CN114226842A - Super large scale anode phosphorus copper ball straight rod plate circle shearing mechanism - Google Patents
Super large scale anode phosphorus copper ball straight rod plate circle shearing mechanism Download PDFInfo
- Publication number
- CN114226842A CN114226842A CN202111323628.1A CN202111323628A CN114226842A CN 114226842 A CN114226842 A CN 114226842A CN 202111323628 A CN202111323628 A CN 202111323628A CN 114226842 A CN114226842 A CN 114226842A
- Authority
- CN
- China
- Prior art keywords
- assembly
- pipe
- rod
- straight
- cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010008 shearing Methods 0.000 title claims abstract description 42
- RIRXDDRGHVUXNJ-UHFFFAOYSA-N [Cu].[P] Chemical compound [Cu].[P] RIRXDDRGHVUXNJ-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 title claims description 3
- 238000001816 cooling Methods 0.000 claims abstract description 49
- 238000000137 annealing Methods 0.000 claims abstract description 34
- 238000005520 cutting process Methods 0.000 claims abstract description 25
- 238000004804 winding Methods 0.000 claims abstract description 21
- 238000005485 electric heating Methods 0.000 claims abstract description 7
- 238000009434 installation Methods 0.000 claims description 30
- 239000007789 gas Substances 0.000 claims description 26
- 238000011084 recovery Methods 0.000 claims description 17
- 238000012546 transfer Methods 0.000 claims description 12
- 230000009467 reduction Effects 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 7
- 238000009792 diffusion process Methods 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 239000011261 inert gas Substances 0.000 claims description 3
- 230000002441 reversible effect Effects 0.000 claims description 3
- 241000973497 Siphonognathus argyrophanes Species 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 125000003003 spiro group Chemical group 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 abstract description 73
- 239000010949 copper Substances 0.000 abstract description 73
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 72
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000012545 processing Methods 0.000 abstract description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000004064 recycling Methods 0.000 description 6
- 229910002092 carbon dioxide Inorganic materials 0.000 description 5
- 239000001569 carbon dioxide Substances 0.000 description 5
- 238000007747 plating Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009713 electroplating Methods 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012806 monitoring device Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000003280 down draw process Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D31/00—Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/28—Electric drives
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention relates to the technical field of copper ball processing, in particular to a super-large scale anode phosphorus copper ball straight rod disc circle shearing device; the automatic cutting device comprises an annealing assembly, a disc assembly and a shearing assembly which are sequentially arranged along the transverse direction, wherein a second cooling assembly and a conveying assembly are sequentially arranged between the annealing assembly and the disc assembly along the transverse direction, the other end of the annealing assembly is also provided with the second cooling assembly, a third cooling assembly is also arranged on a driving seat, the conveying assembly and a fourth cooling assembly are sequentially arranged between the disc assembly and the shearing assembly along the transverse direction, the annealing assembly comprises a first straight pipe, a group of electric heating wires, a group of first air inlet pipes and a group of first air pumps, the disc assembly comprises a driving seat, a winding roller and a driving assembly, the winding roller and the driving assembly are arranged at the top of the driving seat, and the shearing assembly comprises a base, a hydraulic lifting platform, an anvil platform and a cutting knife which are sequentially arranged from bottom to top; the invention can effectively solve the problems of low production efficiency, serious resource waste and the like when the phosphorus copper balls with the diameter of 50mm or more are produced in the prior art.
Description
Technical Field
The invention relates to the technical field of copper ball processing, in particular to a super-large scale anode phosphorus copper ball straight rod disc circle shearing device.
Background
The anode phosphorus ball is a copper-based binary alloy material containing phosphorus, and is widely applied to the industrial fields of printed circuit boards, hardware, decoration and the like by taking balls, particles or plates as an electroplating anode material. At present, most of the electroplated copper anodes in China are spherical, and the diameters of the electroplated copper anodes are between 20 and 40mm, while the diameters of the spherical copper anodes used in Japan and Korea, which are taps in the PCB industry, are about 55 mm. Because the small ball is plated with a large amount of leftover materials, anode mud residue is easy to form, the plating layer is rough, and the plating solution is turbid, so that the current efficiency, the performance of the plating solution and the quality of the plating layer are influenced. The big ball can be fully dissolved in the electroplating process, and the quality problems of burrs, unsmooth parts and the like of the plated part caused by anode sludge formed by excessive leftover materials of the small ball are solved. In addition, because the large ball has less leftover materials, the utilization rate of the anode is improved, the frequency of plating solution replacement is reduced, the cost is saved, and the production efficiency is greatly improved.
The phi 55mm phosphor copper ball forming technology is a world-level technical problem. The method for producing the phosphor copper balls with the diameter of 55mm in Japan and Korea generally adopts a down-drawing continuous casting method to produce ultra-large-specification bar blanks, and a ball digging machine is used for producing the phosphor copper balls with the diameter of 55mm on the bar blanks, and the process has the defects of low yield and loose internal crystalline structure of the anode phosphor copper balls. Some large domestic printed circuit board enterprises have recognized the advantages of the large balls in electroplating, but since the large-scale production of phi 55mm oversized phosphor copper balls is blank in China, the phi 55mm phosphor copper balls need to be imported from Korea every year to meet the domestic production requirements.
At present, only a copper rod with a small diameter adopts a wire coiling and then paying off mode, because a pure copper rod or a phosphor copper rod with the diameter of 50mm has the hardness of 80 and 150 respectively, the wire coiling work is very difficult to develop, and therefore the wire coiling and then paying off mode cannot be realized for the copper rod with a large diameter, so that the utilization rate of the copper rod is very low, more copper rod excess material waste can be generated and the continuous feeding of the copper rod cannot be realized in the prior art when phosphor copper balls with the diameter of 50mm and above are prepared by only cutting the copper rod firstly and then hanging one wire coiling and feeding through a crane; meanwhile, compared with the copper rod after being coiled, the straight copper rod after being cut off can occupy larger space, so that the waste of space resources is caused.
Therefore, it is necessary to design a device capable of rounding and shearing copper rods with a diameter of 50mm or more, so as to improve the production efficiency and reduce the waste of resources.
Disclosure of Invention
Solves the technical problem
Aiming at the defects in the prior art, the invention provides the super-large scale anode phosphorus copper ball straight rod disc shearing device which can effectively solve the problems of low production efficiency, serious resource waste and the like when phosphorus copper balls with the diameter of 50mm or more are produced in the prior art.
Technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme:
a super-large scale anode phosphor copper ball straight rod coiling shearing device comprises an annealing component, a coiling component and a shearing component which are sequentially arranged along the transverse direction;
the annealing component comprises a first straight pipe, a group of electric heating wires symmetrically arranged on the inner wall of the first straight pipe, a group of first air inlet pipes linearly arranged on the outer side pipe wall of the first straight pipe in an equidistant array manner, and a first air pump arranged at the tail end of the first air inlet pipes, wherein a first vacuum cavity is formed in the pipe body of the first straight pipe, first diffusion holes for conducting the first cavity are uniformly and densely distributed on the inner side pipe wall of the first straight pipe, the first air inlet pipes are all communicated with the first cavity, two first branch pipes are respectively branched from the input end of the first air inlet pipes, one of the first branch pipes is connected with the output end of the corresponding first air pump, the other first branch pipe is connected with the cold end of a vortex pipe arranged on the output end of the corresponding first air pump, the input ends of all the first air pumps are connected with an air storage tank through first guide pipes, and electromagnetic flow valves are respectively arranged on the first branch pipes and the first guide pipes, the pipe orifices at two ends of the first straight pipe are provided with recovery assemblies;
the coiling assembly comprises a driving seat, a winding roller and a driving assembly, wherein the winding roller is arranged at the top of the driving seat, the winding roller is driven by the driving assembly, and the driving seat is driven by the longitudinal assembly;
the shearing assembly comprises a base, a hydraulic lifting platform, an anvil and a cutting knife which are sequentially arranged from bottom to top, wherein a longitudinal horizontal rod is detachably fixed on the back of the cutting knife, and the longitudinal horizontal rod is driven by a vertical assembly.
