CN103817188A - Roller for rolling metal corrugated sheets - Google Patents
Roller for rolling metal corrugated sheets Download PDFInfo
- Publication number
- CN103817188A CN103817188A CN201410050066.1A CN201410050066A CN103817188A CN 103817188 A CN103817188 A CN 103817188A CN 201410050066 A CN201410050066 A CN 201410050066A CN 103817188 A CN103817188 A CN 103817188A
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- China
- Prior art keywords
- roller
- roller shell
- roll
- core
- shell
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- 239000002184 metal Substances 0.000 title claims abstract description 20
- 238000005096 rolling process Methods 0.000 title abstract description 7
- 239000011257 shell material Substances 0.000 claims description 57
- 238000007747 plating Methods 0.000 claims description 9
- 239000002131 composite material Substances 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 2
- 238000005215 recombination Methods 0.000 abstract description 5
- 230000006798 recombination Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 239000010953 base metal Substances 0.000 description 2
- 150000004696 coordination complex Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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Abstract
The invention relates to a roller for rolling metal corrugated sheets, belongs to the technical field of rollers and is applied to roll metal corrugated sheets used for rolling metal clad plates. The roller comprises a roller shell, a core roller and a positioning loop. The roller is structurally characterized in that the roller shell is mounted outside the core roller and the outer cover of the roller shell is equipped with tooth-like protrusions which can roll metal sheets with single face corrugated quickly. The roller can apply meshed tooth-like protrusion to roll corrugated metal sheets to improve the binding strength and increase recombination rate in the process of recombination of the clad plate. One end of the core roller is provided with a stepped shaft shoulder. The roller shell is in interference fit to a positioning loop with a small amount of interference. The positioning loop and the stepped shaft shoulder of the core roller locate and position the roller shell axially and radially so as to not only prevent axially sliding of the roller shell and the core roller, but to change roller shells with different shapes of cross section of the tooth-like protrusions. The roller is good in structure stability and long in service life, the use ratio of the core roller is increased and the cost of changing rollers is reduced.
Description
Technical field
The invention belongs to roll technology field, be specifically related to a kind of roll of rolled metal corrugated plating, for rolled metal complex plate strip base metal corrugated plate used.
Background technology
At present, the composite metal plate being made up of unlike material has been widely used in every profession and trade, metallic composite technology can be brought into play group element material advantage separately, existing rolling composite billet slab Preparation equipment, employing be flat roll mill rolled slab, substrate and compound plate are with plane closed assembly base, Rolling Production goes out complex plate strip, and after this slab base, the complex plate strip shutting out easily ftractures, recombination rate is low, can not meet existing national product needs; For this reason, design a kind of new blank preparation equipment, for developing a kind of new blank preparation method, strengthen intermetallic adhesion, the composite quality, the combined efficiency that improve dissimilar metal strip become current problem demanding prompt solution.
Summary of the invention
The object of the invention is to provide a kind of roll of rolled metal corrugated plating, for rolled metal complex plate strip base metal corrugated plate used.
For achieving the above object, the invention provides a kind of roll of rolled metal corrugated plating, comprise roller shell, core roller, location ring set, its architectural feature is the outside that roller shell is assemblied in core roller, roller shell outer surface is processed with detent projection, one end of core roller has the step shaft shoulder, and roller shell and location ring set and core roller are by slight interference amount interference fit.
Wherein, described detent projection be parallel to roll mandrel to and continuous distributed on roller shell surface; Or described detent projection perpendicular to roll mandrel to and continuous distributed on roller shell surface; Described detent projection section configuration is respectively ellipse, circular arc, sinusoidal, triangle, rectangle or trapezoidal, and described detent projection height is 1% ~ 90% of rolled composite plate compound plate thickness.
Wherein, described location ring set is fixed on core roller roller shell axial locking is located by set screw, roller shell one end inner surface is processed little draw-in groove and is coordinated radially locking positioning of roller shell with location ring set, the shaft shoulder of the roller shell other end and core roller by alignment pin be connected by roller shell axially, locking positioning radially; After described location ring set and core roll shaft shoulder coordinates with roller shell radially highly lower than roller shell bottom land height; Described roller shell material is high strength cemented carbide steel, and described core roller material is general steel alloy.
Advantage of the present invention and good effect
1 utilizes the present invention to have the roll of detent projection roll surface can roll out rapidly metal substrate and the compound plate of single-face corrugated, utilize the engagement detent projection of two rollers to roll out rapidly Double side ripple metallic plate, in strip recombination process, bond strength between substrate and compound plate faying face improves, and has greatly improved the recombination rate of composite plate;
2 utilize the composite (back-up) roll of roller shell and core roller, the slight interference amount of roller shell and core roller coordinates and mechanical type is located ring set and core roll shaft is takeed on the common use coordinating, both prevented sliding axially of roller shell and core roller, can change fast again the roller shell that detent projection is different section shape, structural stability is good, long service life, has improved the utilization rate of core roller, has reduced the cost of changing roll.
Accompanying drawing explanation:
Fig. 1 be roller shell outer surface detent projection be parallel to roll mandrel to toothed surfaces roll structure schematic diagram;
Fig. 2 is A-A cutaway view in Fig. 1;
Fig. 3 be roller shell outer surface detent projection perpendicular to roll mandrel to toothed surfaces roll structure schematic diagram;
Fig. 4 is B-B cutaway view in Fig. 3.
In figure: 1,1
ˊ-roller shell; 2-core roller; 3 are parallel to the ripple of roll shaft; 3
ˊ-perpendicular to the detent projection of roll shaft; 4-locates ring set; 5-set screw; 6-alignment pin; 7,7
ˊ-draw-in groove.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples are used for illustrating the present invention, but are not used for limiting the scope of the invention.
Embodiment 1 for roller shell outer surface detent projection be parallel to roll mandrel to toothed surfaces roll
As shown in Figure 1, 2, a kind of roller shell detent projection is parallel to the dentation roll of roll shaft, has the metal plate and belt of transverse wave for rolling, and the height of its detent projection is 45% of rolled compound plate thickness, and its feature comprises roller shell 1, core roller 2 and location ring set 4.Processing dentation roller shell 1, is processed into the outer circumference surface of the roller shell of high strength cemented carbide steel 1 the circular arc dentation projection 3 that is parallel to roll shaft by high-precision numerical control roll grinder continuous grinding, the toothed surfaces roughness of its roller shell 1 is less than 0.8 μ m; After being shaped with roller shell 1 heating of detent projection, be contained on core roller 2, the magnitude of interference is 0.0005mm, coordinates insertion alignment pin 6 with the shaft shoulder of core roller 2 one end; Location ring set 4 after heating is installed to core roller 1, the magnitude of interference is 0.0005mm, is fixed on core roller by set screw 5, and described location ring set and roller shell draw-in groove 7 lock roller shell, prevent roller shell 1 and core roller 2 axial floats, roller shell 1, core roller 2, roll neck assembling concentricity are less than 0.02mm.
As shown in Figure 3,4, a kind of roller shell detent projection, perpendicular to the corrugating roll of roll shaft, has the metal plate and belt of longitudinal detent projection for rolling, and the height of its detent projection is 45% of rolled compound plate thickness, and its feature comprises roller shell 1 ˊ, core roller 2 and location ring set 4.Processing dentation roller shell 1 ˊ, the outer circumference surface of the roller shell of high strength cemented carbide steel 1 is processed into circular arc dentation projection 3 ˊ that distribute perpendicular to roll shaft by high-precision numerical control roll grinder continuous grinding, the detent projection surface roughness of its roller shell 1 ˊ is less than 0.8 μ m; After being shaped with the roller shell 1 ˊ heating of detent projection, be contained on core roller 2, the magnitude of interference is 0.0005mm, coordinates insertion alignment pin 6 with the shaft shoulder of core roller 2 one end; Location ring set 4 after heating is installed to core roller 1 ˊ, the magnitude of interference is 0.0005mm, is fixed on core roller by set screw 5, and described location ring set and roller shell draw-in groove 7 ˊ lock roller shell, prevent roller shell 1 ˊ and core roller 2 axial floats, roller shell 1, core roller 2, roll neck assembling concentricity are less than 0.02mm.
