CN114197788A - Method and system for preparing net-hanging oyster shell wall surface - Google Patents
Method and system for preparing net-hanging oyster shell wall surface Download PDFInfo
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- CN114197788A CN114197788A CN202111613992.1A CN202111613992A CN114197788A CN 114197788 A CN114197788 A CN 114197788A CN 202111613992 A CN202111613992 A CN 202111613992A CN 114197788 A CN114197788 A CN 114197788A
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- oyster
- oyster shell
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Processing Of Meat And Fish (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a method and a system for preparing a net-hanging oyster shell wall surface, belonging to the technical field of buildings; the method comprises the following steps: feeding oyster shells, cleaning and filtering; drying, screening and turning over oyster shells; laying oyster shells and making plates; spraying glue on oyster shells and laying nets; spraying glue for the second time, drying and packaging; the oyster shell facing wall produced by the method greatly improves the installation efficiency of the oyster shell facing wall, is convenient to transport, can effectively popularize ecological and green oyster shell facing, and can reduce environmental pollution caused by oyster shells. The method mainly adopts flow line production, improves the production efficiency and effectively reduces the production cost; meanwhile, the construction and installation efficiency is improved, the labor cost required by the installation of the exterior wall veneer is reduced, and the construction cost is effectively reduced.
Description
Technical Field
The invention belongs to the technical field of buildings, and particularly relates to a method and a system for preparing a net-hanging oyster shell wall surface.
Background
Oyster shell houses are ancient houses with special oyster decorations in the southeast coast of China, people build houses and use local materials, and oyster shells and other shells are light and durable, so the oyster shell houses become superior wall materials. In the modern times, some oyster shells are applied to the outer wall of a building, but the oyster shells are only improved by the traditional construction method, still need to be manually selected and cleaned, and are embedded into slurry one by one, so that the efficiency is low. And with the rapid development of many coastal cities, part of coastal areas also gradually disappear from oyster shells, and raw materials are relatively deficient. The oyster shell veneer exterior wall has the advantages of remarkable heat insulation and sound absorption effects, low manufacturing cost, high weather resistance, high durability and the like (Yuan Qian, child building, hair hairpin flower periphery [ J ] in China manual work 2014(03): 68-70.).
An invention patent CN201510237546.3 granted by the applicant is an oyster shell veneer outer wall and a construction method thereof; the outer wall comprises a porous brick wall, a leveling layer, a white cement bonding layer and an oyster shell decorative surface layer which are arranged from inside to outside, wherein the oyster shell decorative surface layer is formed by pressing a large number of oyster shells on the white cement bonding layer in a back-to-back manner one by one, and the depth of the oyster shell decorative surface layer embedded into the white cement bonding layer is not less than 5 mm. But cannot be widely popularized due to the limitation of raw material producing areas, the wall construction efficiency and the like.
In the prior art, shell processing technology is also used, for example, CN201310540605.5 discloses a marble slab inlaid with shell mosaics, which comprises a marble slab and shell mosaics; also, for example, CN201410293436.4 discloses an arc-line assembled marble cylinder inlaid with shell close-packed parquets and a processing technology thereof, wherein marble is cut into marble blocks according to an arc, the marble blocks are drawn and sandblasted according to patterns to form groove slots, and then shell pieces are inlaid in the groove slots. For another example, CN201410293345.0 discloses a shell close-spliced mosaic plate, which belongs to the field of artware of shell mosaic plates, and comprises a mosaic substrate, a bonding layer and a shell layer, wherein the mosaic substrate and the shell layer are bonded together through the bonding layer; however, in the prior art, shells with attractive appearance are selected for finish machining and are embedded in a marble plate, so that the heat insulation and sound absorption effects are not obvious, and the advantages of low manufacturing cost, high weather resistance, high durability and the like are achieved; meanwhile, oyster shells are difficult to process, and the prior art is difficult to be used for processing oyster shell walls.
The applicant provides a method and a system for manufacturing a net-hanging oyster shell wall surface, and solves the problems of low production efficiency, high production cost and high installation efficiency in the prior art.
Disclosure of Invention
Technical scheme (I)
The invention is realized by the following technical scheme: a preparation method of a net-hanging oyster shell wall surface comprises the following steps:
feeding oyster shells, cleaning and filtering;
drying, screening and turning over oyster shells;
laying oyster shells and making plates;
spraying glue on oyster shells and laying nets;
spraying glue for the second time, drying and packaging.
As a further explanation of the scheme, the oyster shell feeding, cleaning and filtering are specifically as follows:
the oyster shells enter a cleaning machine through a feeding machine;
after washing, filtration was carried out.
As a further explanation of the scheme, the oyster shell drying, screening and turning-over are specific:
the filter screen is used for transferring and conveying the materials to a vibration turnover dryer for automatic screening and turnover.
As a further explanation of the scheme, the oyster shell row laying and plate making are specific:
the oyster shell after screening, the surface is downward, arranges through the conveyer belt and spreads, makes a plate.
As a further explanation of the scheme, the oyster shell glue spraying and net laying are specific:
the oyster shell after arranging and laying gets into and spouts gluey district, and environmental protection glue passes through out the jiao kou, and even spraying is to oyster shell internal surface, hangs the net with the fibre simultaneously, and the flat oyster shell internal surface top forms the rubber mesh.
As a further explanation of the above scheme, the mesh size of the fiber net is 7-13mm × 7-13 mm.
As a further explanation of the above scheme, the secondary glue spraying, drying and packaging are specifically as follows:
after the glue on the surface of the oyster shell is solidified, secondary spraying is carried out;
drying the net-hanging oyster shells after secondary spraying to form a coiled decorative material;
and (6) packaging and boxing.
The invention also provides a production system of the net-hanging oyster shell wall surface, which comprises the following steps:
automatic feeding conveyer: the feeding device is used for feeding oyster shells;
self-cleaning clean separator: the cleaning agent is used for cleaning oyster shells;
filtering a screen: is used for filtering oyster shells;
automatic vibration turn-over drying-machine: the drying method is used for drying oyster shells;
conveying the environment-friendly glue: used for conveying the environment-friendly glue;
an environment-friendly glue injection port: is used for spraying the environment-friendly glue on oyster shells;
fiber net hanging: used for forming the surface of the connected oyster shell to form a coiled material;
conveying a belt: is used for transporting oyster shells.
As a further explanation of the above scheme, the automatic cleaning and separating device is further used for connecting an automatic feeding conveyor and a filtering screen;
the automatic vibration turnover dryer is also used for connecting a conveyor belt;
the environment-friendly glue spraying opening is connected to the environment-friendly glue conveying pipe and arranged on one side of the conveying belt.
(III) advantageous effects
Compared with the prior art, the invention has the following beneficial effects:
the oyster shell facing wall produced by the method greatly improves the installation efficiency of the oyster shell facing wall, is convenient to transport, can effectively popularize ecological and green oyster shell facing, and can reduce environmental pollution caused by oyster shells.
The method mainly adopts flow line production, improves the production efficiency and effectively reduces the production cost; meanwhile, the construction and installation efficiency is improved, the labor cost required by the installation of the exterior wall veneer is reduced, and the construction cost is effectively reduced.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic flow chart of example 1 of the present invention;
FIG. 2 is a schematic view of example 2 of the present invention;
FIG. 3 is a diagram of a product of example 1 of the present invention.
In the figure: the automatic feeding and cleaning device comprises an automatic feeding conveyor 1, an automatic cleaning and cleaning separation device 2, a filter screen 3, an automatic vibration turn-over dryer 4, an environment-friendly glue conveying pipe 5, an environment-friendly glue spraying opening 6, a fiber hanging net 7, a conveying belt 8, a plan view A, a front view B and a side view C.
