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CN103965541A - 105 DEG C thermoplastic, halogen-free, low-smoke, fire-retardant and ultraviolet-resistant covering material capable of preventing mice and ants and resisting cracking and preparation method thereof - Google Patents

105 DEG C thermoplastic, halogen-free, low-smoke, fire-retardant and ultraviolet-resistant covering material capable of preventing mice and ants and resisting cracking and preparation method thereof Download PDF

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Publication number
CN103965541A
CN103965541A CN201410208139.5A CN201410208139A CN103965541A CN 103965541 A CN103965541 A CN 103965541A CN 201410208139 A CN201410208139 A CN 201410208139A CN 103965541 A CN103965541 A CN 103965541A
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China
Prior art keywords
retardant
rat
low
free
ant
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CN201410208139.5A
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Chinese (zh)
Inventor
李茁实
王永
甘胤嗣
许超
何玉明
徐云海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bao Sheng (Shandong) Cable Co., Ltd.
Baosheng Science and Technology Innovation Co Ltd
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Baosheng Science and Technology Innovation Co Ltd
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Priority to CN201410208139.5A priority Critical patent/CN103965541A/en
Publication of CN103965541A publication Critical patent/CN103965541A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing atoms other than carbon or hydrogen
    • C08L23/0853Ethene vinyl acetate copolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/397Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using a single screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0807Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms
    • C08L23/0815Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms with aliphatic 1-olefins containing one carbon-to-carbon double bond
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/9259Angular velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention provides a 105 DEG C thermoplastic, halogen-free, low-smoke, fire-retardant and ultraviolet-resistant covering material capable of preventing mice and ants and resisting cracking. The covering material comprises the following raw materials: an ethylene vinyl acetate copolymer, linear low density polyethylene, high density polyethylene, ethylene-octene copolymer elastomer, a maleic anhydride grafting material, silicone master batch, aluminium hydroxide, magnesium hydrate, zinc borate, a phosphorus-nitrogen type intumescent flame retardant, a silane coupling agent, a lubricating agent, a complex antioxidant, a light stabilizer, and an environment-friendly mice and ants preventing agent. The preparation method comprises the following steps: uniformly mixing the raw materials above through a high-speed mixer; and then extruding and granulating through a double-step single-screw reciprocating extruding unit to obtain the covering material. The covering material is scientific and reasonable in formula and matching, and advanced in process; the prepared 105 DEG C thermoplastic, halogen-free, low-smoke, fire-retardant and ultraviolet-resistant covering material capable of preventing mice and ants and resisting cracking is applicable to manufacture of cables, and the prepared cable is high in mechanical performance, flame retardant performance, electrical performance and low-temperature performance, outstanding in resistance to mice and ants, resistance to thermo-oxidative aging, and excellent in resistance to high-temperature cracking.

Description

105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials and preparation method thereof
Technical field
The present invention relates to a kind of 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type cable jacket materials and preparation method thereof, belong to electric wire and use material technology field.
Background technology
All there is mouse, termite activity wildness, destroy the phenomenon of cable in China most areas, as the cable of power supply system " artery " and " nerve ", if bitten by mouse, ant, not only can cause serious power failure and information confusion, even can cause extensive short circuit initiation fire etc.
In addition the greatest problem that halogen-free flame-retardant cable exists is exactly sheath cracking, will occur on hank of cable toward contact, and the large specification cable of the outermost layer sunny slope of drum normally, summer, the likelihood ratio probability of occurrence in winter of generation was high.For solving the problem of cable rat-and-ant proof cracking resistance, before this, many people have done a large amount of research trials, but fail so far to deal with problems well.
Summary of the invention
Object of the present invention is that the destruction of rat-and-ant proof solves the problems such as halogen-free flame-retardant sheath is easy to crack simultaneously, and a kind of 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials and preparation method thereof are provided.