Furthermore, a second cooling assembly and a conveying assembly are sequentially arranged between the annealing assembly and the disc assembly along the transverse direction, and the other end of the annealing assembly is also provided with the second cooling assembly; the driving seat is also provided with a third cooling assembly; and a conveying assembly and a fourth cooling assembly are sequentially arranged between the disc round assembly and the shearing assembly along the transverse direction.
Further, the annealing assembly, the second cooling assembly, the first conveying assembly, the disc assembly, the third cooling assembly, the second conveying assembly, the fourth cooling assembly, the shearing assembly, the recovery assembly, the driving assembly, the longitudinal assembly and the vertical assembly are all powered by an external power supply and controlled by an external controller.
Further, the gas storage tank stores dry inert gas or dry reducing gas;
a liner tube matched with the first straight tube is arranged in the tube body of the first straight tube, and air guide holes penetrating through the tube body of the liner tube are uniformly and densely distributed in the tube body of the liner tube;
the recovery subassembly includes that detachable fixes the recovery tube in first straight tube mouth of pipe department, sets up outlet duct and the fifth air pump of setting at the outlet duct other end on the pipe wall of recovery tube outside, the vacuum fifth cavity has been seted up to the body of recovery tube inside, outlet duct intercommunication fifth cavity, even cloth has the fifth scattered discharge orifice that switches on the fifth cavity on the inboard pipe wall of outlet duct.
Furthermore, the second cooling assembly comprises a second straight pipe, a second air inlet pipe arranged on the outer pipe wall of the second straight pipe and a second air pump arranged at the other end of the second air inlet pipe, a second vacuum cavity is formed in the pipe body of the second straight pipe, the second straight pipe is communicated with the second cavity, second diffusion holes communicated with the second cavity are uniformly and densely distributed on the pipe wall of the inner side of the second straight pipe, and the input end of the second air inlet pipe is connected with a cold end pipe orifice of a vortex pipe arranged on the output end of the second air pump;
the third cooling assembly comprises a cold air plate arranged at the top of the driving seat and positioned right below the winding roller, a third air inlet pipe arranged on the outer side wall of the cold air plate and a third air pump arranged at the other end of the third air inlet pipe, a vacuum third cavity is formed in the cold air plate, the third straight pipe is communicated with the third cavity, and fourth flow dispersing holes for communicating the third cavity are uniformly and densely distributed on the top plate surface of the cold air plate;
the fourth cooling assembly comprises a fourth straight pipe, a fourth air inlet pipe arranged on the outer pipe wall of the fourth straight pipe and a fourth air pump arranged at the other end of the fourth air inlet pipe, a vacuum fourth cavity is formed inside the pipe body of the fourth straight pipe, the fourth straight pipe is communicated with the fourth cavity, fourth scattering holes for conducting the fourth cavity are uniformly distributed on the inner side pipe wall of the fourth straight pipe, and the input end of the fourth air inlet pipe is connected with the cold end pipe orifice of the vortex pipe arranged on the output end of the fourth air pump.
Furthermore, the second air pump, the third air pump and the fourth air pump are all arranged on the ground, the input ends of the second air pump, the third air pump and the fourth air pump are all provided with second guide pipes, the other ends of the second guide pipes are all connected with the input end of the air filtering device, and the second guide pipes are all provided with electromagnetic flow valves.
Furthermore, the driving assembly comprises a reduction gear box and a driving motor which are arranged at the top of the driving seat, a transmission shaft at the output end of the reduction gear box is coaxially connected with the winding roller through a coupler, and a transmission shaft at the input end of the reduction gear box is coaxially connected with a motor shaft of the driving motor through a coupler;
the longitudinal assembly comprises a longitudinal plate, a limiting rod, a first screw rod and a longitudinal motor, wherein a longitudinal sliding groove matched with the driving seat is formed in the top plate surface of the longitudinal plate in an inwards recessed mode, the first screw rod is arranged in the middle of the longitudinal sliding groove, a rod body at one end of the first screw rod penetrates through the plate body of the longitudinal plate and is connected with a motor shaft of the longitudinal motor outside the longitudinal plate, the first screw rod is connected with the motor shaft through a coupler, the limiting rod is arranged in the longitudinal sliding groove and at the two transverse ends of the first screw rod, the end part of the limiting rod is fixed on the inner side wall of the longitudinal sliding groove, and screw grooves and rod grooves which are in one-to-one correspondence with and are matched with the first screw rod and the limiting rod are respectively penetrated through the driving seat in the longitudinal direction; the stroke of the driving seat in the longitudinal sliding groove is larger than or equal to the length of a roller body of the winding roller.
Furthermore, the vertical component comprises two vertical guide rail plates symmetrically arranged at the two longitudinal ends of the base, a hydraulic telescopic rod arranged in the guide rail plates and a slide block arranged at the free end part of the hydraulic telescopic rod, and the end parts of the rod bodies of the longitudinal horizontal rods are respectively detachably and fixedly connected with the corresponding slide blocks; the cutting edge of the bottom of the cutting knife is in an oblique line shape, the top of the chopping board is in an inwards concave arc shape, and a blade groove matched with the cutting knife is formed in the top of the chopping board inwards concave.
Furthermore, the transmission assembly comprises a conveying assembly close to the disc assembly limiting assembly and far away from the disc assembly; the limiting assembly comprises an installation platform arranged on the ground, two vertical rods symmetrically arranged at the top of the installation platform and sleeves rotatably sleeved on the vertical rods; conveying assembly is including installation cabinet, transfer gear, conveying motor, second screw rod and rotating electrical machines, the installation cabinet sets up subaerial, the installation cabinet is inside to be equipped with a set of rotating electrical machines along horizontal symmetry, the output of rotating electrical machines all is equipped with the second screw rod on perpendicular ground, be equipped with reverse screw thread on the body of rod of second screw rod symmetrically, on the body of rod at second screw rod both ends respectively the spiro union have with the installation piece that corresponds the screw thread and match, the installation piece stretches out through the perpendicular spout that corresponds and match on the installation cabinet front end, the outer end of installation piece all is equipped with the axis and follows fore-and-aft transfer gear, the transfer gear is driven by the conveying motor on the corresponding installation piece.
Furthermore, a group of slots are symmetrically formed in the top of the mounting table along the longitudinal direction, and inserting rods matched with the slots are arranged at the bottoms of the vertical rods; the lateral wall of transfer wheel is arc sunken form.