Detailed Description
Examples
Referring to fig. 1 and fig. 2, the method of the present embodiment includes the following steps:
step 100: feeding oyster shells, cleaning and filtering; the oyster shells enter a cleaning machine through a feeding machine, and are filtered after being cleaned; the aim of the step is to clean and remove the redundant shells and sundries on the back of the shell, and filter out oyster shells with unsuitable shell shapes and sizes.
Step 200: drying, screening and turning over oyster shells; after filtering, transferring and conveying the mixture to a vibration turnover dryer, and automatically screening and turning the mixture through vibration force; the step aims to screen out oyster shells with small size and uneven shell shape, and screen out the oyster shells which do not meet the requirements through a vibrating screen.
Step 300: laying oyster shells and making plates; oyster shell through the screening, the surface is downward, arranges through the conveyer belt and spreads. The oyster shell to be further explained is divided into two surfaces, namely an inner surface and an outer surface, wherein the inner surface is the position where oyster meat lives, and the outer surface is the surface exposed outside and contacted with sea wind and seawater. The outer surface of the wall body has the function of resisting the erosion of the oyster and is the main function part of the oyster shell wall surface. Therefore, for subsequent processing, the aim of the step is to adjust the external contact surface of the oyster shell and set a reasonable width size according to the specification.
Step 400: spraying glue on oyster shells and laying nets; the oyster shells after being laid in rows enter a glue spraying area, environment-friendly glue is uniformly sprayed on the inner surfaces of the oyster shells through environment-friendly glue spraying openings, and meanwhile, soft fiber hanging nets (the mesh size is 10x10mm) are flatly laid on the upper portions of the inner surfaces of the oyster shells by utilizing the gravity principle to form the glue nets. It needs to be further explained that the purpose of this step is to fill the depressed areas of the inner surfaces of the oyster shells with the environment-friendly glue, and simultaneously connect all the oyster shells with the fiber hanging net, so that the oyster shells are connected into a plane.
Step 500: spraying glue for the second time, drying and packaging; after the glue on the surface of the oyster shell is basically dried, secondary spraying of the environment-friendly glue is carried out, and the flexible fiber net is firmly bonded with the oyster shell. And conveying the secondarily bonded net-hanging oyster shells to a dryer at 40 ℃ for drying to form a coiled decorative material, and packaging and boxing. Please refer to fig. 3 for the final product.
Example 2
The system of this embodiment is used for executing the method described in embodiment 1, please refer to fig. 2;
the system comprises:
automatic feeding conveyor 1: the feeding device is used for feeding oyster shells;
self-cleaning clean separator 2: the cleaning agent is used for cleaning oyster shells;
filtering screen 3: is used for filtering oyster shells;
automatic vibration turn-over drying-machine 4: the drying method is used for drying oyster shells;
conveying pipe 5 for environment-friendly glue: used for conveying the environment-friendly glue;
the environment-friendly glue injection port 6: is used for spraying the environment-friendly glue on oyster shells;
fiber hanging net 7: used for forming the surface of the connected oyster shell to form a coiled material;
conveyor belt 8: is used for transporting oyster shells.
The automatic feeding conveyor 1 is arranged on the left side of the automatic cleaning and cleaning separation device 2 and is used for feeding oyster shells into the automatic cleaning and cleaning separation device 2;
the other side of the automatic cleaning and cleaning separation device 2 is provided with a filter screen 3;
a conveyor belt 8 is arranged below the filtering screen 3;
the conveying belt is obliquely and upwards conveyed, and the oyster shells (with the inner surfaces of the oyster shells upward) can be automatically turned down by inclining at an angle of 40-60 degrees; and oyster shell (oyster shell surface up) goes up through certain friction, realizes automatic turn-over, turns over oyster shell in unison, is convenient for subsequent processing work.