Claims (5)
1. the roll of a rolled metal corrugated plating, comprise roller shell, core roller, location ring set, its architectural feature is the outside that roller shell is assemblied in core roller, and roller shell outer surface is processed with detent projection, one end of core roller has the step shaft shoulder, and roller shell and location ring set and core roller are by slight interference amount interference fit.
2. the roll of a kind of rolled metal corrugated plating according to claim 1, it is characterized in that described detent projection be parallel to roll mandrel to and continuous distributed on roller shell surface.
3. the roll of a kind of rolled metal corrugated plating according to claim 1, it is characterized in that or described detent projection perpendicular to roll mandrel to and continuous distributed on roller shell surface.
4. according to the roll of a kind of rolled metal corrugated plating described in claim 2 and 3, it is characterized in that described detent projection section configuration is respectively ellipse, circular arc, sinusoidal, triangle, rectangle or trapezoidal, described detent projection height is 1% ~ 90% of rolled composite plate compound plate thickness.
5. the roll of a kind of rolled metal corrugated plating according to claim 1, it is characterized in that described location ring set is fixed on core roller roller shell axial locking is located by set screw, roller shell one end inner surface is processed little draw-in groove and is coordinated radially locking positioning of roller shell with location ring set, the shaft shoulder of the roller shell other end and core roller by alignment pin be connected by roller shell axially, locking positioning radially; After described location ring set and core roll shaft shoulder coordinates with roller shell radially highly lower than roller shell bottom land height; Described roller shell material is high strength cemented carbide steel, and described core roller material is general steel alloy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410050066.1A CN103817188B (en) | 2014-02-13 | 2014-02-13 | A kind of roll of rolled metal corrugated plating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410050066.1A CN103817188B (en) | 2014-02-13 | 2014-02-13 | A kind of roll of rolled metal corrugated plating |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103817188A true CN103817188A (en) | 2014-05-28 |
| CN103817188B CN103817188B (en) | 2016-01-06 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410050066.1A Expired - Fee Related CN103817188B (en) | 2014-02-13 | 2014-02-13 | A kind of roll of rolled metal corrugated plating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103817188B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959432A (en) * | 2014-12-12 | 2015-10-07 | 太原科技大学 | Combined roller used for rolling metal corrugated plate |
| CN105127198A (en) * | 2015-09-01 | 2015-12-09 | 太原科技大学 | Metal composite plate rolling technique based on corrugated surface combining type blank forming |
| CN105618479A (en) * | 2016-03-28 | 2016-06-01 | 太原科技大学 | Method utilizing herringbone ripple roller to roll composite plate strip |
| CN105665500A (en) * | 2016-03-31 | 2016-06-15 | 无锡洲翔成套焊接设备有限公司 | Corrugated plate forming roller with supporting roller |
| CN106346770A (en) * | 2016-11-10 | 2017-01-25 | 苏州亨达尔工业材料有限公司 | Corrugated plate processing device |
| CN106734214A (en) * | 2017-03-13 | 2017-05-31 | 太原科技大学 | A kind of composite (back-up) roll for rolling wave type ripple composite plate |
| CN108326046A (en) * | 2018-01-19 | 2018-07-27 | 太原理工大学 | A kind of detachable composite plate rolling special roller |
| CN109794512A (en) * | 2019-01-11 | 2019-05-24 | 太原理工大学 | A kind of laminated corrugating roll used for rolling board of laminated structure |
| CN112872041A (en) * | 2020-12-24 | 2021-06-01 | 东台市宏凯不锈钢有限公司 | Manganese alloy roller and manufacturing method thereof |
