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CN1039301A - Position absolute measurement capacitor type proving installation - Google Patents

Position absolute measurement capacitor type proving installation Download PDF

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Publication number
CN1039301A
CN1039301A CN 89106051 CN89106051A CN1039301A CN 1039301 A CN1039301 A CN 1039301A CN 89106051 CN89106051 CN 89106051 CN 89106051 A CN89106051 A CN 89106051A CN 1039301 A CN1039301 A CN 1039301A
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China
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electrode
group
transmitter electrode
receiver
array
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CN 89106051
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CN1017746B (en
Inventor
尼尔斯·I·安德莫
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Mitutoyo Corp
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Mitutoyo Corp
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Priority claimed from US07/200,368 external-priority patent/US4879508A/en
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Abstract

Position absolute measurement capacitor type tester, comprise first and second supporting members (20 that to test axial translation relatively, 30), be positioned at first transmitter electrode array 310 on the member 20, the first receiver electrode battle array 201A/210B on the member 30 makes 310 one-tenth relative capacitive coupling of this array and array, be positioned at the second transmitter electrode array that is arranged in rows with array 210A/210B on the member 30, respectively second transmitter electrode is electric links the corresponding first receiver electrode, so that side-play amount therebetween is the predefined function of second transmitter electrode with respect to the reference position on the test axle.Thereby realize carrying out different resolution measurements and high precision Absolute position measurement with same electrod-array.

Description

Position absolute measurement capacitor type proving installation
The application is to be on March 26th, 1987 applying date, application serial number 07/030,346,07/031,049 and the applying date be on April 8th, 1987, the subsequent application of 07/035,859 three part of unexamined patented claim of application serial number.
The present invention relates to straight line and measurement of angle capacitor type proving installation in general, more particularly, relates to and is used to carry out the capacitor type testing sensor that position absolute measurement, electrode spread improve to some extent.
The existing many capacitor type proving installations that carry out straight line and measurement of angle have two supporting members or rule, discontinuous capacitive couplings electrod-array has been installed respectively on it, two supporting members or rule displacement toward each other, the relative position of two rules is determined by effective variation reading of the capacitance characteristic that electrod-array causes.Typical situation be with many intermittences signal be added on the row electrode of electrod-array, and measuring-signal is delivered to the signal drift that another electrod-array causes and measures the capacitance characteristic curve.This proving installation is of wide application, from three-dimensional coordinate test macro and the such large test device of numerically-controlled precise machine, and to portable slide calliper rule, milscale and similar these midget plants.
Although the capacitor type proving installation is more and more universal,, owing to existing some shortcomings to limit its wideer application.The main cause that causes defective is that common capacitor type proving installation generally can only carry out relative measurement and can not carry out absolute measurement.That is to say that measuring generally is the relative variation of reading rule position and reference position, the variation that the capacitance characteristic curve that is caused by electrod-array is read in its requirement continuously can calculate characteristic repetition curve like this.In addition, repeatedly relative measurement requires to determine a new reference position or zero position before each test.This becomes with regard to the use that makes this device and quite bothers.
In addition, the grade of the rule of relative proving installation that each other can displacement is subjected to the restriction of the conversion speed that can reach.On the one hand, too fast if rule moves, can produce error in reading.On the other hand, increase the rule translational speed that allows and to adopt high-frequency signal and complicated signal processing circuit.This rises appreciably with regard to the price that makes proving installation.
The ability of rule position absolute test, these measurements have just been avoided variety of issue discussed above only according to the corresponding final test of rule position.The reference point or the zero point of rule can be set in the assembling process of proving installation, and this just need not adjust the reference point of position in the test process that carries out subsequently.Owing to only need detect the interelectrode capacitance characteristic curve of rule of rule final test position, so the rule velocity of displacement is not subjected to any restriction.In addition, just need connect power supply when having only the test final position, this just greatly reduces power consumption, even can use small-power power, for example can adopt solar cell.
Among a kind of capacitor type proving installation that can carry out absolute measurement that the inventor developed in the past is shown in United States Patent (USP) No. 4420754 Figure 10 and 11 of (" 754 patent ").The first couple and second pair of electrod-array that this device utilizes relation side by side to arrange the emittor/receiver that separates.Each array centering, the spacing of transmitter electrode is identical with the spacing relation of receiver electrode, but two array centerings, corresponding emittor/receiver interelectrode distance is slightly different.Two N phase signals that separate are added on the right corresponding transmitter electrode of two arrays, and (by transmission and the detecting electrode that links to each other) obtains two independently signal V from the right corresponding receiver electrode of each array 1And V 2Absolute measurement is by measuring two signal V 1And V 2Between phase differential obtain.
Yet, the limited by practical of the proving installation of 754 patents.For example, because the calculating of absolute measured value is independently to be measured as the basis with two, the slight errors accumulation in two kinds of measurements all can cause big errors in position measurement.Therefore, in order to obtain accurate Absolute position measurement, corresponding signal processing circuit must have the performance characteristic of accurate coupling.In addition, if two measurements can not accurately be carried out simultaneously, even supporting member has very little displacement also can cause the very mistake of position measurement toward each other between twice measurement.
In addition, in the proving installation of 754 patents, the actual requirement of two pairs of electrod-arrays that separate has limited its application in the manual test instrument of pocket-sized must be arranged.Owing to require dual signal processing circuit, power consumption increased, thereby further limited its application in portable test arrangement.
According to capacitor type proving installation of the present invention, overcome the such and such defective that exists in the prior art.It comprises first and second supporting members that can relatively move each other, and has at least a supporting member to move with respect to the test axle; Be installed on first supporting member a array with test axle first transmitter electrode in line; Be installed on second supporting member a array with the test axle first receiver electrode in line, like this, the capacitive couplings of the different piece of the first receiver electrod-array and the first transmitter electrode array is the relative position that depends on supporting member, is installed in an array that is arranged in second transmitter electrode of a relative straight line on second supporting member with the first receiver electrod-array.Each electrode of second transmitter becomes to be electrically connected with corresponding one first receiving electrode, so that be to decide the function total amount by the position of second transmitter electrode with respect to giving of the reference position of test axle to determine to the skew of the corresponding first receiver electrode, proving installation advantageously also comprise be positioned at the first transmitter electrode array in line, the second receiver electrode instrument on first supporting member is used for the read-out electrode skew.
According to another kind of form of the present invention, second transmitter electrode has occupied spatial dimension, and the interelectrode electrode degrees of offset of second transmitter electrode and first receiver is given quantitative variation with one on it, determines first test specification; Proving installation also comprise be positioned at the first receiver electrode, second supporting member in line on the 3rd transmitter electrode array, and at least one group of electrode of first receiver becomes to be electrically connected respectively with at least one group of electrode of corresponding the 3rd transmitter, each the 3rd transmitter electrode at least one group of electrode of the 3rd transmitter becomes to be electrically connected with one of corresponding first receiver electrode, so that the skew of itself and the corresponding first receiver electrode is to decide the function total amount by the 3rd transmitter electrode position with respect to giving of the center of at least one group of electrode of the 3rd transmitter to determine, like this, the electrode degrees of offset at least one group of electrode of the 3rd transmitter is with the above-mentioned quantitative variation of giving.At least one group of spatial dimension that occupies of the 3rd transmitter electrode determines that second test specification is less than first test specification.Advantageously, proving installation also have and the first transmitter electrode array, first supporting member in line on the 3rd receiver electrode instrument be used for reading the 3rd transmitter electrode and the skew of the electrode between the corresponding first receiver electrode of at least one group of electrode of the 3rd transmitter.
According to another kind of form of the present invention, the first receiver electrode is toward each other in the spacing Pr of test axle by the accurate wavelength Wf of regulation 1Separate, and at least one group of first transmitter electrode determined by N adjacent electrode, N is the integer greater than 2 herein, at least one group first transmitter electrode determines to send wavelength Wt, first transmitter electrode in each group is positioned at group, so that occupy the position of giving the group earlier determined of spacing distance respectively greater than a wavelength Wf, like this, the position of each group is corresponding with one group of different relative positions, one group of different relative positions is one group of relatively accurately position of wavelength, it obtains emission wavelength Wt at interval by accurate wavelength branch, and each is divided into N equal segments at interval.In addition, the advantage of proving installation is to comprise the pumping signal instrument, the pumping signal that it changes N cycle optionally is added on each first transmitter electrode group corresponding electrode, and these electrodes are to connect by first sequence and connect by second sequence according to the relatively accurately wavelength period sequence of positions of arranging the corresponding first transmitter electrode group position according to transmitter electrode sequence of positions respect to one another in each first transmitter electrode group.
By another form of the present invention, the second and the 3rd receiver electrode instrument produces the first and second additional outputs respectively and responds and be added on the pumping signal that first transmitter electrode array lists; Simultaneously proving installation also comprises signal processing apparatus, is used for optionally making up corresponding first and second outputs, and producing a test signal, it is that the elongated signal that unconverted plane-shaped structure produced equates with second/the 3rd receiver electrode assembly.
Describe these and other feature and advantage of the present invention of the present invention in detail with following most preferred embodiment.
With the accompanying drawings most preferred embodiment.Similar elements in the accompanying drawing is used same numerical reference in all figure.
Fig. 1 is the part schematic diagram by first kind of most preferred embodiment of the absolute test slide calliper rule of the present invention's formation, the part synoptic diagram.
Fig. 2 A is the partial top view by the part of second kind of embodiment of a kind of sensor of the present invention's formation.
Fig. 2 B is the partial top view of sensor another part shown in Fig. 2 A.
Fig. 3 is the fragmentary, perspective view by the part of the third embodiment of a kind of sensor of the present invention's formation.
Fig. 4 is the part by the synoptic diagram of another embodiment of a kind of absolute test slide calliper rule of the present invention's formation.
Fig. 5 is the functional-block diagram by an exemplary embodiments of the test circuit part of the slide calliper rule of the present invention's formation.
Fig. 6 is the control signal relation table that the sensor excitation signal generator that comprises in the test circuit of Fig. 5 is used.
Fig. 7 is the control signal relation table that the sensor output signal combiner that comprises in the test circuit shown in Figure 5 is used.
Fig. 8 A-8E is the flow chart that carries out with microprocessor controller that comprises in the test circuit shown in Figure 5.
Fig. 9 is a spatial relationship curve of testing axle with respect to the sensor output that response is caused by the group phase excitation signal combination of test circuit generation shown in Figure 5.
The utensil that the present invention will be used as in portable and the hand line measurement slide calliper rule is described.But the those of ordinary skill of the industry will recognize that the present invention is not limited only to these proving installations, also can carry out one of large-scale and small-sized proving installation that straight line and angle measure very on a large scale in application.
The embodiment of the capacitor type straight line absolute test slide calliper rule 10 that constitute by the present invention is shown among Fig. 1-2, it is suitable for the absolute test of the low resolution of test position, middle resolving power and high resolution (approximate, average, accurate resolving power), thereby makes and might obtain the high precision absolute test in a wide measurement range.Slide calliper rule 10 mainly comprise a capacitive sensor 12, and electronic tester 100 is added to total output signal of also handling on the sensor 12 by sensor 12 generations with it with electric excitation signal, to determine a test position that provides.Sensor 12 comprises straight line first rule or supporting member 20 and is installed in slidably straight line second rule or supporting member 30 on the supporting member 20, so that move as the longitudinal axis relative to member, thereby defines a test axle X.As usual, favourable mode is can a plurality of extension caliper arm (not shown)s of made object dimension test be equipped on supporting member 20 and 30.It is comparatively favourable that gap length between the supporting member 20 and 30 is about 0.05 millimeter (0.002 inch).
Have seven electrod-arrays to be positioned on the corresponding supporting member, they are relative separately from each other, with test axle and corresponding caliper arm in line, mark into 210A usually, 210B, 220A, 220B, 310,320A, 320B.The following detailed description of carrying out, the order of regulation is added on the electrod-array 310 many periodically variable signals by giving earlier, and the signal that is produced by the different electric structure of electrod-array 320A and 320B is read according to test-types (approximate, average or accurately).In addition, for convenience of description, respectively array 310 electrodes are called first transmitter electrode, array 210A and 210B electrode are called the first receiver electrode, array 220A and 220B electrode are called the second and the 3rd transmitter electrode, and array 320A and 320B electrode are called the second and the 3rd receiver electrode, the transmission of the signal from array 310 to array 320A and 320B, are consistent with the respective function of electrod-array.
The first receiver electrod-array 210A that is positioned at supporting member 20 and 210B are identical staggered, their best structures are as illustrated, with two row first receiver electrode 212A that keep apart, that have same consistent geometric configuration and the staggered formation of 212B.Electrode 212A along measurement axis with mutually the same distance P r 1Separate (respective end is to the distance of respective end), and electrode 212B is too with identical distance P r 1Be spaced from each other said distance P r along measurement axis 1Be by the first required receiver electrode wavelength Wr 1(scale or accurate wavelength W f) limit.
The first transmitter electrode array 310 that is positioned on the supporting member 30 preferably comprises first transmitter electrode 312 that delegation isolates, this electrode 312 is oppositely arranged with electrod-array 210A and 210B, and arranges in a line with 210B with electrod-array 210A so that the various piece that makes electrod-array 210A and 210B becomes capacitive couplings according to supporting member 20 with 30 relative position.
Allow corresponding electrode array 310 and relative separating of electrode among the 210A/210B that several reasons is arranged.The low resolution test of carrying out according to the present invention is the pumping signal that the N cycle changes to be added to N by numerical order organize on first transmitter electrode 312, and N equals 3 or greater than 3 herein, makes it at transmitter wavelength Wt 1In set up one and have and give the electric field of deciding variation voltage, Wt 1Be equivalent in the spacing Pg(adjacent electrode group of the first transmitter electrode group distance between limit and limit between the first conductive electrode).The first receiver electrod-array 210A/210B should fully satisfy at a transmitter wavelength Wt with respect to the electrode density that the first transmitter electrode array 310 needs 1In the scope first transmitter electrode is taken a sample, consequently the voltage of capacitive couplings on the part of the first receiver electrod-array 210A/210B of the first transmitter electrode array 310 distributes, and distributing with voltage on first transmitter array is identical basically.Therefore, the distribution of electrodes density among the first receiver electrod-array 210A/210B is being equivalent to transmitter wavelength Wt 1Have three electrode 212A/212B at least apart from the planted agent.The spacing Pt of first transmitter electrode 312 1Partly determine by required accurate wavelength Wf, and require at least three first receiver electrode 212A/212B to be positioned at transmitter wavelength Wt 1In.
In order to do accurate test with identical electrod-array and signal processing circuit, first transmitter electrode 312 is arranged in each electrode group, to capture N group position respectively, a different relatively accurately wavelength period position is represented in every group of position, and these wavelength period positions are with emission wavelength Wt 1Be divided into many intervals and obtain with respect to accurate wavelength Wf, and with each every being divided into N equal segments.This arrangement of first transmitter electrode allows the test orientation width of individual transmitter electrode than the obvious increase of scale wavelength.About these contents, in applicant's the unexamined U.S. Patent application that is entitled as " having the capacitor type testing sensor that improved testing element is arranged ", carried out discussing more fully, this part unexamined U.S. Patent application is listed in the reference paper at this.
Shown in Fig. 2 A, corresponding first transmitter electrode, 312 the most handy web members 314 are electrically connected it mutually in each group, and simultaneously one group of electrode 312 in the terminal electrode group links to each other with corresponding sensor input adapter 316 and is used for that pumping signal is connected to order on the joint 316 according to signal and is added on giving definite sequence on the respective electrode 312 in each electrode group.
Referring to Fig. 1-2, be positioned at the second transmitter electrode 222A that the second transmitter electrode array 220A on the supporting member 20 comprises that delegation as shown in the figure isolates, it with adjacent at the electrod-array 210A of one side and with electrod-array 210A in line.Each electrode of the second transmitter electrode 222A is electrically connected on the respective electrode of receiver electrode 212A by connection electrode 224A, like this, each second transmitter electrode 222A tests the spatial deviation of axle or the size of displacement is Dc(X relatively from the corresponding first receiver electrode 212A), Dc(X) be the function of position of determining earlier that gives of the second transmitter electrode 222A with respect to the reference position Rc on the test axle (not drawing); And the skew between transmitter electrode 222A and the respective receiver electrode 212A can be owing to not drawing giving approximate test specification of fixed maximum or wavelength Wc() in emission wavelength Wt 1Plussage and change.The electrode degrees of offset is a linear function preferably, it increases with respect to the distance of reference position with the second transmitter electrode 222A, but people can find that the relation between the electrode skew and the second transmitter electrode relative position may be any desirable nonlinear function.The second transmitter electrode 222A is each other preferably by identical spacing Pt 2Separate spacing Pt 2With spacing Pr 1Difference, as illustrated, a rectilinearity relation is provided between the electrode skew and the second transmitter electrode relative position.With regard to this arrangement, degrees of offset Dc(X) following relation is arranged:
Dc(X)=(Pt 2-Pr 1)f(X)
f(X)=X/Pr 1
Dc(X)=( (Pt 2-Pr 1))/(Pt 2) )X
On behalf of second transmitter electrode, X leave the distance of reference position in the formula.
Can find that also the reference position Rc relevant with the electrode degrees of offset might be positioned in the end of slide calliper rule approximate wavelength Wc, embodiment as illustrated in fig. 1 and 2 also might be positioned in the centre position of slide calliper rule approximate wavelength Wc, as shown in Figure 3 embodiment.Will find, the electrode degrees of offset is unique to every pair of electrode in the arrangement of Fig. 1 and 2, and in arrangement shown in Figure 3, its degrees of offset of second transmitter electrode that is placed on symmetrically on the corresponding reference position Rc is identical, but it is on reverse direction, as illustrated with respect to the test axle.Therefore, in the embodiments of figure 3, skew Dc(X) at+1/2 transmitter wavelength Wt 1With-1/2 wavelength Wt 1Between change.The advantage of symmetrical deflection structure shown in Figure 3 is to have limited peak excursion Dc(X), it reduces the gradient of connection electrode 224 and length, and is therefore easy to manufacture.
The 3rd transmitter electrode array 220B that is positioned on the supporting member 20 comprises as illustrated, the first receiver electrod-array 210B of the 3rd transmitter electrode 222B on one side opposite with the second transmitter electrode array 220A that delegation isolates is adjacent, and be in line relative with 210B.Receiver electrode group 212B is electrically connected with corresponding transmitter electrode group 222B by connection electrode 224B, and is as illustrated.Organize in interconnective first receiver electrode and the 3rd transmitter electrode group at each, the first receiver electrode 212B spatial deviation of the 3rd transmitter electrode 222B from adjoining, they are identical with the connected mode of the connected mode of the first receiver electrode and the second transmitter electrode 222A and the first receiver electrode 212A, i.e. skew Dm(X in every group) amount is that the 3rd transmitter electrode 222B position is gone up giving of reference position Rm with respect to test axle in the electrode group and decided function (linear or non-linear).In the measuring distance, the skew Dm(X) variation, promptly equaled to send wavelength Wt by every group the 3rd topped mean wavelength Wm of transmitter electrode 222B 1As shown in the figure, this group reference position Rm preferably is positioned at every group center, and the skew Dm(X in each group) at+1/2 transmitter wavelength Wt 1With-1/2 wavelength Wt 1Between, be symmetrical in said reference position and change.The length of mean wavelength preferably should be the integral multiple of emission wavelength in addition.This electrode group repeats by the spacing that equals mean wavelength Wm.
Approximate wavelength Wc is the integral multiple of mean wavelength Wm preferably, and mean wavelength Wm should be the integral multiple of accurate wavelength Wf.In addition, the length of mean wavelength Wm should be transmitter wavelength Wt 1Integral multiple.Approximate test need determine to be positioned at the test position on the mean wavelength, and average test need determine to be positioned at the test position on the accurate wavelength.Therefore, the precision of average measurement must surpass an accurate wavelength, and the approximate measure precision should surpass a mean wavelength.
In addition, approximate wavelength Wc, the relation between mean wavelength Wm and the accurate wavelength Wf should be selected to obtain a good degree of accuracy.For example, in the embodiment of Fig. 2, N=8, Wc=40Wm, Wm=40Wf, for the interpolation resolving power of 1/320 approximate measure and average measurement will allow approximate measure mean wavelength 1/8 in determine the measuring position, and average measurement may be determined the measuring position in 1/8 accurate wavelength.This is extraordinary limits to the limits of error less than a wavelength.Wf=1.024 millimeter in the actual design, accurate interpolation resolving power is Wf/512, or 2 microns.Total absolute measurement range is 40 * 40 * 1.024 millimeters=1638 millimeters=1.64 meters, and the resolving power in gamut is 2 microns.
The 3rd emitting electrode 222B preferably uses spacing Pt 3Separate each other equably, like this, the skew Dm(X of the 3rd transmitter electrode) be the linear function of electrode relative position in the electrode group.Shown in distinguishing in Fig. 1 and 3.Spacing Pt 3Can be one group of the 3rd distance (mean wavelength Wm) that transmitter electrode is topped, it organizes topped distance less than (Fig. 1) or greater than the first receiver electrode 212B that (Fig. 3) is connected with the 3rd transmitter electrode.Can see that under the arranging situation of Fig. 1 each first receiver electrode 212B all can receive on corresponding the 3rd transmitter electrode 222B, but be not that each the 3rd transmitter electrode all can be received on the corresponding first receiver electrode.Can find that also the arranging situation among Fig. 3 is just in time opposite.At least under the arranging situation of Fig. 1, find which does not receive the transmitter electrode 222B ' that receiver electrode 212B goes and should receive (Fig. 2) on the earth conductor 225.
Be positioned at two second receiver electrode 322A, 322A ' that the second receiver electrod-array 320A on the supporting member 30 preferably includes the planform complementation, these two electrodes are adjacent, arrange in a line vis-a-vis with the second transmitter electrode array 220A.As shown in, electrode 322A, 322A ' have a long shape with respect to the variation of test axial period, electrode 322A, the effective length of 322A ' is transmitter wavelength Wt 1Integral multiple.From the viewpoint of signal Processing, electrode has a sinusoidal to change shape, shape preferably shown in Figure 1.But triangle as shown in Figure 2 or rectangle also can be used.Shown in Fig. 4 is a kind of rectangular in form, and wherein the second receiver electrod-array 320 comprises the rectangular electrode 324 that delegation isolates, and it is positioned on the supporting member 30, with the second transmitter electrode array 220A vis-a-vis in line.As shown in, electrode 324 has equal spacing, and alternately is connected to treatment circuit 104 by the positive and negative input signal.Therefore electrode 324 is in general with respect to the test axle, with giving fixed wavelength Wr 2One-period property shape is arranged, and this can more prove absolutely below.
When signal (or one group of combination of signal as discussed below) that different cycles that N increases gradually changes by numerical order according to the electrode group in respective electrode physical location separately be added to N first transmitter electrode 312 each organize.Total electric field on first transmitter electrode 312 distributes and has wavelength Wt, and this Electric Field Distribution is that capacitive couplings is to the first receiver electrode 212A, be capacitively coupled to the second transmitter electrode 222A by connection electrode 224 then, along the skew Dc(X of supporting member 20) be that distance according to each second transmitter electrode changes from reference position Rc.The geometry of the second receiver electrode 322A and 322A ' (324), when the output of electrode differently connects, detect electric field component as spatial filter, this electric field component depends on second transmitter electrode skew Dc(X), as mentioned above, the relation of deciding the reference position of giving owing on skew and the supporting member 20 is offset relevant with the relative position on the supporting member.In most preferred embodiment, skew Dc(X) be a linear function, this is easy to realize with the second receiver electrode configuration, even it has one-period or receives wavelength Wr 2, like this, detecting wavelength is a transmitter wavelength Wt 1Electric field component proofread and correct pitch difference between the first receiver electrode 212A and the second transmitter electrode 222A.In brief, the shape of having determined the second receiver electrode just can demonstrate and send the reception wavelength Wr that wavelength has following relationship 2On electric field curve:
Wr 2=Wt 1(Pt 2/Pr 1
Similarly constitute the shape of the 3rd receiver electrod-array 320B with electrod-array 320A, and 320B and the 3rd transmitter electrode array 220B are arranged in a line vis-a-vis.In fact, the electrode of the similar array 320A of shape of the second receiver electrode 322B of array 320B, this just can demonstrate and receive wavelength Wr 3Go up the electric field curve that produces by the 3rd transmitter electrode 222B, receive wavelength Wr 3With emission wavelength following relation is arranged:
Wr 3=Wt 1(Pt 3/Pr 1
As shown in Figure 3, the single array 210 of the most handy first receiver electrode 212 replaces two array 210A and 210B shown in Figure 1.In the embodiment shown in fig. 3, the second transmitter electrode 220A receives an end of the first receiver electrode 212, and the 3rd transmitter electrode 220B receives a relative end of the first receiver electrode 212.In addition, as shown in Figure 1, the first receiver electrode is the sinusoidal structure preferably, and like this, one of interelectrode space formation is the sinusoidal curve of all-wave shape basically and is parallel to the expansion of test axle.
In accurate test pattern, the out splice going splice of the second receiver electrode 322A and 322A ' is electrically connected is in the same place, and therefore, electrod-array 320A plays effectively at integral multiple transmitter wavelength Wt 1The effect of the interior single rectangular electrode that launches.Similarly, the 3rd receiver electrode 322B, the out splice going splice of 322B ' is electrically connected together, also forms an effective single rectangular electrode 320B and launches on the integral multiple transmitter wavelength.The signal that is coupled to the second receiver electrode 320A of combination from the second transmitter electrode 222A of the first receiver electrode 312 by the first receiver electrode 212A and connection will be periodically variable, this variation be distance between supporting member 20 and 30 with respect to the function of the reference position on two supporting members, its wavelength equals the wavelength Wr of the first receiver electrod-array 210A 1
Similarly, the signal that is coupled to the 3rd receiver electrode 320B of combination from the 3rd transmitter electrode 222B of first transmitter electrode 312 by the second receiver electrode 212B and connection is same periodic function, and its phase place differs 180 degree than the signal phase that the second receiver electrode 320A of combination produces.
These signal transfer function shapes between the precision architecture shape of first transmitter electrode and second/the 3rd receiver electrode 320A/320B depend on the shape of first transmitter electrode and the first receiver electrode.If corresponding electrode is a rectangle, so for the little gap between supporting member 20 and 30, transport function is a compound triangular waveform, and becomes sinusoidal with the gap increase.The first receiver electrode is made sinusoidal, and as shown in Figure 1, the sinusoidal transport function of acquisition and the gap length between the supporting member are irrelevant.
To first electrode of first transmitter electrode, above-mentioned accurate type transport function Tf 1Can be expressed as with mathematical expression:
T f1=C f0+C fSin( (2πX)/(W f) )
C in the formula F0=constant capacitance amount, C fThe scope of=variable capacitance amount.
To second electrode of first transmitter electrode, the distance of leaving first electrode of described first transmitter electrode is that d(is at the X-axis measurement direction), accurate model transport function Tf 2Can be with following d with respect to T F1The function of transport function is represented:
T f2(d)=C f0+C fSin( (2π(X-d))/(W f) )
As above-mentioned with described in the application described unexamined as a reference of applicant, selecting the spacing between first transmitter electrode is d, in one group of N electrode group, first transmitter electrode is distributed in several accurate wavelength Wf, and the spacing dn between first electrode in one group of first transmitter electrode and n the electrode can be defined as:
d n=n(W f/N)+(M n)(W f
M in the formula nBe an integer corresponding to the scale wavelength interval, n electrode is positioned in wherein in the electrode group.
With regard to accurate test, coefficient Mn can be any integer, because:
Sin(V+M2 π) if=Sin(V) M=integer.
Therefore the transport function for first transmitter electrode each " phase place " position in the electrode group can be defined as with M is irrelevant:
T n=C f0+C fSin〔2π( (X)/(W f) - (n)/(N) )〕
This explanation is in one group of electrode, and N first transmitter electrode constitutes the electrode that N " phase " has the sinusoidal transport function, and their mutual relative " phase shift " is the 360/N degree.
In approximate and average test pattern, second be connected with the output of the 3rd receiver electrode different, be that processed approximate test signal is different from the signal from the second receiver electrode 322A and 322A ', processed average test signal is different from the signal from the 3rd receiver electrode 322B and 322B '.Mention approximate test pattern (explanation of average test pattern is similar) especially, in order to constitute the second receiving electrode situation, make it spaced-apart with the sinusoidal cut-off rule, as shown in Figure 1, the electric capacity between the second transmitter electrode 222A and the second receiver electrode 322A is the function of relative displacement X between the supporting member:
C″(X)=C co+C cSin(2π( (X)/(Wr 2) - (n)/(N) )]
C in the formula C0=one constant capacitance amount, C cThe variable range of=electric capacity.
For the second receiver electrode 322A ' of complementation, corresponding electric capacity function is:
C″(X)=C co+C cSin[(2π( (X)/(Wr 2) - (n)/(N) )]
Differential combination capacitor flow function obtains
C(X)=C″(X)-C″(X)=2C cSin[(2π( (X)/(Wr 2) - (n)/(N) )]
Signal passes through the first receiver electrode 212A and the second transmitter electrode 222A from first electrode of first transmitter electrode 312, to the second receiver electrode 322A, the transport function of 322A ' is a composite function by the accurate wavelength-modulated of first receiver electrode generation, and the electric capacity function of Que Dinging is above:
T c1(X)=〔C f0+C fSin( (2πX)/(W f) )〕〔C c0+C cSin( (2πD(X))/(W c) )〕-〔C f0+C fSin( (2πX)/(W f) )〕〔C C0-C CSin( (2πD(X))/(W c) )〕
=〔C f0+C fSin( (2πX)/(W f) )〕〔2C cSin( (2πD(X))/(W c) )〕
With first electrode of aforesaid first transmitter electrode be separated by second electrode in first transmitter electrode of N/2 phase position will have simultaneously upset accurately and the near sinusoidal function, and the transport function of second receiver electrode is:
T c2(x)=-〔C f0-C fSin( (2πx)/(W f) )〕〔2C CSin( (2πD(X))/(W c) )〕
A signal opposite with signal on first electrode that is added to first transmitter electrode is added on second electrode of first transmitter electrode, because the following overall transfer function of combination results of two first transmitter electrodes:
T c(x)=T c1(x)-T c2(x)=4(C f0)(C c)(Sin( (2πD(X))/(W c) ))
The transport function of combination and the accurate wavelength-modulated of the first receiver electrode are irrelevant, only with the first receiver electrode 212 and the related second transmitter electrode 222A between skew D(X) relevant, the position measurement that can be similar to this funtcional relationship.
From above-mentioned situation as can be seen, can arrange with sensor electrode of the present invention and make spatial filter, its filter function is that easily the difference by the output of the second receiver electrode is electrically connected the geometric configuration that changes it and comes conversion, thereby obtain (the perhaps modulation of the accurate wavelength of first receiving electrode of the needed part of sensor geometry, or characterizing skew D(X) second transmitter electrode on modulated transmitter wavelength signal distributions), and remove other parts.
As above noticed, the second and the 3rd receiver electrode 322A, 322A ', 322B can have different shapes with 322B ', consequently the separator bar between the associated electrodes of each electrod-array can be other shape except that sinusoidal, as triangle or rectangle.The electrode spread that replaces so also can provide above-mentioned required spatial filtering function, and only needs second transmitter electrode and the interelectrode transport function of second receiver to satisfy following condition usually:
C(X)=C(X-Wr 2/2)
Also can find, corresponding sensor output signal waveform is also relevant with 30 mutual relative positions with sensor supporting member 20 with respect to the locus of reference position, and it is to use measures the momentary signal phase drift and determine the fundamental relation that test position can be realized.
According to the present invention,, derive the absolute position test by the combination of at least one a low resolution test and a high resolution test according to said principle.Preferably adopt the combination of the test of low resolution, middle resolution test and high resolution test to obtain accurate absolute test in the test specification that enlarges.Pumping signal is added on first transmitter electrode and second/the 3rd receiver electrode that links to each other so that the method for suitable spatial filtering to be provided by different test patterns by giving fixed order or phase combination, obtains multistage test from the identical electrodes array.The geometry arrangement of first and second/the 3rd transmitter electrodes is it to be had can obtain N phase position that distributes as the electric capacity function that accurate wavelength is arranged; And can obtain also to have N distribution phase position of the longer wavelength that extends on several accurate wavelength, it is respectively by the respective offsets Dc(x between the first receiver electrode and second, third transmitter electrode simultaneously) and Dm(x) transmit the information of approximate and mean place.
Different transport function discussed above mainly is the electric capacity function, can measure with many different known capacitive position test circuits every kind of test pattern (approximate, average, accurate) absolute position in each test wavelength Wc, Wm, Wf.For example comprise that the applicant front mentions circuit in the unexamined patented claim of this data for referencial use and applicant front and mention said circuit in No. 4420754, the United States Patent (USP) of this reference.These circuit are based on the cyclical signal continuous pump transmitter electrode that adopts the out of phase position, it is evenly distributed in N the input, and can in following qualifications, be used very easily based on receiver and the counting circuit of measuring resulting composite signal relative phase position:
If a) geometric configuration of the sensor electrode of Xuan Zeing adopts identical pumping signal to be linked in sequence to all test patterns, approximate, average, accurately test can be carried out simultaneously with three parallel circuits of mentioned kind, and can calculate the absolute position value from the output data of these measurements.
B) if the geometric configuration of the sensor electrode of selecting to accurate, average/approximate different pumping signal order of connection of test request, then must take multiple measurements between test pattern on time.
C), then must allow time enough and make each test pattern make signal before obtaining measured value, obtain steady-state condition (time of permission in wave filter and integrator is constant) if approximate, average, accurate three kinds of test patterns are to be undertaken by same test circuit multistep successively.
The most preferred embodiment of electronic tester 100 is shown among Fig. 5, and its advantage is faster than above-mentioned continuous signal phase test method, passes through a common electronic test circuit repeated test between test pattern, and do not need the adjustment time between three patterns.Usually, the tester among Fig. 5 is measured the sensor output signal ratio of difference " group phase place " combination results of pumping signal in each test pattern with two ramp (dual-ramp) moulds-number (A/D) transform method.
For the purpose of clearer, following explanation will be referred to the sensor 12 of an exemplary embodiments, and the electrode shape of this sensor has following parameters as shown in Figure 2:
Wavelength: Wf=1.024 millimeter
The Wm=40Wf=40.096 millimeter
The Wc=40Wm=1638.4 millimeter
The first transmitter electrode gap Pt 1=5/8(Wf)
Pumping signal " group phase place " number of combinations N=8
The pumping signal order of connection of every group of electrode of N first transmitter electrode formation:
Approximate/average test pattern: 1-2-3-4-5-6-7-8
Accurate test pattern: 1-6-3-8-5-2-7-4
As shown in Figure 5, electronic tester comprises a microprocessor controller 110, is used to control the work of other parts, and the combined test data are done necessary calculating; A sensor excitation signal generator 120 is used to produce giving of pumping signal 400 and decides the control signal 112 that the response of group phase combination is produced by controller 110; The control signal 113 that sensor output signal combiner 130 produces in response to controller 110, be used for optionally connecting the output 410 of the second receiver electrod-array 320A and the output 420 of the 3rd receiver electrod-array 320B, draw total sensor output signal 430 with different combinations, carry out subsequently processing by test pattern.This will more discuss fully below, two ramp A/D transducers 140 are in response to control signal 114, be used to convert to the amplitude ratio to synthetic successively output signal 430, its expression can be derived from the position measurement every kind of test pattern with controller 110 for time interval T by the different transmission path of sensor; Display 150 responses are used for the positional number that display controller 110 calculates by the output signal 115 that controller 110 produces.
As shown in Figure 5, sensor excitation signal generator 120 preferably includes a clock pulse oscillator 122, is f to produce frequency 0High frequency rectangular wave clock pulse signal 123; Give fixed instruction sequences (promptly organizing phase combination) as sensor excitation signal 400 with a modulator 128 produces upset and signal 123 non-upset.Clock frequency f 0Be advantageously selected to conformed to the phase drift that is characterized by the increment of required accurate wavelength resolution power each clock cycle.As shown in, modulator 128 preferably includes the array that N exclusive OR door 128-1 to 128-8 constitutes, each Men Youyi input is connected clock pulse signal 123 and another input is connected to the ROM (read-only memory) 126(ROM1 with controller control signal 112 response) the gate-control signal 127-1 to 127-8 that produces, as shown in table 6, control signal 112 is the tetrad word preferably, its quantity is by bit U, V, W and F/MC decision, 16 of ROM1 output 127-1 to 127-8 not phase combination have on the same group been determined, 8 are used for high resolution (F) test pattern (bit F/MC=1), and 8 are used for low resolution (C) and resolving power (M) test pattern (bit F/MC=0).(understood as industry those of ordinary skill, when gate-control signal 127 when being low (0), the pumping signal that the door 128 that links produces is a clock pulse signal 123, and when gate-control signal was high (1), the pumping signal of generation was with respect to signal 123 upsets).
As shown in Figure 5, the corresponding pumping signal 400 that excitation signal generator 120 produces is preferably received on the corresponding sensor input adapter 316-1 to 316-8 with fixing continuous numerical order, have first transmitter electrode in each group of N electrode to be received respectively on the sensor input adapter, its connection is the reversed in order of relative accurately wavelength period (phase place) position that occupies with the electrode group according to the relative order of the physical arrangement of electrode in the electrode group.In brief, the first signal 400-1 is added to the first transmitter electrode 312-1 in every group, and secondary signal 400-2 is added to the second transmitter electrode 312-2 in every group, in this way, N signal 400-N is added on N the transmitter electrode 312-N in every group.Therefore, in approximate, average test pattern, various groups of phase combination are to be made of in proper order four continuous pumping signals with four continuous upsets of not overturning, and make an electrode group phase position organizing phase combination from and move to the next one successively owing to add the electrode of unturned and the signal that overturn in every group.In other words, to group phase combination K=1 shown in Figure 6, with unturned pumping signal feed-in sensor input adapter 316-1 to 316-4, the pumping signal feed-in joint 316-5 to 316-8 of upset.To next one group phase combination (K=2) in succession, make unturned signal feed-in joint 316-2 to 316-5, and the signal feed-in 316-6 to 316-1 of upset; Proceed successively.
By comparison, in accurate test pattern, because the electrode geometry that in said example, adopts, thus must with the phase of pumping signal 400 on the same group phase combination be added on first transmitter electrode in each group by the relative phase position (accurately wavelength period position) of each electrode in the electrode group.Excitation signal generator output 400 is fixedly attached to the sensor input adapter, and this just needs to produce the group of calibration for the second time phase combination, and as shown in Figure 6, accurate model is as follows with the relation reflection of relative accurately wavelength period position to each input adapter 316:
Connect No.1 electrode section position
316-1 1
316-2 6
316-3 3
316-4 8
316-5 5
316-6 2
316-7 7
316-8 4
The output 400 that can find excitation signal generator 120 is beneficially received sensor input adapter 316 by what controlled interface circuit replaced, controlled interface circuit determines to be added to the order of corresponding pumping signal in circuit on the input adapter, in this case, only need the group phase combination of pumping signal is calibrated.Also can find, to other sensor electrical geometry, N=8 for example, Wt 1=9Wr 1, the relatively accurately wavelength period sequence of positions that first transmitter electrode occupies in every group is to increase numerical order 1-2-3-4-5-6-7-8, therefore, can adopt the calibration of identical group phase combination under two kinds of situations of approximate/average test and accurate test.
As shown in Figure 5, sensor output signal combiner 130 preferably includes an electronic switch network, usually mark into 132, response is by ROM (read-only memory) 134(ROM2) the Binary Conversion control signal 133 that produces, according to two word controller signals, 113 indication test patterns, with a differentiating amplifier circuit 136 of receiving in switching network 132 outputs, and produce a total sensor output signal 430 as output.As shown in the figure, switching network 132 has four input adapter A, B, C, D, and they are received respectively in the sensor output 410 and 420.Shape S11, S12, S13, S14, S21, S22, S23, S24, S25 and S26 responsive control signal 133, as shown in Figure 7, when control signal corresponding is a high position (among Fig. 7 " 1 "), these switches are in upper (for example switch S 11) shown in Figure 5, when control signal corresponding is low level (among Fig. 7 " 0 "), switch is at the next (for example S21) shown in Figure 5.As directed, switch S 11-S26 interconnects, and makes total signal 430 input combination below constituting, and the changeover control signal 133 that response has quantity shown in Figure 7 for each of three kinds of test patterns is:
Accurately: signal 430=(A+B)-(C+D)
On average: signal 430=C-D
Approximate: signal 430=A-B
As shown in Figure 5, A/D converter comprises a synchronous demodulator 142, it is directly proportional with the amplitude of total sensor output signal 430 of signal combiner 130 generations in order to produce a demodulated DC sensor signal 440 by same clock pulse signal 123 controls that are used to produce pumping signal 400; The right control signal 114 of two ramp integrations of 144 pairs of sensor signals 440 of an integrator reacts, and further describes below; Comparer 146 is used to detect the polarity and the zero crossing of the integral output signal 450 that integrator 144 produces, and produces feedback signal 115 and give controller 110, will be described in more detail below.
Controller 110 programmed control sensor excitation signal generators 120, sensor output signal combiner 130 and A/D converter 140; And press process flow diagram shown in Fig. 8 A-8E and handle test data to obtain position numerical value.Fig. 8 A has enumerated the main test procedure of control position test, when controller 110 is pressed the common mode effect, when beginning to test (51000 step), be similar to successively, subroutine (S1200, S1300 and S1400 step) average and accurately test to be to obtain low resolution, middle resolving power and high resolution rule positional value M c, M m, M fWill be described in more detail as following, each the step computing of middle resolving power and high resolution pattern test subroutine causes correction, suitable before test level obtain the rule position quantity.After finishing, the accurate model test subroutine just obtains three rule position quantity M immediately c, M m, M fLast amount, the rule position is transformed into (S1500 step) absolute position test volume M PA test period is to carry out routine operation (S1600 step) by the program relevant with the position measurements of display device 170 demonstrations to finish.For example, such operation can comprise that preferably the correction position test value is to any zero migration; When the position measurement value is converted to; Convert the scale-of-two amount to suitable output data form; For example, binary-coded decimal (BCD); And convert required video data form to.
Following explanation further, the A/D conversion of the total sensor output signal of demodulation of each test pattern example by the sensor of enumerating 12 is marked, therefore, each incremental variations in the rule location measures certificate makes the sensor supporting member as follows with respect to the corresponding displacement relation of test axle:
Accurate model: 1 data increment=1024/512=2 micron
Average mode: 1 data increment=40 * 1024/320=128 micron
Approximate mode: 1 data increment=40 * 1024/8=5120 micron
In addition, the rule position quantity converts corresponding position measurement amount (step 1500) to and only requires by three rule position quantity of following weighting formula combination:
M p=2M f+128M m+5120M c
As Fig. 8 B-8D point out in approximate, average and accurate three kinds of patterns any, carry out same A/D conversion (AC) subroutine (step S1240, S1340, S1440).In each test pattern, controller 110 is selected K group phase combination of N possible group phase combination of generation sensor excitation signal 400 at the beginning, will be described in more detail as following, control signal combiner 130 produces the total sensor output signal 430 that is suitable for test pattern.Flow process referring to Fig. 8 E, integrator 144 is recalibrated give fixed " 0 " output voltage (step S1710) (those of ordinary skill of the industry can find that the level "0" of integrator needs not be absolute zero voltage, but the signal of selecting may be circuit design time that makes is any voltage level of the level of " 0 ") according to ADC subroutine controller 110.Then, controller 110 makes integrator give fixed period of time T to total sensor output signal 440 integrations conduct of demodulation 0(step S1720).The polarity of controller 110 verifications (step S1730) integrator output 450 makes and comparer 140(signal 115 then) polarity of reading is consistent.The polarity indicator constant P is calibrated to plus or minus 1 value according to the polarity (step S1740 and 1750) of reading.Then, controller 110 is selected a K new group phase combination of sensor excitation signal 400 according to the amount (step S1760) of K+2P, and total sensor output signal 400 integrations of demodulation to producing by new group phase combination pumping signal, reach comparer 146(step S1770 until the output of integrator 144) read as " 0 ".In second time integral process, integral time, T was measured by the internal calculator in the controller 110, and was increased by clock pulse signal 123, till the integrator output of one zero of comparator output signal 115 indication.If integrator is exported T at the fixed time in second time integration interval MaxDo not reach zero, then each test pattern subroutine will enter outer ADC subroutine (the step S1250 of circulation, S1350, S1450), and change used pumping signal group phase combination in the initial integral process of ADC subroutine (step S1720), producing the initial sensor output signal 440 of integration, will be described in more detail as following.
The task of above-mentioned ADC subroutine is the following coefficient of test, I) total sensor output signal coefficient, can from the calibration of pumping signal group phase combination, obtain, given test pattern is produced a signal that approaches zero crossing (Zero-Crossing), as above-mentioned accurate and approximate/average transport function; And II) as total sensor output signal of transport function, differs quarter-wave with initialize signal.Referring to Fig. 9, if absolute fix X pResiding position is with respect to zero crossing position X 0Relation represented as Fig. 9, the first integral of finishing by integrator 144 with K=1 shown in Figure 6 group phase combination pumping signal will produce an output voltage V 1=VSin (2 π ((X)/(W)-1/8)); V in the formula equals the input voltage of pumping signal 400, W equals to be similar to, on average, accurate wavelength W c, W m, W fIn the first integral interval, the final output voltage of integrator will be voltage V 1Multiply by time T 0
Referring to Fig. 9, voltage V 1Should be just (P=1), and the sensor output signal that next integration interval should be produced by the pumping signal of the group phase combination of K+2=3 is finished, it causes an opposite integrator output.That is to say that the integrator input voltage should have an amplitude V 3=VSin (2 π ((X)/(W)-3/8)).Because the phase place of this signal exceeds 90 degree (in this embodiment for negative) than first signal, integrator output will reduce towards zero.When integrator signal reaches zero during in time T, V 1T 0-V 3T=0, thereby T=T 0(V 1/ V 3).V 1And V 3Be X pSine function, X pBe relative position with respect to the sensor supporting member of reference position, V 3With V 1Differ from 90 degree, the equation of above-mentioned T is a tan:
T=T 0tg(2π(X/W-1/8)〕
This tan has rectilinearity preferably at angle height to 22.5 degree (W/16) a section.Thereby can enough T values carry out the further linear test position X that determines in this scope that calculates as test data p(if require to improve precision, can be in Computer Processing subsequently modifying factor linear function and the deviation of the tan that produces).
In order to obtain rectilinearity advantage above-mentioned in the tan, with given group phase combination pumping signal at the spatial dimension X that only limits aIn test, relatively the second integral time T with give fixed maximal value guarantee that test carries out in this scope.Give fixed maximal value if time T surpasses, carry out initial integration, and re-treatment is until obtaining giving the second integral time T of deciding in the limit with new group phase combination pumping signal.
As a special case, the exemplary embodiments of above-mentioned sensor 12,320(promptly 40 * 8) rule position quantity data increment preferably equals an approximate wavelength Wc and the mean wavelength W in the corresponding test pattern m; And 512(64 * 8) rule position quantity increment equals accurate wavelength W in the accurate test pattern fSo spatial dimension X a=360/16 degree is equivalent to the data increment of the 320/16=20 in approximate and the average mode, and the data increment of the 512/16=32 in the accurate model.Calculated value is greater than two values in the corresponding test pattern, therefore outside spatial dimension Xa.Suitably calibrate T integral time 0And T Max:
T Max=20=T 0Tg(360/16)-pairing approximation and average test pattern;
T Max=32=T 0Tg(360/16)-to accurate test pattern.
This pass ties up in the approximate and average test pattern and produces for T 048 clock cycles, accurate test pattern was produced for 77 clock cycles.
Referring to Fig. 8 B, make approximate test pattern subroutine starting (step S1210) with producing control signal 113, control signal 113 calibrating sensors output signal combiners 130 are suitable for total sensor output 430 of above-mentioned approximate test pattern with generation.Controller 110 then selects a group phase combination to count K(step S1220 from approximate/average combined shown in Figure 6).In above-mentioned approximate test process, be preferably in begin starting after, calibration K value makes and equals calculated value Kc.In most of the cases, if test position amount rate of change is little, then selected index should make the right value of the initial very approaching tested position of K numerical value.Under no previous K value situation, for example, when slide calliper rule start after the power-off condition, can use the arbitrary value of K as initial value.In approximate test pattern process, make program keep repeating until the right value that reaches K.
In case the numerical value of K is selected, the respective sets phase combination of sensor excitation signal also just produces (step S1230), and above-mentioned ADC subroutine is just finished (step S1240).Second integral time T and T with the generation of ADC subroutine MaxRelatively, pairing approximation test pattern, above-mentioned exemplary embodiments T MaxBe 20(step S1250).Greater than 20, the P value that takes place according to the ADC subroutine is with the K number on a step raises or under the accent (step S1260) to the T value.After this, test loop (step S1230-S1260) repeats to select the pumping signal initial set phase combination of use, total produce initial sensor output signal 430 with used new K number again.Continue this process and be not more than 20 until the time T value that obtains from the ADC subroutine.
Then proofread and correct the Kc value, because test duration T is in to give to decide in the limit concerning it with the K value.To be similar to the initial K value of testing as next with the Kc value, and obtain the Mc value of this approximate rule position with it.Typical embodiment requires:
Mc=40Kc+PT
Under the exemplary embodiments situation, M cValue fully can be in 0 to 319 scope.When the calculated value of Mc exceeded this scope, controller 110 operation " envelope " (Wrap-arownd) was calculated, i.e. 321 the calculated value measured value that equals 1, the calculated value that-3 calculated value equals 317.By selecting to make approximate wavelength test resolving power is 320, M cEach increment of value equals 1/(40 * 8) etc. the phase step journey (equaling a K increment) in the average test pattern.
Referring to Fig. 8 c, average test pattern subroutine and approximate mode subroutine are basic identical.Controller 110 is by producing 113 startings (step S1310) of a control signal, control signal 113 calibrating signal combiners 130 are applicable to total sensor output signal 430 of average test with generation, and then (step S1320) controller calculates the K number from the pumping signal group phase combination of approximate/average combined shown in Figure 6.Different with the approximate mode subroutine is that the average mode subroutine is used K=M by formula c-N(Int(Mc/N)), the approximate rule position quantity Mc that from approximate mode calculates, obtains, Int(Mc/N in the formula) be the round values of Mc/N ratio.
Subsequently, controller 110 causes that producing pumping signal K organizes phase combination, and carries out ADC subroutine (step S1330 and S1340).Similar with the approximate mode subroutine, if second integral time T value surpasses 20, the P value that produces by the ADC subroutine will be used for the Mc value of calculating K on a step raises or under transferring (step S1360).After this, measuring circulation repeats with new K number again.This process proceed to second integral time T value give decide in the limit to obtain from the ADC subroutine till.Proofread and correct Km value (step S1370), and calculate average rule position quantity Mm(step S1380 with computing formula (to exemplary embodiments)):
M m=40Km+PT
Also used in the average mode one with approximate mode in the similar envelope that uses calculate to derive the Mm value.Select 320 to be a mean wavelength resolving power, make an increment in the average rule position quantity equal 1/(40 * 8), equal a phase step journey (equaling the 1K increment) in the accurate test pattern.
Referring to Fig. 8 d, accurately the test pattern subroutine is general similar to the average mode subroutine.Calibrating signal combiner 130 starter controllers 110 produce the total sensor output signal 430 that is applicable to accurate test.Controller 110 is then calculated pumping signal initial set phase combination with the average rule position quantity Mm that calculates earlier by following formula K number:
K=Mm-N〔Int(Mm/N)〕
After K the group phase combination of generation pumping signal (step S1430), as former described execution ADC subroutine (step S1440).Be similar to approximate/average test pattern, T if the T calculated value oversteps the extreme limit Max, the P value that produces according to the ADC subroutine will be used on the Mm number of calculating K value or time increase (step S1450 and S1460) with a step.If this adjusting make Mm amount on or below to middle throughput 319/0(step S1462), the Mc amount also is suitably to go up or time increase with an increment so.After this, test procedure (step S1420-S1464) repeats with new K number again, and continues this process until at limit T MaxInterior from ADC subroutine acquisition time T value.And then proofread and correct Kf value (step S1470) with the final calculated value of K, and calculate exact scale chi position quantity M with following formula (to exemplary embodiments) f:
M f=64Kf+PT
With the scope that provides in the given example, M fValue can be in the 0-511 scope.Similar to other two kinds of test patterns, if M fCalculated value when surpassing this scope, controller 110 is carried out envelopes (Wrap-around) and is calculated.For example, the test value that 513 calculated value equals 1, the value that-3 calculated value equals 509.For an accurate wavelength W f, select 512 resolving power value, make an increment in the position measurement of exact scale chi equal 1/(64 * 8)=1/521 accurate wavelength, it equals 2 microns, has W fEqual the typical dimension of 1.024Mm.
Carry out the switch process S1500 of main test procedure, as above-mentioned in order to carry out whole three Mc that the test pattern subroutine call arrives, Mm and Mf values.Therefore, carry out the approximate mode subroutine call to the Mc initial value can and then be altered to the subroutine of carrying out average mode and accurate model, simultaneously, the initial value of Mm can be altered to the accurate model program of carrying out, as mentioned above.Can see that the measure of taking is used for proofreading and correct continuously the upper wavelength test data based on low wavelength data result in average and accurate test pattern subroutine.Because have some lituras in minimum effective bit of upper wavelength test, those bits in next low wavelength conform to the K number.In long low wavelength measurement pattern, K counts validity and measures in more high-precision ADC subroutine is arranged.Therefore, any regulated quantity of K number in the upper wavelength test is reflected in the low wavelength Conversion, eliminate the litura in the upper wavelength test, and obtain correct position measurement amount.
Will find that described most preferred embodiment is an example of the present invention, all many remodeling that can make all belong to thought of the present invention and scope.In fact, can find also that said most preferred embodiment is useful for the approximate, average of combination and accurately tests to obtain the test of accurate absolute position here.Principal character by low resolution test of the present invention is the equipment of arranging corresponding to first receiver electrode-second transmitter electrode, and the offset relationship of wherein connected second transmitter electrode and the corresponding first receiver electrode is that function is decided with respect to giving of reference position in the second transmitter electrode position; And constitute read offset function D(X) a burst of row equipment of another receiver electrode.The specific distribution of the scope of the present invention and first transmitter and the first receiver electrode is irrelevant, also with to read the signal processing mode that the electric capacity function uses irrelevant.
Certainly preferable is not need first transmitter electrode evenly to distribute for approximate test, causes the transmission wavelength Wt by N the first transmitter electrode group 1All identical in all electrode groups, consistent between the structure with the second receiver electrode as long as first transmitter electrode distributes, the deviation ratio between the first receiver electrode and second transmitter electrode is mated.In addition, the number of electrodes N in the first transmitter electrode group can be one little of 2 number.
In addition, according to the present invention, the distribution pairing approximation of first receiver electrode test is not most important.The interelectrode interval of first receiver even may be irregular fully.Also might adopt the stack first emission unit and read transport function and obtain each transmitter wavelength Wt for a plurality of transmission passages that produce to the second receiver electrode by the first receiver electrode and second transmitter electrode from first transmitter electrode 1On be less than the low resolution test of one first receiver electrode.If this port number is the width of 3, the first receiver electrodes at least is not the first transmitter wavelength Wt 1Integer, measurement functions D(X) be possible, and obtain apparent position thus and measure that (the definite method that transmits passage is that a pumping signal is connected in one the first transmitter electrode group in N first transmitter electrode any, on be connected to the second receiver electrode by the first receiver electrode and second transmitter electrode one.As mentioned above, one second receiver electrode connection also may be 2 connections of opposite polarity.Determine that the method that transmits passage also can obtain as used method in the above-mentioned most preferred embodiment with several such connections being added together).
The transport function that each transmission passage has is with the change in displacement between first and second supporting members (promptly being the function of X).All transport function amplitudes that transmit passage preferably equate, but are not to equate; And the transport function amplitude is interchannel phase drift (at a directions X).The shape of these transport functions may be that sinusoidal, triangle or some are given fixed shape.The sinusoidal transport function is best, because the shape of transport function is little to the gap dependence between first and second supporting members.Two are transmitted the phase drift that passage has at directions X is quarter-wave, in principle, the insufficient information that locates is arranged everywhere in period of a function length.Therefore, can constitute the functional unit that a N equals 2 according to the present invention.
First transmitter electrode and the second receiver electrod-array are made well-regulated periodic structure, and the characteristic of design and prediction test macro just becomes simpler so.In addition, may read offset function D(X) rather than directly read second transmitter electrode respond first transmitter electrode at least one group excitation and the voltage of the Electric Field Characteristics curve that produces distributes.The example of reading other method of offset function is to rely at least two transport functions passing through the signal of the first receiver electrode and second transmitter electrode between first transmitter array and second array acceptor.If transport function is known with respect to shape between the measurement direction and relation, then from the test of transport function, can derive test position.
According to the present invention, adopt the same calibration of electrode, provide simultaneously and to measure accurately and the ability of the testing sensor of approximate-average resolution power is because approximate resolution test is placed restrictions on deficiency to the shape of the first receiver electrod-array causes, therefore, for satisfying cycle and the electrode shape that accurate resolution test can provide the first receiver electrod-array.The given interval Pr of the first receiver electrod-array 1And electrode shape, in conjunction with the electrode gap and the shape of first transmitter electrode, provide with the periodicity transport function with wavelength Wf of first transmitter electrode to the transmission signal of the first receiver electrode.Interval Pr 1Equal accurate wavelength Wf, the electrode less than Wf (preferably is not more than W f/ 2) first transmitter electrode that preferably is not more than Wf/2 for a width provides the transport function in required cycle.Several first transmitter electrodes that are positioned on the interval of wavelength Wf integral multiple can link together so that a stronger sensor output signal to be provided.Also can obtain identical transport function with the first receiver electrode on the interval that is positioned at wavelength Wf integral multiple in conjunction with first transmitter electrode that is positioned on the fixed intervals that equal wavelength Wf, even some combination of first transmitter and the irregular distribution of the first receiver electrode also can produce needed transport function.Then, in these embodiments, whole first transmitters and the first receiver electrode must be positioned at respect to common reference point on the position of wavelength Wf integral multiple.

Claims (32)

1, the capacitor type proving installation comprises:
First and second supporting members, said supporting member can move each other, and at least one said supporting member can move with respect to the test axle;
The first transmitter electrode array and the said test axle that are positioned on said first supporting member are arranged in a line;
The first receiver electrod-array and the said test axle that are positioned on said second supporting member are arranged in a line, and the diverse location of the said first receiver electrod-array becomes capacitive couplings with the relative position of the said supporting member of the said first transmitter electrode array leu; With
The second transmitter electrode array and the said first receiver electrod-array that are positioned on said second supporting member are arranged in a line, each said second transmitter electrode is connected electrically on the corresponding said first receiver electrode, causing with the corresponding first receiver electrode has skew, and side-play amount is that function is decided with respect to the giving of reference position on the said test axle in the position of second transmitter electrode.
2, the proving installation by claim 1 further comprises:
Be positioned at arranging in a line on said first supporting member, in order to read the second receiver electrode equipment of said electrode skew with the said first transmitter electrode array.
3,, it is characterized in that said first transmitter electrode separates by giving fixed interval with respect to the test axle each other, and at least one group first transmitter electrode determined by at least two first adjacent transmitter electrodes by the proving installation of claim 2; The said second receiver electrode equipment comprises the second receiver electrode that at least one is elongated, and its shape changes with test axle, with the topped test wheelbase of each first transmitter electrode group from consistent.
4, by the proving installation of claim 3, it is characterized in that said first transmitter electrode is by identical predetermined space Pr 1Separate, said at least one group first transmitter electrode group determines to transmit wavelength Wt 1; Said at least one second its shape of receiver electrode is receiving wavelength Wr 2In, be cyclical variation, receive wavelength Wr 2With transmission wavelength Wt 1Give and decide relation.
5, by the proving installation of claim 4, it is characterized in that the topped transmission wavelength of said at least one second receiver electrode Wt 1Integral multiple.
6,, it is characterized by the said first receiver electrode by the interval Pr that determines a rule wavelength Wf by the proving installation of claim 4 1Be spaced uniformly.
7,, it is characterized in that said second transmitter electrode is each other by one and interval Pr by the proving installation of claim 6 1Different interval Pr 2Evenly separate, therefore making second transmitter electrode is the linear function of each second transmitter electrode position with respect to said reference position with respect to the said offset variation of the corresponding first receiver electrode; Wherein said reception wavelength Wr 2=Wt 1(Pt 2/ Pr 1).
8, by the measurement mechanism of claim 4, it is characterized in that the said second receiver electrode shape is sinusoidal basically.
9, by the proving installation of claim 4, it is characterized in that the said second receiver electrode shape is triangle basically.
10, by the proving installation of claim 4, it is characterized in that the said second receiver electrode shape is rectangle basically.
11,, it is characterized in that said first transmitter electrode decides interval Pt by giving uniformly by the proving installation of claim 3 1Separate, said at least one first transmitter electrode group determines that is transmitted a wavelength Wt 1; The said second receiver electrode equipment comprises elongated discontinuous second a receiver electrod-array that separates each other, so that wavelength Wr is determined to receive in the interval between the second receiver electrode phase adjacency pair 2, Wr 2With said transmission wavelength Wt 1Give and decide relation.
12, the capacitor type proving installation comprises:
First and second supporting members, said supporting member can move relative to each other, and at least one said supporting member can move with respect to the test axle;
The first transmitter electrode array and the said test axle that are positioned on said first supporting member are arranged in a line;
Be positioned at the first receiver electrod-array on said second supporting member and said test axle and arrange in a line, so that the diverse location of the said first receiver electrod-array and the said first transmitter electrode array become capacitive couplings by the relative position of said supporting member;
The second transmitter electrode array and the said first receiver electrod-array that are positioned on said second supporting member are arranged in a line, at least one group first receiver electrode electrically is connected to corresponding at least one group second transmitter electrode respectively, each said second transmitter electrode in said at least one group second transmitter electrode group is connected electrically on the electrode of the corresponding said first receiver electrode, so that with corresponding first receiver electrode skew, side-play amount is that function is decided with respect to giving of said at least one group center in the second transmitter electrode position.
13, the capacitor type proving installation comprises:
First and second supporting members, said supporting member can relatively move each other, said supporting member have at least one removable with respect to test axle;
The first transmitter electrode array and the said test axle that are positioned on said first supporting member are arranged in a line;
At least one the first receiver electrod-array and the said test axle that are positioned on said second supporting member are arranged in a line, and consequently the different piece of said at least one first receiver electrod-array and the said first transmitter electrode array are by the relative position capacitive coupling of said supporting member;
Being positioned at the second transmitter electrode array on said second supporting member and first array of said at least one first receiver electrode arranges in a line, each said second transmitter electrode is connected electrically on the corresponding said first receiver electrode, so that with the corresponding first receiver electrode skew is arranged, side-play amount is the predefined function of the second transmitter electrode position with respect to the reference position on the said test axle; Second transmitter electrode scope that takes up space, in this spatial dimension, the electrode degrees of offset is to change by a scheduled volume between second transmitter electrode and the first receiver electrode, determines first test specification;
The 3rd transmitter electrode array and said at least one first receiver electrod-array of being positioned on said second supporting member are arranged in a line;
At least one group first receiver electrode is connected electrically to respectively on corresponding at least one group the 3rd transmitter electrode, each said the 3rd transmitter electrode in said at least one the 3rd transmitter electrode group is connected electrically on the corresponding said first receiver electrode, so that skew is arranged with the corresponding first receiver electrode, side-play amount is the predefined function of the 3rd transmitter electrode position with respect to the center of said at least one the 3rd transmitter electrode group, with the electrode degrees of offset of scheduled volume change on said the 3rd transmitter electrode, with said at least one group the 3rd transmitter electrode group scope that takes up space, determine second test specification less than said first test specification.
14, the proving installation by claim 12 further comprises:
The second receiver electrode equipment is positioned on said first supporting member, arranges in a line with the said first transmitter electrode array, is used to read said electrode skew.
15, by the proving installation of claim 13, further comprise:
The second receiver electrode equipment is positioned on said first supporting member, arranges in a line with the said first transmitter electrode array, is used to read the interelectrode electrode skew of said second transmitter electrode and said first receiver; With
The 3rd receiver electrode equipment, be positioned on said first supporting member, arrange in a line with the said first transmitter electrode array, be used for reading the electrode skew between said the 3rd transmitter electrode of said at least one group the 3rd transmitter electrode and the corresponding first receiver electrode.
16,, it is characterized in that said first transmitter electrode with respect to testing axle with same predetermined space Pt by the proving installation of claim 15 1Separate, at least one group first transmitter electrode determined that by at least two first adjacent transmitter electrodes said at least one group first transmitter electrode group determines to transmit wavelength Wt 1; The said first receiver electrode is used Pr at interval each other 1Separate equably, determine a rule wavelength Wf; Said second test specification is the integral multiple of said rule wavelength Wf, and giving of said electrode offset variation quantitatively is substantially equal to said transmission wavelength Wt 1
17,, it is characterized in that said the 3rd transmitter electrode in said at least one group the 3rd transmitter electrode group is each other by an even Pt at interval by the proving installation of claim 16 3Separate Pt 3With interval Pr 1Different.
18, by the proving installation of claim 17, it is characterized in that said interval Pt 3Less than said interval Pr 1
19, by the proving installation of claim 17, it is characterized in that said interval Pt 3Greater than said interval Pr 1
20,, it is characterized in that between said first receiver electrode and the test axle by interval Pr by the proving installation of claim 1 1Separate each other, determine scale wavelength Wf, at least one group first transmitter electrode determines that by N adjacent electrode N is the integer greater than 2; Said at least one group first transmitter electrode group determines to transmit wavelength Wt, first transmitter electrode in each group is positioned at group, so that occupy predetermined group position respectively, it topped distance greater than a wavelength Wf, every group of position like this is corresponding with one group of different relative positions, this one group of different relative position is to divide obtain at interval one group relatively accurately wavelength location by will transmit wavelength Wt by accurate wavelength, and with each every being divided into N equal segments.
21,, it is characterized in that the said first receiver electrode is with respect to the interval Pr of test axle by definite rule wavelength Wf by the proving installation of claim 13 1Separate, at least one group first transmitter electrode determines that by N adjacent electrode N is the integer greater than 2 herein; Said at least one group first transmitter electrode group determines to transmit wavelength Wt, and first transmitter electrode in each group is positioned at group, so that occupy predetermined group position respectively, the topped distance in this position is greater than a wavelength Wf, every group of position like this is corresponding with one group of different relative positions, this one group of different relative position is to divide obtain at interval one group relatively accurately wavelength location by will transmit wavelength Wt by accurate wavelength, and with each every being divided into N equal segments.
22, the proving installation by claim 20 further comprises pumping signal equipment, be used for optionally N periodically variable pumping signal being added to each electrode of every group first transmitter electrode, first order of connection is to arrange by the sequence of positions to each other of first transmitter electrode in the every group first transmitter electrode group, and second order of connection is to arrange by the relatively accurately wavelength period sequence of positions in each first transmitter electrode group position of being arranged.
23, by the proving installation of claim 22, what it is characterized in that N signal differ from one another increases progressively, and is added on each first transmitter electrode by first every group of being linked in sequence, the first transmitter electrode group by numerical order.
By the capacitor type proving installation of claim 20, it is characterized in that 24, the said second receiver electrode equipment produces the first and second complementary outputs in response to the pumping signal that is added to the said first transmitter electrode array; Proving installation further comprises signal handling equipment, is used for optionally making up said first and second outputs to produce a test signal, and it equates with the signal that the said second receiver electrode has elongated unconverted planar structure generation.
25, the capacitor type proving installation comprises:
First and second supporting members, said supporting member can move relative to each other, and at least one can move said supporting member with respect to the test axle;
The electrod-array equipment that is positioned on said first and second supporting members is arranged in a line with the test axle, be used to provide many discontinuous signal drive access, there is a capacitive character transport function in each path, it changes by said first and second supporting members relative position to each other, said electrod-array equipment comprises a transmitter electrode array, it has at least one group by N transmitter electrode that separates each other with respect to the test axle, N herein is 4 integral multiple, and said electrod-array equipment produces an output signal in response to being added to the pumping signal that said transmitter electrode array lists;
Be used to take place N group pumping signal, be added to the equipment on each N electrode of the said at least one group of transmitter electrode of arranging by predetermined spatial order, each group of said pumping signal group comprises two pumping signal positions, phase place between they are mutual is opposite, and when being added to said transmitter electrode, space phase differs 90 degree, and each position that relative space phase position is energized signal occupies, and every group of pumping signal incrementally changes successively from one group to next group;
Be used for optionally first group of said pumping signal group and second group of first pair of pumping signal that constitutes are added on the said at least one group of transmitter electrode to produce the equipment of the first and second continuous electrod-array apparatus output signals;
Be used for said first and second output signals of demodulation and produce first and second restituted signals, and for said first and second restituted signals being carried out the equipment of two ramp integrations, said herein first demodulated signal is with predetermined time interval integral equipment integration, and said second demodulated signal is to be fed back into reference level with said integral equipment integration until integrator output, select said pumping signal group said first and second groups, thus the integration of said second restituted signal causes the integration reciprocal integration of integrator output according to said first restituted signal output;
Test the integral time of the said second restituted signal integration and when exceed predetermined limit value this integral time, produce the equipment of output;
In response to the said testing apparatus and two ramp integral equipments integral time that is used for the said demodulation of re-graduation, first and second restituted signals that integration is total are in said integral time testing apparatus not till the output.
26, by the proving installation of claim 25, it is characterized in that said signal drive access transport function is sinusoidal basically; The predetermined limit value of said second restituted signal integral time is equivalent to such scope, and the said first and second electrod-array apparatus output signals are linear than basically in this scope.
27, the capacitor type proving installation comprises:
First and second supporting members, said supporting member can relatively move each other, and has at least a said supporting member can move with respect to the test axle;
The electrod-array equipment and the said test axle that are positioned on said first and second supporting members are arranged in a line, so that many discontinuous signal drive access to be provided, each path has the capacitive character transport function with first and second components, said first component is decided function by giving of the displacement between the supporting member in first predetermined wavelength, and said second component is by changing at the predefined function than the displacement between the supporting member in the second short predetermined wavelength of said first predetermined wavelength.
28, by the proving installation of claim 27, it is characterized in that the said first transport function component changes with respect to the reference position on first supporting member with the signal drive access position of association.
29, the proving installation by claim 28 further comprises filter apparatus, is used for selectivity and reads by said electrod-array device responds and be added to the pumping signal on the electrod-array equipment and variation that one of said first and second transport function components of the output signal that produces cause.
30, press the proving installation of claim 29, it is characterized in that said filter apparatus is made up of the wave detector electrode equipment that is included in the said electrod-array equipment, said wave detector electrode equipment produces first and second outputs, they change seriatim by the said first transport function component, and produce the signal with the said second transport function component variation after two output signal combinations.
31, by the proving installation of claim 30, it is characterized in that said wave detector electrode equipment comprises the slender electrode member of first and second complementations, the shape of each electrode member is pressed predefined function and is changed with respect to the test axle.
32, press the proving installation of claim 30, it is characterized in that said geophone tool comprises many electrode pairs of isolating mutually with respect to the test axle, the electrode in every pair of electrode pair like this occupies complementary phase position.
CN 89106051 1988-05-31 1989-05-31 Capacitance-type measuring device for absolute measurement of positions Expired CN1017746B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US200,368 1988-05-31
US07/200,368 US4879508A (en) 1986-04-04 1988-05-31 Capacitance-type measuring device for absolute measurement of positions

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CN1039301A true CN1039301A (en) 1990-01-31
CN1017746B CN1017746B (en) 1992-08-05

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CN101995208B (en) * 2009-08-13 2012-06-27 西门子(中国)有限公司 Capacitive linear displacement measuring device and method
US9024642B2 (en) 2010-08-14 2015-05-05 Guilin Measuring Instrument Co., Ltd. Absolute position measurement capacitive grating displacement measurement method, sensor, and operating method thereof
CN105424067A (en) * 2009-05-13 2016-03-23 辛纳普蒂克斯公司 Capacitive sensor device
CN106643824A (en) * 2016-09-18 2017-05-10 天津易哲微电子技术有限公司 Method for improving measurement density of capacitive encoder and capacitive encoder
CN108020727A (en) * 2017-11-30 2018-05-11 四川泛华航空仪表电器有限公司 A kind of capacitance-voltage conversion circuit
CN108141212A (en) * 2015-10-07 2018-06-08 密克罗奇普技术公司 The capacitance measuring device of noise with reduction
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CN109211288A (en) * 2017-06-29 2019-01-15 株式会社三丰 For providing antipollution and the configuration of defect optical encoder of displacement signal
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CN101995208B (en) * 2009-08-13 2012-06-27 西门子(中国)有限公司 Capacitive linear displacement measuring device and method
US9024642B2 (en) 2010-08-14 2015-05-05 Guilin Measuring Instrument Co., Ltd. Absolute position measurement capacitive grating displacement measurement method, sensor, and operating method thereof
CN108141212A (en) * 2015-10-07 2018-06-08 密克罗奇普技术公司 The capacitance measuring device of noise with reduction
CN106643824B (en) * 2016-09-18 2019-05-03 芯愿景软件有限公司 A kind of method and capacitance encoder improving capacitance encoder measurement density
CN106643824A (en) * 2016-09-18 2017-05-10 天津易哲微电子技术有限公司 Method for improving measurement density of capacitive encoder and capacitive encoder
CN108387167A (en) * 2017-02-02 2018-08-10 株式会社三丰 Displacement detector
CN108387167B (en) * 2017-02-02 2021-09-21 株式会社三丰 Displacement detector
CN109211288A (en) * 2017-06-29 2019-01-15 株式会社三丰 For providing antipollution and the configuration of defect optical encoder of displacement signal
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