The conveyor belt 8 is provided with two zones: a vibration turnover drying area and a glue spraying area;
the automatic vibration turn-over dryer 4 is arranged in the drying area of the conveyor belt 8;
the environment-friendly glue spraying opening is connected with the environment-friendly glue conveying pipe and arranged above the glue spraying area of the conveying belt;
conveyer belt 8 still is used for transporting oyster shell to baling equipment and packs, vanning.
The oyster shell facing wall produced by the method greatly improves the installation efficiency of the oyster shell facing wall, is convenient to transport, can effectively popularize ecological and green oyster shell facing, and can reduce environmental pollution caused by oyster shells.
The method mainly adopts flow line production, improves the production efficiency and effectively reduces the production cost; meanwhile, the construction and installation efficiency is improved, the labor cost required by the installation of the exterior wall veneer is reduced, and the construction cost is effectively reduced.
The control mode of the invention is controlled by manually starting and closing the switch, the wiring diagram of the power element and the supply of the power source belong to the common knowledge in the field, and the invention is mainly used for protecting mechanical devices, so the control mode and the wiring arrangement are not explained in detail in the invention.
The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of the power supply also belongs to the common knowledge in the field, and the invention is mainly used for protecting mechanical devices, so the control mode and the circuit connection are not explained in detail in the invention.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. A preparation method of a net-hanging oyster shell wall surface is characterized by comprising the following steps:
feeding oyster shells, cleaning and filtering;
drying, screening and turning over oyster shells;
laying oyster shells and making plates;
spraying glue on oyster shells and laying nets;
spraying glue for the second time, drying and packaging.
2. The method for preparing a net-hanging oyster shell wall surface according to claim 1,
oyster shell material loading, washing, filtration are specific:
the oyster shells enter a cleaning machine through a feeding machine;
after washing, filtration was carried out.
3. The method for preparing a net-hanging oyster shell wall surface according to claim 1,
oyster shell stoving, screening, turn-over are specific:
the filter screen is used for transferring and conveying the materials to a vibration turnover dryer for automatic screening and turnover.
4. The method for preparing a net-hanging oyster shell wall surface according to claim 1,
oyster shell row is spread, and the plate-making is specific:
oyster shell through the screening, the surface is downward, arranges through the conveyer belt and spreads.
5. The method for preparing a net-hanging oyster shell wall surface according to claim 1,
oyster shell spouts gluey, the lapping is specific:
the oyster shell after arranging and laying gets into and spouts gluey district, and environmental protection glue passes through out the jiao kou, and even spraying is to oyster shell internal surface, hangs the net with the fibre simultaneously, and the flat oyster shell internal surface top forms the rubber mesh.
6. The method for preparing a net-hanging oyster shell wall surface according to claim 5, wherein the method comprises the following steps:
the mesh size of the fiber hanging net is 7-13mm multiplied by 7-13 mm.
7. The method for preparing a net-hanging oyster shell wall surface according to claim 1,
the secondary glue spraying, drying and packaging are specific:
after the glue on the surface of the oyster shell is solidified, secondary spraying is carried out;
drying the net-hanging oyster shells after secondary spraying to form a coiled decorative material;
and (6) packaging and boxing.
8. A production system of a net-hanging oyster shell wall surface, which is characterized in that,
the system comprises:
automatic feeding conveyer: the feeding device is used for feeding oyster shells;
self-cleaning clean separator: the cleaning agent is used for cleaning oyster shells;
filtering a screen: is used for filtering oyster shells;
automatic vibration turn-over drying-machine: the drying method is used for drying oyster shells;
conveying the environment-friendly glue: used for conveying the environment-friendly glue;
an environment-friendly glue injection port: is used for spraying the environment-friendly glue on oyster shells;
fiber net hanging: used for forming the surface of the connected oyster shell to form a coiled material;
conveying a belt: is used for transporting oyster shells.