Advantageous effects
Compared with the known public technology, the technical scheme provided by the invention has the following beneficial effects:
according to the invention, a second cooling assembly, an annealing assembly, a second cooling assembly, a conveying assembly, a disc assembly, a conveying assembly, a fourth cooling assembly and a shearing assembly are added, wherein the second cooling assembly, the annealing assembly, the conveying assembly, the disc assembly, the conveying assembly, the fourth cooling assembly and the shearing assembly are sequentially arranged along the transverse direction, the two ends of the annealing assembly are also provided with matched recovery assemblies, the disc assembly is also provided with a third cooling assembly and a longitudinal assembly which are matched with the disc assembly, and the shearing assembly is also provided with a vertical assembly which is matched with the shearing assembly.
Can carry out annealing treatment to the copper pole earlier (and the copper pole surface after the annealing does not produce the oxide layer) like this through annealing subassembly to reduce the hardness of copper pole (let the copper pole become soft promptly), thereby let the dish circle subassembly can closely twine the copper pole on its wind-up roll, then carry out cryogenic treatment through the copper pole that fourth cooling module discharged to the wind-up roll, thereby increase the fragility of copper pole, thereby let the cutting subassembly can cut the copper pole easily, and the tangent plane of copper pole is complete.
The production efficiency of producing the anode phosphor copper balls with the diameter of 50mm or more is effectively improved, and the effect of reducing resource waste is also effectively achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a pictorial view of the present invention from a first perspective;
FIG. 2 is a pictorial view of the present invention from a second viewing angle;
FIG. 3 is a pictorial view of a second cooling assembly of the present invention from a third perspective;
FIG. 4 is a schematic view of a second straight tube of the present invention, partially in section, at a fourth viewing angle;
FIG. 5 is an exploded view of an annealing module and a recovery module in a fifth perspective of the present invention;
FIG. 6 is a schematic view of a recovery tube of the present invention in a sixth view, partially in section;
FIG. 7 is a pictorial representation of an annealing assembly in accordance with a seventh aspect of the invention;
FIG. 8 is an exploded view of an annealing assembly according to an eighth aspect of the invention;
FIG. 9 is a schematic view of the first air pump and the first air intake duct at a ninth viewing angle of the present invention;
FIG. 10 is a pictorial view, partially in section, of the liner at a tenth viewing angle of the present invention;
FIG. 11 is a partially sectioned pictorial illustration of a first tubular string at an eleventh perspective of the present invention;
FIG. 12 is a schematic view of a transport assembly from a twelfth perspective of the present invention;
FIG. 13 is a pictorial view, partially in section, of a transport assembly from a thirteenth perspective of the present invention;
FIG. 14 is a schematic view of a fourteenth viewing angle lower limiting assembly according to the present invention;
FIG. 15 is an exploded view of a fifteenth viewing angle lower stop assembly in accordance with the present invention;
FIG. 16 is a schematic view of a sixteenth cooling module of the present invention with a partially cut-away view of a cold air panel;
FIG. 17 is a pictorial view of a bottom wall assembly of a seventeenth viewing angle in accordance with the present invention;
FIG. 18 is a pictorial view of a fourth cooling assembly of the present invention from an eighteenth viewing angle;
FIG. 19 is a partially sectioned pictorial illustration of a fourth straight tube at a nineteenth viewing angle in accordance with the present invention;
FIG. 20 is a pictorial view of a shear assembly of the present invention from a twentieth viewing angle;
FIG. 21 is a pictorial view, partially in section, of an anvil at a twenty-second viewing angle in accordance with the present invention;
FIG. 22 is a perspective view of a vertical guide rail plate with a partial cross-section taken from a twentieth perspective of the present invention;
FIG. 23 is an enlarged view of area A of FIG. 11;
the reference numerals in the drawings denote: 1-a first straight pipe; 2-an electric heating wire; 3-a first air inlet pipe; 4-a first air pump; 5-a first cavity; 6-a first effusion hole; 7-a first branch pipe; 8-a vortex tube; 9-a first conduit; 10-a gas storage tank; 11-an electromagnetic flow valve; 12-a drive seat; 13-a wind-up roll; 14-a base; 15-hydraulic lifting platform; 16-an anvil; 17-a cutting knife; 18-longitudinal horizontal bar; 19-a liner tube; 20-air vents; 21-a recovery pipe; 22-an air outlet pipe; 23-a fifth air pump; 24-a fifth cavity; 25-a fifth effusion hole; 26-a second straight pipe; 27-a second inlet line; 28-a second air pump; 29-a second cavity; 30-a second effusion hole; 31-cold gas plate; 32-a third intake pipe; 33-a third air pump; 34-a third cavity; 35-a fourth effusion hole; 36-a fourth straight tube; 37-a fourth intake pipe; 38-a fourth air pump; 39-a fourth cavity; 40-a fourth effusion hole; 41-air filtration means; 42-reduction gear box; 43-a drive motor; 44-longitudinal plates; 45-a limiting rod; 46-a first screw; 47-longitudinal motor; 48-longitudinal sliding groove; 49-spiral groove; 50-a rod groove; 51-vertical guide rail plates; 52-hydraulic telescopic rod; 53-a slide block; 54-an insert pocket; 55-mounting table; 56-vertical rod; 57-a cannula; 58-mounting the cabinet; 59-a transfer wheel; 60-a transfer motor; 61-a second screw; 62-a rotating electrical machine; 63-vertical chute; 64-slot; 65-inserting rod; 66-copper rod; 67-a mounting block; 68-second conduit.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention will be further described with reference to the following examples.
Examples
The super-large scale anode phosphor copper ball straight rod disc circle shearing device of the embodiment refers to fig. 1 to 23: including along horizontal second cooling module, annealing subassembly, second cooling module, conveying subassembly, dish circle subassembly, conveying subassembly, fourth cooling group and the shearing module that sets gradually, wherein, annealing subassembly department still is equipped with rather than complex recovery subassembly, dish circle subassembly department still is equipped with rather than complex subassembly, shearing module department still is equipped with rather than complex perpendicular subassembly.
And the annealing assembly, the second cooling assembly, the first conveying assembly, the disc assembly, the third cooling assembly, the second conveying assembly, the fourth cooling assembly, the shearing assembly, the recovery assembly, the driving assembly, the longitudinal assembly and the vertical assembly are all powered by an external power supply and controlled by an external controller.
(A)
The annealing assembly comprises a first straight pipe 1, a group of electric heating wires 2 symmetrically arranged on the inner wall of the first straight pipe 1, a group of first air inlet pipes 3 arranged on the outer pipe wall of the first straight pipe 1 in a linear equidistant array manner, and a first air pump 4 arranged at the tail end of the first air inlet pipes 3, wherein a first vacuum cavity 5 is formed in the pipe body of the first straight pipe 1, first diffusion holes 6 for communicating the first cavity 5 are uniformly and densely distributed on the inner pipe wall of the first straight pipe 1, the first air inlet pipes 3 are communicated with the first cavity 5, the input end of each first air inlet pipe 3 is branched into two first branch pipes 7, one first branch pipe 7 is connected with the output end of the corresponding first air pump 4, the other first branch pipe 7 is connected with the cold end pipe orifice of a vortex pipe 8 arranged on the output end of the corresponding first air pump 4, and the input ends of all the first air pumps 4 are connected with an air storage tank 10 through a first conduit 9, electromagnetic flow valves 11 are arranged on the first branch pipe 7 and the first guide pipe 9.
