CN103894014A - Method for manufacturing non-woven fabric composite brown paper end cover filter element assembly and product - Google Patents
Method for manufacturing non-woven fabric composite brown paper end cover filter element assembly and product Download PDFInfo
- Publication number
- CN103894014A CN103894014A CN201410107855.4A CN201410107855A CN103894014A CN 103894014 A CN103894014 A CN 103894014A CN 201410107855 A CN201410107855 A CN 201410107855A CN 103894014 A CN103894014 A CN 103894014A
- Authority
- CN
- China
- Prior art keywords
- brown paper
- woven fabric
- paper
- end cap
- filter element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Filtering Materials (AREA)
Abstract
The invention discloses a method for manufacturing a non-woven fabric composite brown paper end cover filter element assembly. The method comprises the following steps: firstly, folding, beating and clamping filter paper to obtain a filter paper assembly filled with a central tube, and meanwhile, manufacturing a composite double-layer material of non-woven fabric and brown paper; secondly, ultrasonically welding the composite double-layer material, serving as upper and lower end covers, to two end parts of the filter paper assembly to finally prepare a finished non-woven fabric composite brown paper end cover filter element assembly product, wherein the brown paper is positioned on the outer layer and faces outwards, and the non-woven fabric is positioned on the inner layer and faces inwards. According to the non-woven fabric composite brown paper end cover filter element assembly, the end covers are made of the double-layer material of the non-woven fabric and the brown paper, the brown paper is positioned on the outer layer, and the non-woven fabric is positioned on the inner layer. Original metal end covers are replaced with non-woven fabric composite brown paper end covers, and only the ultrasonic welding process is needed, so that production procedures are greatly reduced, steel and labor are saved, the labor rate is improved, the defective rate is reduced, and the environment protection and energy saving properties are good.
Description
Technical field
The present invention relates to a kind of Vehicular cleaner, specifically relate to manufacture method of a kind of filter core assembly that is applied to cleaner and products thereof.
Background technology
At present, the filter core assembly of existing Vehicular cleaner is made up of folded filter paper, central tube, upper end cover and bottom end cover etc.Upper and lower end cap is metal material.Its manufacture method is: first smooth filter paper is placed on large cutting machine and is cut greatly, then deliver to little cutting and carry out little cutting, and by baking oven, separately form the folded filter paper (this is called paper folding operation) of required specification while going out drying tunnel with little point of cutter, then folded filter paper is put into conveyer belt and carried out automatically beating folder, then central tube is packed into the center of this folded filter paper and ties (this call dozen press from both sides operation) with rubber band, then by upper, lower metal end installs to successively on the fixture of glue-injection machine and carries out automatic injection glue, again by metal end on this and through paper folding, the folded filter paper of beating after folder operation uses hot-setting adhesive to carry out bonding (need longitudinally place), and be placed on and on streamline, enter baking oven heat and dry (temperature is approximately 130 DEG C of left and right), use hot-setting adhesive to carry out bonding (need longitudinally place) folded filter paper with upper metal end and the lower metal end of injecting glue again, finally be placed on and on streamline, enter baking oven heat and dry (temperature is approximately 160 DEG C of left and right) and make required filter core assembly.The manufacture method of the filter core assembly of this metal end is comparatively complicated, loaded down with trivial details, and the material of upper and lower end cap is metal (irony end cap need through punch forming), because its material reason will consume a large amount of power and water energy in process of production, also to waste great deal of steel, and filter core assembly is totally heavy, after discarded, in environment, be not easy degraded, to environment build-up of pressure, increase dustiness.Filter core assembly generally belongs to again expendable consumed product, needs to drop into higher cost for this reason, does not also meet the requirement of energy-conserving and environment-protective.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, and manufacture method of the non-woven fabric compounded brown paper end cap filter element assembly that a kind of technique is simple, environmental protection and energy saving is good and products thereof is provided.
The object of the invention realizes by the following technical solutions: the manufacture method of non-woven fabric compounded brown paper end cap filter element assembly is: first filter paper has been equipped with the filter paper assembly of central tube through paper folding, the processing of beating folder operation, makes the composite double layer material of processing nonwoven and brown paper simultaneously; Then, process and be welded on the both ends of filter paper assembly the composite double layer material of this nonwoven and brown paper as upper and lower end cap by ultrasonic bonding, and described brown paper skin outwardly, nonwoven cloth material at internal layer inwardly, finally make non-woven fabric compounded brown paper end cap filter element assembly finished product.
The non-woven fabric compounded brown paper end cap filter element assembly making according to the manufacture method of described non-woven fabric compounded brown paper end cap filter element assembly, comprise folded filter paper, in this folded filter paper, central tube is housed, end cap is all equipped with at the two ends of this folded filter paper, the material of described end cap is the composite double layer material of nonwoven and brown paper, and described brown paper at outer, nonwoven cloth material at internal layer.
Adopt after the present invention, end cap up and down using nonwoven and brown paper double-layer composite material as element kit, replace original metal end, original production process is loaded down with trivial details (to be needed through the punch forming of Double layer iron end cap, Double layer iron end cap injecting glue, the techniques such as artificial stickup and hot setting), existing filter paper assembly and the moulding of non-woven fabric compounded brown paper end cap only need ultrasonic bonding process together with technique, greatly reduce production routine, save large water gaging, electricity and steel, save a large amount of labours, improve labor productivity, reduce defect rate, its environmental protection and energy saving are good.
Brief description of the drawings
Fig. 1 is the structural representation of the non-woven fabric compounded brown paper end cap filter element of the present invention assembly.
Detailed description of the invention
By accompanying drawing and embodiment, the present invention is described in further detail below.
The manufacture method that the present invention is applied to the non-woven fabric compounded brown paper end cap filter element assembly of cleaner is: first filter paper through paper folding, play the filter paper assembly (comprising folded filter paper, central tube) that presss from both sides the processing of operation and be equipped with central tube, make the composite double layer material (known technology is made corresponding specification as requested) of processing nonwoven and brown paper simultaneously, then, by ultrasonic bonding processing, (described ultrasonic bonding is by the processing of end cap device for ultrasonic welding, filter paper assembly is placed on positioning tool therebetween, the composite double layer material of described nonwoven and brown paper is placed on it respectively, in bed die, the ultrasonic bonding time is 8～10s, pressure is 0.17～0.27MPa) and using the composite double layer material of this nonwoven and brown paper as upper, bottom end cover is welded on the both ends of filter paper assembly, and described brown paper at skin outwardly, nonwoven cloth material at internal layer inwardly, finally make non-woven fabric compounded brown paper end cap filter element assembly finished product.
Known with reference to Fig. 1, the non-woven fabric compounded brown paper end cap filter element assembly making according to the manufacture method of described non-woven fabric compounded brown paper end cap filter element assembly, comprise folded filter paper 3, in this folded filter paper 3, central tube 2 is housed, end cap 1 (comprising upper and lower end cap) is all equipped with at the two ends of this folded filter paper 3, the material of described end cap 1 is the composite double layer material of nonwoven and brown paper, and described brown paper 4 at outer (outwardly), nonwoven cloth material 5 in internal layer (inwardly).If only adopt nonwoven cloth material, when welding, easily paste on fixture, cause technique unstable, be unfavorable for producing in enormous quantities.The good characteristic that brown paper has can meet the mechanical performance required as filter core assembly end cap and function, and as intensity is good, tear resistance is good, safety and environmental protection etc., and it is cheap, has very high cost performance.
End cap material used is brown paper and non-woven fabric composite material.Brown paper is to make with long lumber fibre, and processes with the chemicals such as caustic soda and akali sulphide in the time of boiling timber, thus the brown paper of working it out with this paper pulp between fiber and fiber, be closely connected, very firm.And pliable and tough solid, bursting strength is high, can bear larger pulling force and pressure and not break.Because its raw material are lumber fibres, after filter core is discarded, can in environment, degrade, environmental pollution degree is very little.Nonwoven is to utilize polyacrylic polymer section, short fiber, or filament fiber becomes net by air-flow or machinery, then process water thorn, acupuncture or hot rolling consolidation process, a kind of cloth finally forming.And the raw material of nonwoven are polypropylene, because of its unique chemical constitution can be in environment fast degradation, and in nontoxic form, enter next step circulation, very low to the dustiness of environment.Because its unique manufacture method makes it have the features such as waterproof, moisture absorption, ventilative, antibacterial, alkali resistant corrosion, and not because erosion affects intensity.
