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CN103833167B - Chromic acid wastewater treatment method and treatment system - Google Patents

Chromic acid wastewater treatment method and treatment system Download PDF

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CN103833167B
CN103833167B CN201410093510.8A CN201410093510A CN103833167B CN 103833167 B CN103833167 B CN 103833167B CN 201410093510 A CN201410093510 A CN 201410093510A CN 103833167 B CN103833167 B CN 103833167B
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黄运富
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Abstract

The invention discloses a chromic acid wastewater treatment method, which comprises the steps of carrying out ion exchange on chromic acid wastewater and anion and cation resins, and treating wastewater generated by backwashing and regeneration of the anion and cation resins with saturated exchange capacity in a diaphragm electrolytic cell; also discloses a chromic acid wastewater treatment system, which is used for treating chromic acid wastewater generated by a production system and comprises an anode resin tank; a cathode resin tank; a regeneration and backwashing wastewater collection tank; a reclaimed water storage tank; the diaphragm electrolytic cell is used for carrying out electrolytic treatment on the mixed waste liquid, and comprises a cell body, wherein an ionic diaphragm is also arranged in the cell body and divides the cell body into an inner cell and an outer cell; a cathode plate is arranged in the inner tank, and an anode plate is arranged in the outer tank; a purifying tank; the cathode regenerated liquid storage tank is used for storing a strong alkali solution; an anode regeneration liquid storage tank; the liquid inlet of the production system is respectively connected with the reclaimed water storage tank and the purification tank, and the chromic acid wastewater liquid outlet of the production system is respectively connected with each anode resin tank. The invention is used for occasions of generating chromic acid waste water in the electroplating industry and the like.

Description

铬酸废水处理方法及处理系统Chromic acid wastewater treatment method and treatment system

技术领域technical field

本发明涉及一种铬酸废水的处理方法,还涉及一种铬酸废水的处理系统。The invention relates to a treatment method for chromic acid wastewater, and also relates to a treatment system for chromic acid wastewater.

背景技术Background technique

现有技术中,很多在生产过程中产生铬酸废水的行业,铬酸废水处理所滋生的环保问题一直是个亟待解决的大难题。In the prior art, in many industries that generate chromic acid wastewater in the production process, the environmental protection problems caused by the treatment of chromic acid wastewater have always been a big problem to be solved urgently.

如在电镀行业中,电镀生产过程产生的废水主要来源于镀件清洗、地面冲洗、吊挂具和极板冲洗,废弃槽液更换等,电镀废水包括前处理废水、含铬废水、含铬合物废水、铬酸废水、综合废水等,一般采用废水分类收集、分别处理的工艺。For example, in the electroplating industry, the wastewater generated during the electroplating production process mainly comes from the cleaning of plated parts, floor washing, hanger and plate washing, replacement of waste baths, etc. Electroplating wastewater includes pretreatment wastewater, chromium-containing wastewater, chromium-containing alloy waste water, chromic acid waste water, comprehensive waste water, etc., the waste water is generally collected and treated separately.

其中铬酸废水主要含以酸根阴离子形式存在的CrO42-、硫酸根及以简单的阳离子形态存在的金属离子如Ni2+、Cu2+、Cr6+、Fe3+等,现有技术的处理方法主要有化学还原中和沉淀法及阴、阳离子树脂交换法。用化学还原中和沉淀法处理铬酸废水,需要在铬酸废水中加入沉淀剂及还原剂、凝缩剂,处理1公斤的铬酸会产生10公斤的污泥,处理过程产生大量污泥使排污造成的环保问题突出。目前推广的阴、阳离子树脂交换法,虽然强调做到废水再生利用零排放,但产业界能接受的程度低,因为阴离子树脂有铬酸钠,除了吸附铬酸根还须经过脱钠处理,当吸附使铬酸浓度较高时,对树脂伤害大,且要把铬酸钠清洗干净需要大量纯水,阳极金属杂质的积累量多,使阳离子交换树脂吸附效果变差,频繁逆洗再生浪费水资源,逆洗再生用的硫酸与片碱其纯度要求高,有的处理方式将铬酸钠及阳极的逆洗液硫酸盐类做成涂料,但这种方式须要专业的统一机构处理,所得到阳极的逆洗液的浓度不高,量也不大造成运送成本相对高,使代处理业运作成本高,使得此方法理论上行得通,实际运营困难,而且不能做到密闭操作,不能使铬酸再利用废水再生,故现有企业宁可选择有污泥外排造成二次污染的化学还原中和沉淀法。Among them, chromic acid wastewater mainly contains CrO4 2- in the form of acid anions, sulfate radicals, and metal ions in the form of simple cations such as Ni 2+ , Cu 2+ , Cr 6+ , Fe 3+ , etc., the prior art The treatment methods mainly include chemical reduction neutralization precipitation method and anion and cation resin exchange method. To treat chromic acid wastewater by chemical reduction, neutralization and precipitation, it is necessary to add precipitant, reducing agent, and condensing agent to chromic acid wastewater. Treating 1 kg of chromic acid will produce 10 kg of sludge, and a large amount of sludge will be generated during the treatment process. The environmental problems caused by sewage discharge are prominent. Although the currently popularized anion and cation resin exchange method emphasizes zero discharge of wastewater recycling, the industry accepts it to a low degree, because the anion resin contains sodium chromate. When the concentration of chromic acid is high, the damage to the resin is great, and a large amount of pure water is required to clean the sodium chromate, and the accumulation of anode metal impurities is large, which makes the adsorption effect of the cation exchange resin worse, and frequent backwash regeneration wastes water resources , the sulfuric acid and caustic soda used for backwash regeneration have high purity requirements, and some treatment methods make sodium chromate and anode backwash sulfate into coatings, but this method requires a professional unified organization to process, and the obtained anode The concentration of the backwash solution is not high, and the amount is not large, resulting in relatively high transportation costs and high operating costs for the agent processing industry, making this method theoretically feasible, but practical operation is difficult, and it cannot be operated in a closed manner, and chromic acid cannot be used Reuse of waste water for regeneration, so existing enterprises would rather choose the chemical reduction neutralization precipitation method that has secondary pollution caused by sludge effluent.

发明内容Contents of the invention

本发明解决的第一个技术问题是,提供一种摈弃大量污泥外排、使铬酸废水再生回用并密闭操作的铬酸废水处理方法。The first technical problem to be solved by the present invention is to provide a chromic acid wastewater treatment method that discards a large amount of sludge, regenerates and reuses the chromic acid wastewater, and operates in a closed manner.

本发明解决的第二个技术问题是提供一种使用上述铬酸废水处理方法的铬酸废水处理系统。The second technical problem solved by the present invention is to provide a chromic acid wastewater treatment system using the above-mentioned chromic acid wastewater treatment method.

本发明解决的第一个技术问题的技术方案是:一种铬酸废水处理方法,包括以下步骤:The technical scheme of the first technical problem solved by the present invention is: a kind of chromic acid wastewater treatment method, comprises the following steps:

A.将生产系统产生的铬酸废水依次引入装有阳离子交换树脂的阳极树脂槽及装有阴离子交换树脂的阴极树脂槽内,进行离子交换,该铬酸废水中的重金属离子及铬酸根离子被吸附,所述铬酸废水形成再生水,所述再生水输入再生水储存槽,供生产系统循环使用或供后续处理过程中使用;A. Introduce the chromic acid wastewater produced by the production system into the anode resin tank equipped with cation exchange resin and the cathode resin tank equipped with anion exchange resin in sequence, and carry out ion exchange. The heavy metal ions and chromate ions in the chromic acid wastewater are eliminated. Adsorption, the chromic acid wastewater forms regenerated water, and the regenerated water is input into the regenerated water storage tank for recycling in the production system or for use in subsequent treatment processes;

B.当经过离子交换的阳离子交换树脂的交换容量接近或达到饱和后,停止向所述阳极树脂槽输入铬酸废水,并将所述阳离子交换树脂用强酸溶液进行再生处理,当阳极树脂槽中的阳极再生废液排出后,用步骤A中得到的再生水进行逆洗处理,使所述阳离子交换树脂恢复交换容量后进行下一轮的循环使用,将所述再生处理及逆洗处理所产生的阳极再生废液及阳极逆洗废液收集待处理;B. When the exchange capacity of the cation exchange resin through ion exchange is close to or reaches saturation, stop inputting chromic acid waste water to the anode resin tank, and regenerate the cation exchange resin with a strong acid solution, when in the anode resin tank After the anode regeneration waste liquid is discharged, the regenerated water obtained in step A is used for backwashing, so that the cation exchange resin can be recycled for the next round after the exchange capacity is restored, and the regeneration and backwashing generated Anode regeneration waste liquid and anode backwash waste liquid are collected for treatment;

当经过离子交换的阴离子交换树脂的交换容量接近或达到饱和后,停止向该阴极树脂槽输入铬酸废水,并将该阴离子交换树脂用强碱溶液进行再生处理,当阴极树脂槽中的阴极再生废液排出后,用步骤A中得到的再生水进行逆洗处理,使该阴离子交换树脂恢复交换容量后进行下一轮的循环使用,将再生处理及逆洗处理所产生的阴极再生废液及阴极逆洗废液收集待处理;When the exchange capacity of the ion-exchanged anion exchange resin approaches or reaches saturation, stop inputting chromic acid waste water to the cathode resin tank, and regenerate the anion exchange resin with a strong alkaline solution. When the cathode in the cathode resin tank is regenerated After the waste liquid is discharged, carry out backwashing treatment with the regenerated water obtained in step A, and carry out the next round of recycling after the anion exchange resin is restored to the exchange capacity, and the cathode regeneration waste liquid and the cathode generated by the regeneration treatment and backwashing treatment are The backwash waste liquid is collected for treatment;

C.将该阳极再生废液、阳极逆洗废液、阴极再生废液及阴极逆洗废液输入隔膜电解槽中进行电解处理,电解产生的高浓度铬酸混合酸进行纯化处理后输入生产系统进行循环利用,电解产生的高浓度碱性溶液用于该阴离子交换树脂再生处理时循环再利用;C. Put the anode regeneration waste liquid, anode backwash waste liquid, cathode regeneration waste liquid and cathode backwash waste liquid into the diaphragm electrolyzer for electrolysis treatment, and the high-concentration chromic acid mixed acid produced by electrolysis is purified and then input into the production system Recycling, the high-concentration alkaline solution generated by electrolysis is used for recycling when the anion exchange resin is regenerated;

步骤C中的隔膜电解槽被离子隔膜分为外槽和内槽,离子隔膜内侧的内槽为阴极,离子隔膜外侧的外槽为阳极,该阳极再生废液、阳极逆洗废液、阴极再生废液和阴极逆洗废液输入外槽中,进行电解前,往内槽加入再生水,并在内槽的再生水中注入氢氧化钠溶液,使内槽中的氢氧化钠溶液浓度达到1wt%,内槽中的再生水液位高度与外槽液位高度一致,用于电解的电流密度为2~5A/dm2、电压为15~30V;电解反应过程中,内槽中氢氧化钠浓度逐渐升高,当氢氧化钠浓度大于或等于4wt%时,将内槽中氢氧化钠溶液降浓度处理:移出部分内槽中氢氧化钠溶液供步骤B中的阴离子交换树脂的再生处理过程使用,所造成的液位下降由加入纯净水或再生水到阴极一侧进行补充,使内槽中氢氧化钠溶液的浓度从4wt%降低到1wt%;定期将沉淀在离子隔膜上的金属离子氧化物剔除;电解时外槽中生成铬酸混合酸,随着铬酸混合酸浓度升高,定期将外槽中的高浓度铬酸混合酸引出外槽并进行纯化处理后输入生产统进行循环利用,阳极水位下降时输入阳极再生废液、阳极逆洗废液、阴极再生废液和阴极逆洗废液进行补充;步骤C中的纯化处理为:首先停止阳极再生废液、阳极逆洗废液、阴极再生废液和阴极逆洗废液进入隔膜电解槽中,再确定钠离子几乎游离到阴极中,这可从电流趋向近于零为标准,然后将阳极电解出的高浓度The diaphragm electrolyzer in step C is divided into an outer tank and an inner tank by the ion diaphragm, the inner tank inside the ion diaphragm is the cathode, and the outer tank outside the ion diaphragm is the anode, and the anode regeneration waste liquid, anode backwash waste liquid, and cathode regeneration The waste liquid and cathode backwash waste liquid are input into the outer tank. Before electrolysis, regenerated water is added to the inner tank, and sodium hydroxide solution is injected into the regenerated water in the inner tank, so that the concentration of the sodium hydroxide solution in the inner tank reaches 1wt%. The liquid level of regenerated water in the inner tank is the same as that of the outer tank. The current density used for electrolysis is 2-5A/dm 2 and the voltage is 15-30V. During the electrolysis reaction, the concentration of sodium hydroxide in the inner tank gradually increases. High, when the concentration of sodium hydroxide is greater than or equal to 4wt%, the sodium hydroxide solution in the inner tank is reduced in concentration: remove the sodium hydroxide solution in the part of the inner tank for the regeneration treatment process of the anion exchange resin in the step B to use, so The drop in liquid level caused by adding pure water or regenerated water to the cathode side is supplemented, so that the concentration of sodium hydroxide solution in the inner tank is reduced from 4wt% to 1wt%; the metal ion oxide deposited on the ion diaphragm is regularly removed; During electrolysis, chromic acid mixed acid is generated in the outer tank. As the concentration of chromic acid mixed acid increases, the high-concentration chromic acid mixed acid in the outer tank is regularly drawn out of the outer tank and purified, and then input into the production system for recycling. The anode water level When descending, input anode regeneration waste liquid, anode backwash waste liquid, cathode regeneration waste liquid and cathode backwash waste liquid for replenishment; the purification treatment in step C is: first stop anode regeneration waste liquid, anode backwash waste liquid, cathode regeneration The waste liquid and cathode backwash waste liquid enter the diaphragm electrolyzer, and then determine that the sodium ions are almost free to the cathode, which can be based on the current approaching zero, and then electrolyze the high concentration of the anode

将阳极电解出的高浓度铬酸混合酸,加入碳酸钡,搅拌后静置分离,上层溶液成为纯铬酸,将所述纯铬酸输回生产系统中继续使用。The high-concentration chromic acid mixed acid produced by anode electrolysis is added to barium carbonate, stirred and then left to separate. The upper layer solution becomes pure chromic acid, which is returned to the production system for continued use.

本发明铬酸废水处理方法的有益效果是:由于上述技术方案采用阴、阳离子交换法与隔膜电解法相互结合,让铬酸废水通过与阴、阳离子交换树脂进行离子交换,使铬酸废水变为可重新回用到生产系统中的再生水;在对阴、阳离子交换树脂进行的再生及逆洗后续处理中,使用再生水代替现有技术的纯净水,节省了纯净水生产的大批设备投入,降低了生产成本,使整个生产过程及生产后续过程中形成封闭式的水循环,减免了水资源的浪费:在进一步的后续处理中,把阳极再生废液、阳极逆洗废液、阴极再生废液及阴极逆洗废液输入隔膜电解槽中进行电解处理,根据钠离子的游离性远大于其他金属离子的特性,在通电的情况下,钠离子很容易进入阴极区,而游离性小的金属离子如Fe3+、Cr6+、Ca2+等不能通过隔膜电解槽的离子隔膜而聚集在离子隔膜上靠阳极一侧的表面,形成氧化物或氢氧化物,附着于隔膜靠近阳极的一侧上,很容易用刮削法清除;而离子隔膜靠阴极的一侧的阴极处能够顺利电解出碱,离子隔膜另一侧的阳极处能够电解出酸。利用离子隔膜的区隔,可以很容易的把氢氧化钠、铬酸、硫酸及金属杂质分离出来,且操作程序简单,运作成本低,唯一产生的沉淀物就是在纯化处理时产生的少量的硫酸钡,它可以很容易的与铬酸分离,经过沉淀、收集、清洗也可以成为再生利用的产品,而不必外排,相比现有技术的沉淀中和法每处理1公斤铬酸废水产生10公斤沉淀废物的量,纯化处理时产生的少量的硫酸钡显得微乎其微,使得本发明优越性明显;另一方面,隔膜电解法解除了现有技术中使用离子交换树脂法所产生后续问题:a、电解产生的高浓度碱性溶液用于阴离子交换树脂再生处理时循环再利用,避免了由于逆洗再生用片碱纯度要求高而提高生产成本;还可以进一步提高铬酸的浓度,如在电镀行业中,提高铬酸的浓度使其达到电镀槽的浓度要求以回用到电镀槽,使整个生产过程及生产后续过程中形成封闭式的碱溶液的循环及铬酸溶液的循环,真正做到了密闭循环式生产,无需外排;b、避免了由于现有技术中所得到阳极的逆洗液的浓度不高,造成无法回用到生产系统中,量也不大,却找专业的统一机构处理,造成运送成本相对高,使代处理业运作成本高的问题。该方案使生产操作管理过程简单,只要定期对内槽的氢氧化钠溶液进行降浓度处理,定期对外槽的铬酸混合酸溶液进行降浓度处理,以及定期刮除附着在离子隔膜上的金属氧化物或氢氧化物即可,无需浪费人力守在岗位上。The beneficial effect of the chromic acid wastewater treatment method of the present invention is: because the above-mentioned technical scheme adopts the combination of the anion and cation exchange method and the diaphragm electrolysis method, the chromic acid wastewater is ion-exchanged with the anion and cation exchange resins, so that the chromic acid wastewater becomes The regenerated water can be reused in the production system; in the regeneration and backwash subsequent treatment of anion and cation exchange resins, regenerated water is used instead of pure water in the prior art, which saves a large amount of equipment investment in pure water production and reduces The production cost makes a closed water cycle in the whole production process and the subsequent production process, reducing the waste of water resources: in the further follow-up treatment, the anode regeneration waste liquid, the anode backwash waste liquid, the cathode regeneration waste liquid and the cathode The backwash waste liquid is input into the diaphragm electrolyzer for electrolytic treatment. According to the characteristics that the dissociation of sodium ions is much greater than that of other metal ions, sodium ions can easily enter the cathode area under the condition of electrification, while metal ions with low dissociation such as Fe 3+ , Cr 6+ , Ca 2+ , etc. cannot pass through the ionic diaphragm of the diaphragm electrolytic cell and gather on the surface of the ionic diaphragm near the anode, forming oxides or hydroxides, which adhere to the side of the diaphragm near the anode, It is easy to remove by scraping; while the cathode on the side of the ion diaphragm near the cathode can electrolyze alkali smoothly, and the anode on the other side of the ion diaphragm can electrolyze acid. Sodium hydroxide, chromic acid, sulfuric acid and metal impurities can be easily separated by using the separation of the ion diaphragm, and the operation procedure is simple and the operation cost is low. The only precipitate produced is a small amount of sulfuric acid produced during the purification process Barium, it can be easily separated from chromic acid, and can also become a recycled product after precipitation, collection, and cleaning, without having to be discharged. Compared with the precipitation neutralization method in the prior art, 1 kg of chromic acid wastewater is processed to produce 10 The amount of kilogram of precipitation waste, the a small amount of barium sulfate that produces during purifying process seems negligible, makes the superiority of the present invention obvious; On the other hand, membrane electrolysis method has removed the follow-up problem that uses ion-exchange resin method to produce in the prior art: a, The high-concentration alkaline solution produced by electrolysis is used for recycling when the anion exchange resin is regenerated, which avoids the increase in production costs due to the high purity requirements of caustic soda used for backwash regeneration; it can also further increase the concentration of chromic acid, such as in the electroplating industry In the process, the concentration of chromic acid is increased to meet the concentration requirements of the electroplating tank so that it can be reused in the electroplating tank, so that the entire production process and subsequent production processes form a closed circulation of alkali solution and chromic acid solution, which is truly sealed. Circulating production, no need for external discharge; b. Avoiding the lack of high concentration of the anode backwash solution obtained in the prior art, which cannot be reused in the production system, and the amount is not large, but it is handled by a professional unified organization , resulting in relatively high transportation costs and high operating costs for the agency business. This scheme makes the production operation management process simple, as long as the sodium hydroxide solution in the inner tank is regularly reduced in concentration, the chromic acid mixed acid solution in the outer tank is regularly reduced in concentration, and the metal oxide attached to the ion diaphragm is regularly scraped off. It can be used as a substance or hydroxide, and there is no need to waste manpower to stay on the post.

电解处理过程中,在离子隔膜靠阴极的一侧的阴极处的反应为:During the electrolytic treatment, the reaction at the cathode on the side of the ion diaphragm close to the cathode is:

H2O=2H++OH- H 2 O = 2H + +OH -

Na++OH-=NaOHNa + +OH - =NaOH

阴极电解出碱,可以被回收继续使用。The cathode is electrolyzed to produce alkali, which can be recycled for further use.

在离子隔膜靠阳极的一侧的反应为:The reaction on the anode side of the ionic membrane is:

Fe3++OH-=Fe(OH)3Fe 3+ +OH - =Fe(OH) 3

如铁类的其他金属阳离子沉淀在离子隔膜靠阳极一侧的表面,可以被定期刮除。Other metal cations such as iron deposit on the surface of the ion membrane on the anode side and can be periodically scraped off.

在离子隔膜靠阳极一侧的阳极处的反应为:The reaction at the anode on the anode side of the ionic membrane is:

H2O=2H++OH- H 2 O = 2H + +OH -

Cr2O7 2-+H+=H2Cr2O7 Cr 2 O 7 2- +H + =H 2 Cr 2 O 7

SO4 2-+H+=H2SO4 SO 4 2- +H + =H 2 SO 4

阳极电解出的铬酸混合酸通过纯化后去除硫酸后可以加入生产系统继续使用。The chromic acid mixed acid produced by anode electrolysis can be added to the production system after purification to remove sulfuric acid and continue to be used.

步骤C中的纯化处理为将阳极电解出的高浓度铬酸混合酸输入纯化槽中,加入碳酸钡,搅拌后静置分离,取上层溶液加入生产系统中继续使用。The purification process in step C is to input the high-concentration chromic acid mixed acid produced by anode electrolysis into the purification tank, add barium carbonate, stir and then stand for separation, and take the upper layer solution and add it to the production system for continued use.

纯化反应为:The purification reaction is:

BaCO3+H2SO4=BaSO4↓+H2O+CO2BaCO3+H 2 SO 4 =BaSO 4 ↓+H 2 O+CO 2

硫酸生成硫酸钡沉淀,使得铬酸的纯度增加。Sulfuric acid precipitates barium sulfate, which increases the purity of chromic acid.

阳离子交换树脂与铬酸废水之间的离子交换过程中的主要化学反应为:铬酸废水中的Fe3+、Ni2+、Cu2+、Cr6+等阳离子和阳离子交换树脂中的阳离子进行交换;阳离子交换反应式如下:The main chemical reaction in the ion exchange process between cation exchange resin and chromic acid wastewater is: Fe 3+ , Ni 2+ , Cu 2+ , Cr 6+ cations in chromic acid wastewater and cations in cation exchange resin undergo Exchange; the cation exchange reaction formula is as follows:

Fe3++3RH=FeR3+3H+ Fe 3+ +3RH=FeR 3 +3H +

Ni2++2RH=NiR2+2H+ Ni 2+ +2RH=NiR 2 +2H +

Cu2++2RH=CuR2+2H+ Cu 2+ +2RH=CuR 2 +2H +

Cr2++3RH=CrR6+6H+ Cr 2+ +3RH=CrR 6 +6H +

在各个生产行业中铬酸废水中的阳离子各不相同,如在电镀行业中,根据电镀产品的材质不同而不同,如给铁制产品电镀,则电镀铬酸废水中的阳离子主要为铁离子,给铜制产品进行电镀则电镀铬酸废水中的阳离子主要为铜离子。The cations in chromic acid wastewater are different in various production industries. For example, in the electroplating industry, it varies according to the material of the electroplating products. For example, if electroplating iron products, the cations in the electroplating chromic acid wastewater are mainly iron ions. When electroplating copper products, the cations in the electroplating chromic acid wastewater are mainly copper ions.

经过阳离子交换后,铬酸废水中的阳离子进入阳离子交换树脂中,阳离子树脂中的氢进入铬酸废水中,使铬酸废水的PH值降低。通过阳离子交换使铬酸废水的PH值进一步降低,从而使铬酸废水中有较多的H+来维持Cr2O7 2-的存在;另外,较低的PH值也能促进铬酸废水在与阴离子交换树脂阴进行离子交换时,更有利于铬酸根阴离子的吸收。步骤A中阴离子交换的过程中的主要化学反应为:铬酸废水中的Cr2O7 2-,CrO4 2-、CrO4 2-、SO4 2-等阴离子和阴离子交换树脂中的阳阴离子进行交换;阴离子交换反应式如下:After cation exchange, the cations in the chromic acid wastewater enter the cation exchange resin, and the hydrogen in the cation resin enters the chromic acid wastewater, which reduces the pH value of the chromic acid wastewater. The pH value of chromic acid wastewater is further reduced by cation exchange, so that there are more H + in chromic acid wastewater to maintain the existence of Cr 2 O 7 2- ; in addition, lower pH value can also promote the chromic acid wastewater in When performing ion exchange with anion exchange resin anions, it is more conducive to the absorption of chromate anions. The main chemical reactions in the process of anion exchange in step A are: anions such as Cr 2 O 7 2- , CrO 4 2- , CrO 4 2- , SO 4 2- in chromic acid wastewater and cations and anions in anion exchange resins Carry out exchange; Anion exchange reaction formula is as follows:

Cr2O7 2-+2ROH=R2Cr2O7+2OH- Cr 2 O 7 2- + 2ROH =R 2 Cr 2 O 7 +2OH-

CrO4 2-+2ROH=R2CrO4+2OH- CrO 4 2- +2ROH R 2 CrO 4 +2OH-

SO4 2-+2ROH=R2SO4+2OH- SO 4 2- +2ROH R 2 SO 4 +2OH-

从反应中可以看出,吸附铬酸根阴离子时,同样多的阴离子交换树脂Cr2O7 2-的交换容量为CrO4 2-交换容量的两倍,It can be seen from the reaction that when the chromate anion is adsorbed, the exchange capacity of the same amount of anion exchange resin Cr 2 O 7 2- is twice the exchange capacity of CrO 4 2- ,

作为上述技术方案的一个具体方案,步骤B中对阳离子交换树脂进行再生处理的步骤具体为:在阳极树脂槽中加入强酸溶液为浓度为1~4wt%的硫酸溶液,对阳离子交换树脂浸泡时间超过24小时;As a specific scheme of the above-mentioned technical scheme, the step of regenerating the cation exchange resin in step B is specifically: adding a strong acid solution in the anode resin tank to be a sulfuric acid solution with a concentration of 1 to 4 wt%, soaking the cation exchange resin for more than 24 hours;

或步骤B中对阴离子交换树脂进行再生处理的步骤具体为:在阴极树脂槽中加入强碱溶液为浓度为1~4wt%的氢氧化钠溶液,对阴离子交换树脂浸泡时间超过24小时;Or the step of regenerating the anion exchange resin in step B is specifically: adding a strong alkali solution to the cathode resin tank as a sodium hydroxide solution with a concentration of 1 to 4 wt%, and soaking the anion exchange resin for more than 24 hours;

阳离子交换树脂再生的反应如下:The reaction of cation exchange resin regeneration is as follows:

2FeR3+3H2SO4=Fe2(SO4)3+6RH2FeR 3 +3H 2 SO 4 =Fe 2 (SO 4 ) 3 +6RH

NiR2+H2SO4=NiSO4+2RHNiR 2 +H 2 SO 4 =NiSO 4 +2RH

CuR2+H2SO4=CuSO4+2RHCuR 2 +H 2 SO 4 =CuSO 4 +2RH

CrR6+3H2SO4=Cr(SO4)3+6RHCrR 6 +3H 2 SO 4 =Cr(SO 4 ) 3 +6RH

阴离子交换树脂再生反应如下:Anion exchange resin regeneration reaction is as follows:

R2Cr2O7+2NaOH=Na2Cr2O7+2ROHR 2 Cr 2 O 7 +2NaOH=Na 2 Cr 2 O 7 +2ROH

R2CrO4+2NaOH=Na2CrO4+2ROHR 2 CrO 4 +2NaOH=Na 2 CrO 4 +2ROH

R2SO4+2NaOH=Na2SO4+2ROHR 2 SO 4 +2NaOH=Na 2 SO 4 +2ROH

阴离子再生处理产生的产物主要为Na2Cr2O7和Na2SO4The products produced by anion regeneration treatment are mainly Na 2 Cr 2 O 7 and Na 2 SO 4 .

作为对上述技术方案的进一步改进,浸泡时间在24小时至48小时之间。这个时长比较合理,既使阳离子交换树脂再生或阴离子交换树脂再生完全,又控制在最大限度地提高生产效率的范围内。As a further improvement to the above technical solution, the soaking time is between 24 hours and 48 hours. This time length is more reasonable, even if the cation exchange resin regeneration or anion exchange resin regeneration is complete, it is controlled within the range of maximizing production efficiency.

作为对上述技术方案的进一步改进,浸泡时间在24小时至48小时之间。这个时长比较合理,既使阳离子交换树脂再生或阴离子交换树脂再生完全,又控制在最大限度地提高生产效率的范围内。As a further improvement to the above technical solution, the soaking time is between 24 hours and 48 hours. This time length is more reasonable, even if the cation exchange resin regeneration or anion exchange resin regeneration is complete, it is controlled within the range of maximizing production efficiency.

作为对上述技术方案的进一步改进,纯铬酸经过加热浓缩达到生产系统的浓度要求。As a further improvement to the above technical solution, pure chromic acid is heated and concentrated to meet the concentration requirements of the production system.

本发明解决的第二个技术问题的技术方案是:The technical scheme of the second technical problem solved by the present invention is:

一种铬酸废水处理系统,用于对生产系统所产生的铬酸废水进行处理,包括:A chromic acid wastewater treatment system is used to treat the chromic acid wastewater produced by the production system, including:

阳极树脂槽,该阳极树脂槽有P套,P≥1,各个阳极树脂槽并行连接,阳极树脂槽内装有阳离子交换树脂,用于与铬酸废水进行离子交换,并用于对阳离子交换树脂进行再生处理及逆洗处理;Anode resin tank, the anode resin tank has a P set, P ≥ 1, each anode resin tank is connected in parallel, and the anode resin tank is equipped with a cation exchange resin for ion exchange with chromic acid wastewater and for regeneration of the cation exchange resin treatment and backwashing;

阴极树脂槽,该阴极树脂槽有Q套,Q≥1,各个阴极树脂槽并行连接,阴极树脂槽内装有阴离子交换树脂,用于与铬酸废水进行离子交换,并用于对阴离子交换树脂进行再生处理及逆洗处理;Cathode resin tank, the cathode resin tank has a Q set, Q≥1, each cathode resin tank is connected in parallel, and the cathode resin tank is equipped with anion exchange resin, which is used for ion exchange with chromic acid wastewater and for regeneration of anion exchange resin treatment and backwashing;

再生及逆洗废水收集槽,用于收集每个阳极树脂槽所排出的阳极再生废液及阳极逆洗废液,还收集每个阴极树脂槽所排出的阴极再生废液及阴极逆洗废液,再生及逆洗废水收集槽内的液体成为混合废液;Regeneration and backwash waste water collection tank, used to collect the anode regeneration waste liquid and anode backwash waste liquid discharged from each anode resin tank, and also collect the cathode regeneration waste liquid and cathode backwash waste liquid discharged from each cathode resin tank , the liquid in the regeneration and backwash wastewater collection tank becomes mixed waste liquid;

再生水存储槽,用于收集每个阴极树脂槽排出的再生水;A regenerated water storage tank for collecting the regenerated water discharged from each cathode resin tank;

隔膜电解槽,用于对混合废液进行电解处理,隔膜电解槽包括槽体,该槽体内还设有离子隔膜,该离子隔膜将槽体分隔为内槽和外槽;该内槽中设有一个阴极板,该外槽中设有阳极板;纯化槽,该纯化槽的进液口与该外槽相连;The diaphragm electrolyzer is used for electrolytic treatment of the mixed waste liquid. The diaphragm electrolyzer includes a tank body, and the tank body is also provided with an ion diaphragm, which separates the tank body into an inner tank and an outer tank; the inner tank is equipped with A cathode plate, an anode plate is arranged in the outer tank; a purification tank, the liquid inlet of the purification tank is connected with the outer tank;

阴极再生液储存槽,用于储存强碱溶液,该阴极再生液储存槽的出液口分别与每个阴极树脂槽相连,该阴极再生液储存槽的进液口与内槽相连;The cathodic regeneration liquid storage tank is used to store the strong alkali solution, the liquid outlet of the cathode regeneration liquid storage tank is respectively connected with each cathode resin tank, and the liquid inlet of the cathode regeneration liquid storage tank is connected with the inner tank;

阳极再生液储存槽,用于储存强酸溶液,该阳极再生液储存槽的出液口分别与每个阳极树脂槽相连;An anode regeneration solution storage tank, used to store a strong acid solution, the outlet of the anode regeneration solution storage tank is respectively connected to each anode resin tank;

生产系统的进液口分别与再生水储存槽、纯化槽相连,生产系统的铬酸废水出液口分别与每个阳极树脂槽相连;The liquid inlet of the production system is connected to the regenerated water storage tank and the purification tank respectively, and the liquid outlet of the chromic acid wastewater in the production system is connected to each anode resin tank respectively;

再生水储存槽的进液口分别与每个阴极树脂槽相连;再生水存储槽的出液口还分别与阴极树脂槽、阳极树脂槽、内槽相连;The liquid inlet of the regenerated water storage tank is respectively connected with each cathode resin tank; the liquid outlet of the regenerated water storage tank is also connected with the cathode resin tank, the anode resin tank and the inner tank respectively;

再生及逆洗废水收集槽的进液口分别与每个阳极树脂槽、每个阴极树脂槽相连,出液口与隔膜电解槽中的外槽相连;The liquid inlet of the regeneration and backwash wastewater collection tank is connected to each anode resin tank and each cathode resin tank respectively, and the liquid outlet is connected to the outer tank in the diaphragm electrolyzer;

该相连均为配备管道阀门的可控连接,各个槽之间有液位高度差或设置有泵。The connections are all controllable connections equipped with pipeline valves, and there is a liquid level difference between each tank or a pump is provided.

本发明铬酸废水处理系统的有益效果是:由于上述技术方案采用Q套阴极树脂槽及P套阳极树脂槽各个并行配备管道阀门可控连接,使得系统的运作仅通过控制阀门来进行,铬酸废水处理系统与生产系统一起使用,无需进行各个环节物料转移时的搬运,节省了人力,降低了生产成本。The beneficial effects of the chromic acid wastewater treatment system of the present invention are: because the above-mentioned technical scheme adopts Q sets of cathode resin tanks and P sets of anode resin tanks, each of which is equipped with a controllable connection of pipeline valves in parallel, so that the operation of the system is only carried out by controlling the valves. The waste water treatment system is used together with the production system, and there is no need to carry out material transfer in each link, which saves manpower and reduces production costs.

具体操作如下,当P=1,Q=1时,整个铬酸废水处理系统间歇式运作,首先启动生产系统的铬酸废水出液口与阳极树脂槽相连的管道阀门,使铬酸废水进入阳极树脂槽,然后进入阴极树脂槽,使铬酸废水变成再生水后进入再生水储存槽备用;当阳离子交换树脂及阴离子交换树脂饱和或接近饱和后,关闭生产系统的铬酸废水出液口与阳极树脂槽相连的管道阀门,并关闭阴极树脂槽与再生水储存槽之间的管道阀门,然后开启阳极再生液储存槽的出液口与阳极树脂槽之间的管道阀门,使阳极再生液储存槽的强碱溶液输入阳极树脂槽,达到液位高度要求后关闭该阀门,开启阴极再生液储存槽的出液口与阴极树脂槽之间的管道阀门,使阴极再生液储存槽的强酸溶液输入阴极树脂槽,达到液位高度要求后关闭该阀门,对阳离子交换树脂、阴离子交换树脂进行再生处理,完成再生处理后,分别打开阳极树脂槽、阴极树脂槽与再生及逆洗废水收集槽的进液口之间的管道阀门,排空阳极再生废液及阴极再生废液后,打开再生水存储槽的出液口与阴极树脂槽、阳极树脂槽之间的管道阀门,使再生水分别对阳离子交换树脂、阴离子交换树脂进行逆洗,所产生的阳极逆洗废液及阴极逆洗废液继续排进再生及逆洗废水收集槽,完成逆洗并排空废液后,关闭阳极树脂槽、阴极树脂槽与再生及逆洗废水收集槽的进液口之间的管道阀门,启动生产系统的铬酸废水出液口与阳极树脂槽相连的管道阀门,进行铬酸废水处理的下一轮循环。对再生及逆洗废水收集槽的混合废液处理:打开再生及逆洗废水收集槽出液口与隔膜电解槽的外槽之间的管道阀门,使混合废液输入外槽中,打开再生水存储槽的出液口与内槽之间的管道阀门,往内槽输入再生水,并在内槽的再生水中注入氢氧化钠溶液,使内槽中的氢氧化钠溶液浓度达到1wt%,内槽中的再生水液位高度与外槽液位高度一致;电解反应过程中,内槽中氢氧化钠浓度逐渐升高,当氢氧化钠浓度大于或等于4wt%时,将内槽中氢氧化钠溶液降浓度处理:打开内槽与阴极再生液储存槽的进液口之间的管道阀门,使内槽中氢氧化钠溶液部分输入到阴极再生液储存槽,然后关闭该阀门,并打开内槽与再生水储存槽之间的管道阀门,再生水补充到内槽,使内槽液位维持与外槽液位高度一致,内槽中氢氧化钠溶液的浓度从4wt%降低到1wt%;定期将沉淀在离子隔膜上的金属离子氧化物剔除;电解时外槽中生成铬酸混合酸,当铬酸混合酸浓度升高至可供电镀槽使用的浓度后,打开外槽与纯化槽之间的管道阀门,将外槽中的高浓度铬酸混合酸输入纯化槽并关闭该阀门,再打开再生及逆洗废水收集槽出液口与外槽之间的管道阀门,输入混合废液进行补充维持外槽的液位与内槽一致,高浓度铬酸混合酸经过纯化处理后,打开纯化槽出液口与生产系统进液口之间的管道阀门,将经过纯化的高浓度铬酸输入生产系统进行循环利用。The specific operation is as follows, when P=1, Q=1, the entire chromic acid wastewater treatment system operates intermittently, first start the pipeline valve connecting the chromic acid wastewater outlet of the production system to the anode resin tank, so that the chromic acid wastewater enters the anode Resin tank, and then enter the cathode resin tank, so that the chromic acid wastewater becomes regenerated water and then enters the regenerated water storage tank for standby; when the cation exchange resin and anion exchange resin are saturated or close to saturation, close the chromic acid wastewater outlet of the production system and the anode resin tank, and close the pipeline valve between the cathode resin tank and the regenerated water storage tank, and then open the pipeline valve between the liquid outlet of the anode regeneration solution storage tank and the anode resin tank, so that the anode regeneration solution storage tank is strong Alkali solution is input into the anode resin tank, and the valve is closed after reaching the liquid level height requirement, and the pipeline valve between the liquid outlet of the cathode regeneration solution storage tank and the cathode resin tank is opened, so that the strong acid solution in the cathode regeneration solution storage tank is input into the cathode resin tank , close the valve after reaching the liquid level height requirement, and regenerate the cation exchange resin and anion exchange resin. After emptying the anode regeneration waste liquid and the cathode regeneration waste liquid, open the pipe valve between the outlet of the regenerated water storage tank and the cathode resin tank and the anode resin tank, so that the regenerated water can be used for the cation exchange resin and anion exchange resin respectively. The resin is backwashed, and the generated anode backwash waste liquid and cathode backwash waste liquid continue to be discharged into the regeneration and backwash waste water collection tank. After the backwash is completed and the waste liquid is drained, the anode resin tank, cathode resin tank and regeneration and the pipeline valve between the liquid inlet of the backwash wastewater collection tank, start the pipeline valve connected to the chromic acid wastewater outlet of the production system and the anode resin tank, and carry out the next cycle of chromic acid wastewater treatment. Treatment of mixed waste liquid in the regeneration and backwash wastewater collection tank: open the pipeline valve between the outlet of the regeneration and backwash wastewater collection tank and the outer tank of the diaphragm electrolytic cell, so that the mixed waste liquid is input into the outer tank, and open the regenerated water storage The pipeline valve between the liquid outlet of the tank and the inner tank, input regenerated water into the inner tank, and inject sodium hydroxide solution into the regenerated water in the inner tank, so that the concentration of the sodium hydroxide solution in the inner tank reaches 1wt%. The height of the regenerated water level is consistent with the height of the outer tank liquid level; during the electrolysis reaction, the concentration of sodium hydroxide in the inner tank gradually increases, and when the concentration of sodium hydroxide is greater than or equal to 4wt%, the sodium hydroxide solution in the inner tank is reduced Concentration treatment: Open the pipeline valve between the inner tank and the liquid inlet of the cathode regeneration solution storage tank, so that the sodium hydroxide solution in the inner tank is partially input into the cathode regeneration solution storage tank, then close the valve, and open the inner tank and the regeneration water Pipeline valves between the storage tanks, regenerated water is added to the inner tank, so that the liquid level of the inner tank is maintained at the same height as the liquid level of the outer tank, and the concentration of the sodium hydroxide solution in the inner tank is reduced from 4wt% to 1wt%; Metal ion oxides on the diaphragm are removed; chromic acid mixed acid is generated in the outer tank during electrolysis, and when the concentration of the chromic acid mixed acid rises to a concentration that can be used in the electroplating tank, the pipeline valve between the outer tank and the purification tank is opened, Input the high-concentration chromic acid mixed acid in the outer tank into the purification tank and close the valve, then open the pipeline valve between the outlet of the regeneration and backwash wastewater collection tank and the outer tank, and input the mixed waste liquid to supplement and maintain the purity of the outer tank. The liquid level is consistent with the inner tank. After the high-concentration chromic acid mixed acid is purified, the pipeline valve between the liquid outlet of the purification tank and the liquid inlet of the production system is opened, and the purified high-concentration chromic acid is input into the production system for recycling. .

当P>1,Q>1时,铬酸废水处理系统的运作与上述的运作基本相同,其区别在于,将Q套阴极树脂槽及P套阳极树脂槽分成两组或两组以上,每次运作只启动其中一组阳极树脂槽及阴极树脂槽与生产系统的铬酸废水出液口之间的管道阀门,关闭其他组与生产系统的铬酸废水出液口之间的管道阀门,直到启动的那一组在处理铬酸废水自身达到饱和或接近饱和后,关闭管道阀门停止铬酸废水的进入,同时启动其他组与生产系统的铬酸废水出液口之间的管道阀门,如此进行轮值,使得饱和或接近饱和的那一组在进行再生及逆洗的时候,系统对铬酸废水处理连续操作,不需间歇式操作。When P>1, Q>1, the operation of the chromic acid wastewater treatment system is basically the same as the above operation, the difference is that the Q set of cathode resin tanks and the P set of anode resin tanks are divided into two or more groups, each time The operation only starts the pipeline valve between one group of anode resin tank and cathode resin tank and the chromic acid wastewater outlet of the production system, and closes the pipeline valves between the other groups and the chromic acid wastewater outlet of the production system until it is started After the treatment of chromic acid wastewater reaches saturation or close to saturation, the group closes the pipeline valve to stop the entry of chromic acid wastewater, and at the same time starts the pipeline valve between the other groups and the chromic acid wastewater outlet of the production system, so that the rotation , so that when the group that is saturated or close to saturation is performing regeneration and backwashing, the system operates continuously for the treatment of chromic acid wastewater without intermittent operation.

