CN103900401B - Finned tube radiator with variable raised density - Google Patents
Finned tube radiator with variable raised density Download PDFInfo
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- CN103900401B CN103900401B CN201410154672.8A CN201410154672A CN103900401B CN 103900401 B CN103900401 B CN 103900401B CN 201410154672 A CN201410154672 A CN 201410154672A CN 103900401 B CN103900401 B CN 103900401B
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
技术领域 technical field
本发明属于换热器领域,尤其涉及一种供暖用的翅片管散热器。 The invention belongs to the field of heat exchangers, in particular to a finned tube radiator for heating.
背景技术 Background technique
家庭供暖的终端设备,热源一般为城市集中供暖、小区自建锅炉房、家用壁挂炉等,通过热传导、辐射、对流把热量散热出来,让居室的温度得到提升。 The heat source of home heating terminal equipment is generally urban central heating, self-built boiler rooms in residential areas, household wall-hung boilers, etc., which dissipate heat through heat conduction, radiation, and convection to increase the temperature of the room.
散热器中,目前广泛的适用翅片管散热器,通过翅片可以扩大散热面积,增强换热效果,但是翅片管的散热器类型、以及翅片管参数的设定都影响者散热效果的好坏,而且目前在能源危机的情况下,急需要节约能源,满足社会的可持续发展,因此需要开发一种新的翅片管,同时需要将翅片管的结构进行优化,使其达到换热效率最大化,以节约能源,达到环保节能的目的。 Among the radiators, finned tube radiators are widely used at present. The heat dissipation area can be enlarged and the heat exchange effect can be enhanced through the fins. However, the radiator type of the finned tubes and the setting of the finned tube parameters all affect the cooling effect. Good or bad, and in the current situation of energy crisis, there is an urgent need to save energy and meet the sustainable development of society. Maximize thermal efficiency to save energy and achieve the purpose of environmental protection and energy saving.
发明内容 Contents of the invention
本发明所要解决的技术问题在于提供一种新的圆弧型封闭式翅片管散热器。 The technical problem to be solved by the present invention is to provide a new circular arc type closed finned tube radiator.
为了实现上述目的,本发明的技术方案如下: In order to achieve the above object, the technical scheme of the present invention is as follows:
一种封闭式结构的翅片管散热器,包括上集管、下集管和连接上集管和下集管的翅片管,所述翅片管包括圆形基管和第一翅片、第二翅片,第一翅片和第二翅片设置在基管的外部并且第一翅片和第二翅片的延长线相交于基管的圆心所在的基管的中心轴线,第一翅片和第二翅片沿着通过基管中心轴线的第一平面镜像对称;所述翅片管包括第三翅片和第四翅片,所述第三翅片、第四翅片沿着第二平面分别与第一翅片和第二翅片镜像对称,所述第二平面与第一平面垂直而且经过基管的中心轴线;所述第一翅片和第二翅片之间设置第一连接片,所述第三翅片和第四翅片之间设置第二连接片,第一连接片和第二连接片为圆弧型金属板;第一翅片、第二翅片与相邻翅片管的第三翅片和第四翅片形成空间;所述圆弧形金属板的圆心所在的中心轴线与基管的中心轴线重合;所述基管为直管,所述相邻的基管的中心轴线互相平行;相邻基管的第一翅片互相平行。 A finned tube radiator with a closed structure, comprising an upper header, a lower header and a finned tube connecting the upper header and the lower header, the finned tube includes a circular base tube and a first fin, The second fin, the first fin and the second fin are arranged on the outside of the base pipe and the extension lines of the first fin and the second fin intersect the central axis of the base pipe where the center of circle of the base pipe is located, and the first fin The fin and the second fin are mirror-symmetrical along the first plane passing through the central axis of the base tube; the finned tube includes a third fin and a fourth fin, and the third fin and the fourth fin are along the first plane The two planes are respectively mirror-symmetrical to the first fin and the second fin, and the second plane is perpendicular to the first plane and passes through the central axis of the base pipe; a first fin is arranged between the first fin and the second fin. A connecting piece, a second connecting piece is arranged between the third fin and the fourth fin, the first connecting piece and the second connecting piece are arc-shaped metal plates; the first fin, the second fin and the adjacent The third fin and the fourth fin of the finned tube form a space; the central axis where the center of the circle of the arc-shaped metal plate is coincident with the central axis of the base tube; the base tube is a straight tube, and the adjacent The central axes of the base pipes are parallel to each other; the first fins of adjacent base pipes are parallel to each other.
所述第一翅片和第二翅片之间的夹角为A,第一翅片和第二翅片的长度为L,基管的外半径为R,沿着基管轴向上的翅片高度H,上述四者的关系满足如下公式: The included angle between the first fin and the second fin is A, the length of the first fin and the second fin is L, the outer radius of the base pipe is R, and the fin along the axial direction of the base pipe is Chip height H, the relationship between the above four satisfies the following formula:
Sin(A/2)=a*(L/R)2+b*(L/R)+c Sin(A/2)=a*(L/R) 2 +b*(L/R)+c
H/(R*10)= e*Sin(A/2) 2-f*Sin(A/2)+h其中,A单位为角度,60°<A<110°, H/(R*10)= e*Sin(A/2) 2 -f*Sin(A/2)+h where the unit of A is angle, 60°<A<110°,
L的尺寸为mm,12mm<L<80mm, The size of L is mm, 12mm<L<80mm,
R的单位为mm,10mm<R<80mm, The unit of R is mm, 10mm<R<80mm,
H的单位为mm,800mm<R<1200mm, The unit of H is mm, 800mm<R<1200mm,
a、b、c、e、f、h为系数,a的范围为0.04-0.042,b的范围为0.266-0.28,c的范围为0.36-0.37,e的范围为21-23,f的范围是44-45,h是23-25。 a, b, c, e, f, h are coefficients, the range of a is 0.04-0.042, the range of b is 0.266-0.28, the range of c is 0.36-0.37, the range of e is 21-23, and the range of f is 44-45, h is 23-25.