Think that after deliberation cable sheath cracking is stressed with cable bend and be heated relevant.The solution thinking of anti-cracking performance should be set about from these two angles.Adopt and add the agent of environment protection, rat ant.Such environment protection mouse-proof ant agent belongs to third generation product, obviously sharp flavor, long half time of environmental protection, low toxicity, nothing.Can effectively protect cable.The rare copolymerization thermoplastic elastomer of ethene-Xin and high density polyethylene(HDPE) in binder resin, are added simultaneously.In its molecular structure of the rare copolymer elastomer of ethene-Xin, there is no unsaturated double-bond, there is excellent ageing-resistant performance; Secondly its narrow molecular weight distribution, has good mobility, can play the effect that disperses buffering while making system be subject to impact, reduces because of the stressed probability cracking.Its degree of crystallinity of high density polyethylene(HDPE) and fusing point are all relatively high, have good rigidity and toughness simultaneously, just can reach higher temperature resistant grade (105 DEG C) without crosslinked, improve system hardness simultaneously, play certain physics anti-rat.
Grade (105 DEG C) improves system hardness simultaneously, plays certain physics anti-rat.With respect to thermoset sheath, adopt thermoplastic sheath to there is the raw materials cost of reduction, simplify production technique, enhance productivity, material can cycling and reutilization etc. outstanding advantages.
One, 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath material of technical scheme that object of the present invention realizes, by comprising that following weight part is prepared from:
Ethylene vinyl acetate (EVA) 25-60 part;
Linear low density polyethylene (LLDPE) 15-50 part;
High density polyethylene(HDPE) (HDPE) 10-30 part;
The rare copolymer elastomer 10-30 of ethene-Xin part;
Maleic anhydride graft material 10-30 part;
Silicone master batch 1-5 part;
Aluminium hydroxide 40-100 part;
Magnesium hydroxide 20-60 part;
Zinc borate 5-30 part;
Nitrogen phosphorus expansion type flame retardant 5-30 part;
Silane coupling agent 1-3 part;
Lubricant 2-5 part;
Composite antioxidant 1.5-4 part;
Photostabilizer 1.5-4 part;
Environment protection, rat ant agent 2-5 part.
Described ethylene vinyl acetate VA(vinyl acetate between to for plastic) content is greater than 28%, is less than 50%.
Described lubricant is a kind of or two kinds, the three kinds combinations in polyethylene wax, silicone oil, Zinic stearas.
The agent of described environment protection, rat ant comprises environment protection, rat agent, environment-friendly type ant-proof agent.
The preparation method of two, 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials of technical scheme that object of the present invention realizes, is characterized in that, comprises the following steps:
1) be equipped with raw material according to weight part:
Ethylene vinyl acetate (EVA) 25-60 part,
Linear low density polyethylene (LLDPE) 15-50 part,
High density polyethylene(HDPE) (HDPE) 10-30 part,
The rare copolymer elastomer 10-30 of ethene-Xin part,
Maleic anhydride graft material 10-30 part,
Silicone master batch 1-5 part,
Aluminium hydroxide 40-100 part,
Magnesium hydroxide 20-60 part,
Zinc borate 5-30 part,
Nitrogen phosphorus expansion type flame retardant 5-30 part,
Silane coupling agent 1-3 part,
Lubricant 2-5 part,
Composite antioxidant 1.5-4 part,
Photostabilizer 1.5-4 part,
Environment protection, rat ant agent 2-5 part;
2) raw material step 1) being equipped with adds in high-speed mixer and mixes, and mixing temperature is 80-100 DEG C, and mixing time is 10-15 minute, is fully mixed into compound;
3) by step 2) compound back and forth extrude unit by the single screw rod in two rank and extrude, earnestly granulation, upper rank barrel temperature scope is 150 DEG C-195 DEG C, screw speed is 100-150 rev/min, lower rank barrel temperature scope is 135 DEG C-155 DEG C, and screw speed is 30-80 rev/min;
4) 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials that fervent step 3) granulation made, screening packaging.
Ethylene vinyl acetate VA(vinyl acetate between to for plastic described in step 1)) content is greater than 28%, is less than 50%.
Described in step 1), lubricant is a kind of or two kinds, the three kinds combinations in polyethylene wax, silicone oil, Zinic stearas.
Described in step 1), the agent of environment protection, rat ant comprises environment protection, rat agent, environment-friendly type ant-proof agent.