9. The production system of hanging net oyster shell wall of claim 8, its characterized in that:
the automatic cleaning and cleaning separation device is also used for connecting an automatic feeding conveyor and a filtering screen;
the automatic vibration turnover dryer is also used for connecting a conveyor belt;
the environment-friendly glue spraying opening is connected to the environment-friendly glue conveying pipe and arranged on one side of the conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111613992.1A CN114197788B (en) | 2021-12-27 | 2021-12-27 | Preparation method and system for oyster shell wall surface hanging net |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111613992.1A CN114197788B (en) | 2021-12-27 | 2021-12-27 | Preparation method and system for oyster shell wall surface hanging net |
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| Publication Number | Publication Date |
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| CN114197788A true CN114197788A (en) | 2022-03-18 |
| CN114197788B CN114197788B (en) | 2023-07-21 |
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Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1307161A (en) * | 2000-01-26 | 2001-08-08 | 惠阳市沥林国翔瓷砖工艺加工厂 | Net-molded ballast facing and its making method |
| CN102094504A (en) * | 2010-10-12 | 2011-06-15 | 九江市骏隆贝壳工艺有限公司 | Shell composite mosaic and preparation method thereof |
| CN202541170U (en) * | 2012-04-10 | 2012-11-21 | 蔡景学 | Shell decorative surface structure |
| CN103615074A (en) * | 2013-11-29 | 2014-03-05 | 杭州丹尼建材有限公司 | Production technology of roof tiles |
| CN104847073A (en) * | 2015-05-12 | 2015-08-19 | 厦门合道工程设计集团有限公司 | Oyster shell veneer external wall and construction method thereof |
| KR20170050242A (en) * | 2015-10-30 | 2017-05-11 | 예원예술대학교 산학협력단 | Tile manufacturing method using mulberry fibers and shell |
| CN206240833U (en) * | 2016-12-02 | 2017-06-13 | 福州市绿洋生态农牧有限公司 | A kind of feed sea oyster automatic cleaning separator of shell |
| CN108643502A (en) * | 2018-05-30 | 2018-10-12 | 张乘彬 | A kind of laying method of Novel mosaic |
| CN108978044A (en) * | 2018-08-21 | 2018-12-11 | 杭州考拉之屋实业有限公司 | A kind of production equipment and its production technology of blotting paper |
| CN112982871A (en) * | 2021-02-18 | 2021-06-18 | 广东泰诺节能新材料有限公司 | Preparation and construction process of light, thin, energy-saving and strong-adhesion large-size wall panel |
-
2021
- 2021-12-27 CN CN202111613992.1A patent/CN114197788B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1307161A (en) * | 2000-01-26 | 2001-08-08 | 惠阳市沥林国翔瓷砖工艺加工厂 | Net-molded ballast facing and its making method |
| CN102094504A (en) * | 2010-10-12 | 2011-06-15 | 九江市骏隆贝壳工艺有限公司 | Shell composite mosaic and preparation method thereof |
| CN202541170U (en) * | 2012-04-10 | 2012-11-21 | 蔡景学 | Shell decorative surface structure |
| CN103615074A (en) * | 2013-11-29 | 2014-03-05 | 杭州丹尼建材有限公司 | Production technology of roof tiles |
| CN104847073A (en) * | 2015-05-12 | 2015-08-19 | 厦门合道工程设计集团有限公司 | Oyster shell veneer external wall and construction method thereof |
| KR20170050242A (en) * | 2015-10-30 | 2017-05-11 | 예원예술대학교 산학협력단 | Tile manufacturing method using mulberry fibers and shell |
| CN206240833U (en) * | 2016-12-02 | 2017-06-13 | 福州市绿洋生态农牧有限公司 | A kind of feed sea oyster automatic cleaning separator of shell |
| CN108643502A (en) * | 2018-05-30 | 2018-10-12 | 张乘彬 | A kind of laying method of Novel mosaic |
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| CN114197788B (en) | 2023-07-21 |
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