参数的最佳结果为:a为0.0412,b为0.02715,c为0.03628, e为22,f为44.37,h为23.86。 The best results for the parameters are: a is 0.0412, b is 0.02715, c is 0.03628, e is 22, f is 44.37, and h is 23.86.
作为一个优选,相邻基管中心轴线之间的距离为S=d*(L+R)*sin(A/2),其中d为1.1-1.2。 As a preference, the distance between the central axes of adjacent base pipes is S=d*(L+R)*sin(A/2), where d is 1.1-1.2.
d的优化结果是1.118。 The optimized result of d is 1.118.
所述基管和翅片的材料是铝合金,所述铝合金的组分的质量百分比如下:3.0% Cu ,1.9% Mg ,1.6% Ag ,0.6% Mn ,0.25% Zr ,0.3% Ce ,0.23% Ti,0.38% Si,其余为 Al 。 The material of the base tube and the fins is aluminum alloy, and the mass percentage of the components of the aluminum alloy is as follows: 3.0% Cu, 1.9% Mg, 1.6% Ag, 0.6% Mn, 0.25% Zr, 0.3% Ce, 0.23 % Ti, 0.38% Si, and the rest is Al.
所述基管的管内部设置防腐层,基管的外部涂覆耐磨层,防腐层、基管以及耐磨层的热膨胀系数依次增加。 The inside of the base pipe is provided with an anti-corrosion layer, the outside of the base pipe is coated with a wear-resistant layer, and the thermal expansion coefficients of the anti-corrosion layer, the base pipe and the wear-resistant layer increase sequentially.
所述散热器还包括控制系统,所述控制系统根据室内温度控制进入散热器中水的流速。 The radiator also includes a control system that controls the flow rate of water into the radiator according to the room temperature.
所述控制系统包括:温度传感器、流量控制器和中央控制器,流量控制器控制进入散热器的流速;所述温度传感器用于测量室内温度,当室内温度达到第一温度时,中央控制器控制流量控制器达到第一流速,当室内温度达到高于第一温度的第二温度时,中央控制器控制流量控制器达到低于第一流速的第二流速,当室内温度达到高于第二温度的第三温度时,中央控制器控制流量控制器达到低于第二流速的第三流速,当室内温度达到高于第三温度的第四温度时,中央控制器控制流量控制器达到低于第三流速的第四流速;当室内温度达到高于第四温度的第五温度时,中央控制器将流量控制器关闭,阻止水进入散热器。 The control system includes: a temperature sensor, a flow controller and a central controller, the flow controller controls the flow rate entering the radiator; the temperature sensor is used to measure the indoor temperature, and when the indoor temperature reaches the first temperature, the central controller controls The flow controller reaches the first flow rate, when the indoor temperature reaches the second temperature higher than the first temperature, the central controller controls the flow controller to reach the second flow rate lower than the first flow rate, when the indoor temperature reaches the second temperature higher than the second temperature At the third temperature, the central controller controls the flow controller to reach the third flow rate lower than the second flow rate, and when the indoor temperature reaches the fourth temperature higher than the third temperature, the central controller controls the flow controller to reach the third flow rate lower than the second flow rate. The fourth flow rate of the three flow rates; when the indoor temperature reaches the fifth temperature higher than the fourth temperature, the central controller closes the flow controller to prevent water from entering the radiator.
所述防腐层由如下成分组成: The anti-corrosion layer is composed of the following components:
片状锌粉8.3%,氧化铝为8%,硼酸为7.3%,丙烯酸为0.7%,润湿分散剂为0.4%, 增稠剂为0.15%,消泡剂为0.23%,余量的水。 8.3% flake zinc powder, 8% aluminum oxide, 7.3% boric acid, 0.7% acrylic acid, 0.4% wetting and dispersing agent, 0.15% thickening agent, 0.23% defoaming agent, and the balance is water.
所述润湿分散剂为平平加系列中的SA-20,所述的增稠剂选用羟乙基纤维素;所述的消泡剂选用磷酸三丁酯。 The wetting and dispersing agent is SA-20 in the Pingpingjia series, the thickener is selected from hydroxyethyl cellulose; the defoamer is selected from tributyl phosphate.
在基管的轴向上靠近上集管和下集管的部分没有翅片。 There are no fins in the parts near the upper and lower headers in the axial direction of the base pipe.
基管靠近下集管的部分的没有翅片的部分的长度要大于靠近上翅片的没有翅片部分的长度。 The length of the portion of the base pipe without fins near the lower header is greater than the length of the portion without fins near the upper fins.
上集管内流体的流通面积沿着流体流动方向逐渐减小。 The fluid flow area in the upper header gradually decreases along the fluid flow direction.
上集管的内部设置导流板,所述导流板从散热器入口管的位置向上集管的下部倾斜延伸。 A deflector is arranged inside the upper header, and the deflector extends obliquely from the position of the inlet pipe of the radiator to the lower part of the upper header.
上集管的上部壁面从散热器入口管的位置向上集管的下部倾斜延伸。 The upper wall surface of the upper header extends obliquely from the position of the radiator inlet pipe to the lower part of the upper header.
导流片的形状是直板形状或者弧形板的形状。 The shape of the deflector is a straight plate shape or a curved plate shape.
与现有技术相比较,本发明太阳能热水器具有如下的优点: Compared with the prior art, the solar water heater of the present invention has the following advantages:
1)本发明提供了一种新的翅片管,而且因为翅片管的翅片的延伸线与基管的圆心重合,从而使得换热效果达到最好。 1) The present invention provides a new finned tube, and because the extension line of the fins of the finned tube coincides with the center of the base tube, the heat exchange effect is the best.