Formula of the present invention, proportioning are scientific and reasonable, technique advanced person, 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials that make, to have good mechanical property, electric property concurrently, processing characteristics excellence simultaneously, the environmental type LSOH anti-flaming UV resistant rat-and-ant proof thermoplastic sheath material of resistance to cracking that temperature resistant grade is high.Adopt ethylene-vinyl acetate copolymer (EVA, VA content is greater than 28%), linear low density polyethylene (LLDPE), high density polyethylene(HDPE) (HDPE), the rare elastomerics of ethene-Xin and maleic anhydride graft material reasonably composite, make more perfect balance between bittern-free flame-proof material properties, in the situation that keeping its original mechanical property, flame retardant properties, electrical property, low-temperature performance, there is good rat-and-ant proof, the heat oxygen aging resistance of excellence and good high temperature anti-cracking performance.In flame-retardant system, adopt the ultrafine aluminium hydroxide, magnesium hydroxide particle of efficient, high-content silane coupling agent surface treatment modification as inorganic combustion inhibitor, after the coated processing of modifying surface, obtain organic and inorganic nucleocapsid structure, nitrogen phosphorus expanding fire retardant nanometer coating technology and the coupling of magnalium flame retardant.The dispersing property of flame-retardant system and the consistency with polymeric matrix are further improved, greatly reduce the consumption of inorganic combustion inhibitor, one-tenth shell, the refractory that simultaneously improves composite flame retardant system drips, flame retardant effect, ensures the flame retardant properties of cable in improving mechanical property.The employing of oxidation inhibitor and photostabilizer, can make the wet and heat ageing resistant performance of material and UV resistant performance be improved significantly.
105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials prepared by employing the present invention are for the manufacture of cable, its cable had both had good mechanical property, flame retardant properties, electrical property, low-temperature performance, there is again excellent rat-and-ant proof, heat oxygen aging resistance and good high temperature anti-cracking performance, can be used in the infrastructure constructions such as the energy, electric power, traffic, communication, building.
Further to dispensing information, increase the understanding of the present invention below.
1, form main binder resin by ethylene-vinyl acetate copolymer (EVA), linear low density polyethylene (LLDPE), high density polyethylene(HDPE) (LLDPE), the rare copolymer elastomer of ethene-Xin.Wherein EVA chooses VA(vinyl acetate between to for plastic) content is greater than 28%, is less than 50%.EVA can improve snappiness, flame retardant resistance and with the consistency of filler, reduce the consumption of fire-retardant filler; In rare its molecular structure of copolymerization thermoplastic elastomer of ethene-Xin, there is no unsaturated double-bond, have excellent ageing-resistant performance, secondly its narrow molecular weight distribution, has good mobility, while making system be subject to impact, can play the effect that disperses buffering, reduce because of the stressed probability cracking; Its degree of crystallinity of high density polyethylene(HDPE) and fusing point are high, just can reach higher temperature resistant grade (105 DEG C) without crosslinked, have higher rigidity and toughness simultaneously, possess certain physics anti-rat.
2, form interfacial compatibilizer by maleic anhydride graft material and silicone master batch.The consistency of polar polymer base-material and mineral filler is very poor, adds previously prepared compatilizer, chooses maleic anhydride grafts, can improve the interfacial adhesion between disperse phase and external phase in intermingling material, improves the anti-cracking performance of material; The silicone of high-content high molecular can improve extruded velocity and the cable smooth degree in surface and the scraping and wiping resistance performance of material.
3, form flame-retardant system by aluminium hydroxide, magnesium hydroxide, zinc borate and nitrogen phosphorus expanded polystyrene veneer nanometer compound flame retardant.Inorganic combustion inhibitor has stronger polarity and wetting ability, poor with non-polar polymer material compatibility, and interface is difficult to form good combination and bonding.For improving bonding force and the interface affinity between itself and polymkeric substance, adopt silane coupling agent to carry out surface treatment to it, inorganic combustion inhibitor after surface modification treatment, surfactivity is improved, increase the avidity between resin, improved the physical and mechanical property of material, increased the processing fluidity of resin, improve the various electric properties of fire retardant material, and flame retardant effect can have been significantly improved.
4, form lubricating system by silicone oil, polyethylene wax and Zinic stearas.This system contributes to improve the mobility of polyolefine material, improves the dispersiveness between fire-retardant filler and all ingredients, serves as internal lubricant and uses.
