CN114059233B - Transparent nanofiber membrane, preparation method thereof and application of transparent nanofiber membrane to transparent mask - Google Patents
Transparent nanofiber membrane, preparation method thereof and application of transparent nanofiber membrane to transparent mask Download PDFInfo
- Publication number
- CN114059233B CN114059233B CN202111360739.XA CN202111360739A CN114059233B CN 114059233 B CN114059233 B CN 114059233B CN 202111360739 A CN202111360739 A CN 202111360739A CN 114059233 B CN114059233 B CN 114059233B
- Authority
- CN
- China
- Prior art keywords
- transparent
- fibers
- transparent nanofiber
- regular hexagonal
- nanofiber film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002121 nanofiber Substances 0.000 title claims abstract description 103
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 239000012528 membrane Substances 0.000 title claims description 46
- 239000000835 fiber Substances 0.000 claims abstract description 138
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 26
- 238000001523 electrospinning Methods 0.000 claims abstract description 21
- 229920000642 polymer Polymers 0.000 claims abstract description 14
- 239000000758 substrate Substances 0.000 claims description 45
- 238000002834 transmittance Methods 0.000 claims description 39
- 238000001914 filtration Methods 0.000 claims description 23
- 238000009987 spinning Methods 0.000 claims description 16
- 239000005022 packaging material Substances 0.000 claims description 10
- 238000011056 performance test Methods 0.000 claims description 8
- 230000010412 perfusion Effects 0.000 claims description 8
- 229920002239 polyacrylonitrile Polymers 0.000 claims description 6
- 239000004952 Polyamide Substances 0.000 claims description 5
- 229920002301 cellulose acetate Polymers 0.000 claims description 5
- 229920002647 polyamide Polymers 0.000 claims description 5
- 239000004814 polyurethane Substances 0.000 claims description 5
- 239000002033 PVDF binder Substances 0.000 claims description 4
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 3
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 3
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 3
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 3
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 3
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims description 3
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 3
- 229920002101 Chitin Polymers 0.000 claims description 2
- 229920001661 Chitosan Polymers 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 10
- 230000002093 peripheral effect Effects 0.000 abstract description 8
- 230000005684 electric field Effects 0.000 description 13
- 238000010998 test method Methods 0.000 description 8
- 239000013306 transparent fiber Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000035699 permeability Effects 0.000 description 6
- 229920000728 polyester Polymers 0.000 description 5
- 238000004088 simulation Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000004907 flux Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000003658 microfiber Substances 0.000 description 3
- 238000001000 micrograph Methods 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 229920002292 Nylon 6 Polymers 0.000 description 2
- 238000000149 argon plasma sintering Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000012780 transparent material Substances 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 208000035473 Communicable disease Diseases 0.000 description 1
- 229920001410 Microfiber Polymers 0.000 description 1
- 229920003189 Nylon 4,6 Polymers 0.000 description 1
- 206010035664 Pneumonia Diseases 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000635 electron micrograph Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000877 morphologic effect Effects 0.000 description 1
- 239000002114 nanocomposite Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920005594 polymer fiber Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/728—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/14—Air permeable, i.e. capable of being penetrated by gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/54—Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
- B01D46/543—Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms using membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0076—Electro-spinning characterised by the electro-spinning apparatus characterised by the collecting device, e.g. drum, wheel, endless belt, plate or grid
- D01D5/0084—Coating by electro-spinning, i.e. the electro-spun fibres are not removed from the collecting device but remain integral with it, e.g. coating of prostheses
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Nonwoven Fabrics (AREA)
- Laminated Bodies (AREA)
Abstract
本发明涉及一种透明纳米纤维膜及其制备和在透明口罩上的应用,制备方法为:采用静电纺丝工艺和特殊的接收基材将高分子聚合物制成透明纳米纤维膜;特殊的接收基材是指整体呈平面网状结构的绝缘基材,且构成平面网状结构的基本单元I为由一正六边形支架和三个一字形支架连接而成的平面状结构,三个一字形支架的一端在该正六边形支架的中心处汇合,另一端分别与该正六边形支架的三个不相邻的顶点连接;特殊的接收基材包覆在接地的滚筒的周面上;最终制得的透明纳米纤维膜的平均厚度为1~20μm,主体部分的平均厚度为0.2~4μm;主体部分的纤维呈一定的取向排列,且取向度大于80%;应用为:用于制作透明口罩。本发明的方法简单,制得的纤维膜的透明度高,孔隙率高。
The invention relates to a transparent nanofiber film and its preparation and application on transparent masks. The preparation method comprises the following steps: using an electrospinning process and a special receiving base material to make a high molecular polymer into a transparent nanofiber film; The base material refers to an insulating base material with a planar mesh structure as a whole, and the basic unit I constituting the planar mesh structure is a planar structure formed by connecting a regular hexagonal support and three inline supports, and three inline supports. One end of the bracket meets at the center of the regular hexagonal bracket, and the other end is respectively connected with the three non-adjacent vertices of the regular hexagonal bracket; the special receiving base material is wrapped on the peripheral surface of the grounded roller; finally The average thickness of the prepared transparent nanofiber film is 1-20 μm, and the average thickness of the main part is 0.2-4 μm; the fibers of the main part are arranged in a certain orientation, and the degree of orientation is greater than 80%; the application is: used for making transparent masks . The method of the invention is simple, and the prepared fiber film has high transparency and high porosity.
Description
技术领域technical field
本发明属于口罩技术领域,涉及一种透明纳米纤维膜及其制备和在透明口罩上的应用。The invention belongs to the technical field of masks, and relates to a transparent nanofiber film and its preparation and application on transparent masks.
背景技术Background technique
柔性、透明的薄膜或纤维薄膜或衬底在智能穿戴、电子皮肤、空气过滤、生物医用和个人防护等领域引起了广泛的关注。传统的透明薄膜或基材,如玻璃和聚酯(PET)、聚乙烯(PE)塑料等,不能完全满足新兴应用领域的需求,这些新兴的领域要求具有优异吸附性、透气性(大比表面积、高孔隙率)和柔韧性的透明材料。例如,智能可穿戴或电子皮肤越来越普及,现有的透明膜材料不能同时表现出高透光率和良好的透气性;空气污染对人体健康造成严重危害,现有滤材过滤性能高,但透光性能差;特别是在个人防护领域,近年来由于新冠肺炎疫情的爆发与蔓延,全世界各国人民都在遭受着疫情带来的苦难,纤维膜材料制备的口罩作为最简单有效和普遍使用的个人防护工具,在抗击疫情中发挥了不可替代的作用,因为许多传染疾病都是通过空气中的污染颗粒作为载体传播的,口罩可以有效拦截空气中的颗粒。然而现有纤维膜材料口罩不透明,给人们日常生活带来不便(影响手机刷脸、车站人脸识别系统),也影响医患之间的交流沟通。现有的透明口罩都是由实心的透明塑料板(PE、PP、PC等)制备的,透气性差、防护效果差。Flexible, transparent films or fibrous films or substrates have attracted extensive attention in the fields of smart wear, electronic skin, air filtration, biomedical, and personal protection. Traditional transparent films or substrates, such as glass and polyester (PET), polyethylene (PE) plastics, etc., cannot fully meet the needs of emerging application fields that require excellent adsorption, air permeability (large specific surface area) , high porosity) and flexible transparent materials. For example, smart wearables or electronic skins are becoming more and more popular, and the existing transparent film materials cannot show high light transmittance and good air permeability at the same time; air pollution causes serious harm to human health, and the existing filter materials have high filtration performance, However, the light transmission performance is poor; especially in the field of personal protection, due to the outbreak and spread of the new crown pneumonia epidemic in recent years, people all over the world are suffering from the epidemic. The masks made of fiber membrane materials are the most simple, effective and common The personal protective equipment used has played an irreplaceable role in the fight against the epidemic, because many infectious diseases are transmitted through airborne pollution particles as carriers, and masks can effectively intercept airborne particles. However, the existing fiber membrane material masks are opaque, which brings inconvenience to people's daily life (affects the mobile phone to brush the face, the station face recognition system), and also affects the communication between doctors and patients. Existing transparent masks are all prepared from solid transparent plastic plates (PE, PP, PC, etc.), which have poor air permeability and poor protection effect.
近年来,新型透明材料备受关注,纤维素或甲壳素纳米纤维制备的透明柔性纳米纸得到了发展。所得纳米纸具有较高的透光率和良好的机械性能,有望取代传统的塑料薄膜。然而,纳米纸的制备过程涉及到复杂的化学处理,材料的孔隙率低或无孔隙,透气性差。木材由于其优良的性能而被广泛应用多年,透明木头材料也有报道。经过化学处理后,通过机械压力或树脂填充所制备的透明膜具有较高的透明度和其他优异的性能,优于传统玻璃。然而,透明木头薄膜材料是实心的,失去了木材本身结构优势,缺乏相互连通的孔道,制备过程需要复杂的化学过程,消耗能量和时间。因此,用低成本、简单的方法制备具有优异吸附性、透气性(大比表面积、高孔隙率)和柔韧性的透明膜材料是一个巨大的挑战,也是迫切需要的。In recent years, new transparent materials have attracted much attention, and transparent and flexible nanopapers prepared from cellulose or chitin nanofibers have been developed. The obtained nanopaper has high light transmittance and good mechanical properties, and is expected to replace traditional plastic films. However, the preparation process of nanopaper involves complex chemical treatments, and the material has low or no porosity and poor air permeability. Wood has been widely used for many years due to its excellent properties, and transparent wood materials have also been reported. After chemical treatment, the transparent film prepared by mechanical pressure or resin filling has high transparency and other excellent properties, which are superior to traditional glass. However, the transparent wood film material is solid, loses the structural advantage of wood itself, lacks interconnected pores, and the preparation process requires complex chemical processes, which consumes energy and time. Therefore, it is a great challenge and an urgent need to prepare transparent membrane materials with excellent adsorption, gas permeability (large specific surface area, high porosity) and flexibility by a low-cost and simple method.