2)本发明通过多次试验,设计了不同管径、不同高度、夹角的翅片进行试验,从而得到一个最优的翅片优化结果,并且通过试验进行了验证,从而证明了结果的准确性。 2) The present invention designs fins with different pipe diameters, different heights, and included angles through multiple tests to obtain an optimal fin optimization result, which is verified by tests, thus proving the accuracy of the results sex.
3)通过对铝合金的组分的质量百分比的合理分配,提高翅片管的高耐热性和高导热性。 3) The high heat resistance and high thermal conductivity of the finned tube are improved through the reasonable distribution of the mass percentage of the components of the aluminum alloy.
4)防腐层、基管以及耐磨层的热膨胀系数依次增加,保证在通热水的时候,各层的膨胀率相同,保证各层的紧密结合,防止脱落。 4) The thermal expansion coefficients of the anti-corrosion layer, the base pipe and the wear-resistant layer increase sequentially to ensure that the expansion rate of each layer is the same when hot water is passed through, so as to ensure the tight combination of each layer and prevent falling off.
5)通过控制系统,自动控制进入散热器的水的流速,保持室温达到一个稳定的数值。 5) Through the control system, the flow rate of water entering the radiator is automatically controlled to keep the room temperature at a stable value.
6)通过在基管的轴向上靠近上集管和下集管的部分没有翅片,保证了基管下部的空气能够顺利进行翅片管的空隙中,达到了好的抽吸效果,同时也能保证空气技术的向上部对流,增加对流换热的效果。 6) By having no fins in the axial direction of the base tube near the upper header and the lower header, it is ensured that the air in the lower part of the base tube can smoothly enter the gap of the finned tube, achieving a good suction effect, and at the same time It can also ensure the upward convection of the air technology and increase the effect of convective heat transfer.
7)通过基管靠近下集管的部分的没有翅片的部分的长度要大于靠近上翅片的没有翅片部分的长度,可以增加对流效果。 7) The length of the part without fins passing through the part of the base pipe near the lower header is greater than the length of the part without fins near the upper fins, which can increase the convection effect.
8)通过上集管内流体的流通面积的逐渐缩小,使得流体流量流速保持最大,强化传热。 8) Through the gradual reduction of the flow area of the fluid in the upper header, the flow rate of the fluid is kept at the maximum and the heat transfer is enhanced.
附图说明 Description of drawings
图1是本发明散热器的示意图; Fig. 1 is the schematic diagram of radiator of the present invention;
图2是翅片管的横截面示意图; Fig. 2 is a schematic cross-sectional view of a finned tube;
图3是散热器控制系统的示意图; Fig. 3 is the schematic diagram of radiator control system;
图4是图3从左侧看的示意图; Fig. 4 is a schematic diagram viewed from the left side of Fig. 3;
图5是具有导流板的散热器示意图; Fig. 5 is a schematic diagram of a radiator with a deflector;
图6是上集管截面积逐渐收缩的散热器示意图。 Fig. 6 is a schematic diagram of a radiator with a gradually shrinking cross-sectional area of the upper header.
附图标记如下: The reference signs are as follows:
1上集管,2基管中没有翅片的部分,3下集管,4翅片管,5基管,6水第一翅片,7空隙部分,8第一连接片,9第二翅片,10第四翅片,11第三翅片,12第二连接片,13 中央控制器,14 流量控制器,15 温度传感器,16温度传感器,17 散热器,18 入口管,19出口管,20 导流板,21 上集管上表面。 1. Upper header, 2. Part without fins in the base tube, 3. Lower header, 4. Finned tube, 5. Base tube, 6. First water fin, 7. Void part, 8. First connecting piece, 9. Second fin Sheet, 10 fourth fin, 11 third fin, 12 second connecting piece, 13 central controller, 14 flow controller, 15 temperature sensor, 16 temperature sensor, 17 radiator, 18 inlet pipe, 19 outlet pipe, 20 deflector, 21 upper surface of header.
具体实施方式 Detailed ways
下面结合附图对本发明的具体实施方式做详细的说明。 The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
本文中,如果没有特殊说明,涉及公式的,“/”表示除法,“×”、“*”表示乘法。 In this article, if there is no special explanation, when it comes to formulas, "/" means division, and "×" and "*" mean multiplication.
一种封闭式结构的翅片管散热器17,包括上集管1、下集管3和连接上集管1和下集管3的翅片管4,所述翅片管4包括圆形基管5和第一翅片6、第二翅片9,第一翅片6和第二翅片9设置在基管5的外部并且第一翅片6和第二翅片9的延长线相交于基管5的圆心所在的基管的中心轴线,第一翅片6和第二翅片9沿着通过基管中心轴线的第一平面B镜像对称;所述翅片管包括第三翅片11和第四翅片10,所述第三翅片11、第四翅片10沿着第二平面C分别与第一翅片6和第二翅片9镜像对称,所述第二平面C与第一平面B垂直而且经过基管5的中心轴线;所述第一翅片6和第二翅片9之间设置第一连接片8,所述第三翅片11和第四翅片10之间设置第二连接片12,第一连接片8和第二连接片12为圆弧型金属板;所述圆弧形金属板的中心轴线与基管5的中心轴线重合;所述基管为直管,所述相邻的基管的中心轴线互相平行。 A finned tube radiator 17 with a closed structure, including an upper header 1, a lower header 3 and a finned tube 4 connecting the upper header 1 and the lower header 3, the finned tube 4 includes a circular base Tube 5 and first fin 6, second fin 9, first fin 6 and second fin 9 are arranged on the outside of base pipe 5 and the extension line of first fin 6 and second fin 9 intersects at The central axis of the substrate tube where the center of the substrate tube 5 is located, the first fin 6 and the second fin 9 are mirror-symmetrical along the first plane B passing through the central axis of the substrate tube; the finned tube includes a third fin 11 and the fourth fin 10, the third fin 11 and the fourth fin 10 are respectively mirror-symmetrical to the first fin 6 and the second fin 9 along the second plane C, and the second plane C is the same as the second plane C A plane B is vertical and passes through the central axis of the base pipe 5; the first connecting piece 8 is arranged between the first fin 6 and the second fin 9, and the third fin 11 and the fourth fin 10 The second connecting piece 12 is set, and the first connecting piece 8 and the second connecting piece 12 are arc-shaped metal plates; the central axis of the arc-shaped metal plate coincides with the central axis of the base pipe 5; the base pipe is a straight tubes, the central axes of the adjacent base tubes are parallel to each other.