| CN114850217A (en) * | 2022-07-05 | 2022-08-05 | 太原理工大学 | Rolling method of corrugated stainless steel/carbon steel composite plate with controllable bending radius |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106391778A (en) * | 2016-10-26 | 2017-02-15 | 安徽新荣钢构有限公司 | Color steel plate rolling device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1089999A (en) * | 1964-01-14 | 1967-11-08 | Nord Aviation | Improvements in and relating to a method of forming corrugations on a sheet of material and machine for carrying out said method |
| JPH05146827A (en) * | 1991-11-28 | 1993-06-15 | Toyota Motor Corp | Method for forming corrugated sheet having recessed part on crest parts of corrugated surface |
| CN202893925U (en) * | 2012-09-27 | 2013-04-24 | 湖北弘毅钢结构工程有限公司 | Forming roll for machining and forming mansard corrugated plate |
| CN202921726U (en) * | 2012-12-10 | 2013-05-08 | 浙江达峰汽车技术有限公司 | Corrugated plate direct forming machine |
| CN203292181U (en) * | 2013-05-11 | 2013-11-20 | 徐永震 | Steel rolling roller |
| CN203936192U (en) * | 2014-02-13 | 2014-11-12 | 太原科技大学 | A kind of roll of rolled metal corrugated plating |
-
2014
- 2014-02-13 CN CN201410050066.1A patent/CN103817188B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1089999A (en) * | 1964-01-14 | 1967-11-08 | Nord Aviation | Improvements in and relating to a method of forming corrugations on a sheet of material and machine for carrying out said method |
| JPH05146827A (en) * | 1991-11-28 | 1993-06-15 | Toyota Motor Corp | Method for forming corrugated sheet having recessed part on crest parts of corrugated surface |
| CN202893925U (en) * | 2012-09-27 | 2013-04-24 | 湖北弘毅钢结构工程有限公司 | Forming roll for machining and forming mansard corrugated plate |
| CN202921726U (en) * | 2012-12-10 | 2013-05-08 | 浙江达峰汽车技术有限公司 | Corrugated plate direct forming machine |
| CN203292181U (en) * | 2013-05-11 | 2013-11-20 | 徐永震 | Steel rolling roller |
| CN203936192U (en) * | 2014-02-13 | 2014-11-12 | 太原科技大学 | A kind of roll of rolled metal corrugated plating |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959432A (en) * | 2014-12-12 | 2015-10-07 | 太原科技大学 | Combined roller used for rolling metal corrugated plate |
| CN105127198A (en) * | 2015-09-01 | 2015-12-09 | 太原科技大学 | Metal composite plate rolling technique based on corrugated surface combining type blank forming |
| CN105618479A (en) * | 2016-03-28 | 2016-06-01 | 太原科技大学 | Method utilizing herringbone ripple roller to roll composite plate strip |
| CN105665500A (en) * | 2016-03-31 | 2016-06-15 | 无锡洲翔成套焊接设备有限公司 | Corrugated plate forming roller with supporting roller |
| CN106346770A (en) * | 2016-11-10 | 2017-01-25 | 苏州亨达尔工业材料有限公司 | Corrugated plate processing device |
| CN106734214A (en) * | 2017-03-13 | 2017-05-31 | 太原科技大学 | A kind of composite (back-up) roll for rolling wave type ripple composite plate |
| CN108326046A (en) * | 2018-01-19 | 2018-07-27 | 太原理工大学 | A kind of detachable composite plate rolling special roller |
| CN109794512A (en) * | 2019-01-11 | 2019-05-24 | 太原理工大学 | A kind of laminated corrugating roll used for rolling board of laminated structure |
| CN109794512B (en) * | 2019-01-11 | 2021-04-20 | 太原理工大学 | Corrugated roller for rolling laminated plate with laminated structure |
| CN112872041A (en) * | 2020-12-24 | 2021-06-01 | 东台市宏凯不锈钢有限公司 | Manganese alloy roller and manufacturing method thereof |
| CN114850217A (en) * | 2022-07-05 | 2022-08-05 | 太原理工大学 | Rolling method of corrugated stainless steel/carbon steel composite plate with controllable bending radius |
| CN114850217B (en) * | 2022-07-05 | 2022-10-04 | 太原理工大学 | Rolling method of corrugated stainless steel/carbon steel composite plate with controllable bending radius |
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| Publication number | Publication date |
|---|---|
| CN103817188B (en) | 2016-01-06 |
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Granted publication date: 20160106 |
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