Non-woven fabric compounded brown paper end cap is than metal end environmental protection more, and because of its unique material all can be in environment fast degradation, in nontoxic form, enter next step circulation, environmental pollution degree is very low.
Claims (3)
1. the manufacture method of non-woven fabric compounded brown paper end cap filter element assembly, is characterized in that: first filter paper has been equipped with the filter paper assembly of central tube through paper folding, the processing of beating folder operation, makes the composite double layer material of processing nonwoven and brown paper simultaneously; Then, process and be welded on the both ends of filter paper assembly the composite double layer material of this nonwoven and brown paper as upper and lower end cap by ultrasonic bonding, and described brown paper skin outwardly, nonwoven cloth material at internal layer inwardly, finally make non-woven fabric compounded brown paper end cap filter element assembly finished product.
2. the manufacture method of non-woven fabric compounded brown paper end cap filter element assembly according to claim 1, it is characterized in that: described ultrasonic bonding is by the processing of end cap device for ultrasonic welding, filter paper assembly is placed on positioning tool therebetween, the composite double layer material of described nonwoven and brown paper is placed on it respectively, in bed die, the ultrasonic bonding time is 8～10s, and pressure is 0.17～0.27MPa.
3. the non-woven fabric compounded brown paper end cap filter element assembly that the manufacture method of non-woven fabric compounded brown paper end cap filter element assembly according to claim 1 makes, comprise folded filter paper (3), central tube (2) is housed in this folded filter paper (3), end cap (1) is all equipped with at the two ends of this folded filter paper (3), it is characterized in that: the material of described end cap (1) is the composite double layer material of nonwoven and brown paper, and described brown paper (4) at outer, nonwoven cloth material (5) at internal layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410107855.4A CN103894014A (en) | 2014-03-18 | 2014-03-18 | Method for manufacturing non-woven fabric composite brown paper end cover filter element assembly and product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410107855.4A CN103894014A (en) | 2014-03-18 | 2014-03-18 | Method for manufacturing non-woven fabric composite brown paper end cover filter element assembly and product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103894014A true CN103894014A (en) | 2014-07-02 |
Family
ID=50985776
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410107855.4A Pending CN103894014A (en) | 2014-03-18 | 2014-03-18 | Method for manufacturing non-woven fabric composite brown paper end cover filter element assembly and product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103894014A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201205770Y (en) * | 2008-03-06 | 2009-03-11 | 海飞 | Paper cloth combined material |
| CN101385925A (en) * | 2008-10-15 | 2009-03-18 | 奥凯嘉集团有限公司 | Filter cartridge of filter |
| CN201209468Y (en) * | 2008-06-24 | 2009-03-18 | 蚌埠凤凰滤清器有限责任公司 | Filter |
| CN201578955U (en) * | 2009-11-17 | 2010-09-15 | 上海超滤压缩机净化设备有限公司 | Environment-friendly air filter cartridge |
| CN102091478A (en) * | 2010-12-16 | 2011-06-15 | 浙江威泰汽配有限公司 | End cover of filter element |
| CN102198343A (en) * | 2011-05-07 | 2011-09-28 | 蚌埠凤凰滤清器有限责任公司 | Filter element for environment-friendly oil filter and manufacturing process thereof |
| CN202432661U (en) * | 2011-10-27 | 2012-09-12 | 沈阳建筑大学 | Multistage-filtration air conditioning purifier |
| CN202590454U (en) * | 2012-04-28 | 2012-12-12 | 东莞市海莎过滤器有限公司 | Environment-friendly engine oil filter core provided with no glue |
| CN103394240A (en) * | 2013-07-16 | 2013-11-20 | 浙江环球滤清器有限公司 | Plastic end cover filter core assembly and manufacturing method thereof |
| CN203803241U (en) * | 2014-03-18 | 2014-09-03 | 浙江环球滤清器有限公司 | Non-woven fabric and brown paper composited type end cover filter element assembly |
-
2014
- 2014-03-18 CN CN201410107855.4A patent/CN103894014A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201205770Y (en) * | 2008-03-06 | 2009-03-11 | 海飞 | Paper cloth combined material |
| CN201209468Y (en) * | 2008-06-24 | 2009-03-18 | 蚌埠凤凰滤清器有限责任公司 | Filter |
| CN101385925A (en) * | 2008-10-15 | 2009-03-18 | 奥凯嘉集团有限公司 | Filter cartridge of filter |
| CN201578955U (en) * | 2009-11-17 | 2010-09-15 | 上海超滤压缩机净化设备有限公司 | Environment-friendly air filter cartridge |
| CN102091478A (en) * | 2010-12-16 | 2011-06-15 | 浙江威泰汽配有限公司 | End cover of filter element |
| CN102198343A (en) * | 2011-05-07 | 2011-09-28 | 蚌埠凤凰滤清器有限责任公司 | Filter element for environment-friendly oil filter and manufacturing process thereof |
| CN202432661U (en) * | 2011-10-27 | 2012-09-12 | 沈阳建筑大学 | Multistage-filtration air conditioning purifier |
| CN202590454U (en) * | 2012-04-28 | 2012-12-12 | 东莞市海莎过滤器有限公司 | Environment-friendly engine oil filter core provided with no glue |
| CN103394240A (en) * | 2013-07-16 | 2013-11-20 | 浙江环球滤清器有限公司 | Plastic end cover filter core assembly and manufacturing method thereof |
| CN203803241U (en) * | 2014-03-18 | 2014-09-03 | 浙江环球滤清器有限公司 | Non-woven fabric and brown paper composited type end cover filter element assembly |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103770439B (en) | A kind of production method of ultra-thin fluorosioloxane rubber folder cloth diaphragm | |
| CN103878854A (en) | Manufacturing method of recombined bamboo sliced veneer | |
| CN103101087A (en) | Bamboo barrel open-and-flat type bamboo recombination board material production method | |
| CN102825646B (en) | The making method of a kind of cellulosic bobbin | |
| CN203803241U (en) | Non-woven fabric and brown paper composited type end cover filter element assembly | |
| CN204267576U (en) | Automobile brake chamber rubber fabric clamped film sheet | |
| CN207954796U (en) | A kind of automatic moulding machine | |
| CN106945372A (en) | A kind of PP cellular boards end and hinge structure and its handling process | |
| CN104594135B (en) | A kind of filter element molding method for preparing | |
| CN103431564A (en) | Round cap | |
| CN103894025A (en) | Manufacturing method and product of non-woven-fabric end-cap filter element assembly | |
| CN103894014A (en) | Method for manufacturing non-woven fabric composite brown paper end cover filter element assembly and product | |
| CN202056245U (en) | Novel traveling belt connector | |
| CN103394240A (en) | Plastic end cover filter core assembly and manufacturing method thereof | |
| CN203736923U (en) | Plastic end cover filter element assembly | |
| CN206733750U (en) | A kind of PP cellular boards end and hinge structure | |
| CN108560143B (en) | Spunlace process and slitting device thereof | |
| CN1876218A (en) | Paper end cap filter element production method and its product | |
| CN213708976U (en) | Water curtain paper preparation equipment | |
| CN205168365U (en) | Decorative board in high -performing car | |
| KR101087255B1 (en) | Method adhesion of environment friendly materials using high frequency compressed roller | |
| CN106984478A (en) | A kind of production technology and corollary equipment for being used to control copper-clad plate gummosis | |
| CN110923950A (en) | Composite non-woven fabric formed by removing scraps and punching and process thereof | |
| CN107571353A (en) | The raw bamboo thermoplastification flat process of compacted poly- expansion milling and Culm | |
| CN104973457A (en) | Waste fiber and sludge composite paper pipe and production method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140702 |