优选的是,相邻基管的第一翅片互相平行,表示相邻基管的第二翅片也互相平行, 同理,第三翅片、第四翅片也互相平行。此特征表明翅片管是按照相同方向排列的。 Preferably, the first fins of adjacent base pipes are parallel to each other, which means that the second fins of adjacent base pipes are also parallel to each other. Similarly, the third fins and the fourth fins are also parallel to each other. This feature indicates that the finned tubes are aligned in the same direction.
需要解释的是,如图2所示,基管的中心轴线就是基管5的横切面上的圆心点的集合形成的一条线,圆弧形金属板的中心轴线就是横切面上圆弧形金属板的圆心点的集合形成的一条线。所述圆弧形金属板的中心轴线与基管5的中心轴线重合就是指在横切面上,圆弧形金属板和基管是同心圆。 It should be explained that, as shown in Figure 2, the central axis of the base pipe is a line formed by the collection of the center points on the cross-section of the base pipe 5, and the central axis of the arc-shaped metal plate is the arc-shaped metal plate on the cross-section. A line formed by the collection of center points of the plate. The coincidence of the central axis of the arc-shaped metal plate with the central axis of the base pipe 5 means that the arc-shaped metal plate and the base pipe are concentric circles on the cross section.
优选的是,所有翅片管的尺寸都相同。 Preferably, all finned tubes are the same size.
通过上述的设置,使得翅片与连接片之间形成一个空隙部分7,在对流换热的时候,空隙部分7就形成了一种烟筒效应,能够增强换热。 Through the above arrangement, a gap part 7 is formed between the fin and the connecting piece, and the gap part 7 forms a chimney effect during convective heat exchange, which can enhance heat transfer.
第一翅片、第二翅片与相邻翅片管的第三翅片和第四翅片形成空间,该空间形成一定的空隙,能够形成烟筒效应,加强对流,强化传热。 The first fin, the second fin form a space with the third fin and the fourth fin of the adjacent fin tube, and the space forms a certain gap, which can form a chimney effect, enhance convection, and enhance heat transfer.
所述第一翅片6和第二翅片9之间的夹角为A,第一翅片6和第二翅片9的长度为L,基管的外半径为R,当然,因为镜像对称,第三翅片11和第四翅片10的长度也自然是L。但是在实践中发现,换热过程中.如果翅片夹角过小,则会阻碍换热,因为翅片夹角过小的话,导致第一翅片、第二翅片的距离太近,则温度边界层在封闭区域内随着基管高度的方向上开始重合,气体温度接近管壁温度而逐渐接近热饱和,流动阻力增大,最终反而恶化换热,外翅片的优势发挥不出来,同样的原因,随着夹角的不断地增大,使得连接片距离基管的距离原来越近,同样使得温度边界层在封闭区域内随着基管高度的方向上开始重合,气体温度接近管壁温度而逐渐接近热饱和,流动阻力增大,最终反而恶化换热,因此夹角具有一个最佳值。 The included angle between the first fin 6 and the second fin 9 is A, the length of the first fin 6 and the second fin 9 is L, and the outer radius of the base pipe is R, of course, because of mirror image symmetry , the length of the third fin 11 and the fourth fin 10 is also L naturally. However, it has been found in practice that during the heat exchange process, if the included angle of the fins is too small, the heat exchange will be hindered, because if the included angle of the fins is too small, the distance between the first fin and the second fin will be too close, then The temperature boundary layer begins to overlap with the height of the base tube in the closed area, the gas temperature is close to the tube wall temperature and gradually approaches thermal saturation, the flow resistance increases, and eventually the heat transfer is deteriorated, and the advantages of the outer fins cannot be brought into play. For the same reason, with the continuous increase of the included angle, the distance between the connecting piece and the substrate pipe is closer, and the temperature boundary layer begins to overlap with the height of the substrate pipe in the closed area, and the gas temperature is close to that of the pipe. The wall temperature gradually approaches thermal saturation, the flow resistance increases, and eventually the heat transfer deteriorates, so the included angle has an optimal value.
对于翅片长度,如果太长,则因为基管的热量无法及时到达翅片的端部或者即使达到效果也不明显,如果太短,则扩展换热面积太小,无法达到一个好的换热效果,因此翅片的高度也有一个最佳值。 For the fin length, if it is too long, it is because the heat of the base tube cannot reach the end of the fin in time or the effect is not obvious even if it is reached, if it is too short, the extended heat transfer area is too small to achieve a good heat transfer effect, so the height of the fins also has an optimum value.
对于两个翅片管之间的距离,首先如果距离太近或者完全靠近,则两个翅片管的连接片之间距离的空间(参见图1)太小,则空气无法通过翅片之间的间隙进入翅片管之间形成的空隙,此时的换热只能依靠从散热器底部进入空气,无法达到很好的对流换热效果,同样的原因,如果距离太远,则翅片管的第一第二第三第四翅片无法形成有效烟筒效果的空隙,从而导致换热效果变差,因此对于两个翅片管之间的距离也需要一个合适的数值。 For the distance between two finned tubes, first if the distance is too close or completely close, the space between the connecting pieces of the two finned tubes (see Figure 1) is too small, and the air cannot pass between the fins The gap between the finned tubes enters the gap formed between the finned tubes. At this time, the heat exchange can only rely on the air entering from the bottom of the radiator, which cannot achieve a good convective heat transfer effect. For the same reason, if the distance is too far, the finned tubes will The first, second, third, and fourth fins cannot form gaps for effective chimney effects, resulting in poor heat transfer effects, so an appropriate value is also required for the distance between the two finned tubes.
如图4所示,对于翅片沿着基管5轴向上的高度H,也需要具有一个合适的数值,如果翅片高度太高,则在翅片的上部,因为边界层在封闭区域内随着基管高度的方向上开始重合,导致换热的恶化,同理,高度太低,则换热没有充分发挥,从而影响换热效果。 As shown in Figure 4, the height H of the fins along the axial direction of the base pipe 5 also needs to have an appropriate value. If the height of the fins is too high, it should be at the upper part of the fins, because the boundary layer is in the closed area As the direction of the height of the base pipes begins to overlap, the heat transfer will deteriorate. Similarly, if the height is too low, the heat transfer will not be fully utilized, thereby affecting the heat transfer effect.
因此,本发明是通过多个不同尺寸的散热器的试验数据总结出的最佳的散热器的翅片管的尺寸关系。因为翅片管还有夹角A、翅片长度L、翅片高度H这三个变量,因此,引入两个无量纲量sin(A/2)、L/R、H/R,这里R是基管的半径,从换热效果中的散热量最大出发,计算了近200种形式。所述的尺寸关系如下: Therefore, the present invention summarizes the optimal dimensional relationship of the finned tubes of the radiator through the test data of multiple radiators of different sizes. Because the finned tube also has three variables: angle A, fin length L, and fin height H, therefore, two dimensionless quantities sin(A/2), L/R, and H/R are introduced, where R is The radius of the base pipe is calculated in nearly 200 forms starting from the maximum heat dissipation in the heat exchange effect. The dimensional relationships described are as follows:
所述第一翅片和第二翅片之间的夹角为A,第一翅片和第二翅片的长度为L,基管的外半径为R,沿着基管轴向上的翅片高度H,上述四者的关系满足如下公式: The included angle between the first fin and the second fin is A, the length of the first fin and the second fin is L, the outer radius of the base pipe is R, and the fin along the axial direction of the base pipe is Chip height H, the relationship between the above four satisfies the following formula:
Sin(A/2)=a×(L/R)2+b×(L/R)+c Sin(A/2)=a×(L/R) 2 +b×(L/R)+c
H/(R×10)= e×Sin(A/2) 2-f×Sin(A/2)+h其中,A单位为角度,60°<A<110°, H/(R×10)= e×Sin(A/2) 2 -f×Sin(A/2)+h where the unit of A is angle, 60°<A<110°,
L的尺寸为mm,12mm<L<80mm, The size of L is mm, 12mm<L<80mm,
R的单位为mm,10mm<R<80mm, The unit of R is mm, 10mm<R<80mm,
H的单位为mm,800mm<R<1200mm, The unit of H is mm, 800mm<R<1200mm,
a、b、c、e、f、h为系数,a的范围为0.04-0.042,b的范围为0.266-0.28,c的范围为0.36-0.37,e的范围为21-23,f的范围是44-45,h是23-25。 a, b, c, e, f, h are coefficients, the range of a is 0.04-0.042, the range of b is 0.266-0.28, the range of c is 0.36-0.37, the range of e is 21-23, and the range of f is 44-45, h is 23-25.
通过计算结果后再进行试验,通过计算边界以及中间值的数值,所得的结果基本上与公式相吻合,误差基本上在4%以内,最大的相对误差不超过6%,平均误差是2%。; After calculating the results, the test is carried out. By calculating the boundary and intermediate values, the obtained results are basically consistent with the formula. The error is basically within 4%, the maximum relative error is not more than 6%, and the average error is 2%. ;
系数优化的最佳结果是:a为0.0412,b为0.02715,c为0.03628, e为22,f为44.37,h为23.86。 The best results of coefficient optimization are: a is 0.0412, b is 0.02715, c is 0.03628, e is 22, f is 44.37, and h is 23.86.
优选的是,相邻基管中心轴线之间的距离为S=d×(L+R)×sin(A/2),其中d为1.1-1.2。 Preferably, the distance between the central axes of adjacent base pipes is S=d×(L+R)×sin(A/2), where d is 1.1-1.2.
如图2所示,相邻基管中心轴线之间的距离就是横切面上两个基管圆心之间的距离。 As shown in Fig. 2, the distance between the central axes of adjacent substrate tubes is the distance between the centers of two substrate tubes on the cross section.
d的优化结果是1.118。 The optimized result of d is 1.118.
基管和翅片的材料是铝合金,所述铝合金的组分的质量百分比如下:3.0% Cu ,1.9% Mg ,1.6% Ag ,0.6% Mn ,0.25% Zr ,0.3% Ce ,0.23% Ti,0.38% Si,其余为 Al 。 The material of the base tube and the fins is aluminum alloy, and the mass percentages of the components of the aluminum alloy are as follows: 3.0% Cu, 1.9% Mg, 1.6% Ag, 0.6% Mn, 0.25% Zr, 0.3% Ce, 0.23% Ti , 0.38% Si, and the rest is Al.
铝合金的制造方法为:采用真空冶金熔炼,氩气保护浇注成圆坯,经过600℃均匀化处理,在400℃,采用热挤压成棒材,然后再经过580℃固溶淬火后,在200℃进行人工时效处理。导热系数为大于250W/(m*k)。 The manufacturing method of aluminum alloy is: vacuum metallurgical smelting, argon protection casting into a round billet, after homogenization treatment at 600 °C, hot extrusion at 400 °C into rods, and then after solid solution quenching at 580 °C, in 200°C for artificial aging treatment. The thermal conductivity is greater than 250W/(m*k).
基管和翅片可以一体制造,也可以分体制造,基管和翅片也可以是不同的材料,例如基管是前面提到的铝合金,翅片则可以采用其他合金,其中其他合金组成如下: The base tube and the fins can be manufactured in one piece or separately. The base tube and the fins can also be made of different materials. For example, the base tube is the aforementioned aluminum alloy, and the fins can be made of other alloys. as follows:
质量百分比如下Ni 30%;Cr 20%;Al 6%;C 0.03%;B 0.016%; Co 2%; Ti 3%;Nb 0.1%;La 0.2%;Ce0.2%;Fe余量。 The mass percentage is as follows Ni 30%; Cr 20%; Al 6%; C 0.03%; B 0.016%; Co 2%; Ti 3%; Nb 0.1%; La 0.2%; Ce0.2%; Fe balance.
合金的制造方法为:通过在真空感应炉中按照电热合金的成分熔炼浇注成锭,然后在1200℃-900℃将合金锭热锻成棒材,在1200℃-900℃热轧成盘材,再在室温冷拔成不同规格的丝材。 The manufacturing method of the alloy is: melting and pouring into an ingot according to the composition of the electrothermal alloy in a vacuum induction furnace, then hot forging the alloy ingot into a rod at 1200°C-900°C, and hot rolling into a plate at 1200°C-900°C, Then cold drawn at room temperature into wires of different specifications.
经测试,上述合金具有很高的导热系数。 The above alloys have been tested to have high thermal conductivity.
所述基管5的管内部设置防腐层,基管的外部涂覆耐磨层,防腐层、基管以及耐磨层的热膨胀系数依次增加。之所以如此设置是因为在供热的过程中,翅片管的内部的防腐层先受热,先膨胀,然后依次向外是第二层、第三层受热膨胀,因此从内向外三层膨胀次数依次增加可以保证膨胀率基本保持一致,保证各层连接的紧密性和稳定性。 The inside of the base pipe 5 is provided with an anti-corrosion layer, and the outside of the base pipe is coated with a wear-resistant layer. The thermal expansion coefficients of the anti-corrosion layer, base pipe, and wear-resistant layer increase sequentially. The reason for this setting is that during the heating process, the inner anti-corrosion layer of the finned tube is heated first and expands first, and then the second layer and the third layer are heated and expanded outwards in turn, so the three layers of expansion times from the inside to the outside Increasing in turn can ensure that the expansion rate is basically consistent, and the tightness and stability of the connection of each layer can be ensured.
如图3所示,所述散热器还包括控制系统,所述控制系统根据室内温度控制进入散热器中水的流速。 As shown in FIG. 3 , the radiator further includes a control system, which controls the flow rate of water entering the radiator according to the indoor temperature.
所述控制系统包括:温度传感器(图3中没有示出)、流量控制器14和中央控制器13,流量控制器14控制进入散热器的水的流速;所述温度传感器用于测量室内温度,当室内温度低于第一温度时,流量控制器全部打开,当室内温度达到第一温度时,中央控制器控制流量控制器达到第一流速,第一流速要低于全部打开的流速,当室内温度达到高于第一温度的第二温度时,中央控制器控制流速达到低于第一流速控制器的第二流速,当室内温度达到高于第二温度的第三温度时,中央控制器控制流量控制器达到低于第二流速的第三流速,当室内温度达到高于第三温度的第四温度时,中央控制器控制流量控制器达到低于第三流速的第四流速;当室内温度达到高于第四温度的第五温度时,中央控制器将流量控制器关闭,阻止水进入散热器。 The control system includes: a temperature sensor (not shown in Figure 3), a flow controller 14 and a central controller 13, the flow controller 14 controls the flow rate of water entering the radiator; the temperature sensor is used to measure the indoor temperature, When the indoor temperature is lower than the first temperature, the flow controllers are fully opened. When the indoor temperature reaches the first temperature, the central controller controls the flow controller to reach the first flow rate. The first flow rate is lower than the full open flow rate. When the indoor When the temperature reaches a second temperature higher than the first temperature, the central controller controls the flow rate to reach a second flow rate lower than the first flow rate controller, and when the indoor temperature reaches a third temperature higher than the second temperature, the central controller controls The flow controller reaches a third flow rate lower than the second flow rate, and when the indoor temperature reaches a fourth temperature higher than the third temperature, the central controller controls the flow controller to reach a fourth flow rate lower than the third flow rate; when the indoor temperature When the fifth temperature higher than the fourth temperature is reached, the central controller closes the flow controller to prevent water from entering the radiator.
第五温度就是出于很高的温度,例如25度以上,第一温度就是较低温度,例如15度以下。通过上述的设置,可以根据温度控制散热器的更热量,达到节约能源的效果,尤其是下一步要发展根据热量计费,因此必然会受到欢迎。 The fifth temperature is due to a very high temperature, such as above 25 degrees, and the first temperature is a relatively low temperature, such as below 15 degrees. Through the above settings, the more heat of the radiator can be controlled according to the temperature to achieve the effect of energy saving, especially the next step is to develop billing based on heat, so it will definitely be welcomed.
此外,可以设置温度传感器15、16用来测量进入和出去散热器的水的温度。 Furthermore, temperature sensors 15, 16 may be provided for measuring the temperature of the water entering and exiting the radiator.
所述控制系统可以是一个单片机,可以设置控制面板,控制面板设置在散热器的上部或者下部,也可以设置在进入散热器的管道上。 The control system can be a single-chip microcomputer, and a control panel can be arranged, and the control panel can be arranged on the upper or lower part of the radiator, or on the pipeline entering the radiator.
所述防腐层是由涂覆防腐涂料生成,防腐涂料由如下成分组成:片状锌粉8.3%,氧化铝为8%,硼酸为7.3%,丙烯酸为0.7%,润湿分散剂为0.4%, 增稠剂为0.15%,消泡剂为0.23%,余量的水。 The anti-corrosion layer is formed by applying anti-corrosion paint, and the anti-corrosion paint is composed of the following components: 8.3% of flake zinc powder, 8% of aluminum oxide, 7.3% of boric acid, 0.7% of acrylic acid, and 0.4% of wetting and dispersing agent, The thickener is 0.15%, the defoamer is 0.23%, and the balance is water.
一种制备上述水性防腐涂料的方法,该方法按照以下步骤实施, A method for preparing the above-mentioned water-based anticorrosion coating, the method is implemented according to the following steps,
a、按涂料总质量百分比,分别称取一定量的水、0.4%的润湿分散剂和0.23%的消泡剂,然后混合到一起,充分搅拌使之溶解制成涂料混合液A1,再向混合液A1中加入占涂料总质量的8.3%的片状金属粉,搅拌均匀制成涂料混合液A2; a. According to the total mass percentage of the coating, weigh a certain amount of water, 0.4% wetting and dispersing agent and 0.23% defoaming agent respectively, then mix them together, fully stir to dissolve them to make coating mixed solution A1, and then add Add flake metal powder accounting for 8.3% of the total mass of the coating to the mixed solution A1, and stir evenly to make the mixed solution A2 of the coating;
b、按涂料总质量百分比,称取7.3%硼酸,组成混合液,加入到20%~40%的水中充分溶解制成无机酸混合液B1,再向 b. Take 7.3% boric acid according to the total mass percentage of the coating to form a mixed solution, add it to 20% to 40% water and fully dissolve it to make the inorganic acid mixed solution B1, and then add it to
混合液B1中加入8%的氧化物粉,搅拌至无沉淀制成无机酸混合液B2; Add 8% oxide powder to the mixed solution B1, stir until no precipitation is formed to make the inorganic acid mixed solution B2;
c、按涂料总质量百分比,称取0.7%的丙稀酸,加入到5%~15%的水中,充分搅拌均匀制成还原剂混合液C; c. According to the total mass percentage of the coating, weigh 0.7% of acrylic acid, add it to 5% to 15% of water, and stir well to make the reducing agent mixture C;
d、按涂料总质量百分比,称取0.15%的增稠剂羟乙基纤维素,加入到2.5%~15%的水中,搅拌至溶解呈半透明状且无凝胶出现即停止搅拌制成增稠剂混合液D; d. According to the total mass percentage of the paint, weigh 0.15% thickener hydroxyethyl cellulose, add it to 2.5% to 15% water, stir until it dissolves and becomes translucent and no gel appears, then stop stirring to make a thickener. thickener mixture D;
e、将配制的无机酸混合液B2加入到涂料混合液A2中,然后加入还原剂混合液C配制量的1/5~1/2,边搅拌边加入增稠剂混合液D,再加入余量的水,继续搅拌30~90分钟,直到涂料混合液均匀一致无团聚颗粒为止,最后再加入剩余的还原剂混合液C,再搅拌10~40分钟,即得。 e. Add the prepared inorganic acid mixed solution B2 into the paint mixed solution A2, then add 1/5 to 1/2 of the prepared amount of the reducing agent mixed solution C, add the thickener mixed solution D while stirring, and then add the remaining Add the appropriate amount of water and continue to stir for 30-90 minutes until the coating mixture is uniform and free of agglomerated particles. Finally, add the remaining reducing agent mixture C and stir for another 10-40 minutes to obtain the finished product.
该种涂料通过喷涂、刷涂、浸涂施涂于翅片管表面,80±10℃烘干10~60分钟,280±40℃固化烧结30~60分钟,形成良好耐蚀涂层。 This kind of paint is applied on the surface of finned tubes by spraying, brushing and dipping, dried at 80±10°C for 10-60 minutes, cured and sintered at 280±40°C for 30-60 minutes to form a good corrosion-resistant coating.
所述润湿分散剂为平平加系列中的SA-20,所述的增稠剂选用羟乙基纤维素;所述的消泡剂选用磷酸三丁酯。 The wetting and dispersing agent is SA-20 in the Pingpingjia series, the thickener is selected from hydroxyethyl cellulose; the defoamer is selected from tributyl phosphate.
如图1所示,在基管5的轴向上靠近上集管和下集管的部分没有翅片。这样可以保证下部的空气能够进入翅片之间形成的空隙中,同时从空气上部出来,加强对流效果。 As shown in FIG. 1 , there are no fins in the parts near the upper and lower headers in the axial direction of the base pipe 5 . This can ensure that the air in the lower part can enter the gap formed between the fins, and at the same time come out from the upper part of the air to enhance the convection effect.
如图4所示,基管5靠近下集管的部分的没有翅片的部分的长度要大于靠近上翅片的没有翅片部分的长度。主要因为是下部空气面密度大,可以保证更多的空气的进入,上部空气密度小,空气更容易上升,因此可以保持空气进入和出去翅片管量基本保持一致。 As shown in FIG. 4 , the length of the portion without fins near the lower header of the base pipe 5 is longer than the length of the portion without fins near the upper fins. The main reason is that the air surface density in the lower part is high, which can ensure the entry of more air, and the air density in the upper part is small, and the air is easier to rise, so the amount of air entering and exiting the finned tube can be kept basically the same.
优选的,下部没有翅片的部分的长度占基管5的长度的5%,上部没有翅片的部分的长度占基管5的长度的3%。 Preferably, the length of the lower portion without fins accounts for 5% of the length of the base tube 5 , and the length of the upper portion without fins accounts for 3% of the length of the base tube 5 .
基管5的内壁可以设置翅片,例如可以设置直翅片或者螺旋翅片,所述翅片的高度可以随着流体流动的方向上逐渐增大,最高的翅片高度是最低的1.05-1.1倍。主要原因是随着流体流动的方向,流体的温度逐渐下降,使其换热效果逐渐降低,通过增加内部翅片的高度设置不同,可以增强流体流动方向上的换热,从而使得换热效果沿着流体流动方向整体上保持一致。 The inner wall of the base pipe 5 can be provided with fins, such as straight fins or helical fins, and the height of the fins can gradually increase with the direction of fluid flow, and the highest fin height is the lowest 1.05-1.1 times. The main reason is that with the direction of fluid flow, the temperature of the fluid gradually decreases, so that the heat transfer effect gradually decreases. By increasing the height of the internal fins, the heat transfer in the direction of fluid flow can be enhanced, so that the heat transfer effect along the The direction of fluid flow is generally consistent.
基管5的内壁上设置有凸起,用于强化传热,所述凸起的分布按照一定的规律。优选的是,沿着流体的流动方向,凸起的分布越来越密,这样,是随着流体流动的方向,流体的温度逐渐下降,使其换热效果逐渐降低,通过增加内部翅片的凸起的密度,可以增强流体流动方向上的换热,从而使得换热效果沿着流体流动方向整体上保持一致。优选的另一个方式是凸起的高度随着流体流动的方向上逐渐增大,其中最高的是最低的1.06-1.18倍。与前面的换热原理相同,主要原因是随着流体流动的方向,流体的温度逐渐下降,使其换热效果逐渐降低,通过增加内部凸起的高度设置不同,可以增强流体流动方向上的换热,从而使得换热效果沿着流体流动方向整体上保持一致。 The inner wall of the base pipe 5 is provided with protrusions for enhancing heat transfer, and the distribution of the protrusions follows a certain rule. Preferably, along the flow direction of the fluid, the distribution of the protrusions becomes denser. In this way, along with the flow direction of the fluid, the temperature of the fluid gradually decreases, so that the heat exchange effect is gradually reduced. By increasing the internal fin The density of the protrusions can enhance the heat exchange in the direction of fluid flow, so that the heat exchange effect is generally consistent along the direction of fluid flow. Another preferred manner is that the height of the protrusions gradually increases along the direction of fluid flow, wherein the highest is 1.06-1.18 times the lowest. The same as the previous heat exchange principle, the main reason is that with the direction of fluid flow, the temperature of the fluid gradually decreases, so that the heat exchange effect gradually decreases. By increasing the height of the internal protrusions, the heat exchange in the direction of fluid flow can be enhanced. Heat, so that the heat exchange effect is generally consistent along the direction of fluid flow.
因为上集管内沿着流体的流动方向上,流体的流动压力越来越小,从而使的翅片管内的流体的分配不均匀,使得后部翅片管内的流体流速下降,因此为了保证上集管内的流体的压力保持不变,本发明设计了使得上集管1内流体的流通面积沿着流体流动方向逐渐减小,这样可以使得进入翅片管中的流体的流速尽量保持的大,尤其是位于流体流动下游的翅片管,从而强化传热。 Because along the flow direction of the fluid in the upper header, the flow pressure of the fluid is getting smaller and smaller, so that the distribution of the fluid in the finned tube is uneven, and the fluid flow rate in the rear finned tube decreases. Therefore, in order to ensure that the upper header The pressure of the fluid in the tube remains constant, and the present invention designs that the flow area of the fluid in the upper header 1 gradually decreases along the fluid flow direction, so that the flow rate of the fluid entering the finned tube can be kept as large as possible, especially are finned tubes located downstream of fluid flow to enhance heat transfer.
作为一个优选的实施例,如图5所示,上集管1的内部设置导流板20,所述导流板20呈倾斜状态,从上集管1的上部一直延伸到上集管1的下部,使得上集管的流体流通面积从散热器入口管18开始逐渐减少,这样可以保证上集箱沿着流体流动方向上的压力保持一致性,从而使得进入翅片管中的流体的流速尽量保持的大,从而强化传热。 As a preferred embodiment, as shown in Figure 5, a deflector 20 is provided inside the upper header 1, and the deflector 20 is in an inclined state, extending from the upper part of the upper header 1 to the bottom of the upper header 1. The lower part, so that the fluid flow area of the upper header gradually decreases from the radiator inlet pipe 18, which can ensure that the pressure of the upper header along the fluid flow direction remains consistent, so that the flow rate of the fluid entering the finned tube can be as high as possible Keep it large to enhance heat transfer.
导流片20与上集管的左右两个壁面连接,其中在右壁面,散热器入口管18和上集管1相连接的位置处,导流板20位于入口管与集热器连接处的上部。 The deflector 20 is connected to the left and right walls of the upper header, wherein on the right wall, where the radiator inlet pipe 18 is connected to the upper header 1, the deflector 20 is located at the junction of the inlet pipe and the heat collector. upper part.
导流片20与上集管1的底壁形成的夹角在15-35°之间最为合适,此时的整个上集管1的压力分配最为合适。 The angle formed between the deflector 20 and the bottom wall of the upper header 1 is most suitable between 15° and 35°, and the pressure distribution of the entire upper header 1 is most suitable at this time.
导流片的形状可以是直板形状,也可以是弧形板的形状。 The shape of the deflector can be a straight plate shape or a curved plate shape.
作为一个可以代替的实施例,可以取消导流片,直接将上集管1的上部壁面21设置为倾斜状,如图6所示,从入口管的位置向着上集管1的下部倾斜延伸,从而使得上集管1内,沿着流体的流动方向,流体流通面积从散热器入口管18开始逐渐减少。 As an alternative embodiment, the deflector can be eliminated, and the upper wall surface 21 of the upper header 1 can be directly set in an inclined shape, as shown in Figure 6, extending obliquely from the position of the inlet pipe toward the lower part of the upper header 1, Therefore, in the upper header 1 , along the fluid flow direction, the fluid flow area gradually decreases from the radiator inlet pipe 18 .
上集管的上部可以是直板状的,也可以是弧形结构。 The upper part of the upper header can be straight or curved.
虽然本发明已以较佳实施例披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。 Although the present invention has been disclosed above with preferred embodiments, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.
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