作为对上述技术方案的进一步改进,还包括加热浓缩槽,该加热浓缩槽的进液口、出液口分别与纯化槽及生产系统的进液口进行串接。该改进使得铬酸废水处理系统对从纯化槽得到的纯铬酸的浓度可调节,能达到生产系统的要求。As a further improvement to the above technical solution, it also includes a heating concentration tank, the liquid inlet and liquid outlet of the heating concentration tank are respectively connected in series with the liquid inlet of the purification tank and the production system. The improvement enables the chromic acid wastewater treatment system to adjust the concentration of pure chromic acid obtained from the purification tank, which can meet the requirements of the production system.

作为对上述技术方案的一个具体方案,槽体为塑料槽体,该离子隔膜为N个紫砂缸,N≥1,该紫砂缸为容积为60~100L、透水性为0.01~0.05ml/dm2天、烧结温度为1000~1200℃的紫砂缸;该的阳极板和阴极板之间所加载的用于电解的电流密度为2~5A/dm2、电压为15~30V;该阴极板为圆柱形不锈钢筒体,该阳极板为镀铬铅板,该圆柱形不锈钢筒体上布满沿径向贯穿筒体壁的小孔。紫砂缸因含有定量的石英砂,在高温烧结下保有一定的透水性,比一般陶瓷更能耐铬酸的浸蚀;即使长期使用的条件下,其透水性仍保持不变;在多个紫砂缸连接使用时,电流的分布依然均匀,使得电解再生效果好。因为阴极板做成圆柱形,可使其达到低电流且电流分布均匀,使阴极液能以铬酸根的形态往阳极游离,而使铬酸铁沉淀,达到快速有效除去金属杂质。As a specific solution to the above technical solution, the tank body is a plastic tank body, the ion diaphragm is N purple sand tanks, N≥1, and the purple sand tanks have a volume of 60-100L and a water permeability of 0.01-0.05ml/dm2 The purple sand cylinder with a sintering temperature of 1000-1200°C; the current density for electrolysis loaded between the anode plate and the cathode plate is 2-5A/dm 2 , and the voltage is 15-30V; the cathode plate is a cylinder Shaped stainless steel cylinder, the anode plate is a chrome-plated lead plate, and the cylindrical stainless steel cylinder is covered with small holes that run through the cylinder wall in the radial direction. Because the purple sand cylinder contains a certain amount of quartz sand, it retains a certain degree of water permeability under high temperature sintering, and is more resistant to chromic acid corrosion than ordinary ceramics; even under long-term use, its water permeability remains unchanged; in multiple purple sand cylinders When connected and used, the current distribution is still uniform, which makes the electrolytic regeneration effect good. Because the cathode plate is made into a cylinder, it can achieve low current and uniform current distribution, so that the catholyte can dissociate to the anode in the form of chromate, and precipitate ferric chromate, so as to quickly and effectively remove metal impurities.

附图说明Description of drawings

图1是本发明的铬酸废水的处理方法的实施例二的阴极氢氧化钠浓度曲线图;Fig. 1 is the cathode sodium hydroxide concentration curve figure of embodiment two of the processing method of chromic acid wastewater of the present invention;

图2是本发明的铬酸废水的处理方法的实施例三的阴极氢氧化钠浓度曲线图;Fig. 2 is the cathode sodium hydroxide concentration curve figure of embodiment three of the processing method of chromic acid wastewater of the present invention;

图3是本发明的铬酸废水的处理系统的实施例一的方框示意图;Fig. 3 is the schematic block diagram of embodiment one of the treatment system of chromic acid wastewater of the present invention;

图4是本发明的铬酸废水的处理系统的实施例一中铬酸电解隔膜槽的结构示意图;Fig. 4 is the structural representation of the chromic acid electrolysis diaphragm tank in the embodiment one of the processing system of the chromic acid wastewater of the present invention;

图5是本发明的铬酸废水的处理系统的实施例一中铬酸电解隔膜槽的阴极板主视图;Fig. 5 is the front view of the cathode plate of the chromic acid electrolytic membrane cell in the embodiment one of the treatment system of the chromic acid wastewater of the present invention;

图6是图5的俯视图;Figure 6 is a top view of Figure 5;

图7是本发明的铬酸废水的处理系统的实施例二的方框示意图;Fig. 7 is the schematic block diagram of embodiment two of the treatment system of chromic acid wastewater of the present invention;

图8是本发明的铬酸废水的处理系统的实施例二另一种状态的方框示意图。Fig. 8 is a schematic block diagram of another state of Embodiment 2 of the chromic acid wastewater treatment system of the present invention.

具体实施方式detailed description

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

本发明的铬酸废水的处理方法的实施例一Embodiment 1 of the treatment method of chromic acid wastewater of the present invention

首先将铬酸废水注入装有阳离子交换树脂的阳极树脂槽进行离子交换,然后再将从阳极树脂槽流出的铬酸废水注入装有阴离子交换树脂的阴极树脂槽,铬酸废水变成符合排放标准的再生水,再生水输入再生水储存槽备用;当经过离子交换的阳离子交换树脂的交换容量接近或达到饱和后,停止向阳极树脂槽输入铬酸废水,并将阳离子交换树脂用浓度为1~4wt%的硫酸溶液对阳离子交换树脂浸泡时间超过48小时,此时硫酸溶液变成了阳极再生废液,将阳极再生废液收集待处理,用再生水对阳离子交换树脂进行逆洗,将逆洗所产生的阳极逆洗废液收集待处理;阳离子交换树脂恢复交换容量后进行下一轮的循环使用。First, the chromic acid wastewater is injected into the anode resin tank equipped with cation exchange resin for ion exchange, and then the chromic acid wastewater flowing out of the anode resin tank is injected into the cathode resin tank equipped with anion exchange resin, and the chromic acid wastewater becomes in line with the discharge standard When the exchange capacity of the ion-exchanged cation exchange resin is close to or reaches saturation, stop inputting chromic acid waste water to the anode resin tank, and use the cation exchange resin with a concentration of 1 to 4wt% The sulfuric acid solution soaks the cation exchange resin for more than 48 hours. At this time, the sulfuric acid solution becomes the anode regeneration waste liquid. The anode regeneration waste liquid is collected for treatment, and the cation exchange resin is backwashed with regenerated water, and the anode generated by the backwash is backwashed. The backwash waste liquid is collected for treatment; the cation exchange resin is recycled for the next round after the exchange capacity is restored.

当经过离子交换的阴离子交换树脂的交换容量接近或达到饱和后,停止向阴极树脂槽输入铬酸废水,并将阴离子交换树脂用浓度为1~4wt%的氢氧化钠溶液对阳离子交换树脂浸泡时间超过48小时,此时氢氧化钠溶液变成了阴极再生废液,将阴极再生废液收集待处理,用再生水对阴离子交换树脂进行逆洗,将逆洗所产生的阴极逆洗废液收集待处理;阴离子交换树脂恢复交换容量后进行下一轮的循环使用。After the exchange capacity of the anion exchange resin through ion exchange approaches or reaches saturation, stop inputting chromic acid wastewater to the cathode resin tank, and the anion exchange resin is soaked in a sodium hydroxide solution with a concentration of 1 to 4wt% to the cation exchange resin for the soaking time More than 48 hours, at this time, the sodium hydroxide solution has become the cathode regeneration waste liquid, and the cathode regeneration waste liquid is collected for treatment, and the anion exchange resin is backwashed with regenerated water, and the cathode backwash waste liquid produced by backwashing is collected for disposal. Treatment; the anion exchange resin is recycled for the next round after the exchange capacity is recovered.

隔膜电解槽的槽体被内置的两个容积各60L的陶瓷缸分为外槽和内槽,陶瓷缸作为离子隔膜,陶瓷缸内侧为阴极,陶瓷缸外侧的外槽为阳极,用于电解的电流密度为2~5A/dm2、电压为15~30V;温度为50℃。The tank body of the diaphragm electrolytic cell is divided into an outer tank and an inner tank by two built-in ceramic cylinders with a volume of 60L each. The ceramic cylinder is used as an ion diaphragm, the inside of the ceramic cylinder is a cathode, and the outer tank outside the ceramic cylinder is an anode, which is used for electrolysis. The current density is 2-5A/dm 2 , the voltage is 15-30V, and the temperature is 50°C.

将阳极再生废液、阳极逆洗废液、阴极再生废液和阴极逆洗废液收集在一起成为混合废液,将混合废液输入外槽中,往陶瓷缸内加入再生水,并在陶瓷缸内的再生水中注入NaoH溶液,使陶瓷缸内的再生水含NaoH的浓度为1wt%左右,陶瓷缸内的再生水液位高度与外槽液位高度一致。Collect anode regeneration waste liquid, anode backwash waste liquid, cathode regeneration waste liquid and cathode backwash waste liquid together to form a mixed waste liquid, input the mixed waste liquid into the outer tank, add regenerated water into the ceramic tank, and put it in the ceramic tank NaoH solution is injected into the regenerated water in the ceramic tank so that the concentration of NaoH in the regenerated water in the ceramic tank is about 1wt%, and the liquid level of the regenerated water in the ceramic tank is consistent with the liquid level of the outer tank.

电解反应过程中,陶瓷缸中氢氧化钠浓度逐渐升高,当氢氧化钠浓度大于或等于4wt%时,将陶瓷缸中氢氧化钠溶液降浓度处理:移出部分陶瓷缸中氢氧化钠溶液存储备用,所造成的液位下降由加入再生水到阴极一侧进行补充,使陶瓷缸中氢氧化钠溶液的浓度从4wt%降低到1wt%左右;定期将沉淀在陶瓷缸外壁上的金属离子沉淀物剔除;电解时外槽中生成铬酸混合酸,当铬酸混合酸浓度升高达到生产系统使用要求时,将外槽中的高浓度铬酸混合酸引出外槽并进行纯化处理,纯化处理为将高浓度铬酸混合酸,加入碳酸钡,搅拌后静置分离,上层溶液成为纯铬酸,将纯铬酸输回生产系统中继续使用,阳极水位下降时输入混合废液进行补充;从陶瓷缸中移出的氢氧化钠溶液,供步骤阴离子交换树脂的再生处理过程使用。During the electrolytic reaction process, the concentration of sodium hydroxide in the ceramic cylinder gradually increases. When the concentration of sodium hydroxide is greater than or equal to 4wt%, the concentration of the sodium hydroxide solution in the ceramic cylinder is reduced: remove part of the sodium hydroxide solution in the ceramic cylinder for storage For standby, the drop in liquid level caused by adding regenerated water to the cathode side is supplemented, so that the concentration of sodium hydroxide solution in the ceramic cylinder is reduced from 4wt% to about 1wt%; the metal ion precipitate deposited on the outer wall of the ceramic cylinder is regularly Elimination; chromic acid mixed acid is generated in the outer tank during electrolysis, and when the concentration of chromic acid mixed acid rises to meet the requirements of the production system, the high-concentration chromic acid mixed acid in the outer tank is drawn out of the outer tank and purified. The purification process is Add high-concentration chromic acid mixed acid to barium carbonate, stir and leave to separate, the upper layer solution becomes pure chromic acid, and the pure chromic acid is returned to the production system for continued use, and when the anode water level drops, input mixed waste liquid to supplement; The sodium hydroxide solution removed from the tank is used in the regeneration process of the anion exchange resin in the first step.

本发明的铬酸废水的处理方法的实施例二Embodiment two of the treatment method of chromic acid wastewater of the present invention

本实施例与铬酸废水的处理方法的实施例一基本相同,其区别在于,隔膜电解槽的电解操作:取阴极逆洗液500L内含10g/L的铬酸钠放入隔膜电解槽的外槽,陶瓷缸内加入再生水,并在陶瓷缸内的再生水中注入1%的NaoH溶液经滴定分析NaoH浓度为6.33g/L,陶瓷缸内的再生水液位高度与外槽液位高度一致,操作条件:温度:50℃。通电进行电解,电解120小时过程中外槽增加混合废液240L,陶瓷缸补充再生水40L。随着时间的推移,陶瓷缸内的NaoH溶液浓度发生变化,其变化值与电解时间对应列表如下:This embodiment is basically the same as the first embodiment of the treatment method of chromic acid wastewater, the difference is that the electrolysis operation of the diaphragm electrolyzer: get the sodium chromate containing 10g/L in the cathode backwash solution 500L and put it into the outer part of the diaphragm electrolyzer Tank, add regenerated water into the ceramic tank, and inject 1% NaoH solution into the regenerated water in the ceramic tank. After titration analysis, the NaoH concentration is 6.33g/L. The liquid level of the regenerated water in the ceramic tank is consistent with that of the outer tank. Operation Conditions: Temperature: 50°C. Power on for electrolysis. During 120 hours of electrolysis, 240L of mixed waste liquid is added to the outer tank, and 40L of recycled water is added to the ceramic tank. As time goes by, the concentration of NaoH solution in the ceramic cylinder changes, and the corresponding list of the change value and electrolysis time is as follows:

时间htime h 浓度g/LConcentration g/L 00 6.336.33 88 6.56.5 1616 88 24twenty four 9.89.8 3232 11.611.6 4040 12.412.4 4848 15.215.2 5656 16.316.3 6464 17.117.1 7272 1818 8080 18.318.3 8888 18.518.5 9696 18.918.9 104104 19.119.1 112112 19.319.3 120120 19.319.3 128128 19.319.3

所得阴极氢氧化钠浓度曲线图参见图1。The resulting cathode sodium hydroxide concentration curve is shown in Figure 1.

刚开始电解时电流很小,因为温度较低,随着电解的时间增加,温度不断升高,刚开始陶瓷缸的氢氧化钠浓度只有1%,但到了16小时后,电流增加很快,而氢氧化钠浓度也急剧增加,但到了72小时后电流就显著下降,氢氧化钠浓度增加速度也变慢,到了96hr后,电流几乎降到零,而阴极板产生的气泡也很小,这表示阴阳两极已达到平衡状态。At the beginning of electrolysis, the current was very small because the temperature was low. As the time of electrolysis increased, the temperature continued to rise. At the beginning, the concentration of sodium hydroxide in the ceramic cylinder was only 1%, but after 16 hours, the current increased rapidly, and The concentration of sodium hydroxide also increased sharply, but the current dropped significantly after 72 hours, and the increase rate of the concentration of sodium hydroxide also slowed down. After 96 hours, the current almost dropped to zero, and the bubbles produced by the cathode plate were also very small, which means The yin and yang poles have reached a state of balance.

本发明的铬酸废水的处理方法的实施例三Embodiment three of the treatment method of chromic acid wastewater of the present invention

本实施例与铬酸废水的处理方法的实施例二基本相同,其区别在于,隔膜电解槽的电解操作:将混合废液500L放入隔膜电解的外槽,随着时间的推移,陶瓷缸内的NaoH溶液浓度发生变化,其变化值与电解时间对应列表如下:This embodiment is basically the same as Embodiment 2 of the treatment method of chromic acid wastewater, the difference being that the electrolysis operation of the diaphragm electrolyzer: put 500 L of mixed waste liquid into the outer tank of the diaphragm electrolysis, and as time goes on, in the ceramic cylinder The concentration of the NaoH solution changes, and the corresponding list of the change value and the electrolysis time is as follows:

时间htime h 浓度g/L8 -->Concentration g/L8 --> 00 3.13.1 88 3.23.2 1616 3.93.9 24twenty four 4.54.5 3232 5.25.2 4040 5.75.7 4848 6.46.4 5656 6.86.8 6464 7.27.2 7272 7.57.5 8080 7.87.8

8888 8.28.2 9696 8.68.6 104104 8.88.8 112112 8.98.9 120120 9.19.1 128128 9.39.3 136136 9.39.3

所得阴极氢氧化钠浓度曲线图参见图2。The resulting cathode sodium hydroxide concentration curve is shown in Figure 2.

陶瓷缸外壁附着很多的氧化物,经分析结果如下:There are a lot of oxides attached to the outer wall of the ceramic cylinder. The analysis results are as follows:

Ca:6%Cu:1.2%Ca:6%Cu:1.2%

Si:4.1%Pb:1.0Si:4.1%Pb:1.0

Mg:2%Ni:400ppmMg:2%Ni:400ppm

Cr:1.5%Zn:200ppmCr:1.5%Zn:200ppm

本实施例与铬酸废水的处理方法的实施例二比较,最大的差别在于本实施例的陶瓷缸外壁产生大量的附着物,可以轻易刮除。Compared with the second embodiment of the treatment method of chromic acid wastewater, the biggest difference between this embodiment is that the outer wall of the ceramic cylinder in this embodiment produces a large amount of attachments, which can be easily scraped off.

三个铬酸废水的处理方法的实施例表明,操作时只关注内槽的氢氧化钠的电离浓度即可,检测内槽的氢氧化钠浓度以决定是否做降浓度的操作,阴极的氢氧化钠浓度超过4%时,做氢氧化钠降浓度的操作;外槽产生的铬酸混合酸以及附在陶瓷缸外壁的金属杂质皆不必做为操作的参考,直到外槽的铬酸混合酸的浓度达到可电镀浓度才须测定硫酸浓度,本实施例中,铬酸混合酸的浓度达到20~50g/L或以上时,用碳酸钡降硫酸,再用浓缩设备提高浓铬酸度,而金属杂质会附在陶瓷缸外围,。The examples of the three chromic acid wastewater treatment methods show that only the ionization concentration of sodium hydroxide in the inner tank should be paid attention to during operation, and the concentration of sodium hydroxide in the inner tank can be detected to determine whether to perform the operation of reducing the concentration. When the sodium concentration exceeds 4%, do the operation of reducing the concentration of sodium hydroxide; the chromic acid mixed acid produced by the outer tank and the metal impurities attached to the outer wall of the ceramic cylinder do not need to be used as a reference for operation until the chromic acid mixed acid in the outer tank is reduced. The sulfuric acid concentration must be measured only when the concentration reaches the electroplatable concentration. In the present embodiment, when the concentration of chromic acid mixed acid reaches 20-50g/L or above, barium carbonate is used to reduce the sulfuric acid, and then the concentration equipment is used to increase the acidity of concentrated chromium, while the metal impurities It will be attached to the periphery of the ceramic cylinder.

本发明的铬酸废水的处理系统的实施例一Embodiment 1 of the treatment system of chromic acid wastewater of the present invention

参见图3,本实施例中的生产系统是电镀槽,铬酸废水处理系统,用于对电镀槽所产生的铬酸废水进行处理,包括:Referring to Fig. 3, the production system in the present embodiment is an electroplating tank, a chromic acid wastewater treatment system, which is used to treat the chromic acid wastewater produced by the electroplating tank, including:

1套阳极树脂槽,阳极树脂槽内装有阳离子交换树脂,用于与铬酸废水进行离子交换,并用于对阳离子交换树脂进行再生处理及逆洗处理;1 set of anode resin tank, the anode resin tank is equipped with cation exchange resin, used for ion exchange with chromic acid wastewater, and used for regeneration treatment and backwash treatment of cation exchange resin;

1套阴极树脂槽,阴极树脂槽内装有阴离子交换树脂,用于与铬酸废水进行离子交换,并用于对阴离子交换树脂进行再生处理及逆洗处理;1 set of cathode resin tank, the cathode resin tank is equipped with anion exchange resin, which is used for ion exchange with chromic acid wastewater, and for regeneration and backwashing of anion exchange resin;

再生及逆洗废水收集槽,用于收集阳极树脂槽所排出的阳极再生废液及阳极逆洗废液,还收集阴极树脂槽所排出的阴极再生废液及阴极逆洗废液,再生及逆洗废水收集槽内的液体成为混合废液;Regeneration and backwash waste water collection tank, used to collect anode regeneration waste liquid and anode backwash waste liquid discharged from the anode resin tank, and also collect cathode regeneration waste liquid and cathode backwash waste liquid discharged from the cathode resin tank, regeneration and backwash waste liquid The liquid in the waste water collection tank becomes mixed waste liquid;

再生水存储槽,用于收集阴极树脂槽排出的再生水;The regenerated water storage tank is used to collect the regenerated water discharged from the cathode resin tank;

隔膜电解槽,用于对混合废液进行电解处理,隔膜电解槽包括槽体,槽体内还设有离子隔膜,离子隔膜将槽体分隔为内槽和外槽;内槽中设有一个阴极板,该外槽中设有阳极板;参见图4,电解槽槽体为耐酸碱的塑料槽体11,塑料槽体11内设有作为阳极板的镀铬铅板12;塑料槽体11内还设有作为隔膜的4个紫砂缸13,每一个紫砂缸13的缸体内套有一个作为阴极板的圆柱形不锈钢筒体14。紫砂缸13为容积为60~100L、透水性为0.01~0.05ml/dm2天、烧结温度为1000~1200℃的紫砂缸。其中阳极板和阴极板之间所加载的用于电解的电流密度为2~5A/dm2、电压为15~30V。Diaphragm electrolyzer is used for electrolytic treatment of mixed waste liquid. Diaphragm electrolyzer includes a tank body, and an ion diaphragm is arranged in the tank body, and the ion diaphragm separates the tank body into an inner tank and an outer tank; a cathode plate is arranged in the inner tank , the outer tank is provided with an anode plate; referring to Fig. 4, the electrolytic cell body is an acid and alkali resistant plastic tank body 11, and the plastic tank body 11 is provided with a chrome-plated lead plate 12 as an anode plate; There are four purple sand cylinders 13 as diaphragms, and a cylindrical stainless steel cylinder 14 as a cathode plate is sheathed in the cylinder body of each purple sand cylinder 13 . The purple sand jar 13 is a purple sand jar with a volume of 60-100L, a water permeability of 0.01-0.05ml/dm for 2 days, and a sintering temperature of 1000-1200°C. The current density for electrolysis loaded between the anode plate and the cathode plate is 2-5A/dm 2 , and the voltage is 15-30V.

参见图5、图6,圆柱形不锈钢筒体14上布满沿筒体径向贯穿筒壁的小孔141,筒体内壁设置一阴极连接端142。使用时,圆柱形不锈钢筒体14上的小孔141能增加与液体的接触面积,使圆柱形不锈钢筒体14内外表面均与液体反应,且圆柱形不锈钢筒体14内产生的铬酸根可通过小孔向阳极游离,加快电解Referring to Fig. 5 and Fig. 6, the cylindrical stainless steel cylinder 14 is covered with small holes 141 penetrating the cylinder wall along the radial direction of the cylinder, and a cathode connection end 142 is provided on the inner wall of the cylinder. During use, the small hole 141 on the cylindrical stainless steel cylinder 14 can increase the contact area with the liquid, so that the inner and outer surfaces of the cylindrical stainless steel cylinder 14 all react with the liquid, and the chromate radicals produced in the cylindrical stainless steel cylinder 14 can pass through Small holes dissociate toward the anode to speed up electrolysis

回看图4,纯化槽的进液口与该外槽相连;Looking back at Figure 4, the liquid inlet of the purification tank is connected to the outer tank;

阴极再生液储存槽,用于储存强碱溶液,该阴极再生液储存槽的出液口分别与阴极树脂槽相连,阴极再生液储存槽的进液口与内槽相连;The cathode regeneration solution storage tank is used to store the strong alkali solution, the liquid outlet of the cathode regeneration solution storage tank is respectively connected with the cathode resin tank, and the liquid inlet of the cathode regeneration solution storage tank is connected with the inner tank;

阳极再生液储存槽,用于储存强酸溶液,阳极再生液储存槽的出液口与阳极树脂槽相连;Anode regeneration solution storage tank, used to store strong acid solution, the outlet of the anode regeneration solution storage tank is connected with the anode resin tank;

生产系统的进液口分别与再生水储存槽相连,电镀槽的铬酸废水出液口与阳极树脂槽相连;加热浓缩槽的进液口、出液口分别与纯化槽及生产系统的进液口进行串接。The liquid inlet of the production system is connected to the regenerated water storage tank, the chromic acid wastewater outlet of the electroplating tank is connected to the anode resin tank; the liquid inlet and outlet of the heating concentration tank are respectively connected to the purification tank and the liquid inlet of the production system Connect in series.

再生水储存槽的进液口与阴极树脂槽相连;再生水存储槽的出液口还分别与阴极树脂槽、阳极树脂槽、内槽相连;The liquid inlet of the regenerated water storage tank is connected with the cathode resin tank; the liquid outlet of the regenerated water storage tank is also connected with the cathode resin tank, the anode resin tank and the inner tank respectively;

再生及逆洗废水收集槽的进液口与阳极树脂槽、阴极树脂槽相连,出液口与隔膜电解槽中的外槽相连;The liquid inlet of the regeneration and backwash wastewater collection tank is connected with the anode resin tank and the cathode resin tank, and the liquid outlet is connected with the outer tank in the diaphragm electrolyzer;

上述的相连均为配备管道阀门的可控连接,各个槽之间有液位高度差或设置有泵。The above connections are all controllable connections equipped with pipeline valves, and there is a liquid level difference between each tank or a pump is provided.

具体操作如下,首先启动电镀槽的铬酸废水出液口与阳极树脂槽相连的管道阀门,使铬酸废水进入阳极树脂槽,然后进入阴极树脂槽,使铬酸废水变成再生水后进入再生水储存槽备用;当阳离子交换树脂及阴离子交换树脂饱和或接近饱和后,关闭电镀槽的铬酸废水出液口与阳极树脂槽相连的管道阀门,并关闭阴极树脂槽与再生水储存槽之间的管道阀门,然后开启阳极再生液储存槽的出液口与阳极树脂槽之间的管道阀门,使阳极再生液储存槽的强酸溶液输入阳极树脂槽,达到液位高度要求后关闭该阀门,开启阴极再生液储存槽的出液口与阴极树脂槽之间的管道阀门,使阴极再生液储存槽的强碱溶液输入阴极树脂槽,达到液位高度要求后关闭该阀门,对阳离子交换树脂、阴离子交换树脂进行再生处理,完成再生处理后,分别打开阳极树脂槽、阴极树脂槽与再生及逆洗废水收集槽的进液口之间的管道阀门,排空阳极再生废液及阴极再生废液后,打开再生水存储槽的出液口与阴极树脂槽、阳极树脂槽之间的管道阀门,使再生水分别对阳离子交换树脂、阴离子交换树脂进行逆洗,所产生的阳极逆洗废液及阴极逆洗废液继续排进再生及逆洗废水收集槽,完成逆洗并排空废液后,关闭阳极树脂槽、阴极树脂槽与再生及逆洗废水收集槽的进液口之间的管道阀门,启动电镀槽的铬酸废水出液口与阳极树脂槽相连的管道阀门,进行铬酸废水处理的下一轮循环。对再生及逆洗废水收集槽的混合废液处理:打开再生及逆洗废水收集槽出液口与隔膜电解槽的外槽之间的管道阀门,使混合废液输入外槽中,打开再生水存储槽的出液口与内槽之间的管道阀门,往内槽输入再生水,并在内槽的再生水中注入氢氧化钠溶液,使内槽中的氢氧化钠溶液浓度达到1wt%,内槽中的再生水液位高度与外槽液位高度一致;电解反应过程中,内槽中氢氧化钠浓度逐渐升高,当氢氧化钠浓度大于或等于4wt%时,将内槽中氢氧化钠溶液降浓度处理:打开内槽与阴极再生液储存槽的进液口之间的管道阀门,使内槽中氢氧化钠溶液部分输入到阴极再生液储存槽,然后关闭该阀门,并打开内槽与再生水储存槽之间的管道阀门,再生水补充到内槽,使内槽液位维持与外槽液位高度一致,内槽中氢氧化钠溶液的浓度从4wt%降低到1wt%左右;定期将沉淀在离子隔膜上的金属离子氧化物剔除;电解时外槽中生成铬酸混合酸,当铬酸混合酸浓度升高至可供电镀槽使用的浓度后,打开外槽与纯化槽之间的管道阀门,将外槽中的高浓度铬酸混合酸输入纯化槽并关闭该阀门,再打开再生及逆洗废水收集槽出液口与外槽之间的管道阀门,输入混合废液进行补充维持外槽的液位与内槽一致,高浓度铬酸混合酸经过纯化处理后,打开纯化槽出液口与加热浓缩槽的进液口之间的阀门,使经过纯化的高浓度铬酸进一步浓缩,然后打开加热浓缩槽的出液口与电镀槽进液口之间的管道阀门,将经过纯化的高浓度铬酸输入电镀槽进行循环利用。The specific operation is as follows, first start the pipe valve connecting the chromic acid wastewater outlet of the electroplating tank to the anode resin tank, so that the chromic acid wastewater enters the anode resin tank, and then enters the cathode resin tank, so that the chromic acid wastewater becomes recycled water and then enters the recycled water for storage When the cation exchange resin and anion exchange resin are saturated or close to saturation, close the pipeline valve connecting the chromic acid wastewater outlet of the electroplating tank to the anode resin tank, and close the pipeline valve between the cathode resin tank and the regenerated water storage tank , and then open the pipeline valve between the liquid outlet of the anode regeneration solution storage tank and the anode resin tank, so that the strong acid solution in the anode regeneration solution storage tank is input into the anode resin tank, close the valve after reaching the liquid level height requirement, and open the cathode regeneration solution The pipeline valve between the liquid outlet of the storage tank and the cathode resin tank allows the strong alkali solution in the cathode regeneration solution storage tank to enter the cathode resin tank, and closes the valve after reaching the liquid level height requirement, and the cation exchange resin and anion exchange resin are processed. Regeneration treatment, after the regeneration treatment is completed, open the pipeline valves between the anode resin tank, the cathode resin tank and the liquid inlet of the regeneration and backwash wastewater collection tank respectively, and after emptying the anode regeneration waste liquid and the cathode regeneration waste liquid, open the regeneration water The pipeline valves between the liquid outlet of the storage tank and the cathode resin tank and the anode resin tank allow the regenerated water to backwash the cation exchange resin and anion exchange resin respectively, and the generated anode backwash waste liquid and cathode backwash waste liquid continue to Drain into the waste water collection tank for regeneration and backwashing. After backwashing and emptying the waste liquid, close the pipeline valves between the anode resin tank, cathode resin tank and the liquid inlet of the waste water collection tank for regeneration and backwashing, and start the electroplating tank. The pipeline valve connecting the chromic acid wastewater outlet to the anode resin tank performs the next cycle of chromic acid wastewater treatment. Treatment of mixed waste liquid in the regeneration and backwash wastewater collection tank: open the pipeline valve between the outlet of the regeneration and backwash wastewater collection tank and the outer tank of the diaphragm electrolytic cell, so that the mixed waste liquid is input into the outer tank, and open the regenerated water storage The pipeline valve between the liquid outlet of the tank and the inner tank, input regenerated water into the inner tank, and inject sodium hydroxide solution into the regenerated water in the inner tank, so that the concentration of the sodium hydroxide solution in the inner tank reaches 1wt%. The height of the regenerated water level is consistent with the height of the outer tank liquid level; during the electrolysis reaction, the concentration of sodium hydroxide in the inner tank gradually increases, and when the concentration of sodium hydroxide is greater than or equal to 4wt%, the sodium hydroxide solution in the inner tank is reduced Concentration treatment: Open the pipeline valve between the inner tank and the liquid inlet of the cathode regeneration solution storage tank, so that the sodium hydroxide solution in the inner tank is partially input into the cathode regeneration solution storage tank, then close the valve, and open the inner tank and the regeneration water Pipeline valves between the storage tanks, regenerated water is added to the inner tank, so that the liquid level of the inner tank is maintained at the same height as the liquid level of the outer tank, and the concentration of sodium hydroxide solution in the inner tank is reduced from 4wt% to about 1wt%; The metal ion oxide on the ion diaphragm is removed; the chromic acid mixed acid is generated in the outer tank during electrolysis, and when the concentration of the chromic acid mixed acid rises to the concentration that can be used in the electroplating tank, the pipeline valve between the outer tank and the purification tank is opened , input the high-concentration chromic acid mixed acid in the outer tank into the purification tank and close the valve, then open the pipeline valve between the outlet of the regeneration and backwash wastewater collection tank and the outer tank, and input the mixed waste liquid to supplement and maintain the outer tank The liquid level of the tank is consistent with that of the inner tank. After the high-concentration chromic acid mixed acid is purified, open the valve between the liquid outlet of the purification tank and the liquid inlet of the heating and concentrating tank to further concentrate the purified high-concentration chromic acid, and then Open the pipeline valve between the liquid outlet of the heating concentration tank and the liquid inlet of the electroplating tank, and input the purified high-concentration chromic acid into the electroplating tank for recycling.

本发明的铬酸废水的处理系统的实施例二Embodiment two of the treatment system of chromic acid wastewater of the present invention

本实施例与铬酸废水的处理系统的实施例一基本相同,其区别在于,参见图7,阳极树脂槽有两套,分别是阳极树脂槽1及阳极树脂槽2,两套阳极树脂槽并行连接,阴极树脂槽有两套,分别是阴极树脂槽1及阴极树脂槽2,两套阴极树脂槽并行连接,运作时,启动阳极树脂槽1及阴极树脂槽1与电镀槽的铬酸废水出液口之间的管道阀门,关闭阳极树脂槽2及阴极树脂槽2与电镀槽的铬酸废水出液口之间的管道阀门,这时,可以对阳极树脂槽2及阴极树脂槽2的阳离子交换树脂及阴离子交换树脂进行逆洗或再生处理,当完成逆洗或再生处理后等候进入轮值替换;直到阳极树脂槽1及阴极树脂槽1内的阳离子交换树脂及阴离子交换树脂的交换容量达到饱和或接近饱和后,参见图8,关闭阳极树脂槽1及阴极树脂槽1与电镀槽的铬酸废水出液口之间的管道阀门,停止铬酸废水的进入,同时启动阳极树脂槽2及阴极树脂槽2与电镀槽的铬酸废水出液口之间的管道阀门,并对对阳极树脂槽1及阴极树脂槽1的阳离子交换树脂及阴离子交换树脂进行逆洗或再生处理,如此进行轮值,使得饱和或接近饱和的阳极树脂槽1及阴极树脂槽1在进行再生及逆洗的时候,系统对铬酸废水处理不需停止。This embodiment is basically the same as Embodiment 1 of the treatment system for chromic acid wastewater. The difference is that, referring to FIG. 7, there are two sets of anode resin tanks, namely anode resin tank 1 and anode resin tank 2, and the two sets of anode resin tanks are parallel connection, there are two sets of cathode resin tanks, namely cathode resin tank 1 and cathode resin tank 2, and the two sets of cathode resin tanks are connected in parallel. The pipeline valve between the liquid ports closes the pipeline valve between the anode resin tank 2 and the cathode resin tank 2 and the chromic acid wastewater outlet of the electroplating tank. At this time, the cations in the anode resin tank 2 and the cathode resin tank 2 The exchange resin and anion exchange resin are backwashed or regenerated. After the backwash or regeneration is completed, they wait for the rotation replacement; until the exchange capacity of the cation exchange resin and anion exchange resin in the anode resin tank 1 and cathode resin tank 1 reaches saturation. or close to saturation, see Figure 8, close the pipeline valve between the anode resin tank 1 and the cathode resin tank 1 and the chromic acid wastewater outlet of the electroplating tank, stop the chromic acid wastewater from entering, and start the anode resin tank 2 and the cathode simultaneously. The pipe valve between the resin tank 2 and the chromic acid wastewater outlet of the electroplating tank, and backwash or regenerate the cation exchange resin and anion exchange resin of the anode resin tank 1 and cathode resin tank 1, so that the rotation is performed, When the saturated or nearly saturated anode resin tank 1 and cathode resin tank 1 are being regenerated and backwashed, the system does not need to stop the treatment of chromic acid wastewater.

Claims (7)

1. a chromic acid method of wastewater treatment, it is characterised in that, comprise the following steps:
A. the chromic acid waste water that production system produces is introduced anode resin groove that Zeo-karb is housed successively and it is equipped with in the cathode resin groove of anionite-exchange resin, carry out ion-exchange, heavy metal ion and chromate ion in described chromic acid waste water are adsorbed, described chromic acid waste water forms reuse water, described reuse water input reuse water storage tanks, recycles for production system or supplies in subsequent processes;
B. when the Zeo-karb through ion-exchange exchange capacity close to or after reaching capacity, stop inputting chromic acid waste water to described anode resin groove, and described Zeo-karb strong acid solution is carried out manipulation of regeneration, after the anode regeneration waste liquid in anode resin groove is discharged, back washing process is carried out with the reuse water obtained in steps A, making described Zeo-karb recover to carry out after exchange capacity, next takes turns recycles, and the anode regeneration waste liquid and the anode back washing waste collection that produce described manipulation of regeneration and back washing process are pending;
When the anionite-exchange resin through ion-exchange exchange capacity close to or after reaching capacity, stop inputting chromic acid waste water to described cathode resin groove, and described anionite-exchange resin strong base solution is carried out manipulation of regeneration, after the cathode regenerative waste liquid in cathode resin groove is discharged, back washing process is carried out with the reuse water obtained in steps A, making described anionite-exchange resin recover to carry out after exchange capacity, next takes turns recycles, and the cathode regenerative waste liquid and the negative electrode back washing waste collection that produce described manipulation of regeneration and back washing process are pending;
C. electrolysis treatment is carried out by described anode regeneration waste liquid, anode back washing waste liquid, cathode regenerative waste liquid and negative electrode back washing waste liquid input diaphragm sell, the high density chromic acid mixing acid that electrolysis produces inputs production system after carrying out purification process and carries out recycle, carries out cycling and reutilization when the high concentration basic solution that electrolysis produces is used for described anionite-exchange resin manipulation of regeneration, described diaphragm sell is divided into outer groove and inside groove by ion diaphragm, inside groove inside ion diaphragm is negative electrode, outer groove outside ion diaphragm is anode, described anode regeneration waste liquid, anode back washing waste liquid, cathode regenerative waste liquid and negative electrode back washing waste liquid input in described outer groove, before carrying out electrolysis, described reuse water is added toward described inside groove, and inject sodium hydroxide solution in the reuse water of described inside groove, the concentration of sodium hydroxide solution in described inside groove is made to reach 1wt%, reuse water liquid level in described inside groove is consistent with described outer groove liquid level, current density for electrolysis is 2��5A/d, voltage is 15��30V,
In electrolytic reaction process, in described inside groove, naoh concentration raises gradually, when naoh concentration is more than or equal to 4wt%, sodium hydroxide solution in described inside groove is fallen concentration process: move out of in the described inside groove of part sodium hydroxide solution for the regeneration process of the anionite-exchange resin in step B, the liquid level decline caused, by adding pure water or reuse water supplements to negative electrode side, makes the concentration of sodium hydroxide solution in described inside groove be reduced to about 1wt% from 4wt%; Regularly the metal ion oxide compound being deposited on ion diaphragm is rejected; During electrolysis, described outer groove generates chromic acid mixing acid, along with described chromic acid increasing mixed acid concentration raises, after regularly the high density chromic acid mixing acid in described outer groove being drawn described outer groove and carrying out purification process, input production system carries out recycle, inputs anode regeneration waste liquid, anode back washing waste liquid, cathode regenerative waste liquid and negative electrode back washing waste liquid and supplement during anode water level decreasing;
Purification process described in step C is the high density chromic acid mixing acid gone out by anode electrolysis, adds barium carbonate, standing separation after stirring, and upper solution becomes pure chromic acid, and described pure chromic acid is produced for defeated time the continuous use of System relays.
2. chromic acid method of wastewater treatment according to claim 1, it is characterised in that:
The step that Zeo-karb carries out in step B manipulation of regeneration is specially: to add strong acid solution in anode resin groove be concentration is the sulphuric acid soln of 1��4wt%, to Zeo-karb soak time more than 24 hours;
Or the step that anionite-exchange resin carries out in step B manipulation of regeneration is specially: to add strong base solution in cathode resin groove be concentration is the sodium hydroxide solution of 1��4wt%, to anionite-exchange resin soak time more than 24 hours.
3. chromic acid method of wastewater treatment according to claim 2, it is characterised in that: described soak time is little between 48 hours 24.
4. chromic acid method of wastewater treatment according to claim 1, it is characterised in that: described pure chromic acid is through the concentrated concentration requirement reaching production system of heating.
5. a chromic acid Waste Water Treatment, processes for chromic acid waste water production system produced, it is characterised in that, comprising:
Anode resin groove, described anode resin groove has P to overlap, P >=1, anode resin groove parallel join described in each, described anode resin groove, built with Zeo-karb, for carrying out ion-exchange with described chromic acid waste water, and processes for described Zeo-karb carries out manipulation of regeneration and back washing;
Cathode resin groove, described cathode resin groove has Q to overlap, Q >=1, cathode resin groove parallel join described in each, described cathode resin groove, built with anionite-exchange resin, for carrying out ion-exchange with described chromic acid waste water, and processes for described anionite-exchange resin carries out manipulation of regeneration and back washing;
Regeneration and back washing waste water collection tank, for collecting anode regeneration waste liquid and the anode back washing waste liquid that anode resin groove described in each is discharged, the liquid also collected in the cathode regenerative waste liquid and negative electrode back washing waste liquid, described regeneration and back washing waste water collection tank that cathode resin groove described in each discharges becomes mixed waste liquor;
Reuse water holding tank, for collecting the reuse water that cathode resin groove described in each is discharged;
Diaphragm sell, for described mixed waste liquor is carried out electrolysis treatment, described diaphragm sell comprises groove body, is also provided with ion diaphragm in described groove body, and groove body is divided into inside groove and outer groove by described ion diaphragm; Described inside groove is provided with negative plate, described outer groove is provided with positive plate;
Purifying groove, the fluid inlet of described purifying groove is connected with described outer groove;
Cathode regenerative liquid storage tanks, for storing strong base solution, the liquid outlet of described cathode regenerative liquid storage tanks is connected with cathode resin groove described in each respectively, and the fluid inlet of described cathode regenerative liquid storage tanks is connected with inside groove;
Anode regenerated liquid storage tanks, for storing strong acid solution, the liquid outlet of described anode regenerated liquid storage tanks is connected with anode resin groove described in each respectively;
The fluid inlet of described production system is connected with reuse water storage tanks, purifying groove respectively, and the chromic acid waste water liquid outlet of described production system is connected with each anode resin groove respectively;
The fluid inlet of described reuse water storage tanks is connected with each cathode resin groove described respectively; The liquid outlet of reuse water holding tank is also connected with described cathode resin groove, described anode resin groove, described inside groove respectively;
The fluid inlet of described regeneration and back washing waste water collection tank is connected with each anode resin groove, each cathode resin groove respectively, and liquid outlet is connected with the described outer groove of diaphragm sell;
The described controlled connection being connected and being and be equipped with pipeline valve, has liquid level difference or is provided with pump between described groove.
6. a kind of chromic acid Waste Water Treatment according to claim 5, it is characterised in that, also comprise heating thickener, fluid inlet, the liquid outlet of described heating thickener are connected in series with the fluid inlet of described purifying groove and described production system respectively.
7. a kind of chromic acid Waste Water Treatment according to claim 6, it is characterised in that,
Described groove body is plastic groove, and described ion diaphragm is N number of boccaro cylinder, N >=1, the boccaro cylinder that described boccaro cylinder to be volume be 60��100L, water-permeable are 0.01��0.05ml/d days, sintering temperature is 1000��1200 DEG C;
The current density for electrolysis loaded between described positive plate and negative plate is 2��5A/d, voltage is 15��30V;
Described negative plate is cylindrical stainless steel cylinder, and described positive plate is chromium plating stereotype;
Described cylindrical stainless steel cylinder is covered with the aperture radially running through barrel wall.
CN201410093510.8A 2014-03-13 2014-03-13 Chromic acid wastewater treatment method and treatment system Expired - Fee Related CN103833167B (en)

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