(one-one)
It should be noted that the gas tank 10 stores dry inert gas or dry reducing gas, but the gas stored in the gas tank 10 may also be other (dry) gas that does not react with copper (or phosphor copper) at high temperature, and carbon dioxide is stored in the gas tank 10 in this embodiment because carbon dioxide is cheaper than helium.
It should be noted that the number of the first air pumps 4 in the first air inlet pipe 3 is odd, and for convenience of description, the number of the first air pumps 4 in the first air inlet pipe 3 is 5.
It should be noted that the amount of the gas flow output by the first gas pump 4 depends on the position relative to the first straight pipe 1, and the rule is as follows: in the direction from the end part of the first straight pipe 1 to the middle part of the first straight pipe 1, the gas flow output by the first gas pump 4 is gradually increased, and the gas flow output by two gas pumps which are symmetrical about the middle part of the first straight pipe 1 is equal; can guarantee like this that the gas in first straight tube 1 is the form that flows to both ends from the centre to make the inside atmospheric pressure of first straight tube 1 be higher than external atmospheric pressure, thereby avoid outside air inflow first straight tube 1 inside, thereby avoid copper pole 66 to react with oxygen when annealing process is carried out to first straight tube 1 inside and be oxidized.
In this embodiment, the pipe body of the output end of the first air inlet pipe 3 is a circular pipe, and a group of output pipes are arranged in a circumferential array manner at an interval inside the circular pipe, the first air inlet pipe 3 is communicated with the first cavity 5 through the output pipes, so that it can be ensured that the first cavity 5 is uniformly divided into 5 sections by the 5 first air inlet pipes 3, and each pair of air inlet pipe and air pump is responsible for uniformly inflating the corresponding section of the first cavity 5, so that carbon dioxide gas is uniformly filled into the first straight pipe 1 of the corresponding section under the coordination of the first diffusion hole 6 of the corresponding section.
It should be noted that the surface of the first straight pipe 1 is provided with a thermal insulation layer, so that the worker can be effectively prevented from being scalded when the worker accidentally touches the first straight pipe 1.
Wherein, the theory of operation of annealing subassembly does:
step1, the external controller instructs the external feeding device to drive the copper rod 66 to coaxially extend into the first straight pipe 1 and stop.
Step2, the external controller commands the opening of the electromagnetic flow valve 11 of the first branch 7 directly connected to the output of the first air pump 4, the opening of the electromagnetic flow valve 11 of the first conduit 9 and the closing of the electromagnetic flow valve 11 of the first branch 7 connected to the cold end orifice of the vortex tube 8.
At Step3, the external controller instructs the first air pump 4 to operate, so as to exhaust all the air inside the first straight pipe 1 and create a high pressure zone (compared with the atmospheric pressure of the external environment) inside the first straight pipe 1.
Step4, the external controller instructs the electric heating wire 2 to work, so as to slowly heat the copper rod 66 inside the first straight pipe 1 to the designated temperature and keep it for a sufficient time.
Step5, the external controller instructs the electric heating wire 2 to close, and simultaneously instructs the electromagnetic flow valve 11 on the first branch pipe 7 directly connected with the output end of the first air pump 4 to close, and simultaneously instructs the electromagnetic flow valve 11 on the first branch pipe 7 connected with the cold end orifice of the vortex tube 8 to open, so that cold air with a specified temperature is input into the first straight tube 1, and the copper rod 66 in the first straight tube 1 is cooled at an appropriate speed.
The annealed copper rod 66 has reduced hardness, improved machinability, reduced residual stress, stable dimensions, and reduced tendency to deformation and cracking.
It should be noted that, in order to ensure the safety of the first air pump 4 during operation (i.e. to prevent the gas in the first straight pipe 1 from flowing back into the first air pump 4), in the present embodiment, the electromagnetic flow valve 11 disposed on the first branch pipe 7 and the first conduit 9 are both one-way valve bodies.
(one-two)
The inside of the first straight pipe 1 is provided with the liner pipe 19 matched with the first straight pipe, and the pipe body of the liner pipe 19 is uniformly and densely provided with the air guide holes 20 which penetrate through the liner pipe, so that the copper rod 66 can be effectively prevented from being in direct contact with a motor hot wire, and the danger of electric leakage is avoided.
(one-three)
The mouth of pipe at 1 both ends of first straight tube all is equipped with retrieves the subassembly, because the annealing subassembly of second when annealing the process, first straight tube 1 can be constantly to external exhaust carbon dioxide gas, if do not collect these carbon dioxide gas, then can cause local oxygen concentration to reduce to make the personnel that are close to 1 mouth of pipe of first straight tube department regional take place the danger of stifling, so retrieve the subassembly just based on the design of considering of above safety.
The recycling assembly comprises a recycling pipe 21 detachably fixed at the pipe orifice of the first straight pipe 1, an air outlet pipe 22 arranged on the pipe wall of the outer side of the recycling pipe 21 and a fifth air pump 23 arranged at the other end of the air outlet pipe 22, a vacuum fifth cavity 24 is formed in the pipe body of the recycling pipe 21, the air outlet pipe 22 is communicated with the fifth cavity 24, and fifth flow dispersing holes 25 communicated with the fifth cavity 24 are uniformly and densely distributed on the pipe wall of the inner side of the air outlet pipe 22.
It should be noted that, in practical use, the present invention requires a gas recycling storage device or a gas recycling safety processing device to be connected to the output end of the fifth gas pump 23.
It is worth noting that when the oxygen concentration monitoring device is in actual use, a user can additionally arrange an oxygen concentration sensor and an alarm controlled by an external controller at two ends of the first straight pipe 1 according to actual needs, so that the safety of the oxygen concentration monitoring device in actual use is further improved.
(II)
The second cooling assembly comprises a second straight pipe 26, a second air inlet pipe 27 arranged on the outer pipe wall of the second straight pipe 26 and a second air pump 28 arranged at the other end of the second air inlet pipe 27, a vacuum second cavity 29 is formed in the pipe body of the second straight pipe 26, the second straight pipe 26 is communicated with the second cavity 29, second diffusion holes 30 for communicating the second cavity 29 are uniformly and densely distributed on the inner pipe wall of the second straight pipe 26, and the input end of the second air inlet pipe 27 is connected with the cold end pipe opening of the vortex pipe 8 arranged at the output end of the second air pump 28.
The reason why the second cooling assemblies are provided at both ends of the first straight pipe 1 is that: because copper itself has good thermal conductivity, this just makes copper pole 66 in first straight tube 1 when accepting annealing, the copper pole 66 that is arranged in outside first straight tube 1 also can be heated under heat-conducting effect, and the outer copper pole 66 of first straight tube 1 is directly exposed in the air, will make the outer copper pole 66 of first straight tube 1 take place serious oxidation like this, so need all set up the second cooling module at the both ends of first straight tube 1 to let the outer copper pole 66 of first straight tube 1 keep normal atmospheric temperature or low temperature state all the time, thereby guarantee that the outer copper pole 66 of first straight tube 1 is not oxidized.
It is worth noting the operational state in which the second cooling assembly is always in.
