CN114011797A - Intelligent ultrasonic cleaner is used in filter production - Google Patents
Intelligent ultrasonic cleaner is used in filter production Download PDFInfo
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- CN114011797A CN114011797A CN202111138412.8A CN202111138412A CN114011797A CN 114011797 A CN114011797 A CN 114011797A CN 202111138412 A CN202111138412 A CN 202111138412A CN 114011797 A CN114011797 A CN 114011797A
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- frame
- cleaning
- rack
- filter plate
- filter
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- 238000004519 manufacturing process Methods 0.000 title claims description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 118
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 40
- 239000012535 impurity Substances 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000007605 air drying Methods 0.000 claims abstract description 22
- 239000000428 dust Substances 0.000 claims abstract description 16
- 230000000694 effects Effects 0.000 claims abstract description 8
- 230000007306 turnover Effects 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims description 33
- 238000007664 blowing Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000010405 clearance mechanism Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 3
- 230000001502 supplementing effect Effects 0.000 claims description 3
- 239000002352 surface water Substances 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 4
- 238000009210 therapy by ultrasound Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000003595 spectral effect Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the technical field of ultrasonic treatment, in particular to an intelligent ultrasonic cleaning machine for producing a filter plate, which comprises a frame, wherein an installation plate is arranged in the frame, and the middle part of the top of the mounting plate is provided with an ultrasonic transducer, the bottom of the inner wall of the frame is provided with a cleaning box, a cleaning box and an air drying box from left to right in sequence, the invention cleans dust and impurities on the surface of the filter plate between the filter plate and the cleaning box by using the cleaning sponge in the cleaning mechanism, drives the rotating frame to turn over in the rotating groove by using a servo motor and a driving shaft in the placing frame, then the cleaning sponge cleans dust and impurities on the other surface of the filter plate, compared with directly cleaning the filter plate by ultrasonic, the cleaning effect of the ultrasonic wave on the surface of the filter plate can be further improved by cleaning the surface of the filter plate by dust and impurities in advance.
Description
Technical Field
The invention relates to the technical field of ultrasonic treatment, in particular to an intelligent ultrasonic cleaning machine for producing a filter.
Background
The filter is an optical element for performing targeted filtering on spectral wavelengths, wherein the absorption filter adopts substrate materials with different parameters, and different light attenuation indexes are achieved by controlling the thickness. The optical filter has low surface reflection and flat spectral response in a visible light range, and can be widely applied to spectral measurement, imaging optical systems, machine vision systems, light output attenuation of low-power lasers and the like.
The surface of the filter can be attached with some stains when the filter leaves a factory or is used for a long time, the filter can be generally cleaned by using an ultrasonic cleaning device, the single surface of the filter can only be cleaned due to the fixed propagation direction of ultrasonic waves, the filter needs to be taken out and turned over in the cleaning process, the filter is inconvenient to use, in addition, a cleaning mechanism of the filter needs to be manually operated in the prior art, certain labor cost needs to be consumed on a production line of the filter, the cleaning efficiency of the filter is low, and the production efficiency of the filter is reduced;
in order to solve the problems, the invention provides an intelligent ultrasonic cleaning machine for producing a filter.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent ultrasonic cleaning machine for filter production, which solves the problems that the ultrasonic cleaning machine for filter production in the prior art is inconvenient for cleaning the double surfaces of a filter, manual operation is needed to increase labor cost consumption, the cleaning efficiency is low, and the production efficiency of the filter is reduced.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme:
an intelligent ultrasonic cleaning machine for filter production comprises a rack, wherein an installation plate is arranged inside the rack, an ultrasonic transducer is arranged in the middle of the top of the installation plate, a cleaning box and an air drying box are sequentially arranged at the bottom of the inner wall of the rack from left to right, and a fan is arranged on the right side of the top of the installation plate;
the automatic feeding device is characterized in that feeding mechanisms are arranged on two sides of the interior of the rack, a placing mechanism is arranged in the feeding mechanism and comprises a placing frame, a positioning assembly is rotatably arranged in the placing frame, linear rails are arranged on the front surface and the back surface of the inner wall of the rack, linear motors are slidably arranged on one sides of the two linear rails, miniature push rods are arranged on one sides of the two linear motors, a connecting frame is arranged at one end of each of two miniature push rod driving shafts, connecting grooves matched with the connecting frames are formed in two sides of the placing frame, and one sides of the two connecting frames respectively extend into the two connecting grooves;
the locating component comprises a rotating frame, a rotating groove matched with the rotating frame is formed in the placing frame, one side of the rotating frame is connected with one side of the inner wall of the rotating groove in a rotating mode through a rotating shaft, one side of the inside of the placing frame is provided with a first servo motor, one end of an output shaft of the first servo motor is fixedly connected with the other side of the rotating frame, two locating grooves are formed in the two sides of the inside of the rotating frame in a symmetrical mode, a plurality of locating frames are arranged inside the two locating grooves, an elastic telescopic rod is arranged on one side of each locating frame, and one end of the elastic telescopic rod is located inside the rotating frame.
Preferably, the feeding mechanism comprises a feeding frame, through holes matched with the feeding frame are formed in two sides of the inner portion of the mounting plate, and the inner walls of the two through holes are respectively in sliding connection with the surfaces of the two feeding frames.
Preferably, the bilateral symmetry of frame inner wall bottom is provided with servo electric jar one, and the top of two servo electric jar drive shafts all is provided with the push pedal, two the top of push pedal respectively with the bottom fixed connection of two pay-off framves, and the inside of two pay-off framves all seted up with rack matched with movable groove.
Preferably, the top of clearance case is provided with clearance mechanism, and clearance mechanism includes the adjustable shelf, the inside of adjustable shelf is provided with the clearance sponge, the spout has all been seted up with the back in the front of clearance incasement wall, and the both sides of adjustable shelf respectively with one side sliding connection of two spout inner walls, two one side of spout inner wall all rotates and is provided with the screw rod, and the one end of two screw rods respectively with the inside both sides threaded connection of adjustable shelf, the right side symmetry of clearance case is provided with two servo motor two, and the one end fixed connection of shaft coupling and two screw rods is all passed through to the one end of two output shafts of two servo motor.
Preferably, the inside of clearance case, washing case and air-drying box all is provided with two movable support plate symmetrically, and the front and back symmetry of rack bottom is provided with the recess with movable support plate matched with, the top of mounting panel just is located clearance case, washs case and air-drying box and all is provided with two servo electric jar two above the symmetry, and the one end of two drive shafts of two servo electric jar all runs through the mounting panel and extends to the below of mounting panel.
Preferably, the both sides of activity backup pad bottom all are provided with the movable rod, and the bottom cover of movable rod is equipped with the dead lever, the inside of movable rod is provided with the spring, and the bottom of spring and the top fixed connection of dead lever.
Preferably, the cleaning box is located under the ultrasonic transducer, a liquid inlet pipe and a liquid outlet pipe are respectively arranged above and below the cleaning box, a drain outlet is further formed in the cleaning box, and the drain outlet is located below the liquid inlet pipe.
Preferably, an air blowing cover is arranged below the mounting plate, the top of the air blowing cover is communicated with an air outlet of the fan, the air blowing cover is located right above the air drying box, and a water outlet is formed in the bottom of the air drying box.
Preferably, the working principle of the intelligent ultrasonic cleaning machine for producing the filter plate specifically comprises the following steps:
firstly, positioning and clamping a filter plate to be cleaned in a positioning groove through a positioning frame, placing a placing frame into a feeding frame through a conveying mechanism on a production line and feeding manipulators arranged on two sides of a rack, and then drawing the feeding frame into the rack through two servo electric cylinders I;
secondly, two micro push rods push two connecting frames to be respectively inserted into two connecting grooves on two sides of the placing frame, then two linear motors drive the placing frame to slide to the right side, when the placing frame slides to the position right above the cleaning box, two movable supporting plates respectively slide into the two grooves, at the moment, the two micro push rods drive the two connecting frames to withdraw from the two connecting grooves, then two servo electric cylinder two driving shafts on the position right above the cleaning box extend out and are contacted with two sides of the top of the placing frame, one ends of the two servo electric cylinder two driving shafts press the placing frame down integrally until the upper surface of a rotating frame in the placing frame and the lower surface of the cleaning sponge are in the same plane, the cleaning sponge in the cleaning mechanism is used for cleaning dust and impurities on the surface of the filter, after the cleaning is finished, the servo motor one driving shaft in the placing frame drives the rotating frame to turn over in the rotating groove, then, cleaning the other side of the filter plate by using a cleaning sponge;
thirdly, sliding the placing frame to be right above the cleaning box, introducing cleaning liquid into the cleaning box through a liquid inlet pipe, pressing the whole placing frame into the cleaning liquid through two servo electric cylinders, generating ultrasonic waves by using an ultrasonic transducer to act on the cleaning liquid, completing ultrasonic cleaning of the top surface of the filter plate, discharging impurities floating above through a drain outlet, supplementing the cleaning liquid through the liquid inlet pipe, overturning the rotating frame by using a servo motor, and continuously generating ultrasonic waves by using the ultrasonic transducer to perform ultrasonic cleaning on the overturned top surface of the filter plate;
the fourth step, slide the rack to the air-dry case directly over, then push down the rack to the inside of air-dry case, when carrying out the air-dry to the filter plate through fan and the cover of blowing, a servo motor output shaft drives the rotating turret and rotates in the inside of rotating groove, the realization is to the spin-dry and air-dry simultaneous processing of filter plate surface water stain, at last send the rack into the pay-off frame on right side, utilize two servo electric jar one to push up the pay-off frame, utilize the pay-off manipulator to take out the inside rack of pay-off frame, the completion is to the intelligent ultrasonic cleaning in the filter plate production process and is handled.
(III) advantageous effects
The invention provides an intelligent ultrasonic cleaning machine for filter production. Compared with the prior art, the method has the following beneficial effects:
according to the invention, the dust and impurities on the surface of the filter plate are cleaned between the filter plate and the cleaning box, the cleaning sponge in the cleaning mechanism is used for cleaning the dust and impurities on the surface of the filter plate, after one surface of the filter plate is cleaned, the servo motor-driving shaft in the placing frame is used for driving the rotating frame to turn over in the rotating groove, then the cleaning sponge is used for cleaning the dust and impurities on the other surface of the filter plate, compared with the method that the filter plate is directly sent into the cleaning box for ultrasonic cleaning, the cleaning effect of ultrasonic waves on the surface of the filter plate can be further improved by cleaning the dust and impurities on the surface of the filter plate in advance;
according to the invention, the rotating frame is arranged in the placing frame, and the filter plate is turned over in the rotating frame through the servo motor I, so that the problem that only one-side cleaning can be realized in the process of carrying out ultrasonic cleaning on the filter plate is solved; the ultrasonic cleaning process comprises the steps that firstly, ultrasonic waves generated by an ultrasonic transducer act on cleaning liquid, the top surface of a filter plate is cleaned by the ultrasonic waves, impurities floating above the filter plate are discharged through a drain outlet, the cleaning liquid is supplemented through a liquid inlet pipe, a pair of rotating frames of a servo motor is used for overturning, the ultrasonic waves generated by the ultrasonic transducer are continuously utilized to clean the top surface of the filter plate after overturning, manual operation is not needed in the cleaning process of the filter plate, double-side cleaning of the filter plate is achieved, meanwhile, floating impurities generated after the filter plate is cleaned can be conveniently discharged, the influence of the floating impurities on the ultrasonic cleaning effect is avoided, and the cleaning efficiency of the filter plate is further improved;
according to the invention, after the filter is cleaned, the placing frame is sent into the air drying box, and the filter is air-dried through the fan and the air drying cover, and meanwhile, the output shaft of the servo motor drives the rotating frame to rotate inside the rotating groove, so that the drying treatment of residual water stains on the surface of the filter is rapidly realized, and the production efficiency of the filter is further improved.
Drawings
FIG. 1 is a schematic diagram of an intelligent ultrasonic cleaning machine for producing a filter according to the present invention;
FIG. 2 is a sectional view of an intelligent ultrasonic cleaning machine for producing filters according to the present invention;
FIG. 3 is a side view of the cradle and rack arrangement of the present invention;
FIG. 4 is a top view of the internal structure of the rack and turret of the present invention;
FIG. 5 is a top view of the internal structure of the cleaning tank of the present invention;
FIG. 6 is a schematic view of a partial structure of the movable supporting plate, the movable rod and the fixed rod according to the present invention;
fig. 7 is a bottom view of the structure of the rack and the rotating frame of the present invention.
In the figure, 10, a frame; 20. mounting a plate; 30. an ultrasonic transducer; 40. cleaning the box; 50. a cleaning tank; 60. an air drying box; 70. a fan; 101. a feeding frame; 102. a through hole; 103. a first servo electric cylinder; 104. a movable groove; 201. placing a rack; 202. a linear track; 203. a linear motor; 204. a micro push rod; 205. a connecting frame; 206. connecting grooves; 301. a rotating frame; 302. a rotating groove; 303. a first servo motor; 304. positioning a groove; 305. a positioning frame; 306. an elastic telescopic rod; 401. a movable frame; 402. cleaning the sponge; 403. a chute; 404. a screw; 405. a servo motor II; 501. a movable support plate; 502. a groove; 503. a second servo electric cylinder; 504. a movable rod; 505. fixing the rod; 506. a spring; 507. a sewage draining outlet; 508. a blower housing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
referring to fig. 1-7, an intelligent ultrasonic cleaning machine for producing a filter plate comprises a frame 10, wherein a mounting plate 20 is arranged inside the frame 10, an ultrasonic transducer 30 is arranged in the middle of the top of the mounting plate 20, the power of the ultrasonic transducer 30 is 900W, the number of vibrators is 18, the ultrasonic frequency is 40kHz, a cleaning box 40, a cleaning box 50 and an air drying box 60 are sequentially arranged at the bottom of the inner wall of the frame 10 from left to right, a heating assembly is arranged below the inside of the cleaning box 50, the heating assembly consists of a stainless steel heating pipe and a digital temperature controller, the temperature control RT-100 ℃ is adjustable, and a fan 70 is arranged on the right side of the top of the mounting plate 20;
the two sides inside the rack 10 are both provided with a feeding mechanism, the feeding mechanism comprises feeding frames 101, the two sides inside the mounting plate 20 are both provided with through holes 102 matched with the feeding frames 101, the inner walls of the two through holes 102 are respectively connected with the surfaces of the two feeding frames 101 in a sliding manner, servo electric cylinder I103 are symmetrically arranged on the two sides of the bottom of the inner wall of the rack 10, the top ends of driving shafts of the two servo electric cylinder I103 are both provided with push plates, the tops of the two push plates are respectively fixedly connected with the bottoms of the two feeding frames 101, the inside of the two feeding frames 101 are both provided with movable grooves 104, the two feeding frames 101 are used for feeding and discharging the filter inside the ultrasonic cleaning machine, auxiliary feeding mechanical arms are arranged on the two sides of the rack 10, a placing frame 201 containing the filter inside is placed into the feeding frames 101, and then the feeding frames 101 are driven by the two servo electric cylinder I103, get into the inside of frame 10, it is spacing to carry out the both sides of rack 201 through two link 205 next, utilize two linear electric motor 203 to drive rack 201 and slide in the inside of frame 10, carry out the first clearance and the secondary clearance on surface and air-dry the processing to the inside filter plate of rack 201 in proper order, send into rack 201 on right side pay-off frame 101 at last, utilize two servo electric jar 103 to push up pay-off frame 101, utilize feeding manipulator to take out the inside rack 201 of pay-off frame 101.
In the invention, a placing mechanism is arranged in a feeding frame 101 and comprises a placing frame 201, a positioning component is rotatably arranged in the placing frame 201, linear rails 202 are arranged on the front surface and the back surface of the inner wall of a frame 10, and one side of each of the two linear tracks 202 is slidably provided with a linear motor 203, one side of each of the two linear motors 203 is provided with a micro push rod 204, and one end of the driving shaft of the two micro push rods 204 is provided with a connecting frame 205, the two sides of the placing frame 201 are provided with connecting grooves 206 matched with the connecting frame 205, one side of the two connecting frames 205 extends into the two connecting slots 206, the two connecting frames 205 are pushed by the two micro-push rods 204 to be respectively matched with the two connecting slots 206 on the two sides of the placing frame 201, and then two linear electric motors 203 can drive whole rack 201 to slide in the inside of frame 10, accomplish the surface cleaning to the filter.
The positioning assembly comprises a rotating frame 301, a rotating groove 302 matched with the rotating frame 301 is formed in a placing frame 201, one side of the rotating frame 301 is rotatably connected with one side of the inner wall of the rotating groove 302 through a rotating shaft, a servo motor I303 is arranged on one side in the placing frame 201, one end of an output shaft of the servo motor I303 is fixedly connected with the other side of the rotating frame 301, two positioning grooves 304 are symmetrically formed in two sides in the rotating frame 301, a plurality of positioning frames 305 are arranged in the two positioning grooves 304, an elastic telescopic rod 306 is arranged on one side of each positioning frame 305, the elastic telescopic rod 306 is combined by a sleeve rod, a sliding rod and a spring piece, the sleeve rod is located on the surface of the sliding rod in a sliding mode, the spring piece is arranged in the sleeve rod, one end of the elastic telescopic rod 306 is located in the rotating frame 301, and the filter piece is positioned and placed by the positioning frames 305 in the two positioning grooves 304, and utilize the elastic telescopic rod 306 of locating rack 305 one side, make locating rack 305 can carry out convenient regulation in the inside position of constant head tank 304, realize fixing a position the centre gripping to the filter of different size and size sizes through locating rack 305, further improve intelligent ultrasonic cleaner to the abluent application scope of filter.
Example 2:
the top of a cleaning box 40 is provided with a cleaning mechanism, the cleaning mechanism comprises a movable frame 401, a cleaning sponge 402 is arranged inside the movable frame 401, sliding grooves 403 are respectively arranged on the front surface and the back surface of the inner wall of the cleaning box 40, two sides of the movable frame 401 are respectively connected with one side of the inner walls of the two sliding grooves 403 in a sliding manner, a screw 404 is respectively arranged on one side of the inner walls of the two sliding grooves 403 in a rotating manner, one end of each screw 404 is respectively connected with two sides of the inner part of the movable frame 401 in a threaded manner, two servo motors II 405 are symmetrically arranged on the right side of the cleaning box 40, one end of the output shaft of each servo motor II 405 is fixedly connected with one end of each screw 404 through a coupler, the two servo motors II 405 are respectively used for driving the two screws 404 to rotate, the two screws 404 drive the movable frame 401 to slide inside the cleaning box 40, the surface of a filter plate inside a positioning groove 304 is cleaned by the cleaning sponge 402 arranged inside the movable frame 401, and removing dust impurities on the surface of the filter in advance.
Example 3:
in the invention, two movable supporting plates 501 are symmetrically arranged inside a cleaning box 40, a cleaning box 50 and an air drying box 60, grooves 502 matched with the movable supporting plates 501 are symmetrically arranged in the front and back of the bottom of a placing frame 201, two servo electric cylinders 503 are symmetrically arranged at the top of a mounting plate 20 and above the cleaning box 40, the cleaning box 50 and the air drying box 60, one ends of driving shafts of the two servo electric cylinders 503 penetrate through the mounting plate 20 and extend to the lower part of the mounting plate 20, movable rods 504 are arranged at two sides of the bottom of the movable supporting plates 501, fixed rods 505 are sleeved at the bottom ends of the movable rods 504, springs 506 are arranged inside the movable rods 504, the bottom ends of the springs 506 are fixedly connected with the top ends of the fixed rods 505, when the placing frame 201 is slid to the position above the cleaning box 40 through a linear motor 203, the two movable supporting plates 501 respectively slide into the two grooves 502, at this time, the two micro-push rods 204 drive the two connecting frames 205 to withdraw from the inside of the two connecting slots 206, then, two driving shafts of the second servo electric cylinder 503 directly above the cleaning box 40 extend out and are contacted with two sides of the top of the placing frame 201, one end of each driving shaft of the second servo electric cylinder 503 integrally presses the placing frame 201 down until the upper surface of the rotating frame 301 inside the placing frame 201 and the lower surface of the cleaning sponge 402 are in the same plane, the cleaning sponge 402 in the cleaning mechanism is used for cleaning dust and impurities on the surface of the filter plate, after cleaning one surface, a servo motor I303 in the placing rack 201 is used for driving a driving shaft to drive the rotating rack 301 to turn over in the rotating groove 302, utilize clearance sponge 402 to carry out the clearance of dust impurity to the another side of filter next, through sending into the filter and cleaning the dust impurity on surface between wasing the case 50, further improve the cleaning performance of ultrasonic wave to the filter surface.
Example 4:
in the invention, a cleaning box 50 is positioned under an ultrasonic transducer 30, a liquid inlet pipe and a liquid outlet pipe are respectively arranged above and below the interior of the cleaning box 50, a drain 507 is also arranged in the interior of the cleaning box 50, the drain 507 is positioned below the liquid inlet pipe, cleaning liquid is introduced into the interior of the cleaning box 50 by using the liquid inlet pipe, then a placing frame 201 is slid to the position right above the cleaning box 50, the whole placing frame 201 is pressed into the cleaning liquid by using two servo electric cylinders 503, ultrasonic waves generated by the ultrasonic transducer 30 act on the cleaning liquid to complete ultrasonic cleaning of the top surface of a filter, impurities floating above the filter are discharged by using the drain 507, the cleaning liquid is supplemented by using the liquid inlet pipe, a rotating frame 301 is overturned by using a servo motor 303, the ultrasonic waves generated by the ultrasonic transducer 30 are continuously used for ultrasonic cleaning of the overturned top surface of the filter, need not the manual work to operate to the cleaning process of filter to realized the two-sided washing to the filter, can carry out convenient discharge to the showy impurity that produces after the filter washs simultaneously, avoided showy impurity to influence ultrasonic cleaning's effect, further improved the cleaning efficiency to the filter.
According to the invention, the air blowing cover 508 is arranged below the mounting plate 20, the top of the air blowing cover 508 is communicated with the air outlet of the fan 70, the air blowing cover 508 is positioned right above the air drying box 60, the water outlet is arranged at the bottom of the air drying box 60, after the filter is subjected to ultrasonic cleaning, the placing frame 201 is slid to the right above the air drying box 60, then the placing frame 201 is pressed down to the inside of the air drying box 60, and when the filter is subjected to air drying through the fan 70 and the air blowing cover 508, the output shaft of the servo motor I303 drives the rotating frame 301 to rotate inside the rotating groove 302, so that the drying treatment of residual water stains on the surface of the filter is rapidly realized, and the production efficiency of the filter is further improved.
Example 5:
referring to fig. 1-7, the working principle of the intelligent ultrasonic cleaning machine for producing the filter plate of the present invention specifically includes the following steps:
firstly, positioning and clamping a filter plate to be cleaned in a positioning groove 304 through a positioning frame 305, placing a placing frame 201 into a feeding frame 101 through a conveying mechanism on a production line and feeding manipulators arranged on two sides of a rack 10, and then drawing the feeding frame 101 into the rack 10 through two servo electric cylinders I103;
secondly, two micro push rods 204 push two connecting frames 205 to be respectively inserted into two connecting grooves 206 at two sides of the placing frame 201, then two linear motors 203 drive the placing frame 201 to slide towards the right side, when the placing frame 201 slides to the position right above the cleaning box 40, two movable supporting plates 501 respectively slide into the two grooves 502, at the moment, the two micro push rods 204 drive the two connecting frames 205 to withdraw from the inside of the two connecting grooves 206, then two servo electric cylinder II 503 driving shafts right above the cleaning box 40 extend out and are contacted with two sides of the top of the placing frame 201, one end of the two servo electric cylinder II 503 driving shafts integrally presses the placing frame 201 downwards until the upper surface of a rotating frame 301 inside the placing frame 201 and the lower surface of the cleaning sponge 402 are in the same plane, the cleaning sponge 402 in the cleaning mechanism is used for cleaning dust and impurities on the surface of the filter, after one surface is cleaned, a first servo motor 303 driving shaft in the placing frame 201 is used for driving the rotating frame 301 to turn over in the rotating groove 302, and then the cleaning sponge 402 is used for cleaning dust and impurities on the other surface of the filter plate;
thirdly, sliding the placing frame 201 to the position right above the cleaning box 50, introducing a cleaning liquid into the cleaning box 50 through a liquid inlet pipe, pressing the whole placing frame 201 into the cleaning liquid through two servo electric cylinders II 503, generating ultrasonic waves by using the ultrasonic transducer 30 to act on the cleaning liquid, performing ultrasonic cleaning on the top surface of the filter plate, discharging impurities floating above through a drain 507, supplementing the cleaning liquid through the liquid inlet pipe, overturning the rotating frame 301 by using the servo motor I303, and continuously performing ultrasonic cleaning on the top surface of the overturned filter plate by using the ultrasonic transducer 30 to generate ultrasonic waves;
the fourth step, slide rack 201 to air-dry case 60 directly over, then push down rack 201 to air-dry case 60's inside, when carrying out the air-dry to the filter through fan 70 and cover 508 of blowing, a servo motor 303 output shaft drives swivel mount 301 and rotates in the inside of rotating groove 302, the realization is handled the spin-drying and the air-drying of filter surface water stain simultaneously, send rack 201 into the pay-off frame 101 on right side at last, utilize two servo electricity jar 103 to push up pay-off frame 101, utilize the pay-off manipulator to take out rack 201 inside with pay-off frame 101, the completion is to the intelligent ultrasonic cleaning processing in the filter production process.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a production of filter plate is with intelligent ultrasonic cleaner, includes frame (10), the inside of frame (10) is provided with mounting panel (20), and the middle part at mounting panel (20) top is provided with ultrasonic transducer (30), its characterized in that: a cleaning box (40), a cleaning box (50) and an air drying box (60) are sequentially arranged at the bottom of the inner wall of the rack (10) from left to right, and a fan (70) is arranged on the right side of the top of the mounting plate (20);
the automatic feeding device is characterized in that feeding mechanisms are arranged on two sides of the interior of the rack (10), a placing mechanism is arranged in the feeding mechanism and comprises a placing rack (201), a positioning assembly is rotatably arranged in the placing rack (201), linear rails (202) are arranged on the front surface and the back surface of the inner wall of the rack (10), linear motors (203) are arranged on one sides of the two linear rails (202) in a sliding mode, micro push rods (204) are arranged on one sides of the two linear motors (203), a connecting rack (205) is arranged at one end of a driving shaft of each of the two micro push rods (204), and connecting grooves (206) matched with the connecting racks (205) are formed in two sides of the placing rack (201);
the locating component comprises a rotating frame (301), a rotating groove (302) matched with the rotating frame (301) is formed in the placing frame (201), one side of the rotating frame (301) is connected with one side of the inner wall of the rotating groove (302) in a rotating mode through a rotating shaft, one side of the inside of the placing frame (201) is provided with a first servo motor (303), one end of an output shaft of the first servo motor (303) is fixedly connected with the other side of the rotating frame (301), two locating grooves (304) are formed in two sides of the inside of the rotating frame (301), a plurality of locating frames (305) are arranged inside the two locating grooves (304), an elastic telescopic rod (306) is arranged on one side of each locating frame (305), and one end of the elastic telescopic rod (306) is located inside the rotating frame (301).
2. The intelligent ultrasonic cleaning machine for filter production according to claim 1, wherein: the feeding mechanism comprises a feeding frame (101), through holes (102) matched with the feeding frame (101) are formed in two sides of the inner portion of the mounting plate (20), and the inner walls of the two through holes (102) are connected with the surfaces of the two feeding frames (101) in a sliding mode respectively.
3. The intelligent ultrasonic cleaning machine for filter production according to claim 2, wherein: the two sides of the bottom of the inner wall of the rack (10) are symmetrically provided with a first servo electric cylinder (103), the top ends of driving shafts of the first servo electric cylinders (103) are respectively provided with a push plate, the top of the push plate is fixedly connected with the bottoms of the two feeding frames (101), and the inner parts of the two feeding frames (101) are respectively provided with a movable groove (104) matched with the placing frame (201).
4. The intelligent ultrasonic cleaning machine for filter production according to claim 1, wherein: the top of clearance case (40) is provided with clearance mechanism, and clearance mechanism includes adjustable shelf (401), the inside of adjustable shelf (401) is provided with clearance sponge (402), spout (403) have all been seted up with the back in the front of clearance case (40) inner wall, and the both sides of adjustable shelf (401) respectively with one side sliding connection of two spout (403) inner walls, two one side of spout (403) inner wall all rotates and is provided with screw rod (404), and the one end of two screw rods (404) respectively with the inside both sides threaded connection of adjustable shelf (401), the right side symmetry of clearance case (40) is provided with two servo motor two (405), and the one end fixed connection of shaft coupling and two screw rods (404) is all passed through to the one end of two servo motor two (405) output shafts.
5. The intelligent ultrasonic cleaning machine for filter production according to claim 1, wherein: the inside equal symmetry of clearance case (40), washing case (50) and air-dry box (60) is provided with two movable support board (501), and the front and back symmetry of rack (201) bottom is provided with recess (502) with movable support board (501) matched with, the top of mounting panel (20) just is located clearance case (40), washs case (50) and air-dry box (60) and all the symmetry is provided with two servo electric jar two (503) directly over, and the one end of two servo electric jar two (503) drive shafts all runs through mounting panel (20) and extends to the below of mounting panel (20).
6. The intelligent ultrasonic cleaning machine for filter production according to claim 5, wherein: the utility model discloses a portable electric tool, including activity support plate (501), movable rod (504) are all provided with to the both sides of activity support plate (501) bottom, and the bottom cover of movable rod (504) is equipped with dead lever (505), the inside of movable rod (504) is provided with spring (506), and the bottom of spring (506) and the top fixed connection of dead lever (505).
7. The intelligent ultrasonic cleaning machine for filter production according to claim 1, wherein: wash case (50) and be located ultrasonic transducer (30) under, wash the inside upper and lower sides of case (50) and be provided with feed liquor pipe and drain pipe respectively, wash inside drain (507) that still is provided with of case (50), and drain (507) are located the below of feed liquor pipe.
8. The intelligent ultrasonic cleaning machine for filter production according to claim 1, wherein: the air drying device is characterized in that an air blowing cover (508) is arranged below the mounting plate (20), the top of the air blowing cover (508) is communicated with an air outlet of the fan (70), the air blowing cover (508) is located right above the air drying box (60), and a water outlet is formed in the bottom of the air drying box (60).
9. The intelligent ultrasonic cleaning machine for producing the filter plate according to any one of claims 1 to 8, wherein: the working principle of the intelligent ultrasonic cleaning machine for producing the filter plate specifically comprises the following steps:
firstly, positioning and clamping a filter plate to be cleaned in a positioning groove (304) through a positioning frame (305), placing a placing frame (201) into a feeding frame (101) through a conveying mechanism on a production line and feeding mechanical arms arranged on two sides of a rack (10), and then drawing the feeding frame (101) into the rack (10) through two servo electric cylinders I (103);
secondly, two micro push rods (204) push two connecting frames (205) to be respectively inserted into two connecting grooves (206) on two sides of the placing frame (201), then two linear motors (203) drive the placing frame (201) to slide to the right side, when the placing frame (201) slides to the position right above the cleaning box (40), two movable supporting plates (501) respectively slide into the two grooves (502), at the moment, the two micro push rods (204) drive the two connecting frames (205) to withdraw from the inside of the two connecting grooves (206), then two servo electric cylinder II (503) driving shafts right above the cleaning box (40) extend out and are contacted with two sides of the top of the placing frame (201), one end of the two servo electric cylinder II (503) driving shafts presses the placing frame (201) down integrally until the upper surface of a rotating frame (301) inside the placing frame (201) and the lower surface of the cleaning sponge (402) are positioned in the same plane, cleaning dust and impurities on the surface of the filter plate by using a cleaning sponge (402) in the cleaning mechanism, driving a rotating frame (301) to turn over in a rotating groove (302) by using a first servo motor (303) driving shaft in a placing frame (201) after one surface of the filter plate is cleaned, and cleaning dust and impurities on the other surface of the filter plate by using the cleaning sponge (402);
thirdly, sliding the placing frame (201) to the position right above the cleaning box (50), introducing cleaning liquid into the cleaning box (50) through a liquid inlet pipe, pressing the whole placing frame (201) into the cleaning liquid through two servo electric cylinders II (503), generating ultrasonic waves by using an ultrasonic transducer (30) to act on the cleaning liquid, completing ultrasonic cleaning of the top surface of the filter plate, discharging impurities floating above through a drain outlet (507), supplementing the cleaning liquid through the liquid inlet pipe, overturning the rotating frame (301) through a servo motor I (303), and continuously generating ultrasonic waves by using the ultrasonic transducer (30) to perform ultrasonic cleaning on the overturned top surface of the filter plate;
the fourth step, slide rack (201) to air-dry case (60) directly over, then push down rack (201) to the inside of air-dry case (60), when carrying out the air-dry to the filter plate through fan (70) and blower housing (508), servo motor (303) output shaft drives rotating turret (301) and rotates in the inside of rotating groove (302), realize the drying and air-dry simultaneous processing to filter plate surface water stain, send rack (201) into pay-off frame (101) on right side at last, utilize two servo electric jar (103) to push up pay-off frame (101), utilize pay-off manipulator to take out rack (201) inside pay-off frame (101), accomplish intelligent ultrasonic cleaning processing to in the filter plate production process.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111138412.8A CN114011797A (en) | 2021-09-27 | 2021-09-27 | Intelligent ultrasonic cleaner is used in filter production |
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| CN202111138412.8A CN114011797A (en) | 2021-09-27 | 2021-09-27 | Intelligent ultrasonic cleaner is used in filter production |
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| CN202111138412.8A Pending CN114011797A (en) | 2021-09-27 | 2021-09-27 | Intelligent ultrasonic cleaner is used in filter production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116140298A (en) * | 2022-11-25 | 2023-05-23 | 国宏激光科技(江苏)有限公司 | Cleaning device for accessory production of laser cutting head |
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