (14), the lower end of the push unit (18) extends into the interior of an upper storage bin (13) and is fixed with the connecting sleeve (21) through a screw rod, a sealing ring (20) is fixedly arranged at the lower end of the telescopic groove (19), the sealing ring (20) is movably sleeved at the outer ring of the push unit (18), and the sealing ring (20) and the position contacted with the push unit (18) are kept sealed.
7. An undamaged packing mechanism as set forth in claim 6, wherein: the upper end of the packing cylinder (1) is provided with a feeding pipeline (2) for feeding materials into the upper storage bin (13), and a one-way valve (17) for feeding the materials into the upper storage bin (13) from the feeding pipeline (2) in a one-way mode is arranged in the feeding pipeline (2).
8. An undamaged packing mechanism as set forth in claim 7, wherein: the utility model discloses a spacing ring, including lower box body (4), lower box body (4) are upper end open-ended circular box body structure, and the fixed sealed pad (7) that are provided with the laminating at ejection of compact pipeline (3) lower extreme opening part in the inside bottom surface of lower box body (4), the fixed spring (8) that is provided with in upper end of sealed pad (7), the fixed welding of lower extreme outer lane department of ejection of compact pipeline (3) has down spacing ring (11), and fixed welding between the lower surface of lower spacing ring (11) and the upper end of spring (8), the fixed welding of inner circle upper end position of lower box body (4) has last spacing ring (10), the fixed welding of lower surface of last spacing ring (10) has backup pad (9), and backup pad (9) correspond the top of spacing ring (11) down.
9. An undamaged packing mechanism as set forth in claim 8, wherein: the diameter of the outer ring of the lower limiting ring (11) is smaller than that of the inner ring of the upper limiting ring (10), and the diameter of the inner ring of the upper limiting ring (10) is larger than that of the outer ring of the discharge pipeline (3).
10. The utility model provides a food processing equipment of packing based on harmless filler mechanism which characterized in that: comprising a lossless packing mechanism as claimed in any of claims 1 to 9.
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| CN202111671443.XA CN114229438B (en) | 2021-12-31 | 2021-12-31 | Lossless filling mechanism and food processing filling equipment based on same |
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| CN202111671443.XA CN114229438B (en) | 2021-12-31 | 2021-12-31 | Lossless filling mechanism and food processing filling equipment based on same |
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| CN114229438A true CN114229438A (en) | 2022-03-25 |
| CN114229438B CN114229438B (en) | 2024-10-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117208602A (en) * | 2023-11-07 | 2023-12-12 | 江苏道金智能制造科技股份有限公司 | Ring type graphitization filling device and filling method |
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| CN117208602A (en) * | 2023-11-07 | 2023-12-12 | 江苏道金智能制造科技股份有限公司 | Ring type graphitization filling device and filling method |
| CN117208602B (en) * | 2023-11-07 | 2024-03-08 | 江苏道金智能制造科技股份有限公司 | Ring type graphitization filling device and filling method |
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| CN114229438B (en) | 2024-10-01 |
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Effective date of registration: 20240627 Address after: 232000 meters east of the intersection of Huaipan Highway and Ecological Avenue in Pingwei Town, Panji District, Huainan City, Anhui Province Applicant after: Anhui Douniushi Food Technology Co.,Ltd. Country or region after: China Address before: 232007 No.5 building of standardized workshop in Ancheng Economic Development Zone, tianjia'an District, Huainan City, Anhui Province Applicant before: Anhui maierke Biotechnology Co.,Ltd. Country or region before: China |
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