5, the preventing aging system being formed by composite antioxidant.Select in three kinds of Hinered phenols, monothioester class, phosphorous acid esters two kinds as composite antioxidant.
6, form photostabilizer by one or both in benzophenone, Benzotriazole Ultraviolet Stabilizer.
Embodiment
embodiment 1:
105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, raw material comprises following weight part component:
30 parts of ethylene vinyl acetates (EVA) (ethylene vinyl acetate VA content is greater than 28%, is less than 50%),
15 parts of linear low density polyethylenes (LLDPE),
10 parts of high density polyethylene(HDPE)s (HDPE),
25 parts of the rare copolymer elastomers of ethene-Xin,
20 parts, maleic anhydride graft material,
3 parts of silicone master batch,
100 parts, aluminium hydroxide,
20 parts of magnesium hydroxides,
5 parts of zinc borates,
5 parts of nitrogen phosphorus expansion type flame retardants,
1 part of silicone oil,
1 part of Zinic stearas,
1.5 parts of polyethylene waxs,
2 parts of composite antioxidants,
2.5 parts of photostabilizers,
1.5 parts of environment protection, rat agent,
1.5 parts of environment-friendly type ant-proof agent,
1 part of silane coupling agent.
Its preparation process is as follows:
The all raw materials that are equipped with are added in high-speed mixer and mixed, and mixing temperature is 80 DEG C, and mixing time is 10 minutes, is fully mixed into compound; Back and forth extrude unit by the single screw rod in two rank again and extrude, earnestly granulation, upper rank barrel temperature scope is 150 DEG C, and screw speed is 100 revs/min, and lower rank barrel temperature scope is 135 DEG C, and screw speed is 30 revs/min; 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials that fervent granulation is made, screening packaging.These 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, heatproof air aging performance, anti-cracking performance excellence .
embodiment 2:
105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, raw material comprises following weight part component:
60 parts of ethylene vinyl acetates (EVA) (ethylene vinyl acetate VA content is greater than 28%, is less than 50%),
50 parts of linear low density polyethylenes (LLDPE),
30 parts of high density polyethylene(HDPE)s (HDPE),
30 parts of the rare copolymer elastomers of ethene-Xin,
30 parts, maleic anhydride graft material,
5 parts of silicone master batch,
40 parts, aluminium hydroxide,
60 parts of magnesium hydroxides,
30 parts of zinc borates,
30 parts of nitrogen phosphorus expansion type flame retardants,
1 part of silicone oil,
1.5 parts of Zinic stearass,
1.5 parts of polyethylene waxs,
4 parts of composite antioxidants,
4 parts of photostabilizers,
2.5 parts of environment protection, rat agent,
2.5 parts of environment-friendly type ant-proof agent,
3 parts of silane coupling agents.
Its preparation process is as follows:
The all raw materials that are equipped with are added in high-speed mixer and mixed, and mixing temperature is 100 DEG C, and mixing time is 15 minutes, is fully mixed into compound; Back and forth extrude unit by the single screw rod in two rank again and extrude, earnestly granulation, upper rank barrel temperature scope is 195 DEG C, and screw speed is 150 revs/min, and lower rank barrel temperature scope is 155 DEG C, and screw speed is 80 revs/min; 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials that fervent granulation is made, screening packaging.These 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, heatproof air aging performance, anti-cracking performance excellence.
embodiment 3:
105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, raw material comprises following weight part component:
25 parts of ethylene vinyl acetates (EVA) (ethylene vinyl acetate VA content is greater than 28%, is less than 50%),
20 parts of linear low density polyethylenes (LLDPE),
20 parts of high density polyethylene(HDPE)s (HDPE),
15 parts of the rare copolymer elastomers of ethene-Xin,
20 parts, maleic anhydride graft material,
3 parts of silicone master batch,
90 parts, aluminium hydroxide,
25 parts of magnesium hydroxides,
5 parts of zinc borates,
10 parts of nitrogen phosphorus expansion type flame retardants,
1 part of silicone oil,
1 part of Zinic stearas,
1.5 parts of polyethylene waxs,
2 parts of composite antioxidants,
1.5 parts of photostabilizers,
2. 5 parts of environment protection, rat agent,
2 parts of environment-friendly type ant-proof agent,
1 part of silane coupling agent.
The all raw materials that are equipped with are added in high-speed mixer and mixed, and mixing temperature is 90 DEG C, and mixing time is 12 minutes, is fully mixed into compound; Back and forth extrude unit by the single screw rod in two rank again and extrude, earnestly granulation, upper rank barrel temperature scope is 170 DEG C, and screw speed is 125 revs/min, and lower rank barrel temperature scope is 145 DEG C, and screw speed is 55 revs/min; 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials that fervent granulation is made, screening packaging.These 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, rat-and-ant proof excellent performance.
embodiment 4:
105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, raw material comprises following weight part component:
40 parts of ethylene vinyl acetates (EVA) (ethylene vinyl acetate VA content is greater than 28%, is less than 50%),
30 parts of linear low density polyethylenes (LLDPE),
30 parts of high density polyethylene(HDPE)s (HDPE),
10 parts of the rare copolymer elastomers of ethene-Xin,
10 parts, maleic anhydride graft material,
1 part of silicone master batch,
50 parts, aluminium hydroxide,
40 parts of magnesium hydroxides,
15 parts of zinc borates,
20 parts of nitrogen phosphorus expansion type flame retardants,
0.5 part of silicone oil,
0.5 part of Zinic stearas,
1 part of polyethylene wax,
1.5 parts of composite antioxidants,
2 parts of photostabilizers,
1 part of environment protection, rat agent,
1 part of environment-friendly type ant-proof agent,
2 parts of silane coupling agents.
The all raw materials that are equipped with are added in high-speed mixer and mixed, and mixing temperature is 95 DEG C, and mixing time is 13 minutes, is fully mixed into compound; Back and forth extrude unit by the single screw rod in two rank again and extrude, earnestly granulation, upper rank barrel temperature scope is 190 DEG C, and screw speed is 130 revs/min, and lower rank barrel temperature scope is 150 DEG C, and screw speed is 60 revs/min; 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials that fervent granulation is made, screening packaging.These 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, rat-and-ant proof excellent performance.
embodiment 5:
The preparation method of 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, comprises the following steps:
1) be equipped with raw material according to weight part
Ethylene vinyl acetate (EVA) 25-60 part,
Linear low density polyethylene (LLDPE) 15-50 part,
High density polyethylene(HDPE) (HDPE) 10-30 part,
The rare copolymer elastomer 10-30 of ethene-Xin part,
Maleic anhydride graft material 10-30 part,
Silicone master batch 1-5 part,
Aluminium hydroxide 40-100 part,
Magnesium hydroxide 20-60 part;
Zinc borate 5-30 part,
Nitrogen phosphorus expansion type flame retardant 5-30 part,
Silane coupling agent 1-3 part,
Lubricant 2-5 part,
Composite antioxidant 1.5-4 part,
Photostabilizer 1.5-4 part,
Environment protection, rat ant agent 2-5 part;
2) raw material step 1) being equipped with adds in high-speed mixer and mixes, and mixing temperature is 80-100 DEG C, and mixing time is 10-15 minute, is fully mixed into compound;
3) by step 2) compound back and forth extrude unit by the single screw rod in two rank and extrude, earnestly granulation, upper rank barrel temperature scope is 150 DEG C-195 DEG C, screw speed is 100-150 rev/min, lower rank barrel temperature scope is 135 DEG C-155 DEG C, and screw speed is 30-80 rev/min;
4) 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials that fervent step 3) granulation made, screening packaging.
Described ethylene vinyl acetate VA(vinyl acetate between to for plastic) content is greater than 28%, is less than 50%.
Described lubricant is a kind of or two kinds, the three kinds combinations in polyethylene wax, silicone oil, Zinic stearas.
The agent of described environment protection, rat ant comprises environment protection, rat agent, environment-friendly type ant-proof agent.
These 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, for the manufacture of cable, its cable had both had good mechanical property, flame retardant properties, electrical property, low-temperature performance, there is again excellent rat-and-ant proof, heat oxygen aging resistance and good high temperature anti-cracking performance, can be used in the infrastructure constructions such as the energy, electric power, traffic, communication, building.Performance test is as table one .
Performance test table

Claims (8)

1.105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, by comprising that following weight part is prepared from:
Ethylene vinyl acetate (EVA) 25-60 part,
Linear low density polyethylene (LLDPE) 15-50 part,
High density polyethylene(HDPE) (HDPE) 10-30 part,
The rare copolymer elastomer 10-30 of ethene-Xin part,
Maleic anhydride graft material 10-30 part,
Silicone master batch 1-5 part,
Aluminium hydroxide 40-100 part,
Magnesium hydroxide 20-60 part,
Zinc borate 5-30 part,
Nitrogen phosphorus expansion type flame retardant 5-30 part,
Silane coupling agent 1-3 part,
Lubricant 2-5 part,
Composite antioxidant 1.5-4 part,
Photostabilizer 1.5-4 part,
Environment protection, rat ant agent 2-5 part.
2. 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials according to claim 1, is characterized in that, described ethylene vinyl acetate VA content is greater than 28%, is less than 50%.
3. 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials according to claim 1, is characterized in that, described lubricant is a kind of or two kinds, the three kinds combinations in polyethylene wax, silicone oil, Zinic stearas.
4. 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials according to claim 1, is characterized in that, the agent of described environment protection, rat ant comprises environment protection, rat agent, environment-friendly type ant-proof agent.
The preparation method of 5.105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials, is characterized in that, comprises the following steps:
1) be equipped with raw material according to weight part
Ethylene vinyl acetate (EVA) 25-60 part,
Linear low density polyethylene (LLDPE) 15-50 part,
High density polyethylene(HDPE) (HDPE) 10-30 part,
The rare copolymer elastomer 10-30 of ethene-Xin part,
Maleic anhydride graft material 10-30 part,
Silicone master batch 1-5 part,
Aluminium hydroxide 40-100 part,
Magnesium hydroxide 20-60 part,
Zinc borate 5-30 part,
Nitrogen phosphorus expansion type flame retardant 5-30 part,
Silane coupling agent 1-3 part,
Lubricant 2-5 part,
Composite antioxidant 1.5-4 part,
Photostabilizer 1.5-4 part,
Environment protection, rat ant agent 2-5 part,
2) raw material step 1) being equipped with adds in high-speed mixer and mixes, and mixing temperature is 80-100 DEG C, and mixing time is 10-15 minute, is fully mixed into compound;
3) by step 2) compound back and forth extrude unit by the single screw rod in two rank and extrude, earnestly granulation, upper rank barrel temperature scope is 150 DEG C-195 DEG C, screw speed is 100-150 rev/min, lower rank barrel temperature scope is 135 DEG C-155 DEG C, and screw speed is 30-80 rev/min;
4) 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials that fervent step 3) granulation made, screening packaging.
6. the preparation method of 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials according to claim 5, is characterized in that, described ethylene vinyl acetate VA content is greater than 28%, is less than 50%.
7. the preparation method of 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials according to claim 5, is characterized in that, described lubricant is a kind of or two kinds, the three kinds combinations in polyethylene wax, silicone oil, Zinic stearas.
8. the preparation method of 105 DEG C of thermoplastic halogen-free and low-smoke flame-retardant UV resistant rat-and-ant proof cracking resistant type sheath materials according to claim 5, is characterized in that, the agent of described environment protection, rat ant comprises environment protection, rat agent, environment-friendly type ant-proof agent.
CN201410208139.5A 2014-05-16 2014-05-16 105 DEG C thermoplastic, halogen-free, low-smoke, fire-retardant and ultraviolet-resistant covering material capable of preventing mice and ants and resisting cracking and preparation method thereof Pending CN103965541A (en)

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CN104240817A (en) * 2014-09-30 2014-12-24 国家电网公司 Submarine power cable with insulating composite layer
CN105585770A (en) * 2016-03-26 2016-05-18 江苏馨德高分子材料股份有限公司 Oil-resistant low-smoke halogen-free flame-retardant 125-DEG C-resistant sheath material and preparation method thereof
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CN107887057A (en) * 2017-10-31 2018-04-06 中天科技装备电缆有限公司 A kind of single direct current shields waterproof fireproofing rat-and-ant proof flexible electric power cable
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CN118507125B (en) * 2024-07-16 2024-09-13 陕西西特电缆有限公司 Plastic insulation braided shielding armored control cable and preparation method thereof

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