(III)
The transmission assembly comprises a conveying assembly close to the disc assembly limiting assembly and a conveying assembly far away from the disc assembly.
(three-one)
The limiting assembly comprises an installation platform 55 arranged on the ground, two vertical rods 56 symmetrically arranged at the top of the installation platform 55 and a sleeve 57 rotatably sleeved on the vertical rods 56; wherein, a set of slots 64 is longitudinally and symmetrically arranged on the top of the mounting table 55, and the bottom of the vertical rod 56 is provided with an inserting rod 65 matched with the slots 64.
So that the user can adjust the distance between the two first vertical rods 56 to the diameter of the copper rod 66 according to actual needs.
Wherein, the spacing subassembly that is close to annealing subassembly can guarantee that the copper pole 66 of its input is horizontal all the time in ground projection, and the spacing subassembly that is close to shearing subassembly can guarantee that the copper pole 66 of output is horizontal all the time in ground projection. This avoids the rod bodies of the copper rods 66 inside the second and fourth straight tubes 26, 36 from swinging back and forth in the longitudinal direction due to the influence of the disc assembly.
(three-two)
The conveying assembly comprises an installation cabinet 58, a conveying wheel 59, a conveying motor 60, a second screw 61 and a rotating motor 62, the installation cabinet 58 is arranged on the ground, a group of rotating motors 62 are symmetrically arranged inside the installation cabinet 58 along the transverse direction, the output ends of the rotating motors 62 are respectively provided with the second screw 61 perpendicular to the ground, reverse threads are symmetrically arranged on the rod body of the second screw 61, installation blocks 67 matched with the corresponding threads are respectively screwed on the rod bodies at the two ends of the second screw 61, the installation blocks 67 extend out through vertical sliding grooves 63 corresponding to and matched with the front end of the installation cabinet 58, the outer ends of the installation blocks 67 are respectively provided with an axis along the longitudinal conveying wheel 59, and the conveying wheel 59 is driven by the conveying motor 60 corresponding to the installation blocks 67.
In this embodiment, there are two rotating motors 62 in the same conveyor assembly. Thus, the user can control the operation of the rotating motor 62 through the external controller, so that the two conveying wheels 59 in the same vertical direction are close to a proper distance, so as to clamp the rod body of the copper rod 66, and each conveying wheel 59 is driven to rotate by the corresponding conveying motor 60, so as to perform the function of performing translational conveying on the copper rod 66 thereon.
It should be noted that the side walls of the transfer wheel 59 are curved and concave, which allows the transfer wheel 59 to better grip the rod body of the copper rod 66.
Wherein, the copper pole 66 that is close to the conveying subassembly of annealing subassembly can guarantee its input is horizontal all the time in ground projection, and the conveying subassembly that is close to the shearing module can guarantee that the copper pole 66 of output is horizontal all the time in ground projection. This avoids the rod body of the copper rod 66 inside the second straight tube 26 and the fourth straight tube 36 from swinging back and forth in the vertical direction due to the influence of the wire-coiling assembly.
It is noted that the operation of the conveyor motor 60 is synchronized with the operation of the feeding device.
(IV)
The coiling assembly comprises a driving seat 12, a winding roller 13 arranged at the top of the driving seat 12 and a driving assembly, wherein the winding roller 13 is driven by the driving assembly, and the driving seat 12 is driven by a longitudinal assembly.
(four-one)
The third cooling assembly is arranged on the driving seat 12, the third cooling assembly comprises a cold air plate 31 arranged at the top of the driving seat 12 and positioned right below the wind-up roll 13, a third air inlet pipe 32 arranged on the outer side wall of the cold air plate 31 and a third air pump 33 arranged at the other end of the third air inlet pipe 32, a vacuum third cavity 34 is formed in the cold air plate 31, a third straight pipe is communicated with the third cavity 34, and fourth scattering holes 4035 for communicating the third cavity 34 are uniformly and densely distributed on the top plate surface of the cold air plate 31. Therefore, the copper rod 66 wound on the winding roller 13 can be ensured to be always in a normal-temperature or low-temperature state, and the heat generated by friction of the copper rod 66 in the winding process can be effectively offset, so that the copper rod 66 is further protected from oxygen oxidation in the air.
(four-two)
The driving assembly comprises a reduction gear box 42 and a driving motor 43 which are arranged at the top of the driving seat 12, a transmission shaft at the output end of the reduction gear box 42 is coaxially connected with the winding roller 13 through a coupler, and a transmission shaft at the input end of the reduction gear box 42 is coaxially connected with a motor shaft of the driving motor 43 through a coupler.
The shaft coupling has the functions of buffering, damping and improving the dynamic performance of a shaft system.
Because the linear velocity of the outer side of the wind-up roll 13 of the copper rod 66 increases as the number of winding layers of the copper rod 66 on the wind-up roll 13 increases, however, the transmission speed of the copper rod 66 in the horizontal direction is not changed, which inevitably increases the tension on the rod body of the copper rod 66, and thus causes the copper rod 66 to be thinned and even broken, the rotation speed of the wind-up roll needs to be gradually reduced through the reduction gear box 42.
It should be noted that when the take-up roller is in the pay-off state, the speed reduction gear box 42 plays a role of increasing speed.
(IV-III)
Vertical subassembly includes vertical board 44, gag lever post 45, first screw rod 46 and vertical motor 47, vertical spout 48 that matches with drive seat 12 is seted up inwards to sunken formula to the top face of vertical board 44, the middle part of vertical spout 48 is equipped with first screw rod 46, the one end body of rod of first screw rod 46 passes the plate body of vertical board 44 and is connected with the motor shaft of the vertical motor 47 outside vertical board 44, pass through the coupling joint between first screw rod 46 and the motor shaft, the horizontal both ends that just are in first screw rod 46 in the vertical spout 48 all are equipped with gag lever post 45, the tip of gag lever post 45 all is fixed on the inside wall of vertical spout 48, drive seat 12 runs through respectively in vertical and has and first screw rod 46, the screw groove 49 that gag lever post 45 one-to-one just matches, pole groove 50. The travel of the driving seat 12 in the longitudinal chute 48 is greater than or equal to the length of the roller body of the winding roller 13.
Thus, the external controller can control the operation of the longitudinal motor 47 to make the driving seat 12 perform uniform linear reciprocating motion in the longitudinal sliding groove 48, so that the copper rod 66 can be uniformly wound on the whole take-up roll.
(V)
The fourth cooling assembly comprises a fourth straight pipe 36, a fourth air inlet pipe 37 arranged on the outer pipe wall of the fourth straight pipe 36 and a fourth air pump 38 arranged at the other end of the fourth air inlet pipe 37, a vacuum fourth cavity 39 is formed inside the pipe body of the fourth straight pipe 36, the fourth straight pipe 36 is communicated with the fourth cavity 39, fourth scattering holes 4035 for communicating the fourth cavity 39 are uniformly and densely distributed on the inner pipe wall of the fourth straight pipe 36, and the input end of the fourth air inlet pipe 37 is connected with the cold end pipe orifice of the vortex pipe 8 arranged on the output end of the fourth air pump 38.