静电纺丝技术允许从不同的材料(聚合物、碳、陶瓷等)轻松地制备出连续的微米或纳米纤维,这已被证实是制造微或纳米纤维的有效方法。由此制备的静电纺纤维膜具有小孔、高孔隙率、大比表面积、优良的柔韧性和强健的机械性能。然而,由于微米纤维和纳米纤维严重的光反射和散射,使得静电纺纤维膜的透明化极为困难。对静电纺透明纤维膜的制备研究已有很多报道,可以分为两类:一类是将聚合物填充到纤维膜中,这样可以生成透明的纳米复合材料;例如,将双组分酚醛环氧树脂加入静电纺尼龙-4,6膜;尼龙-6纳米纤维膜填充醋酸纤维素;聚丙烯腈(PAN)/聚氨酯(PU)复合纳米纤维膜加热熔融PU以获得透明性;这种实现透明纤维膜的方法失去了纤维结构和孔隙,而微米或纳米纤维仅起增强作用;另一类是减小静电纺纤维膜的厚度;纤维膜越薄,透光率越高;例如,结合静电纺丝/网状技术,制造出具有高性能的超薄纳米纤维或纳米蛛网膜空气过滤器;然而,其缺点是机械性能差,工艺条件苛刻,这意味着纳米蛛网膜厚度在30nm左右,太薄,不能独立使用,而且制备耗时较长。总之,现有的制备透明静电纺纤维膜的方法比较复杂,失去了纤维膜的优点。Electrospinning technology allows the easy preparation of continuous micro- or nanofibers from different materials (polymers, carbon, ceramics, etc.) The electrospun fiber membrane thus prepared has small pores, high porosity, large specific surface area, excellent flexibility and robust mechanical properties. However, the transparentization of electrospun fiber membranes is extremely difficult due to the severe light reflection and scattering of microfibers and nanofibers. There have been many reports on the preparation of electrospun transparent fiber membranes, which can be divided into two categories: one is to fill the polymer into the fiber membrane, which can generate transparent nanocomposites; Resin is added to electrospun nylon-4,6 film; nylon-6 nanofiber film is filled with cellulose acetate; polyacrylonitrile (PAN)/polyurethane (PU) composite nanofiber film heats and melts PU to obtain transparency; this achieves transparent fibers The membrane method loses the fiber structure and pores, and the micro or nano fibers only play a reinforcing role; the other is to reduce the thickness of the electrospun fiber membrane; the thinner the fiber membrane, the higher the light transmittance; for example, combined with electrospinning /mesh technology to fabricate ultra-thin nanofibers or nanoarachnoid air filters with high performance; however, its disadvantages are poor mechanical properties and harsh process conditions, which means that the thickness of nanoarachnoid is around 30nm, which is too thin, It cannot be used independently, and the preparation takes a long time. In conclusion, the existing methods for preparing transparent electrospinning fiber membranes are complicated and lose the advantages of fiber membranes.
因此,开发透光率高、高孔隙率和自支撑的透明静电纺纤维膜仍然是一个巨大的挑战。Therefore, developing transparent electrospun fibrous membranes with high light transmittance, high porosity and self-supporting remains a great challenge.
发明内容SUMMARY OF THE INVENTION
为解决现有技术中存在的问题,本发明提供一种透明纳米纤维膜及其制备和在透明口罩上的应用。本发明首次设计制备出具有高光通量结构的透明纳米纤维膜材料,并在此基础上制备成透明纤维膜口罩,所制备的一系列透明纤维膜具有优异的透光率(最高可达96%)、高孔隙率(大于等于80%),所制备的透明口罩具有优异的透光率(大于等于80%)和PM0.3过滤性能(过滤效率大于90%、压阻小于100Pa)。In order to solve the problems existing in the prior art, the present invention provides a transparent nanofiber film and its preparation and application on a transparent mask. The present invention designs and prepares transparent nanofiber membrane materials with high light flux structure for the first time, and on this basis, prepares transparent fiber membrane masks. The prepared series of transparent fiber membranes have excellent light transmittance (up to 96%). , high porosity (greater than or equal to 80%), the prepared transparent mask has excellent light transmittance (greater than or equal to 80%) and PM 0.3 filtration performance (filtration efficiency greater than 90%, piezoresistance less than 100Pa).
为达到上述目的,本发明采用的方案如下:For achieving the above object, the scheme that the present invention adopts is as follows:
一种透明纳米纤维膜的制备方法,采用静电纺丝工艺和特殊的接收基材将高分子聚合物制成透明纳米纤维膜;A method for preparing a transparent nanofiber film, which adopts an electrospinning process and a special receiving base material to make a high molecular polymer into a transparent nanofiber film;
特殊的接收基材是指整体呈平面网状结构的绝缘基材(材质一般为聚酰胺和聚酯材料),且构成平面网状结构的基本单元I为由一正六边形支架和三个一字形支架连接而成的平面状结构,三个一字形支架的一端在该正六边形支架的中心处汇合,另一端分别与该正六边形支架的三个顶点连接,所述三个顶点为该正六边形支架上互不相邻的顶点;The special receiving substrate refers to an insulating substrate (generally made of polyamide and polyester) with a planar mesh structure as a whole, and the basic unit I constituting the planar mesh structure is composed of a regular hexagonal bracket and three The planar structure formed by the connection of the zigzag brackets, one end of the three zigzag brackets meets at the center of the regular hexagonal bracket, and the other ends are respectively connected with the three vertices of the hexagonal bracket, and the three vertices are the Non-adjacent vertices on a regular hexagonal bracket;
特殊的接收基材包覆在滚筒的周面上(可以完全包覆,也可以仅部分包覆,特殊的接收基材可通过胶接或其他方式与滚筒固定连接),滚筒接地,这样在针尖和滚筒之间才能形成电场,滚筒带着特殊的接收基材旋转能够将纤维均匀地沉积在基材上。The special receiving substrate is covered on the peripheral surface of the roller (it can be completely covered or only partially covered, the special receiving substrate can be fixedly connected with the roller by gluing or other means), and the roller is grounded, so that the needle tip is An electric field is formed between the drum and the drum, which rotates with a special receiving substrate to deposit fibers evenly on the substrate.
作为优选的技术方案:As the preferred technical solution:
如上所述的一种透明纳米纤维膜的制备方法,该正六边形的边长为1.0~2.5mm(优选1.50mm);正六边形支架和一字形支架的厚度均为100~200μm(优选150μm,若支架的横截面为圆形,该厚度则为圆形的直径,若支架的横截面为正方形,该厚度则为正方形的边长)。The above-mentioned preparation method of a transparent nanofiber membrane, the side length of the regular hexagon is 1.0~2.5mm (preferably 1.50mm); the thicknesses of the regular hexagon support and the inline support are both 100~200 μm (preferably 150 μm) , if the cross-section of the stent is circular, the thickness is the diameter of the circle, and if the cross-section of the stent is square, the thickness is the side length of the square).
如上所述的一种透明纳米纤维膜的制备方法,高分子聚合物为聚氨酯(PU)、聚丙烯腈(PAN)、聚偏氟乙烯(PVDF)、醋酸纤维素(CA)、聚甲基丙烯酸甲酯(PMMA)、聚酰胺(PA)、聚乙烯吡咯烷酮(PVP)、聚乙烯醇(PVA)、聚乙烯醇缩丁醛(PVB)、聚环氧乙烷(PEO)、壳聚糖和甲壳素中的一种以上。The above-mentioned preparation method of a transparent nanofiber film, the high molecular polymer is polyurethane (PU), polyacrylonitrile (PAN), polyvinylidene fluoride (PVDF), cellulose acetate (CA), polymethacrylic acid Methyl ester (PMMA), polyamide (PA), polyvinylpyrrolidone (PVP), polyvinyl alcohol (PVA), polyvinyl butyral (PVB), polyethylene oxide (PEO), chitosan and carapace more than one of the elements.
如上所述的一种透明纳米纤维膜的制备方法,静电纺丝的参数为:纺丝溶液的浓度为8~11wt%,灌注速度为0.3~1.0ml/h,纺丝电压为10~25kV,滚筒转速为40~60rpm,接收距离为10~20cm,温度为25±2℃,相对湿度为35~45%。The above-mentioned preparation method of a transparent nanofiber membrane, the parameters of electrospinning are: the concentration of the spinning solution is 8-11wt%, the perfusion speed is 0.3-1.0ml/h, the spinning voltage is 10-25kV, The rotating speed of the drum is 40-60rpm, the receiving distance is 10-20cm, the temperature is 25±2°C, and the relative humidity is 35-45%.
本发明还提供采用如上所述的一种透明纳米纤维膜的制备方法制得的透明纳米纤维膜,透明纳米纤维膜整体呈平面结构,且构成平面结构的基本单元II是纳米纤维以特殊的排列方式形成的正六边形结构,所述特殊的排列方式是指:基本单元II中的纤维分为三部分,在该正六边形结构边缘处的纤维记为第一部分,在该正六边形的中心与向正六边形的三个互不相邻的顶点的三条连线上的纤维记为第二部分,在其余位置的纤维记为第三部分;The present invention also provides a transparent nanofiber film prepared by the above-mentioned preparation method of a transparent nanofiber film. The transparent nanofiber film has a planar structure as a whole, and the basic unit II constituting the planar structure is that the nanofibers are arranged in a special manner. The regular hexagonal structure formed by the method, the special arrangement means: the fibers in the basic unit II are divided into three parts, the fibers at the edge of the regular hexagonal structure are recorded as the first part, and the center of the regular hexagon is recorded as the first part. The fibers on the three connecting lines to the three non-adjacent vertices of the regular hexagon are recorded as the second part, and the fibers in the remaining positions are recorded as the third part;
透明纳米纤维膜的平均厚度为1~20μm,第三部分的纤维膜的平均厚度为0.2~4μm;第三部分的纤维呈一定的取向排列,且取向度大于80%;The average thickness of the transparent nanofiber film is 1-20 μm, and the average thickness of the fiber film in the third part is 0.2-4 μm; the fibers in the third part are arranged in a certain orientation, and the degree of orientation is greater than 80%;
平均厚度的测试方法为:利用CHY-C2测厚仪对纤维膜进行厚度测试,将样品裁剪为10×10cm,加压压强为0.5kPa,在样品表面均匀选取10个点进行厚度测试,最后求得平均厚度;The test method for the average thickness is: use the CHY-C2 thickness gauge to test the thickness of the fiber film, cut the sample into 10 × 10cm, the pressure is 0.5kPa, and evenly select 10 points on the surface of the sample for the thickness test, and finally find get the average thickness;
取向度的测试方法为:用光学显微镜测定双折射来计算;The test method for the degree of orientation is: calculate the birefringence by measuring the birefringence with an optical microscope;
第三部分的纤维的投影面积为基本单元II的投影面积的60%以上。The projected area of the fibers of the third portion is 60% or more of the projected area of the basic unit II.
作为优选的技术方案:As the preferred technical solution:
如上所述的透明纳米纤维膜,第一部分的纤维呈取向方向为A的取向排列,A为分别平行于正六边形结构中正六边形每条边的方向(即该正六边形结构边缘处的纤维,在某个边的边缘上就平行于哪条边),第二部分的纤维呈取向方向为B的取向排列,B为分别平行于每个连线的方向(即在该正六边形的中心与向正六边形的三个互不相邻的顶点的三条连线上的纤维,在哪个连线上就平行于哪条连线)。In the above-mentioned transparent nanofiber film, the fibers of the first part are arranged in the orientation direction of A, and A is the direction parallel to each side of the regular hexagon in the regular hexagonal structure (that is, the direction at the edge of the regular hexagonal structure). The fibers, on the edge of a certain side, are parallel to which side), the fibers of the second part are arranged in the orientation direction of B, and B is the direction parallel to each connection line (that is, in the regular hexagon's direction). The fibers on the three connecting lines between the center and the three non-adjacent vertices of the regular hexagon are parallel to which connecting line).
如上所述的透明纳米纤维膜,纳米纤维的平均直径为200nm。In the transparent nanofiber film as described above, the average diameter of the nanofibers is 200 nm.
如上所述的透明纳米纤维膜,透明纳米纤维膜的透光率为50~96%,孔隙率为80~92%,拉伸强度为25~30MPa;The above-mentioned transparent nanofiber film, the light transmittance of the transparent nanofiber film is 50-96%, the porosity is 80-92%, and the tensile strength is 25-30MPa;
透光率的测试方法为:利用紫外可见光分光光度计对膜整体测试。The test method of light transmittance is as follows: use an ultraviolet-visible light spectrophotometer to test the film as a whole.
孔隙率的测试方法为:P=[(V0-V)/V0]×100%=[1-V/V0]×100%;其中,P为孔隙率,%;V0为材料在自然状态下的体积,或称表观体积,cm3或m3;V为材料的绝对密实体积,cm3或m3;The test method of porosity is: P=[(V 0 -V)/V 0 ]×100%=[1-V/V 0 ]×100%; wherein, P is the porosity, %; V 0 is the material in the The volume in the natural state, or the apparent volume, cm 3 or m 3 ; V is the absolute compact volume of the material, cm 3 or m 3 ;
拉伸强度的测试方法为:利用万能强力试验机测试。The test method of tensile strength is: use the universal strength testing machine to test.
本发明还提供如上所述的透明纳米纤维膜在透明口罩上的应用,所述透明口罩为三层结构,中间层由透明纳米纤维膜构成,上下两层均由透光率(测试方法同上)在96%以上的透明薄纱网构成,透明薄纱网的厚度为50~200μm。The present invention also provides the application of the above-mentioned transparent nanofiber film on a transparent mask, the transparent mask has a three-layer structure, the middle layer is composed of a transparent nanofiber film, and the upper and lower layers are both determined by light transmittance (the test method is the same as above) The transparent gauze mesh is composed of more than 96%, and the thickness of the transparent gauze mesh is 50-200 μm.
作为优选的技术方案:As the preferred technical solution:
如上所述的应用,所述透明口罩的透光率(测试方法同上)大于45%,PM0.3过滤性能测试时,过滤效率大于90%,压阻小于100Pa;过滤效率和压阻的测试方法参考GB2626-2006。The above-mentioned application, the transmittance (test method is the same as above) of the transparent mask is greater than 45%, and during PM 0.3 filtration performance test, the filtration efficiency is greater than 90%, and the piezoresistance is less than 100Pa; The test method of filtration efficiency and piezoresistance refers to GB2626-2006.
本发明的原理如下:The principle of the present invention is as follows:
本发明创造为“一种透明纳米纤维膜口罩及其制备方法”,利用静电纺丝技术和自主设计的接收基材,一步制备出高透明的纳米纤维膜(如图1所示),在此基础上,利用透明的纳米纤维膜制备出具有优异PM0.3过滤性能的透明纤维膜口罩。The present invention is created as "a transparent nanofiber membrane mask and its preparation method", using electrospinning technology and a self-designed receiving substrate to prepare a highly transparent nanofiber membrane in one step (as shown in Figure 1), here On this basis, a transparent fiber membrane mask with excellent PM 0.3 filtration performance was prepared by using a transparent nanofiber membrane.
该方法中的自主设计的接收基材具有特殊的结构特征(如图2和图3所示),是由两部分组成的:第一部分是正六边形框架,第二部分是人字形框架。这种特殊结构特征决定了制备的纤维膜具有特殊的高光通量结构,从而实现高的透光率。接收基材的原料为聚酰胺6或聚酯材料,厚度为150μm,边长1.50mm。The self-designed receiving substrate in this method has special structural features (as shown in Figures 2 and 3), and is composed of two parts: the first part is a regular hexagonal frame, and the second part is a herringbone frame. This special structural feature determines that the prepared fiber membrane has a special high light flux structure, thereby achieving high light transmittance. The raw material of the receiving substrate is polyamide 6 or polyester material, with a thickness of 150 μm and a side length of 1.50 mm.
该方法制备出的透明纤维膜具有高光通量结构(如图4所示),该结构由三部分组成:第一部分是纤维集中堆积成的正六边形,第二部分是纤维集中堆积成的人字形,第三部分是纤维堆积在正六边形和人字形之间的区域。粗的代表纤维堆积量多,细的代表纤维堆积量少。同时,纤维在三个部分都是高度取向排列的。The transparent fiber film prepared by this method has a high luminous flux structure (as shown in Figure 4), which consists of three parts: the first part is a regular hexagon formed by concentrated accumulation of fibers, and the second part is a herringbone shape formed by concentrated accumulation of fibers , the third part is the area where the fibers are stacked between the regular hexagon and the chevron. Thick ones represent more fiber accumulation, and thin ones represent less fiber accumulation. At the same time, the fibers are highly oriented in all three parts.
纤维膜的成型过程与电场的分布是密切相关的,不同结构的基材对电场的影响不同。如图5所示,分别为矩形框、正六边形框和该方法中的基材在电场中的电场分布模拟图,从中可以看出,电场主要集中分布在矩形框和正六边形框的中间区域,这导致纤维集中堆积在中间区域,透光性差;与之相对,在本发明设计的接收基材上,电场更多的是分布在九根边框上,边框之间分布较少,这导致了纤维集中堆积在框架上,框架间的区域堆积的纤维量较少,使得光主要从这个区域透过,从而获得高的透明度。图5中的电镜图分别为上述三种不同结构的基材获得的纤维膜。The forming process of the fiber film is closely related to the distribution of the electric field, and different structures of the substrate have different influences on the electric field. As shown in Figure 5, the simulation diagrams of the electric field distribution in the electric field of the rectangular frame, the regular hexagonal frame and the substrate in the method are respectively shown, from which it can be seen that the electric field is mainly distributed in the middle of the rectangular frame and the regular hexagonal frame In contrast, on the receiving substrate designed in the present invention, the electric field is more distributed on the nine frames and less distributed among the frames, which leads to Therefore, the fibers are concentrated on the frame, and the area between the frames has a small amount of fibers, so that the light mainly passes through this area, so as to obtain high transparency. The electron micrographs in FIG. 5 are the fiber membranes obtained from the above three substrates with different structures, respectively.
纤维在第三部分都是高度取向排列的,这可能是因为在框架间的区域形成了特殊电场(如图6所示)。当带正电荷的射流接近接收基材时,静电作用力即库仑力在带有相反电荷的纤维射流和接地的接收基材表面之间产生,在电场线和库仑力的相互作用下形成方向相反的静电拉伸力,并平行分布在两电极之间。这就使得纤维在两个电极之间被拉伸,并以一定的角度平行排列于两电极之间,从而形成取向排列的纤维结构。The fibers are highly oriented in the third part, which may be due to the formation of a special electric field in the region between the frames (as shown in Fig. 6). When the positively charged jet approaches the receiving substrate, electrostatic forces, i.e. Coulomb force, are created between the oppositely charged fiber jet and the grounded receiving substrate surface, resulting in opposite directions due to the interaction of electric field lines and Coulomb forces The electrostatic tensile force is distributed in parallel between the two electrodes. This causes the fibers to be stretched between the two electrodes and arranged in parallel between the two electrodes at a certain angle, thereby forming an oriented fiber structure.
该纤维膜结构实现高透明的原理是:首先,纤维主要分布在正六边形和人字形上,在二者之间的区域是少量分布的,根据费马定理-光是沿着最短距离传播可知,当光照射到纤维膜表面时,光会优先从纤维含量少厚度薄的第三部分通过,极大的减少了光的传播损失;其次,纤维在每个部分都是取向排列的,取向结构会减少光的多级反射,缩短光的有效传播路径,有利于光强度的保持。The principle of the high transparency of the fiber membrane structure is: first, the fibers are mainly distributed on the regular hexagon and the herringbone, and a small amount is distributed in the area between the two. According to Fermat's theorem - light propagates along the shortest distance. , when the light irradiates the surface of the fiber film, the light will preferentially pass through the third part with less fiber content and thin thickness, which greatly reduces the transmission loss of light; secondly, the fibers are oriented in each part, and the orientation structure It will reduce the multi-level reflection of light, shorten the effective propagation path of light, and be beneficial to the maintenance of light intensity.
本发明的纤维膜与现有技术的纤维膜相比,在厚度相同的前提下,本发明的纤维膜更加透明,因为:Compared with the fiber film of the prior art, the fiber film of the present invention is more transparent under the premise of the same thickness, because:
现有技术的纤维膜的表面粗糙度很大,对光有强烈的反射,这使得大部分纤维呈现白色。此外,纤维膜是由高分子纤维和大量空气组成的混合物,由于纤维本身的折射率与空气的折射率存在差异,这使得在纤维与空气界面会发生界面反射,表现为纤维膜内部的光散射,折射率差异越大、空气含量越多,纤维膜内部的散射越严重。光反射和光散射造成了纤维膜材料透过率低,难以透明。The surface roughness of the fiber film of the prior art is very large, and the light is strongly reflected, which makes most of the fibers appear white. In addition, the fiber membrane is a mixture of polymer fibers and a large amount of air. Due to the difference between the refractive index of the fiber itself and the refractive index of air, interface reflection will occur at the interface between the fiber and the air, which is manifested as light scattering inside the fiber membrane. , the greater the difference in refractive index and the more air content, the more serious the scattering inside the fiber film. Light reflection and light scattering cause the low transmittance of the fiber film material, making it difficult to be transparent.
现有技术的纤维膜是纤维随机分布的无序结构纤维膜,光通路是非常复杂曲折的,表面反射和内部散射十分严重,光损耗巨大,透光性差。The fiber film in the prior art is a fiber film with a disordered structure in which fibers are randomly distributed, the light path is very complex and tortuous, the surface reflection and internal scattering are very serious, the light loss is huge, and the light transmittance is poor.
本发明设计的理念是让光尽可能从中间取向结构区域通过,这部分纤维含量少、比较薄,取向结构会减少界面反射,从而使得光损耗少。在本发明设计的这种结构中,纤维膜的厚度主要是堆积在框架上的纤维来体现的,框架上的纤维含量高,厚度大,但框架部分的面积占比相对于纤维膜很小,进一步控制了光损耗。因此,本发明的纤维膜更透光。The design concept of the present invention is to allow light to pass through the intermediate orientation structure region as much as possible. This part of the fiber has less content and is relatively thin, and the orientation structure will reduce the interface reflection, thereby reducing the light loss. In this structure designed by the present invention, the thickness of the fiber membrane is mainly reflected by the fibers accumulated on the frame. The fiber content on the frame is high and the thickness is large, but the area ratio of the frame part is relatively small compared to the fiber membrane. Light loss is further controlled. Therefore, the fiber film of the present invention is more light-transmitting.
有益效果beneficial effect
本发明的方法简单,最终制得的透明纤维膜相比于实心的传统透明膜材料(玻璃、PET板等)和纤维增强的透明复合材料,具有可调的孔结构和孔隙率,能保持纤维形貌结构,拥有优异的透气性和过滤性能。The method of the invention is simple, and the finally prepared transparent fiber film has adjustable pore structure and porosity compared with solid traditional transparent film materials (glass, PET board, etc.) and fiber-reinforced transparent composite materials, and can keep fibers Morphological structure, with excellent air permeability and filtration performance.
附图说明Description of drawings
图1为本发明的透明纤维膜的制备流程图;Fig. 1 is the preparation flow chart of the transparent fiber film of the present invention;
图2为本发明的构成平面网状结构的基本单元I的结构示意图;Fig. 2 is the structural schematic diagram of the
图3为本发明的特殊的接收基材的整体结构示意图;Fig. 3 is the overall structure schematic diagram of the special receiving base material of the present invention;
图4为本发明的构成平面结构的基本单元II的结构示意图;4 is a schematic structural diagram of a basic unit II constituting a planar structure according to the present invention;
图5为不同结构基材的电场模拟及对应形成的纤维膜电镜图,其中,上一行的左图为矩形基材的电场模拟,中图为正六边形基材的电场模拟,右图为本发明基材的电场模拟,下一行的左图为矩形基材形成的纤维膜电镜图,中图为正六边形基材形成的纤维膜电镜图,右图为本发明基材形成的纤维膜电镜图;Figure 5 shows the electric field simulation of substrates with different structures and the electron microscope images of the corresponding fiber membranes formed. Among them, the left image in the upper row is the electric field simulation of a rectangular substrate, the middle image is an electric field simulation of a regular hexagonal substrate, and the right image is this The electric field simulation of the substrate of the invention, the left picture in the next row is the electron microscope image of the fiber membrane formed by the rectangular substrate, the middle picture is the electron microscope image of the fiber membrane formed by the regular hexagonal substrate, and the right picture is the electron microscope of the fiber membrane formed by the substrate of the present invention picture;
图6为本发明中的取向结构的形成机理示意图;6 is a schematic diagram of the formation mechanism of the orientation structure in the present invention;
图7为本发明的五种不同透光率的纤维膜的光学照片,其中T代表透光率。FIG. 7 is an optical photograph of five fiber films with different light transmittances of the present invention, wherein T represents light transmittance.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
本发明中采用的高分子聚合物的具体来源或其结构参数如下:The specific source of the high molecular polymer used in the present invention or its structural parameters are as follows:
实施例1Example 1
一种透明纳米纤维膜的制备方法,采用静电纺丝工艺和特殊的接收基材将高分子聚合物(聚氨酯)制成透明纳米纤维膜;A preparation method of a transparent nanofiber film, which adopts an electrospinning process and a special receiving base material to make a high molecular polymer (polyurethane) into a transparent nanofiber film;
特殊的接收基材是指整体呈平面网状结构的绝缘基材,且构成平面网状结构的基本单元I为由一正六边形支架和三个一字形支架连接而成的平面状结构,三个一字形支架的一端在该正六边形支架的中心处汇合,另一端分别与该正六边形支架的三个顶点连接,所述三个顶点为该正六边形支架上互不相邻的顶点;该正六边形的边长为1mm;正六边形支架和一字形支架的厚度均为100μm;The special receiving substrate refers to an insulating substrate with a planar mesh structure as a whole, and the basic unit I constituting the planar mesh structure is a planar structure connected by a regular hexagonal bracket and three inline brackets, and three One end of each in-line bracket meets at the center of the regular hexagonal support, and the other ends are respectively connected with three vertices of the regular hexagonal support, the three vertices being the non-adjacent vertices on the regular hexagonal support ; The side length of the regular hexagon is 1mm; the thickness of the regular hexagon support and the inline support are both 100 μm;
特殊的接收基材包覆在滚筒的周面上,滚筒接地;The special receiving substrate is wrapped on the peripheral surface of the drum, and the drum is grounded;
静电纺丝的参数为:纺丝溶液的浓度为8wt%,灌注速度为0.3ml/h,纺丝电压为25kV,滚筒转速为40rpm,接收距离为10cm,温度为25±2℃,相对湿度为35%。The parameters of electrospinning were: the concentration of spinning solution was 8wt%, the perfusion speed was 0.3ml/h, the spinning voltage was 25kV, the drum speed was 40rpm, the receiving distance was 10cm, the temperature was 25±2°C, and the relative humidity was 35%.
最终制得的透明纳米纤维膜整体呈平面结构,且构成平面结构的基本单元II是纳米纤维以特殊的排列方式形成的正六边形结构,所述特殊的排列方式是指:基本单元II中的纤维分为三部分,在该正六边形结构边缘处的纤维记为第一部分,在该正六边形的中心与向正六边形的三个互不相邻的顶点的三条连线上的纤维记为第二部分,在其余位置的纤维记为第三部分;The finally obtained transparent nanofiber film has a planar structure as a whole, and the basic unit II constituting the planar structure is a regular hexagonal structure formed by nanofibers in a special arrangement, and the special arrangement refers to: the basic unit II in the basic unit II. The fiber is divided into three parts, the fiber at the edge of the regular hexagon is recorded as the first part, and the fiber on the three connecting lines between the center of the regular hexagon and the three non-adjacent vertices of the regular hexagon is recorded as the first part. is the second part, and the fibers in the remaining positions are recorded as the third part;
第一部分的纤维呈取向方向为A的取向排列,A为分别平行于正六边形结构中正六边形每条边的方向,第二部分的纤维呈取向方向为B的取向排列,B为分别平行于每个连线的方向;The fibers of the first part are oriented in the orientation direction of A, and A is the direction parallel to each side of the regular hexagon in the regular hexagonal structure. The fibers of the second part are oriented in the orientation direction of B, and B are parallel to each other. in the direction of each connection;
透明纳米纤维膜的平均厚度为1μm,第三部分的纤维膜的平均厚度为0.2μm;第三部分的纤维呈一定的取向排列,且取向度为85%;第三部分的纤维的投影面积为基本单元II的投影面积的60%;纳米纤维的平均直径为200nm;透明纳米纤维膜的透光率为84%(照片如图7左二图所示),孔隙率为80%,拉伸强度为30MPa。The average thickness of the transparent nanofiber film is 1 μm, and the average thickness of the fiber film in the third part is 0.2 μm; the fibers in the third part are arranged in a certain orientation, and the degree of orientation is 85%; the projected area of the fibers in the third part is 60% of the projected area of the basic unit II; the average diameter of the nanofibers is 200nm; the light transmittance of the transparent nanofiber film is 84% (the photo is shown in the left second image of Figure 7), the porosity is 80%, and the tensile strength is 30MPa.
最终制得的透明纳米纤维膜用于透明口罩的中间层,透明口罩为三层结构,上下两层均由透光率在96%的透明薄纱网构成,透明薄纱网的厚度为50μm;The finally obtained transparent nanofiber film is used for the middle layer of the transparent mask, the transparent mask has a three-layer structure, and the upper and lower layers are both composed of a transparent tulle net with a light transmittance of 96%, and the thickness of the transparent tulle net is 50 μm;
透明口罩的透光率为75%,PM0.3过滤性能测试时,过滤效率为91%,压阻为50Pa。The light transmittance of the transparent mask is 75%, and in the PM 0.3 filtration performance test, the filtration efficiency is 91% and the piezoresistance is 50Pa.
对比例1Comparative Example 1
一种纤维膜的制备方法,基本同实施例1,不同之处仅在于特殊的接收基材,对比例1的特殊的接收基材中构成平面网状结构的基本单元I仅由一正六边形支架构成(如图5上一行的中图所示),正六边形支架的尺寸同实施例1。A preparation method of a fiber membrane, basically the same as Example 1, the difference is only a special receiving base material, and the basic unit I constituting a plane network structure in the special receiving base material of Comparative Example 1 is only composed of a regular hexagon. The structure of the bracket (as shown in the middle diagram in the upper row of FIG. 5 ), the size of the regular hexagonal bracket is the same as that of the first embodiment.
最终制得的纳米纤维膜的平均厚度为1μm;纳米纤维的平均直径为200nm;纳米纤维膜的透光率为50%,孔隙率为70%,拉伸强度为20MPa。The average thickness of the final nanofiber film is 1 μm; the average diameter of the nanofibers is 200 nm; the light transmittance of the nanofiber film is 50%, the porosity is 70%, and the tensile strength is 20MPa.
将实施例1与对比例1对比可以看出,实施例1的纳米纤维膜的透光率更高,孔隙率更高,拉伸强度更高,这是因为实施例1设计的这种结构中,光主要从中间取向结构区域通过,这部分纤维含量少、比较薄,取向结构会减少界面反射,从而使得光损耗少;而对比例1制备的纤维膜是纤维随机分布的无序结构纤维膜,光通路是非常复杂曲折的,表面反射和内部散射十分严重,光损耗巨大,透光性差。Comparing Example 1 with Comparative Example 1, it can be seen that the nanofiber membrane of Example 1 has higher light transmittance, higher porosity, and higher tensile strength. , the light mainly passes through the middle orientation structure area, this part of the fiber content is small and relatively thin, the orientation structure will reduce the interface reflection, so that the light loss is less; and the fiber film prepared in Comparative Example 1 is a disordered structure fiber film with randomly distributed fibers , the light path is very complex and tortuous, the surface reflection and internal scattering are very serious, the light loss is huge, and the light transmittance is poor.
实施例2Example 2
一种透明纳米纤维膜的制备方法,采用静电纺丝工艺和特殊的接收基材将高分子聚合物(聚丙烯腈)制成透明纳米纤维膜;A preparation method of a transparent nanofiber film, which adopts an electrospinning process and a special receiving base material to make a high molecular polymer (polyacrylonitrile) into a transparent nanofiber film;
特殊的接收基材是指整体呈平面网状结构的绝缘基材,且构成平面网状结构的基本单元I为由一正六边形支架和三个一字形支架连接而成的平面状结构,三个一字形支架的一端在该正六边形支架的中心处汇合,另一端分别与该正六边形支架的三个顶点连接,所述三个顶点为该正六边形支架上互不相邻的顶点;该正六边形的边长为1.5mm;正六边形支架和一字形支架的厚度均为150μm;The special receiving substrate refers to an insulating substrate with a planar mesh structure as a whole, and the basic unit I constituting the planar mesh structure is a planar structure connected by a regular hexagonal bracket and three inline brackets, and three One end of each in-line bracket meets at the center of the regular hexagonal support, and the other ends are respectively connected with three vertices of the regular hexagonal support, the three vertices being the non-adjacent vertices on the regular hexagonal support ; The length of the side of the regular hexagon is 1.5mm; the thickness of the regular hexagon support and the in-line support are both 150 μm;
特殊的接收基材包覆在滚筒的周面上,滚筒接地;The special receiving substrate is wrapped on the peripheral surface of the drum, and the drum is grounded;
静电纺丝的参数为:纺丝溶液的浓度为9wt%,灌注速度为0.5ml/h,纺丝电压为15kV,滚筒转速为50rpm,接收距离为15cm,温度为25±2℃,相对湿度为40%。The parameters of electrospinning were: the concentration of spinning solution was 9wt%, the perfusion speed was 0.5ml/h, the spinning voltage was 15kV, the drum speed was 50rpm, the receiving distance was 15cm, the temperature was 25±2°C, and the relative humidity was 40%.
最终制得的透明纳米纤维膜整体呈平面结构,且构成平面结构的基本单元II是纳米纤维以特殊的排列方式形成的正六边形结构,所述特殊的排列方式是指:基本单元II中的纤维分为三部分,在该正六边形结构边缘处的纤维记为第一部分,在该正六边形的中心与向正六边形的三个互不相邻的顶点的三条连线上的纤维记为第二部分,在其余位置的纤维记为第三部分;The finally obtained transparent nanofiber film has a planar structure as a whole, and the basic unit II constituting the planar structure is a regular hexagonal structure formed by nanofibers in a special arrangement, and the special arrangement refers to: the basic unit II in the basic unit II. The fiber is divided into three parts, the fiber at the edge of the regular hexagon is recorded as the first part, and the fiber on the three connecting lines between the center of the regular hexagon and the three non-adjacent vertices of the regular hexagon is recorded as the first part. is the second part, and the fibers in the remaining positions are recorded as the third part;
第一部分的纤维呈取向方向为A的取向排列,A为分别平行于正六边形结构中正六边形每条边的方向,第二部分的纤维呈取向方向为B的取向排列,B为分别平行于每个连线的方向;The fibers of the first part are oriented in the orientation direction of A, and A is the direction parallel to each side of the regular hexagon in the regular hexagonal structure. The fibers of the second part are oriented in the orientation direction of B, and B are parallel to each other. in the direction of each connection;
透明纳米纤维膜的平均厚度为5μm,第三部分的纤维膜的平均厚度为1μm;第三部分的纤维呈一定的取向排列,且取向度为90%;第三部分的纤维的投影面积为基本单元II的投影面积的62%;纳米纤维的平均直径为200nm;透明纳米纤维膜的透光率为90%(照片如图7左一图所示),孔隙率为85%,拉伸强度为25MPa。The average thickness of the transparent nanofiber film is 5 μm, and the average thickness of the fiber film in the third part is 1 μm; the fibers in the third part are arranged in a certain orientation, and the degree of orientation is 90%; the projected area of the fibers in the third part is basically 62% of the projected area of unit II; the average diameter of the nanofibers is 200 nm; the light transmittance of the transparent nanofiber membrane is 90% (the photo is shown in the left panel of Fig. 7), the porosity is 85%, and the tensile strength is 25MPa.
最终制得的透明纳米纤维膜用于透明口罩的中间层,透明口罩为三层结构,上下两层均由透光率在97%的透明薄纱网构成,透明薄纱网的厚度为150μm;The finally obtained transparent nanofiber film is used for the middle layer of the transparent mask, the transparent mask has a three-layer structure, and the upper and lower layers are both composed of a transparent tulle mesh with a light transmittance of 97%, and the thickness of the transparent tulle mesh is 150 μm;
透明口罩的透光率为82%,PM0.3过滤性能测试时,过滤效率为92%,压阻为30Pa。The light transmittance of the transparent mask is 82%, and in the PM 0.3 filtration performance test, the filtration efficiency is 92%, and the piezoresistance is 30Pa.
实施例3Example 3
一种透明纳米纤维膜的制备方法,采用静电纺丝工艺和特殊的接收基材将高分子聚合物(聚偏氟乙烯)制成透明纳米纤维膜;A preparation method of a transparent nanofiber film, which adopts an electrospinning process and a special receiving base material to make a high molecular polymer (polyvinylidene fluoride) into a transparent nanofiber film;
特殊的接收基材是指整体呈平面网状结构的绝缘基材,且构成平面网状结构的基本单元I为由一正六边形支架和三个一字形支架连接而成的平面状结构,三个一字形支架的一端在该正六边形支架的中心处汇合,另一端分别与该正六边形支架的三个顶点连接,所述三个顶点为该正六边形支架上互不相邻的顶点;该正六边形的边长为2mm;正六边形支架和一字形支架的厚度均为150μm;The special receiving substrate refers to an insulating substrate with a planar mesh structure as a whole, and the basic unit I constituting the planar mesh structure is a planar structure connected by a regular hexagonal bracket and three inline brackets, and three One end of each in-line bracket meets at the center of the regular hexagonal support, and the other ends are respectively connected with three vertices of the regular hexagonal support, the three vertices being the non-adjacent vertices on the regular hexagonal support ; The length of the side of the regular hexagon is 2mm; the thickness of the regular hexagon support and the in-line support are both 150 μm;
特殊的接收基材包覆在滚筒的周面上,滚筒接地;The special receiving substrate is wrapped on the peripheral surface of the drum, and the drum is grounded;
静电纺丝的参数为:纺丝溶液的浓度为10wt%,灌注速度为1ml/h,纺丝电压为15kV,滚筒转速为60rpm,接收距离为15cm,温度为25±2℃,相对湿度为45%。The parameters of electrospinning were: the concentration of the spinning solution was 10 wt%, the perfusion speed was 1 ml/h, the spinning voltage was 15 kV, the drum speed was 60 rpm, the receiving distance was 15 cm, the temperature was 25 ± 2 °C, and the relative humidity was 45 %.
最终制得的透明纳米纤维膜整体呈平面结构,且构成平面结构的基本单元II是纳米纤维以特殊的排列方式形成的正六边形结构,所述特殊的排列方式是指:基本单元II中的纤维分为三部分,在该正六边形结构边缘处的纤维记为第一部分,在该正六边形的中心与向正六边形的三个互不相邻的顶点的三条连线上的纤维记为第二部分,在其余位置的纤维记为第三部分;The finally obtained transparent nanofiber film has a planar structure as a whole, and the basic unit II constituting the planar structure is a regular hexagonal structure formed by nanofibers in a special arrangement, and the special arrangement refers to: the basic unit II in the basic unit II. The fiber is divided into three parts, the fiber at the edge of the regular hexagon is recorded as the first part, and the fiber on the three connecting lines between the center of the regular hexagon and the three non-adjacent vertices of the regular hexagon is recorded as the first part. is the second part, and the fibers in the remaining positions are recorded as the third part;
第一部分的纤维呈取向方向为A的取向排列,A为分别平行于正六边形结构中正六边形每条边的方向,第二部分的纤维呈取向方向为B的取向排列,B为分别平行于每个连线的方向;The fibers of the first part are oriented in the orientation direction of A, and A is the direction parallel to each side of the regular hexagon in the regular hexagonal structure. The fibers of the second part are oriented in the orientation direction of B, and B are parallel to each other. in the direction of each connection;
透明纳米纤维膜的平均厚度为10μm,第三部分的纤维膜的平均厚度为2μm;第三部分的纤维呈一定的取向排列,且取向度为88%;第三部分的纤维的投影面积为基本单元II的投影面积的64%;纳米纤维的平均直径为200nm;透明纳米纤维膜的透光率为80%(照片如图7左三图所示),孔隙率为88%,拉伸强度为26MPa。The average thickness of the transparent nanofiber film is 10 μm, and the average thickness of the fiber film in the third part is 2 μm; the fibers in the third part are arranged in a certain orientation, and the degree of orientation is 88%; the projected area of the fibers in the third part is the basic 64% of the projected area of unit II; the average diameter of the nanofibers is 200 nm; the light transmittance of the transparent nanofiber membrane is 80% (the photo is shown in the left third panel of Fig. 7), the porosity is 88%, and the tensile strength is 26MPa.
最终制得的透明纳米纤维膜用于透明口罩的中间层,透明口罩为三层结构,上下两层均由透光率在96%的透明薄纱网构成,透明薄纱网的厚度为100μm;The finally obtained transparent nanofiber film is used for the middle layer of the transparent mask, the transparent mask has a three-layer structure, and the upper and lower layers are both composed of a transparent tulle net with a light transmittance of 96%, and the thickness of the transparent tulle net is 100 μm;
透明口罩的透光率为65%,PM0.3过滤性能测试时,过滤效率为95%,压阻为40Pa。The light transmittance of the transparent mask is 65%, and in the PM 0.3 filtration performance test, the filtration efficiency is 95%, and the piezoresistance is 40Pa.
实施例4Example 4
一种透明纳米纤维膜的制备方法,采用静电纺丝工艺和特殊的接收基材将高分子聚合物(醋酸纤维素)制成透明纳米纤维膜;A preparation method of a transparent nanofiber film, which adopts an electrospinning process and a special receiving base material to make a high molecular polymer (cellulose acetate) into a transparent nanofiber film;
特殊的接收基材是指整体呈平面网状结构的绝缘基材,且构成平面网状结构的基本单元I为由一正六边形支架和三个一字形支架连接而成的平面状结构,三个一字形支架的一端在该正六边形支架的中心处汇合,另一端分别与该正六边形支架的三个顶点连接,所述三个顶点为该正六边形支架上互不相邻的顶点;该正六边形的边长为2.5mm;正六边形支架和一字形支架的厚度均为200μm;The special receiving substrate refers to an insulating substrate with a planar mesh structure as a whole, and the basic unit I constituting the planar mesh structure is a planar structure connected by a regular hexagonal bracket and three inline brackets, and three One end of each in-line bracket meets at the center of the regular hexagonal support, and the other ends are respectively connected with three vertices of the regular hexagonal support, the three vertices being the non-adjacent vertices on the regular hexagonal support ; The side length of the regular hexagon is 2.5mm; the thickness of the regular hexagon support and the inline support are both 200 μm;
特殊的接收基材包覆在滚筒的周面上,滚筒接地;The special receiving substrate is wrapped on the peripheral surface of the drum, and the drum is grounded;
静电纺丝的参数为:纺丝溶液的浓度为11wt%,灌注速度为1ml/h,纺丝电压为20kV,滚筒转速为50rpm,接收距离为20cm,温度为25±2℃,相对湿度为40%。The parameters of electrospinning were: the concentration of spinning solution was 11 wt%, the perfusion speed was 1 ml/h, the spinning voltage was 20 kV, the drum speed was 50 rpm, the receiving distance was 20 cm, the temperature was 25 ± 2 °C, and the relative humidity was 40 %.
最终制得的透明纳米纤维膜整体呈平面结构,且构成平面结构的基本单元II是纳米纤维以特殊的排列方式形成的正六边形结构,所述特殊的排列方式是指:基本单元II中的纤维分为三部分,在该正六边形结构边缘处的纤维记为第一部分,在该正六边形的中心与向正六边形的三个互不相邻的顶点的三条连线上的纤维记为第二部分,在其余位置的纤维记为第三部分;The finally obtained transparent nanofiber film has a planar structure as a whole, and the basic unit II constituting the planar structure is a regular hexagonal structure formed by nanofibers in a special arrangement, and the special arrangement refers to: the basic unit II in the basic unit II. The fiber is divided into three parts, the fiber at the edge of the regular hexagon is recorded as the first part, and the fiber on the three connecting lines between the center of the regular hexagon and the three non-adjacent vertices of the regular hexagon is recorded as the first part. is the second part, and the fibers in the remaining positions are recorded as the third part;
第一部分的纤维呈取向方向为A的取向排列,A为分别平行于正六边形结构中正六边形每条边的方向,第二部分的纤维呈取向方向为B的取向排列,B为分别平行于每个连线的方向;The fibers of the first part are oriented in the orientation direction of A, and A is the direction parallel to each side of the regular hexagon in the regular hexagonal structure. The fibers of the second part are oriented in the orientation direction of B, and B are parallel to each other. in the direction of each connection;
透明纳米纤维膜的平均厚度为15μm,第三部分的纤维膜的平均厚度为3μm;第三部分的纤维呈一定的取向排列,且取向度为85%;第三部分的纤维的投影面积为基本单元II的投影面积的63%;纳米纤维的平均直径为200nm;透明纳米纤维膜的透光率为78%(照片如图7左四图所示),孔隙率为90%,拉伸强度为27MPa。The average thickness of the transparent nanofiber film is 15 μm, and the average thickness of the fiber film in the third part is 3 μm; the fibers in the third part are arranged in a certain orientation, and the degree of orientation is 85%; the projected area of the fibers in the third part is the basic 63% of the projected area of unit II; the average diameter of the nanofibers is 200 nm; the light transmittance of the transparent nanofiber membrane is 78% (the photo is shown in the left fourth panel of Fig. 7), the porosity is 90%, and the tensile strength is 27MPa.
最终制得的透明纳米纤维膜用于透明口罩的中间层,透明口罩为三层结构,上下两层均由透光率在97%的透明薄纱网构成,透明薄纱网的厚度为150μm;The finally obtained transparent nanofiber film is used for the middle layer of the transparent mask, the transparent mask has a three-layer structure, and the upper and lower layers are both composed of a transparent tulle mesh with a light transmittance of 97%, and the thickness of the transparent tulle mesh is 150 μm;
透明口罩的透光率为55%,PM0.3过滤性能测试时,过滤效率为98%,压阻为60Pa。The light transmittance of the transparent mask is 55%, and in the PM 0.3 filtration performance test, the filtration efficiency is 98%, and the piezoresistance is 60Pa.
实施例5Example 5
一种透明纳米纤维膜的制备方法,采用静电纺丝工艺和特殊的接收基材将高分子聚合物(聚甲基丙烯酸甲酯)制成透明纳米纤维膜;A method for preparing a transparent nanofiber film, which adopts an electrospinning process and a special receiving base material to make a high molecular polymer (polymethyl methacrylate) into a transparent nanofiber film;
特殊的接收基材是指整体呈平面网状结构的绝缘基材,且构成平面网状结构的基本单元I为由一正六边形支架和三个一字形支架连接而成的平面状结构,三个一字形支架的一端在该正六边形支架的中心处汇合,另一端分别与该正六边形支架的三个顶点连接,所述三个顶点为该正六边形支架上互不相邻的顶点;该正六边形的边长为1.5mm;正六边形支架和一字形支架的厚度均为150μm;The special receiving substrate refers to an insulating substrate with a planar mesh structure as a whole, and the basic unit I constituting the planar mesh structure is a planar structure connected by a regular hexagonal bracket and three inline brackets, and three One end of each in-line bracket meets at the center of the regular hexagonal support, and the other ends are respectively connected with three vertices of the regular hexagonal support, the three vertices being the non-adjacent vertices on the regular hexagonal support ; The length of the side of the regular hexagon is 1.5mm; the thickness of the regular hexagon support and the in-line support are both 150 μm;
特殊的接收基材包覆在滚筒的周面上,滚筒接地;The special receiving substrate is wrapped on the peripheral surface of the drum, and the drum is grounded;
静电纺丝的参数为:纺丝溶液的浓度为9wt%,灌注速度为1ml/h,纺丝电压为10kV,滚筒转速为50rpm,接收距离为15cm,温度为25±2℃,相对湿度为40%。The parameters of electrospinning were: the concentration of spinning solution was 9wt%, the perfusion speed was 1ml/h, the spinning voltage was 10kV, the drum speed was 50rpm, the receiving distance was 15cm, the temperature was 25±2°C, and the relative humidity was 40 %.
最终制得的透明纳米纤维膜整体呈平面结构,且构成平面结构的基本单元II是纳米纤维以特殊的排列方式形成的正六边形结构,所述特殊的排列方式是指:基本单元II中的纤维分为三部分,在该正六边形结构边缘处的纤维记为第一部分,在该正六边形的中心与向正六边形的三个互不相邻的顶点的三条连线上的纤维记为第二部分,在其余位置的纤维记为第三部分;The finally obtained transparent nanofiber film has a planar structure as a whole, and the basic unit II constituting the planar structure is a regular hexagonal structure formed by nanofibers in a special arrangement, and the special arrangement refers to: the basic unit II in the basic unit II. The fiber is divided into three parts, the fiber at the edge of the regular hexagon is recorded as the first part, and the fiber on the three connecting lines between the center of the regular hexagon and the three non-adjacent vertices of the regular hexagon is recorded as the first part. is the second part, and the fibers in the remaining positions are recorded as the third part;
第一部分的纤维呈取向方向为A的取向排列,A为分别平行于正六边形结构中正六边形每条边的方向,第二部分的纤维呈取向方向为B的取向排列,B为分别平行于每个连线的方向;The fibers of the first part are oriented in the orientation direction of A, and A is the direction parallel to each side of the regular hexagon in the regular hexagonal structure. The fibers of the second part are oriented in the orientation direction of B, and B are parallel to each other. in the direction of each connection;
透明纳米纤维膜的平均厚度为20μm,第三部分的纤维膜的平均厚度为4μm;第三部分的纤维呈一定的取向排列,且取向度为82%;第三部分的纤维的投影面积为基本单元II的投影面积的65%;纳米纤维的平均直径为200nm;透明纳米纤维膜的透光率为50%,孔隙率为91%,拉伸强度为28MPa。The average thickness of the transparent nanofiber film is 20 μm, and the average thickness of the fiber film in the third part is 4 μm; the fibers in the third part are arranged in a certain orientation, and the degree of orientation is 82%; the projected area of the fibers in the third part is the basic 65% of the projected area of cell II; the average diameter of the nanofibers is 200 nm; the light transmittance of the transparent nanofiber film is 50%, the porosity is 91%, and the tensile strength is 28 MPa.
最终制得的透明纳米纤维膜用于透明口罩的中间层,透明口罩为三层结构,上下两层均由透光率在96%的透明薄纱网构成,透明薄纱网的厚度为200μm;The finally obtained transparent nanofiber film is used for the middle layer of the transparent mask, the transparent mask has a three-layer structure, the upper and lower layers are both composed of transparent tulle nets with a light transmittance of 96%, and the thickness of the transparent tulle nets is 200 μm;
透明口罩的透光率为45%,PM0.3过滤性能测试时,过滤效率为99%,压阻为70Pa。The light transmittance of the transparent mask is 45%, and in the PM 0.3 filtration performance test, the filtration efficiency is 99%, and the piezoresistance is 70Pa.
实施例6Example 6
一种透明纳米纤维膜的制备方法,采用静电纺丝工艺和特殊的接收基材将高分子聚合物(聚酰胺)制成透明纳米纤维膜;A method for preparing a transparent nanofiber film, which adopts an electrospinning process and a special receiving base material to make a high molecular polymer (polyamide) into a transparent nanofiber film;
特殊的接收基材是指整体呈平面网状结构的绝缘基材,且构成平面网状结构的基本单元I为由一正六边形支架和三个一字形支架连接而成的平面状结构,三个一字形支架的一端在该正六边形支架的中心处汇合,另一端分别与该正六边形支架的三个顶点连接,所述三个顶点为该正六边形支架上互不相邻的顶点;该正六边形的边长为1.5mm;正六边形支架和一字形支架的厚度均为200μm;The special receiving substrate refers to an insulating substrate with a planar mesh structure as a whole, and the basic unit I constituting the planar mesh structure is a planar structure connected by a regular hexagonal bracket and three inline brackets, and three One end of each in-line bracket meets at the center of the regular hexagonal support, and the other ends are respectively connected with three vertices of the regular hexagonal support, the three vertices being the non-adjacent vertices on the regular hexagonal support ; The side length of the regular hexagon is 1.5mm; the thickness of the regular hexagon support and the in-line support are both 200 μm;
特殊的接收基材包覆在滚筒的周面上,滚筒接地;The special receiving substrate is wrapped on the peripheral surface of the drum, and the drum is grounded;
静电纺丝的参数为:纺丝溶液的浓度为9wt%,灌注速度为0.5ml/h,纺丝电压为20kV,滚筒转速为60rpm,接收距离为15cm,温度为25±2℃,相对湿度为45%。The parameters of electrospinning were: the concentration of spinning solution was 9wt%, the perfusion speed was 0.5ml/h, the spinning voltage was 20kV, the drum speed was 60rpm, the receiving distance was 15cm, the temperature was 25±2°C, and the relative humidity was 45%.
最终制得的透明纳米纤维膜整体呈平面结构,且构成平面结构的基本单元II是纳米纤维以特殊的排列方式形成的正六边形结构,所述特殊的排列方式是指:基本单元II中的纤维分为三部分,在该正六边形结构边缘处的纤维记为第一部分,在该正六边形的中心与向正六边形的三个互不相邻的顶点的三条连线上的纤维记为第二部分,在其余位置的纤维记为第三部分;The finally obtained transparent nanofiber film has a planar structure as a whole, and the basic unit II constituting the planar structure is a regular hexagonal structure formed by nanofibers in a special arrangement, and the special arrangement refers to: the basic unit II in the basic unit II. The fiber is divided into three parts, the fiber at the edge of the regular hexagon is recorded as the first part, and the fiber on the three connecting lines between the center of the regular hexagon and the three non-adjacent vertices of the regular hexagon is recorded as the first part. is the second part, and the fibers in the remaining positions are recorded as the third part;
第一部分的纤维呈取向方向为A的取向排列,A为分别平行于正六边形结构中正六边形每条边的方向,第二部分的纤维呈取向方向为B的取向排列,B为分别平行于每个连线的方向;The fibers of the first part are oriented in the orientation direction of A, and A is the direction parallel to each side of the regular hexagon in the regular hexagonal structure. The fibers of the second part are oriented in the orientation direction of B, and B are parallel to each other. in the direction of each connection;
透明纳米纤维膜的平均厚度为5μm,第三部分的纤维膜的平均厚度为1μm;第三部分的纤维呈一定的取向排列,且取向度为95%;第三部分的纤维的投影面积为基本单元II的投影面积的70%;纳米纤维的平均直径为200nm;透明纳米纤维膜的透光率为96%,孔隙率为92%,拉伸强度为29MPa。The average thickness of the transparent nanofiber film is 5 μm, and the average thickness of the fiber film in the third part is 1 μm; the fibers in the third part are arranged in a certain orientation, and the degree of orientation is 95%; the projected area of the fibers in the third part is basically 70% of the projected area of unit II; the average diameter of the nanofibers is 200 nm; the light transmittance of the transparent nanofiber membrane is 96%, the porosity is 92%, and the tensile strength is 29 MPa.
最终制得的透明纳米纤维膜用于透明口罩的中间层,透明口罩为三层结构,上下两层均由透光率在96%的透明薄纱网构成,透明薄纱网的厚度为100μm;The finally obtained transparent nanofiber film is used for the middle layer of the transparent mask, the transparent mask has a three-layer structure, and the upper and lower layers are both composed of a transparent tulle net with a light transmittance of 96%, and the thickness of the transparent tulle net is 100 μm;
透明口罩的透光率为90%,PM0.3过滤性能测试时,过滤效率为98%,压阻为10Pa。The light transmittance of the transparent mask is 90%, and in the PM 0.3 filtration performance test, the filtration efficiency is 98%, and the piezoresistance is 10Pa.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111360739.XA CN114059233B (en) | 2021-11-17 | 2021-11-17 | Transparent nanofiber membrane, preparation method thereof and application of transparent nanofiber membrane to transparent mask |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111360739.XA CN114059233B (en) | 2021-11-17 | 2021-11-17 | Transparent nanofiber membrane, preparation method thereof and application of transparent nanofiber membrane to transparent mask |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114059233A CN114059233A (en) | 2022-02-18 |
CN114059233B true CN114059233B (en) | 2022-09-16 |
Family
ID=80273389
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202111360739.XA Active CN114059233B (en) | 2021-11-17 | 2021-11-17 | Transparent nanofiber membrane, preparation method thereof and application of transparent nanofiber membrane to transparent mask |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114059233B (en) |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101413183A (en) * | 2007-10-16 | 2009-04-22 | 国家纳米科学中心 | Polymer electrostatic spinning film, preparation and use in biological detection |
CN102691176A (en) * | 2012-06-14 | 2012-09-26 | 东华大学 | Method for preparing patterning nanofiber membrane by utilizing insulating receiving template static spinning |
CN106048901A (en) * | 2016-06-12 | 2016-10-26 | 东华大学 | Three-dimensional zigzag nanofiber compound window screen and electrostatic spinning method thereof |
CN106592108A (en) * | 2016-12-15 | 2017-04-26 | 清华大学 | Preparation method of flexible transparent conductive film, and obtained product |
CN108166158A (en) * | 2018-02-24 | 2018-06-15 | 符思敏 | The preparation method of water-proof antibiotic bilayer electret electro spinning nano fiber complex-aperture yarn material |
JP2018150642A (en) * | 2017-03-13 | 2018-09-27 | 株式会社タマル製作所 | Method of producing nanofiber laminate and thin film deodorizing shielding member for housing material using the same |
JP2019114504A (en) * | 2017-12-26 | 2019-07-11 | 旭化成株式会社 | Composite polymer electrolyte film |
WO2019177289A1 (en) * | 2018-03-15 | 2019-09-19 | 주식회사 웰테크글로벌 | Multilayer planar filter having visible light transmittance and high durability, for blocking fine particles by simultaneously applying electrostatic collection and physical collection, and manufacturing method therefor |
CN111768895A (en) * | 2020-07-06 | 2020-10-13 | 东华大学 | A kind of breathable transparent flexible fiber-based epidermal electrode and preparation method thereof |
WO2021191037A1 (en) * | 2020-03-23 | 2021-09-30 | Empa Eidgenössische Materialprüfungs- Und Forschungsanstalt | Transparent composite nano-fibre based multi-layer textile |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7789930B2 (en) * | 2006-11-13 | 2010-09-07 | Research Triangle Institute | Particle filter system incorporating nanofibers |
DE102009015226A1 (en) * | 2009-04-01 | 2010-10-14 | Kim, Gyeong-Man, Dr. | Template-based patterning process of nanofibers in the electrospinning process and its applications |
US10449026B2 (en) * | 2012-06-26 | 2019-10-22 | Biostage, Inc. | Methods and compositions for promoting the structural integrity of scaffolds for tissue engineering |
US20160166959A1 (en) * | 2014-12-12 | 2016-06-16 | The Board Of Trustees Of The Leland Stanford Junior University | Air filter for high-efficiency pm2.5 capture |
CN106283398B (en) * | 2016-10-26 | 2019-09-24 | 南方科技大学 | A method for preparing quantum rod/polymer fiber membrane by electrospinning technology |
CN107557894B (en) * | 2017-08-01 | 2019-04-09 | 东华大学 | A kind of high-efficiency and high-throughput two-dimensional network ultra-fine nanofiber oil-water separation material and preparation method thereof |
CN110514326B (en) * | 2019-08-14 | 2021-10-15 | 东华大学 | Piezoelectric-triboelectric hybrid self-driving electronic skin and preparation method thereof |
AU2020103760A4 (en) * | 2020-11-29 | 2021-02-11 | Qingdao University | A flexible electronic skin with single electrode and its preparation method |
-
2021
- 2021-11-17 CN CN202111360739.XA patent/CN114059233B/en active Active
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101413183A (en) * | 2007-10-16 | 2009-04-22 | 国家纳米科学中心 | Polymer electrostatic spinning film, preparation and use in biological detection |
CN102691176A (en) * | 2012-06-14 | 2012-09-26 | 东华大学 | Method for preparing patterning nanofiber membrane by utilizing insulating receiving template static spinning |
CN106048901A (en) * | 2016-06-12 | 2016-10-26 | 东华大学 | Three-dimensional zigzag nanofiber compound window screen and electrostatic spinning method thereof |
CN106592108A (en) * | 2016-12-15 | 2017-04-26 | 清华大学 | Preparation method of flexible transparent conductive film, and obtained product |
JP2018150642A (en) * | 2017-03-13 | 2018-09-27 | 株式会社タマル製作所 | Method of producing nanofiber laminate and thin film deodorizing shielding member for housing material using the same |
JP2019114504A (en) * | 2017-12-26 | 2019-07-11 | 旭化成株式会社 | Composite polymer electrolyte film |
CN108166158A (en) * | 2018-02-24 | 2018-06-15 | 符思敏 | The preparation method of water-proof antibiotic bilayer electret electro spinning nano fiber complex-aperture yarn material |
WO2019177289A1 (en) * | 2018-03-15 | 2019-09-19 | 주식회사 웰테크글로벌 | Multilayer planar filter having visible light transmittance and high durability, for blocking fine particles by simultaneously applying electrostatic collection and physical collection, and manufacturing method therefor |
WO2021191037A1 (en) * | 2020-03-23 | 2021-09-30 | Empa Eidgenössische Materialprüfungs- Und Forschungsanstalt | Transparent composite nano-fibre based multi-layer textile |
CN111768895A (en) * | 2020-07-06 | 2020-10-13 | 东华大学 | A kind of breathable transparent flexible fiber-based epidermal electrode and preparation method thereof |
Non-Patent Citations (4)
Title |
---|
《Transparent conducting films of silver hybrid films formed by near-field electrospinning》;Doo-HyebYoun等;《Materials Letters》;20161215;第185卷;第139-142页 * |
《电纺纤维在药物传输及可视化中的研究》;潘楠;《中国优秀博硕士学位论文全文数据库(硕士) 工程科技Ⅰ辑》;中国学术期刊电子杂志社;20191215(第12期);全文 * |
电场分布对静电纺聚苯乙烯超细纤维性能影响;肖云莹等;《棉纺织技术》;20200710(第07期);全文 * |
静电纺丝过程中接收板形状对聚乳酸-聚己内酯二元醇共聚物纤维序列的影响;刘梦竹等;《吉林化工学院学报》;20200515(第05期);全文 * |
Also Published As
Publication number | Publication date |
---|---|
CN114059233A (en) | 2022-02-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
Deng et al. | Bio-based electrospun nanofiber as building blocks for a novel eco-friendly air filtration membrane: A review | |
CN106984201A (en) | Nanometer spider web/beading fiber composite air-filtering membrane and preparation method thereof | |
CN206597379U (en) | Air filter unit based on silk nanofiber | |
CN109731483B (en) | A kind of multi-dimensional hydrophilic and hydrophobic structure composite nanofiber membrane and preparation method thereof | |
CN107137979B (en) | Micron fiber three-dimensional framework/polymer nanofiber composite filter material and preparation method thereof | |
CN109012218A (en) | Four layers of composite micro-nano rice fiber air filter membrane of one kind and its application | |
Wang et al. | Transformation of fibrous membranes from opaque to transparent under mechanical pressing | |
CN103263856A (en) | Preparation method of electrostatic spinning hydrophobic nanofiber porous membrane for membrane distillation | |
CN102920067A (en) | Preparation method of nanofiber sandwich type protective facial mask | |
CN109806771B (en) | Nanofiber-based composite hemodialysis membrane and preparation method thereof | |
CN112370866A (en) | Degradable antibacterial nanofiber non-woven fabric composite filter material and preparation method thereof | |
CN1837435B (en) | Composite nano-grade silk fiber product and method for preparing the same | |
CN207044855U (en) | A kind of PET composite film | |
CN114059233B (en) | Transparent nanofiber membrane, preparation method thereof and application of transparent nanofiber membrane to transparent mask | |
CN211311787U (en) | High waterproof high ventilative nanofiber membrane | |
CN108786492A (en) | A kind of regulatable air-filtering membrane of quality factor and preparation method thereof | |
Pan et al. | Window screen inspired fibrous materials with anisotropic thickness gradients for improving light transmittance | |
KR20110131665A (en) | Air filter media using cellulose nanofibers and its manufacturing method | |
CN117050360B (en) | A highly transparent and high haze cellulose nanofiber/thermosetting resin composite film and its preparation method | |
CN108379933B (en) | Silk fibroin nanofiber filtering material and air filtering equipment based on filtering material | |
CN114990782B (en) | Preparation method of nanofiber membrane with light transmission response to water vapor | |
CN108379932A (en) | A kind of nanofiber filtration material and the air filter unit based on the filtering material | |
CN107349798A (en) | A kind of preparation method of water-oil separating filter membrane material | |
CN103331967A (en) | Chrysotile nanofiber and resin composite transparent film, and preparation method and application thereof | |
Shao et al. | Preparation of anti-haze composite window screen based on nanofibers and study on the composite process parameters |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |