CN103978921A - Automobile foot mat and manufacturing method thereof - Google Patents
Automobile foot mat and manufacturing method thereof Download PDFInfo
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- CN103978921A CN103978921A CN201410234910.6A CN201410234910A CN103978921A CN 103978921 A CN103978921 A CN 103978921A CN 201410234910 A CN201410234910 A CN 201410234910A CN 103978921 A CN103978921 A CN 103978921A
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- pad
- mat
- heelpiece
- foot
- automatic foot
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Abstract
The invention relates to the field of automobile parts, in particular to an automobile foot mat and a manufacturing method thereof. The automobile foot mat is formed by splicing a plurality of splicing units; lint-free cloths and anti-skid nets are used as a base material; leathers and sponges are processed to be a surface material of a foot mat main body; high stretch yarns and nano yarns are processed to be the surface material of a base mat; the base material and the surface material are respectively processed to be materials needed by the foot mat main body and the base mat; by means of measuring the size of an automobile chassis and performing cutting upon the materials in need, a plurality of splicing units are formed; the plurality of splicing units are spliced by using edge binding strips, and a three-dimensional all rounded automobile foot mat is formed after the splicing units are spliced. The automobile foot mat and the manufacturing method thereof disclosed by the invention are simple and reliable; the automobile foot mat formed by splicing the plurality of splicing units saves time for manufacturing a mould, is less energy intensive; additionally, the automobile foot cat can be cut at any place anytime, so that a wrapping performance of the automobile foot mat is more accurate; and utilization of the materials of the high stretch yarns or the nano yarns makes the automobile foot mat look very fancy.
Description
Technical field
the present invention relates to vehicular spare parts field, more specifically, relate to a kind of automatic foot-mat and preparation method thereof.
Background technology
along with socioeconomic development and progress, the range of use of automobile is more and more wider, conventionally in order to keep the clean of compartment, foot pad is all installed, automatic foot-mat does not have any shape at first, it is exactly flat flooring laminate, installation need to be dismantled whole seats, first generation automatic foot-mat after improvement, during installation, need not dismantle seat, but anti-skidding poor with dust removal performance, the second generation 3D foot pad occurring afterwards promotes to some extent on anti-skidding and dust removal performance, but the moisture content after cleaning is not volatile, easily produce and go mouldy, and the appearance of third generation wire ring foot pad, solved the defect of 3D foot pad, just can be the moisture content volatilization after cleaning in short time, but wire ring to trample performance bad, can be trampled down, the full appearance of surrounding of the 4th generation automobile has thoroughly changed these drawbacks, one-shot forming, easy cleaning, be subject to numerous clients' favorable comment, but because the seat designs of current each automobile is different, vehicle updates fast, cause one-time formed automatic foot-mat mould renewal speed not catch up with, cause production efficiency low, when needs change some spot sizes, need whole mould to change, lose time, and cause the wasting of resources, and traditional foot pad is done bed material with EVA, after high-temperature heating, can give out poisonous smell, be there is to serious impact in people's health.
therefore, proposing a kind of automatic foot-mat addressing the above problem real is necessity.
Summary of the invention
the present invention is at least one defect (deficiency) overcoming described in above-mentioned prior art, provides a kind of mould that do not need, by the automatic foot-mat being spliced to form.
for solving the problems of the technologies described above, technical scheme of the present invention is as follows: a kind of automatic foot-mat, comprise foot pad main body, and described foot pad main body is spliced by some splits.
the manufacture method of this automatic foot-mat, comprises the steps:
s1, by the size on measured automobiles chassis, determine the size of automatic foot-mat;
s2, by the resulting size of S1, be made on demand some concatenation units;
s3, above-mentioned some concatenation units are spliced into automatic foot-mat.
wherein, concatenation unit comprises foot pad split and heelpiece, and described foot pad split is done bed material with lint-free cloth and anti-skid mesh, with leather and sponge, makees fabric, and bed material and fabric processing are synthesized to the required cladding of foot pad split.
further, described heelpiece is done bed material with lint-free cloth and anti-skid mesh, with false-twist textured yarn or nano wire, makees fabric, and bed material and fabric processing are synthesized to heelpiece material.
further, in the manufacture method technical scheme of above-mentioned automatic foot-mat, before step S1, also comprise step S0:
s0, on the cladding of described foot pad split, embroider.
further, in the manufacture method technical scheme of above-mentioned automatic foot-mat, between step S1 and S2, also comprise step S11, S12:
s11, the size on measured automobiles chassis is painted on paper, be made into the foot pad split paper lattice of heelpiece paper lattice and some parts.
, according to the size of paper lattice, on described cladding and heelpiece material, carry out respectively cutting, obtain some foot pad splits and heelpiece.
further, in the manufacture method technical scheme of above-mentioned automatic foot-mat, between step S2 and S3, also comprise step S21, S22:
s21, with bound edge, each several part concatenation unit is stitched together, forms side pad, foremast, rear pad after splicing, side pad is fixed on the heelpiece left and right sides, and foremast is fixed on heelpiece forward position, and rear pad is fixed on heelpiece rear side, forms three-dimensional full encirclement automatic foot-mat after splicing.
, on side pad, open several apertures, and on aperture, install buckle.
further, in the manufacture method scheme of above-mentioned automatic foot-mat, also comprise step:
s4, on automatic foot-mat, place to replace pad,
described replacement pad is done bed material with lint-free cloth and anti-skid mesh, with false-twist textured yarn or nano wire, makees fabric, and contour shape, the size of heelpiece and replacement pad match.
preferably, on heelpiece and replacement pad, be fixed with box and pin, replace pad and heelpiece and be combined by box and pin, on heelpiece, be fixed with pin thread, on replacement pad, be fixed with box, or be fixed with box on heelpiece, on replacement pad, be fixed with pin thread, pin thread and box are worked in coordination.
except by box and pin, can also, by be provided with VELCRO on replacement pad and heelpiece, replace pad and heelpiece and be bonded together by VELCRO.
compared with prior art, the beneficial effect of technical solution of the present invention is:
(1) automatic foot-mat disclosed in this invention need to can carry out cutting to some positions at any time according to client when changing some spot sizes, simple and convenient.
(2) automatic foot-mat disclosed in this invention is spliced by each several part concatenation unit in manufacturing process, has saved the time of mfg. moulding die, and more saves material.
(3) automatic foot-mat disclosed in this invention, is according to the size on the chassis of vehicle, makes to measure, then by some concatenation units are stitched together, forms three-dimensional foot pad, makes automatic foot-mat parcel property more accurate.
(4) in the middle of automatic foot-mat disclosed in this invention, be added with the replacement pad that false-twist textured yarn or nano wire are made, can prevent noise by actv., and there is easy dehydration, mildew-resistant, shock-proof effect, compare with traditional EVA material, energy actv. is eliminated the release of noxious gas, and automatic foot-mat is handsome in appearance, makes automobile, seem very high-grade, be applicable to medium-to-high grade car.
Accompanying drawing explanation
fig. 1 is the structural representation of the automatic foot-mat of the main driving position in the embodiment of the present invention 1.
fig. 2 is the structural representation of the automatic foot-mat of the co-driver in the embodiment of the present invention 2.
fig. 3 is the structural representation of the automatic foot-mat of the automobile rear position in the embodiment of the present invention 3.
in figure, 1 be foot pad main body, 2 for side pad, 3 for heelpiece, 4 for foremast, 5 for rear pad, 6 for replacing pad, 7, be buckle.
The specific embodiment
accompanying drawing, only for exemplary illustration, can not be interpreted as the restriction to this patent; For better explanation the present embodiment, some parts of accompanying drawing have omission, zoom in or out, and do not represent the size of actual product; To those skilled in the art, in accompanying drawing some known configurations and explanation thereof may to omit be understandable.
below in conjunction with drawings and Examples, technical scheme of the present invention is described further.
automatic foot-mat disclosed by the invention, comprises foot pad main body 1, and foot pad main body 1 is divided into several concatenation units.Concatenation unit comprises foot pad split and heelpiece, and the full encirclement automatic foot-mat being spliced comprises side pad 2, heelpiece 3, foremast 4, rear pad 5, and side pad 2 is fixed on heelpiece 3 left and right sides, and foremast 4 is fixed on heelpiece 3 forward positions, and rear pad 5 is fixed on heelpiece 3 rear sides.In addition, on heelpiece 3, place and replace pad 6 as required.
the present invention also discloses the concrete method for making of above-mentioned automatic foot-mat, in order more clearly to describe, and minute 3 embodiment introductions.
embodiment 1: the automatic foot-mat of main driving position
the method for making of the automatic foot-mat of main driving position is:
step 1, with lint-free cloth and anti-skid mesh, make bed material, with leather and sponge, be processed into the fabric of foot pad main body 1, bed material and fabric processing are synthesized to the required cladding of foot pad split, with false-twist textured yarn or nano wire, be processed into heelpiece 3 and replace the fabric that pads 6, with lint-free cloth and anti-skid mesh, make bed material, and bed material and fabric processing are synthesized to heelpiece 3 and replace the material that pads 6, with traditional EVA material compared, false-twist textured yarn and nano wire make automatic foot-mat have sound insulation, shockproof effect, and after cleaning, moisture is volatile.
step 2, on the required cladding of foot pad split, embroider, make cladding more there is aesthetic property.
step 3, the size on measured automobiles chassis of passing through, determine the size of automatic foot-mat, and resulting size is painted on paper, be made into 10 paper lattice, wherein 1 of heelpiece 3 paper lattice, replace 8 of 1 of 5 paper lattice of pad and foot pad split paper lattice, concrete, 3 of rear pad split paper lattice, 3 of side pad split paper lattice, 2 of foremast split paper lattice.
step 4, according to the size of made paper lattice, on step 1 material, carry out cutting, on the synthetic cladding of fabric, cut out 8 of foot pad splits adopting leather and sponge to make, wherein pad afterwards 3 of splits, 3 of side pad splits, 2 of foremast splits cut out 3,1 of 1 block of heelpiece and replace pad 6 on the fabric that adopts false-twist textured yarn or nano wire to make, and contour shape, the size of replacing pad 6 and heelpiece 3 match.
step 5, with bound edge, each concatenation unit of step 4 is stitched together, form side pad 2, heelpiece 3, foremast 4, rear pad 5, side pad 2 is fixed on heelpiece 3 left and right sides, and foremast 4 is fixed on heelpiece 3 forward positions, rear pad 5 is fixed on heelpiece 3 rear sides, is spliced to form three-dimensional full encirclement automatic foot-mat.
step 6, on side pad 2, open several apertures, and on aperture, install buckle 7.
step 7, at heelpiece 3 with replace on pad 6 fixedly box and pin, heelpiece 3 and replacement pad 6 are combined by box and pin, replacing pad 6 is pin thread with a side of heelpiece 3 contact surfaces, and the opposite side of contact surface is box, and box and pin is distributed in heelpiece 3 and replaces on four angles of pad 6.
or, at heelpiece 3, be provided with VELCRO with replacing on pad 6, the matte that a side of replacing pad 6 and heelpiece 3 contact surfaces is VELCRO, the hook face that the opposite side of contact surface is VELCRO, replaces pad 6 and heelpiece 3 and is bonded together by VELCRO.
in order to make automatic foot-mat more high-grade, the material of bound edge is cortex.
embodiment 2: the automatic foot-mat of co-driver
the automatic foot-mat of co-driver, identical with the method for making of main driving position automatic foot-mat, different is, wherein, according to the specification of co-driver automatic foot-mat, be made into 9 paper lattice, wherein heelpiece 3 paper lattice are 1, replace 7 of 1 of pad 5 paper lattice and foot pad split paper lattice, concrete, 2 of rear pad split paper lattice, 3 of side pad split paper lattice, 2 of foremast split paper lattice, and on the synthetic cladding of fabric, cut out 7 of foot pad splits adopting leather and sponge to make, on the fabric that adopts false-twist textured yarn or nano wire to make, cut out 1 block of heelpiece 3, replace pad 6 for 1, replace the contour shape of pad 6 and heelpiece 3, size matches.
embodiment 3: the automatic foot-mat of automobile rear position
the automatic foot-mat of back court position, identical with the method for making of main driving position automatic foot-mat, wherein, different is, two seats of rear row link together by sheet in rear row's bridge joint, in rear row's bridge joint, sheet is done bed material with lint-free cloth and anti-skid mesh, with leather and sponge, is processed into fabric, and bed material and fabric processing are synthesized to the required cladding of sheet in rear row's bridge joint.
in manufacturing process, according to the specification of back court position automatic foot-mat, be made into 18 of paper lattice, wherein heelpiece 3 paper lattice are 1, replace 16 of 1 of pad 5 paper lattice and foot pad split paper lattice, concrete, each 3 of the rear pad splits at seat, left and right, each 3 of side pad splits, each 1 of foremast split, each 1 of heelpiece, in rear row's bridge joint, sheet is 2, and on the synthetic cladding of fabric, cut out 16 foot pad splits adopting leather and sponge to make, on the fabric that adopts false-twist textured yarn or nano wire to make, cut out 2 blocks of heelpieces 3, replace pad 6 for 2, replace the contour shape of pad 6 and heelpiece 3, size matches.
above-mentioned technique is simple, easy to use, during fabrication, by measuring the size of different automobile types foot pad, according to the size measuring, on material, carry out cutting, and a concatenation unit being cut into is by being spliced into automatic foot-mat, the car seat that can adapt to different sizes, when changing some spot sizes, can carry out cutting to some positions at any time, simple and convenient, the automatic foot-mat of producing by mould than tradition, the parcel of the automatic foot-mat being spliced to form is more accurate, and because car seat updates fast, the production falls short for mould, cause productive force low, and traditional automatic foot-mat is one-body molded, caused the waste of material, the foot pad obtaining by the method for splicing, can address the above problem by actv..
in figure, in accompanying drawing, describe position relationship only for exemplary illustration, can not be interpreted as the restriction to this patent; Obviously, the above embodiment of the present invention is only for example of the present invention is clearly described, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.All any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in the protection domain of the claims in the present invention.
Claims (10)
1. an automatic foot-mat, comprises foot pad main body, it is characterized in that, described foot pad main body is spliced by some concatenation units.
2. a method for making for automatic foot-mat as claimed in claim 1, is characterized in that, comprises the steps: S1, passes through the size on measured automobiles chassis, determines the size of automatic foot-mat; S2, by the resulting size of S1, be made on demand some concatenation units; S3, above-mentioned some concatenation units are spliced into automatic foot-mat.
3. the manufacture method of automatic foot-mat according to claim 2, it is characterized in that, described concatenation unit comprises foot pad split and heelpiece, described foot pad split is done bed material with lint-free cloth and anti-skid mesh, with leather and sponge, make fabric, and bed material and fabric processing are synthesized to the required cladding of foot pad split.
4. the manufacture method of automatic foot-mat according to claim 3, is characterized in that, described heelpiece is done bed material with lint-free cloth and anti-skid mesh, with false-twist textured yarn or nano wire, makees fabric, and bed material and fabric processing are synthesized to heelpiece material.
5. the manufacture method of automatic foot-mat according to claim 3, is characterized in that, before S1, also comprises S0:S0, on the cladding of described foot pad split, embroiders.
6. the manufacture method of automatic foot-mat according to claim 4, it is characterized in that, between S1 and S2, also comprise S11, S12:S11, the size on measured automobiles chassis is painted on paper, be made into the foot pad split paper lattice of heelpiece paper lattice and some parts, S12, according to the size of paper lattice, on described cladding and heelpiece material, carry out respectively cutting, obtain some foot pad splits and heelpiece.
7. the manufacture method of automatic foot-mat according to claim 3, it is characterized in that, between S2 and S3, also comprise S21, S22:S21, with bound edge, concatenation unit be stitched together, after splicing, form side pad, foremast, rear pad, side pad is fixed on the heelpiece left and right sides, foremast is fixed on heelpiece forward position, and rear pad is fixed on heelpiece rear side, is spliced to form three-dimensional full encirclement automatic foot-mat, S22, on side pad, open several apertures, and on aperture, install buckle.
8. the manufacture method of automatic foot-mat according to claim 3, is characterized in that, also comprises step: S4, places and replace pad on automatic foot-mat; Described replacement pad is done bed material with lint-free cloth and anti-skid mesh, with false-twist textured yarn or nano wire, makees fabric.
9. the manufacture method of automatic foot-mat according to claim 8, is characterized in that, contour shape, the size of described replacement pad and heelpiece match.
10. the manufacture method of automatic foot-mat according to claim 9, is characterized in that, on replacement pad and heelpiece, is provided with box and pin or VELCRO, and heelpiece and replacement pad are combined by box and pin or VELCRO.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410234910.6A CN103978921A (en) | 2014-05-30 | 2014-05-30 | Automobile foot mat and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410234910.6A CN103978921A (en) | 2014-05-30 | 2014-05-30 | Automobile foot mat and manufacturing method thereof |
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| CN103978921A true CN103978921A (en) | 2014-08-13 |
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| CN201410234910.6A Pending CN103978921A (en) | 2014-05-30 | 2014-05-30 | Automobile foot mat and manufacturing method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107641909A (en) * | 2017-09-21 | 2018-01-30 | 段彦雷 | A kind of 360 ° of Soft Rolls using the suture of crosspointer open-wire line customize foot pad processing technology |
| CN108394330A (en) * | 2018-03-28 | 2018-08-14 | 合肥慕尚车品科技有限公司 | Automatic foot-mat manufacturing method |
| CN112848631A (en) * | 2021-03-04 | 2021-05-28 | 临沂金钰纺织品有限公司 | Production process of anti-skid automobile foot mat |
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| CN112848631A (en) * | 2021-03-04 | 2021-05-28 | 临沂金钰纺织品有限公司 | Production process of anti-skid automobile foot mat |
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Application publication date: 20140813 |