Because the copper rod 66 with a diameter of 50mm or more is relatively hard, and the annealed copper rod 66 is also prone to generate a narrow-mouth defect during cutting, in order to improve the shearing capability of the shearing assembly on the copper rod 66 and ensure the smoothness of the cut surface of the copper rod 66, a fourth cooling assembly needs to be arranged to perform low-temperature treatment on the copper rod 66 to be sheared, so that the brittleness of the copper rod 66 is improved.
(VI)
The shearing assembly comprises a base 14, a hydraulic lifting platform 15, an anvil 16 and a cutting knife 17 which are sequentially arranged from bottom to top, a longitudinal horizontal rod 18 is detachably fixed on the back of the cutting knife 17, and the longitudinal horizontal rod 18 is driven by a vertical assembly.
(six-one)
The vertical component comprises two vertical guide rail plates 51 symmetrically arranged at the two longitudinal ends of the base 14, a hydraulic telescopic rod 52 arranged in the guide rail plates, and a slide block 53 arranged at the free end part of the hydraulic telescopic rod 52, wherein the end parts of the rod bodies of the longitudinal horizontal rods 18 are detachably and fixedly connected with the corresponding slide blocks 53 respectively.
(six-two)
The cutting edge at the bottom of the cutting knife 17 is in a diagonal shape, because compared with the traditional flat cutting knife 17, the cutting knife 17 in the diagonal shape has better cutting capability.
The anvil 16 is concave in shape so that the copper rods 66 are always positioned at the bottom of the anvil 16 under the action of gravity after being cut, and then the copper rods 66 are pushed out of the anvil 16 under the action of the pushing action of the copper rods 66 delivered from the input end of the cutting assembly.
And the anvil 16 is inwardly recessed at its top to define a blade groove 54 for engagement with the cutting blade 17.
(seven)
It should be noted that the second air pump 28, the third air pump 33 and the fourth air pump 38 are all disposed on the ground, the input ends of the second air pump 28, the third air pump 33 and the fourth air pump 38 are all provided with the second conduit 68, the other end of the second conduit 68 is connected with the input end of the air filtering device 41, and the second conduit 68 is provided with the electromagnetic flow valve 11, so that clean and dustless cold air can be blown out of the second straight pipe 26, the cooling plate and the fourth straight pipe 36, and a large amount of dust is prevented from being accumulated on the surface of the copper rod 66.
It is worth noting that the pipe diameters of the first straight pipe 1, the liner pipe 19, the air outlet pipe 22, the second straight pipe 26, the third straight pipe and the fourth straight pipe 36 are all larger than phi 50mm, the pipe diameter of the liner pipe 19 is phi 100mm in the embodiment, and the pipe diameters of the first straight pipe 1, the air outlet pipe 22, the second straight pipe 26, the third straight pipe and the fourth straight pipe 36 are the same and are phi 200 mm.
(eight)
It is worth noting that in the practical use process of the invention, in order to prepare the anode phosphor copper balls, a quenching assembly, a rolling assembly and a ball mill are additionally arranged behind the shearing assembly.
Wherein the quenching is used for reducing the hardness of the softened small section of the copper rod 66; the rolling assembly is used for pressing the small section of copper rod 66 into a copper ball; the ball mill is used for grinding and polishing the copper balls.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the corresponding technical solutions.
Claims (10)
1. The utility model provides a super large-scale positive pole phosphorus copper ball straight-bar dish circle shearing mechanism which characterized in that: the device comprises an annealing component, a disc component and a shearing component which are sequentially arranged along the transverse direction;
the annealing component comprises a first straight pipe, a group of electric heating wires symmetrically arranged on the inner wall of the first straight pipe, a group of first air inlet pipes linearly arranged on the outer side pipe wall of the first straight pipe in an equidistant array manner, and a first air pump arranged at the tail end of the first air inlet pipes, wherein a first vacuum cavity is formed in the pipe body of the first straight pipe, first diffusion holes for conducting the first cavity are uniformly and densely distributed on the inner side pipe wall of the first straight pipe, the first air inlet pipes are all communicated with the first cavity, two first branch pipes are respectively branched from the input end of the first air inlet pipes, one of the first branch pipes is connected with the output end of the corresponding first air pump, the other first branch pipe is connected with the cold end of a vortex pipe arranged on the output end of the corresponding first air pump, the input ends of all the first air pumps are connected with an air storage tank through first guide pipes, and electromagnetic flow valves are respectively arranged on the first branch pipes and the first guide pipes, the pipe orifices at two ends of the first straight pipe are provided with recovery assemblies;
the coiling assembly comprises a driving seat, a winding roller and a driving assembly, wherein the winding roller is arranged at the top of the driving seat, the winding roller is driven by the driving assembly, and the driving seat is driven by the longitudinal assembly;
the shearing assembly comprises a base, a hydraulic lifting platform, an anvil and a cutting knife which are sequentially arranged from bottom to top, wherein a longitudinal horizontal rod is detachably fixed on the back of the cutting knife, and the longitudinal horizontal rod is driven by a vertical assembly.
2. The shearing device for the coiled plate of the super-large scale anode phosphorus copper ball straight rod according to claim 1, wherein a second cooling assembly and a conveying assembly are sequentially arranged between the annealing assembly and the coiled plate assembly along the transverse direction, and the other end of the annealing assembly is also provided with the second cooling assembly; the driving seat is also provided with a third cooling assembly; and a conveying assembly and a fourth cooling assembly are sequentially arranged between the disc round assembly and the shearing assembly along the transverse direction.
3. The shearing device for the coiled rod of the super-large scale anode phosphorus copper ball of claim 1 or 2, wherein the annealing component, the second cooling component, the first conveying component, the coiled component, the third cooling component, the second conveying component, the fourth cooling component, the shearing component, the recovering component, the driving component, the longitudinal component and the vertical component are all powered by an external power supply and controlled by an external controller.
4. The disk shearing device for the super-large scale anode phosphorus copper ball straight rod according to claim 1, wherein the gas storage tank stores dry inert gas or dry reducing gas;
a liner tube matched with the first straight tube is arranged in the tube body of the first straight tube, and air guide holes penetrating through the tube body of the liner tube are uniformly and densely distributed in the tube body of the liner tube;
the recovery subassembly includes that detachable fixes the recovery tube in first straight tube mouth of pipe department, sets up outlet duct and the fifth air pump of setting at the outlet duct other end on the pipe wall of recovery tube outside, the vacuum fifth cavity has been seted up to the body of recovery tube inside, outlet duct intercommunication fifth cavity, even cloth has the fifth scattered discharge orifice that switches on the fifth cavity on the inboard pipe wall of outlet duct.
5. The ultra-large scale anode phosphor copper ball straight rod disc circle shearing device as claimed in claim 2, wherein the second cooling assembly comprises a second straight pipe, a second air inlet pipe arranged on the outer pipe wall of the second straight pipe and a second air pump arranged at the other end of the second air inlet pipe, a second vacuum cavity is formed in the pipe body of the second straight pipe, the second straight pipe is communicated with the second cavity, second scattering holes communicated with the second cavity are uniformly and densely distributed on the inner pipe wall of the second straight pipe, and the input end of the second air inlet pipe is connected with the cold end pipe orifice of a vortex pipe arranged on the output end of the second air pump;
the third cooling assembly comprises a cold air plate arranged at the top of the driving seat and positioned right below the winding roller, a third air inlet pipe arranged on the outer side wall of the cold air plate and a third air pump arranged at the other end of the third air inlet pipe, a vacuum third cavity is formed in the cold air plate, the third straight pipe is communicated with the third cavity, and fourth flow dispersing holes for communicating the third cavity are uniformly and densely distributed on the top plate surface of the cold air plate;
the fourth cooling assembly comprises a fourth straight pipe, a fourth air inlet pipe arranged on the outer pipe wall of the fourth straight pipe and a fourth air pump arranged at the other end of the fourth air inlet pipe, a vacuum fourth cavity is formed inside the pipe body of the fourth straight pipe, the fourth straight pipe is communicated with the fourth cavity, fourth scattering holes for conducting the fourth cavity are uniformly distributed on the inner side pipe wall of the fourth straight pipe, and the input end of the fourth air inlet pipe is connected with the cold end pipe orifice of the vortex pipe arranged on the output end of the fourth air pump.
6. The shearing device for the coiled plate of the super-large scale anode phosphorus copper ball straight rod as claimed in claim 5, wherein the second air pump, the third air pump and the fourth air pump are all arranged on the ground, the input ends of the second air pump, the third air pump and the fourth air pump are all provided with a second conduit, the other end of the second conduit is connected with the input end of the air filtering device, and the second conduit is all provided with an electromagnetic flow valve.
7. The ultra-large scale anode phosphorus copper ball straight rod disc shearing device according to claim 1, wherein the driving assembly comprises a reduction gear box and a driving motor which are arranged at the top of a driving seat, a transmission shaft at the output end of the reduction gear box is coaxially connected with a winding roller through a coupler, and a transmission shaft at the input end of the reduction gear box is coaxially connected with a motor shaft of the driving motor through a coupler;
the longitudinal assembly comprises a longitudinal plate, a limiting rod, a first screw rod and a longitudinal motor, wherein a longitudinal sliding groove matched with the driving seat is formed in the top plate surface of the longitudinal plate in an inwards recessed mode, the first screw rod is arranged in the middle of the longitudinal sliding groove, a rod body at one end of the first screw rod penetrates through the plate body of the longitudinal plate and is connected with a motor shaft of the longitudinal motor outside the longitudinal plate, the first screw rod is connected with the motor shaft through a coupler, the limiting rod is arranged in the longitudinal sliding groove and at the two transverse ends of the first screw rod, the end part of the limiting rod is fixed on the inner side wall of the longitudinal sliding groove, and screw grooves and rod grooves which are in one-to-one correspondence with and are matched with the first screw rod and the limiting rod are respectively penetrated through the driving seat in the longitudinal direction; the stroke of the driving seat in the longitudinal sliding groove is larger than or equal to the length of a roller body of the winding roller.
8. The ultra-large scale anode phosphorus copper ball straight rod disc circle shearing device as claimed in claim 1, wherein the vertical component comprises two vertical guide rail plates symmetrically arranged at two longitudinal ends of the base, a hydraulic telescopic rod arranged inside the guide rail plates and a slide block arranged at the free end of the hydraulic telescopic rod, and the end parts of the rod bodies of the longitudinal horizontal rods are respectively detachably and fixedly connected with the corresponding slide blocks; the cutting edge of the bottom of the cutting knife is in an oblique line shape, the top of the chopping board is in an inwards concave arc shape, and a blade groove matched with the cutting knife is formed in the top of the chopping board inwards concave.
9. The shearing device for the plate circle of the super-large scale anode phosphorus copper ball straight rod according to claim 2, wherein the transmission assembly comprises a conveying assembly close to the limiting assembly of the plate circle assembly and far away from the plate circle assembly; the limiting assembly comprises an installation platform arranged on the ground, two vertical rods symmetrically arranged at the top of the installation platform and sleeves rotatably sleeved on the vertical rods; conveying assembly is including installation cabinet, transfer gear, conveying motor, second screw rod and rotating electrical machines, the installation cabinet sets up subaerial, the installation cabinet is inside to be equipped with a set of rotating electrical machines along horizontal symmetry, the output of rotating electrical machines all is equipped with the second screw rod on perpendicular ground, be equipped with reverse screw thread on the body of rod of second screw rod symmetrically, on the body of rod at second screw rod both ends respectively the spiro union have with the installation piece that corresponds the screw thread and match, the installation piece stretches out through the perpendicular spout that corresponds and match on the installation cabinet front end, the outer end of installation piece all is equipped with the axis and follows fore-and-aft transfer gear, the transfer gear is driven by the conveying motor on the corresponding installation piece.
10. The ultra-large scale anode phosphorus copper ball straight rod disc shearing device of claim 9, wherein a group of slots are longitudinally and symmetrically formed in the top of the mounting table, and inserting rods matched with the slots are respectively formed at the bottoms of the vertical rods; the lateral wall of transfer wheel is arc sunken form.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111323628.1A CN114226842B (en) | 2021-11-10 | 2021-11-10 | Super-large-scale anode phosphor copper ball straight rod disc shearing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111323628.1A CN114226842B (en) | 2021-11-10 | 2021-11-10 | Super-large-scale anode phosphor copper ball straight rod disc shearing device |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114226842A true CN114226842A (en) | 2022-03-25 |
CN114226842B CN114226842B (en) | 2024-05-14 |
Family
ID=80748975
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202111323628.1A Active CN114226842B (en) | 2021-11-10 | 2021-11-10 | Super-large-scale anode phosphor copper ball straight rod disc shearing device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114226842B (en) |
Citations (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3307764A (en) * | 1963-12-19 | 1967-03-07 | Voss Engineering Company | Apparatus for shearing, welding and planishing metal strips |
GB1246049A (en) * | 1969-05-01 | 1971-09-15 | Templeborough Rolling Mills Lt | Apparatus for shearing rod or wire |
JP2000063959A (en) * | 1998-08-24 | 2000-02-29 | Nkk Corp | Producing equipment of steel strip excellent in producing efficiency, provided with continuous annealing equipment and electro-galvanizing equipment |
KR20000043529A (en) * | 1998-12-29 | 2000-07-15 | 홍대식 | Cutter for producing wiper |
JP2001079603A (en) * | 1999-09-10 | 2001-03-27 | Daido Steel Co Ltd | Manufacture of cold finished steel bar |
KR20020050965A (en) * | 2000-12-22 | 2002-06-28 | 이구택 | wire rod coil head/rear strip part ring auto cutting treatment apparatus |
CN2767006Y (en) * | 2005-02-23 | 2006-03-29 | 冯广建 | Stretching and cutting machine for construction reinforced bar |
CN102615482A (en) * | 2012-04-20 | 2012-08-01 | 铜陵有色股份铜冠电工有限公司 | Production method of oversized-diameter anode phosphorus copper ball |
CN202667241U (en) * | 2012-07-18 | 2013-01-16 | 重庆亨尔通冶金新技术股份有限公司 | Cold-rolled double-faced rib rolling-aligning integrated production line with online heat treatment |
CN103495872A (en) * | 2013-10-22 | 2014-01-08 | 无锡天辰冷拉型钢有限公司 | Cold-drawn structural steel wire rod material straightening and shearing device |
JP2014233678A (en) * | 2013-06-03 | 2014-12-15 | ウシオ電機株式会社 | Gas treatment device |
CN204584728U (en) * | 2015-01-21 | 2015-08-26 | 广州市增城恒亿机械厂 | Phosphorous copper balls production line |
CN105855894A (en) * | 2015-01-21 | 2016-08-17 | 广州长仁工业科技有限公司 | Phosphor copper ball production line |
WO2018190224A1 (en) * | 2017-04-13 | 2018-10-18 | 株式会社Screenホールディングス | Heat treatment apparatus |
CN208759003U (en) * | 2018-09-17 | 2019-04-19 | 杭州华恩冷拉型钢有限公司 | A kind of disk circle material straightening and shearing device of cold-drawn structural steel |
CN208791688U (en) * | 2018-09-30 | 2019-04-26 | 河南新昊宝丰电缆科技有限公司 | A kind of environmental protection and energy saving single metal wire annealing device |
CN110125283A (en) * | 2019-05-27 | 2019-08-16 | 长沙如洋环保科技有限公司 | A kind of electrical cable-making apparatus |
CN209974843U (en) * | 2019-05-13 | 2020-01-21 | 宁波中科毕普拉斯新材料科技有限公司 | Heat treatment equipment for nanocrystalline alloy strip |
CN213894716U (en) * | 2020-12-11 | 2021-08-06 | 启东双赢电子科技有限公司 | Annealing and softening equipment for sensor alloy wire |
CN214655149U (en) * | 2021-04-17 | 2021-11-09 | 郑州大学 | Continuous quick annealing device for alloy strip |
-
2021
- 2021-11-10 CN CN202111323628.1A patent/CN114226842B/en active Active
Patent Citations (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3307764A (en) * | 1963-12-19 | 1967-03-07 | Voss Engineering Company | Apparatus for shearing, welding and planishing metal strips |
GB1246049A (en) * | 1969-05-01 | 1971-09-15 | Templeborough Rolling Mills Lt | Apparatus for shearing rod or wire |
JP2000063959A (en) * | 1998-08-24 | 2000-02-29 | Nkk Corp | Producing equipment of steel strip excellent in producing efficiency, provided with continuous annealing equipment and electro-galvanizing equipment |
KR20000043529A (en) * | 1998-12-29 | 2000-07-15 | 홍대식 | Cutter for producing wiper |
JP2001079603A (en) * | 1999-09-10 | 2001-03-27 | Daido Steel Co Ltd | Manufacture of cold finished steel bar |
KR20020050965A (en) * | 2000-12-22 | 2002-06-28 | 이구택 | wire rod coil head/rear strip part ring auto cutting treatment apparatus |
CN2767006Y (en) * | 2005-02-23 | 2006-03-29 | 冯广建 | Stretching and cutting machine for construction reinforced bar |
CN102615482A (en) * | 2012-04-20 | 2012-08-01 | 铜陵有色股份铜冠电工有限公司 | Production method of oversized-diameter anode phosphorus copper ball |
CN202667241U (en) * | 2012-07-18 | 2013-01-16 | 重庆亨尔通冶金新技术股份有限公司 | Cold-rolled double-faced rib rolling-aligning integrated production line with online heat treatment |
JP2014233678A (en) * | 2013-06-03 | 2014-12-15 | ウシオ電機株式会社 | Gas treatment device |
CN103495872A (en) * | 2013-10-22 | 2014-01-08 | 无锡天辰冷拉型钢有限公司 | Cold-drawn structural steel wire rod material straightening and shearing device |
CN204584728U (en) * | 2015-01-21 | 2015-08-26 | 广州市增城恒亿机械厂 | Phosphorous copper balls production line |
CN105855894A (en) * | 2015-01-21 | 2016-08-17 | 广州长仁工业科技有限公司 | Phosphor copper ball production line |
WO2018190224A1 (en) * | 2017-04-13 | 2018-10-18 | 株式会社Screenホールディングス | Heat treatment apparatus |
CN208759003U (en) * | 2018-09-17 | 2019-04-19 | 杭州华恩冷拉型钢有限公司 | A kind of disk circle material straightening and shearing device of cold-drawn structural steel |
CN208791688U (en) * | 2018-09-30 | 2019-04-26 | 河南新昊宝丰电缆科技有限公司 | A kind of environmental protection and energy saving single metal wire annealing device |
CN209974843U (en) * | 2019-05-13 | 2020-01-21 | 宁波中科毕普拉斯新材料科技有限公司 | Heat treatment equipment for nanocrystalline alloy strip |
CN110125283A (en) * | 2019-05-27 | 2019-08-16 | 长沙如洋环保科技有限公司 | A kind of electrical cable-making apparatus |
CN213894716U (en) * | 2020-12-11 | 2021-08-06 | 启东双赢电子科技有限公司 | Annealing and softening equipment for sensor alloy wire |
CN214655149U (en) * | 2021-04-17 | 2021-11-09 | 郑州大学 | Continuous quick annealing device for alloy strip |
Non-Patent Citations (1)
Title |
---|
赵长忠;李昭;王世卓;张忠科;郑江辉;: "微晶磷铜球生产中校直与送进装置的研究", 冶金管理, no. 17, 15 September 2020 (2020-09-15), pages 29 - 30 * |
Also Published As
Publication number | Publication date |
---|---|
CN114226842B (en) | 2024-05-14 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103397170B (en) | Atmosphere protective high-frequency induction heating and continuous annealing method and device for tube stocks and wire rods | |
CN203316694U (en) | Storage battery grid continuous casting equipment | |
CN104043943A (en) | Manufacturing process of cupronickel pipe | |
CN114226842A (en) | Super large scale anode phosphorus copper ball straight rod plate circle shearing mechanism | |
CN211947120U (en) | High alloy structure steel spheroidizing annealing device | |
CN207013449U (en) | The split type interior cold roll roller system of section-variable rolling machine | |
CN202786329U (en) | Flame type surface hardening device | |
CN211938965U (en) | Horizontal continuous casting device for tin-phosphor bronze strip | |
CN108857569A (en) | A kind of coolant liquid conveying device | |
CN211894833U (en) | High-temperature water-cooling screw conveyor | |
CN215847315U (en) | Pipe orifice inner wall finishing structure for stainless steel pipe | |
CN206614167U (en) | Apparatus for shaping in a kind of welded still pipe weld seam | |
CN221134999U (en) | Stable and rotatable aluminum plate processingequipment of centre gripping | |
CN204869286U (en) | Inlet wire guide roll and guide roll whole buddha's warrior attendant line lathe of speed adjusting soon of being qualified for next round of competitions | |
CN215089853U (en) | Energy-efficient novel aluminium alloy extrusion device | |
CN212893213U (en) | Galvanized wire broken wire protection equipment | |
CN215314751U (en) | Noble metal wire stretcher with cooling function | |
CN219366770U (en) | Main driving speed reducer of shield machine | |
CN214919239U (en) | Corrosion-resistant seamless steel pipe cold rolling device | |
CN204247697U (en) | The rolling device of a kind of Copper-Aluminum compound row | |
CN110756614B (en) | Production process of copper rod | |
CN213624312U (en) | Aluminum alloy degassing equipment | |
CN211248615U (en) | Special cutter for processing titanium alloy | |
CN203635641U (en) | Water penetration cooling line of controlled rolling and controlled cooling equipment | |
CN215396732U (en) | PP pipe forming device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |