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CN103771681A - Method for extracting and recycling nitrogen and phosphorus in biochemical papermaking sludge and dehydrating sludge - Google Patents

Method for extracting and recycling nitrogen and phosphorus in biochemical papermaking sludge and dehydrating sludge Download PDF

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Publication number
CN103771681A
CN103771681A CN201410064855.0A CN201410064855A CN103771681A CN 103771681 A CN103771681 A CN 103771681A CN 201410064855 A CN201410064855 A CN 201410064855A CN 103771681 A CN103771681 A CN 103771681A
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sludge
water
phosphorus
biochemical
nitrogen
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CN103771681B (en
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苏振华
冯文英
张羽
王承亮
徐�明
张升友
曹瀛戈
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Shandong Kunsheng Environmental Protection Technology Co ltd
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China National Pulp and Paper Research Institute
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Abstract

The invention relates to a method for extracting and recycling nitrogen and phosphorus in biochemical papermaking sludge and dehydrating the sludge, belonging to the field of pulping and papermaking environment friendliness. The method is adopted for overcoming the current situations that papermaking wastewater is rich in carbon source and lack of nitrogen and phosphorus, microorganisms in biochemical sludge are rich in nitrogen and phosphorus, part of the biochemical sludge is finally used as residual sludge to be discharged out of a water treatment system, and the dehydration is difficult. The method comprises the steps of ultrasonic crushing, flocculation and mechanical filter pressing is adopted. Firstly, microorganisms are crushed under the ultrasonic action so that substances in the microorganism are released, then, solid-liquid separation is realized under the actions of flocculation and machines, the liquid is recycled to a papermaking wastewater treatment process, the weight of the recycled N and P in treating every ton of biochemical sludge can be respectively up to over 0.45kg and over 0.1kg, and the nitrogen and phosphorus which are added for biochemically treating the papermaking wastewater can be effectively reduced; and meanwhile, the dryness of the sludge can be up to over 50%, the heat value of the sludge can be up to over 6MJ/kg, and the sludge can be directly burned in a biomass boiler. By using the method, the biochemical papermaking sludge can be comprehensively utilized.

Description

A kind of method of extracting reuse papermaking biochemical sludge nitrogen phosphorus and realizing sludge dewatering
Technical field
The present invention relates to a kind of method of extracting reuse papermaking biochemical sludge nitrogen phosphorus and realizing sludge dewatering, belong to pulping and paper-making environmental technology field.
Background technology
In paper-making process except meeting produces a large amount of waste water, also have a large amount of solid waste to produce, the former is at present because being subject to national departments concerned and social extensive concern, also a lot of effectively control measures have been taked, especially the Eleventh Five-Year Plan period, the enforcement of relevant policies standard, and the renewal of enterprise technology equipment, more than 96% waste water is realized qualified discharge, and Wastewater Pollutant reduction of discharging obtains remarkable effect.Waste water is after physics, biology and chemical treatment, finally separate with water body with the form of primary sludge, biochemical sludge and chemical sludge, along with raising, the monitoring strengthening of implementation dynamics and the continuous expansion of papermaking industry size of wastewater discharge standard, this class sludge yield also will continue to increase at a high speed.Especially waste water is after biological activity mud method is processed, and 0.5%~1.0% of its volume precipitates with the form of residual active sludge.The zoogloea that residual active sludge is formed by multiple-microorganism and the aggregate that the organism of its absorption and inorganics form, also contain organism, nitrogen phosphorus, heavy metal and the salt of difficult degradation and a small amount of pathogenic micro-organism and parasitic ovum etc. in addition.This class moisture percentage in sewage sludge is very high, generally all between 95%~99.5%, is difficult to process, and its investment and working cost are larger, can account for that whole sewage work invests and working cost 25%~65%, become the heavy economical load in waste water treatment plant.The sludge creation amount of paper waste processing is large, is generally 5~10 times of same size municipal wastewater treatment plant.So a large amount of paper mill sludges, if do not carried out appropriate processing, will cause secondary pollution.The harmless treatment of paper mill sludge has become environmental problem urgently to be resolved hurrily with disposal, therefore, and the problem how economically these mud of disposal and utilization have become people to be very concerned about.The key of sludge treatment is dehydration, and this is because its water ratio becomes nonlinear relationship with its volume.Sludge dewatering can effectively reduce to be needed to process the sludge volume of disposing, and is a kind of method the most economic in sludge reduction, is also that sludge ultimate disposal is as requisite links such as burning, compost.
In addition, in paper waste, carbon source is abundant, but nitrogen, phosphorus lacks, and therefore in biochemical treatment process, needs to add nutritive salt (nitrogenous fertilizer and phosphate fertilizer) in waste water.Processing the water yield as day is 30000m 3paper waste treatment station, entering biochemistry pool COD is 900mgL -1, in COD: N: P=350: within 5: 1, ratio adds nutritive salt, need add the urea (every bag of 40kg) of nitrogen content 46.4% and containing available phosphorus (with P 2o 5meter) 45% diammonium phosphate (every bag of 50kg) is respectively 17.2 bags and 7.9 bags.The purchase cost of nutritive salt is considerable.The machinery that added of nutritive salt adds method and manually adds method.So a large amount of input manpower and materials of nutrients addition are also considerable.And the biochemical sludge main component of paper waste processing is microorganism.Carbon, nitrogen, phosphorus are the indispensable nutritive elements that forms microorganism.If the nitrogen phosphorus in microbe effectively can be utilized, can save the input of part nutritive salt.
How effectively the nitrogen phosphate use in pulp and paper effluent treatment biochemical sludge to be got up, save adding of nitrogen and phosphorous nutrient in paper-making effluent, thereby reduce costs, realize the deep dehydration of paper waste biochemical sludge simultaneously, improve its utilization ratio most important.Traditional concentrate/mechanical dehydration technique can only be removed pore water and the part capillary water that major part is free state, is difficult to make mud to realize deep dehydration, be also difficult to the nitrogen phosphorus in the microbe of biochemical sludge to discharge simultaneously, and by its utilization.
Summary of the invention
The invention provides a kind of method of extracting reuse papermaking biochemical sludge nitrogen phosphorus and realizing sludge dewatering.Abundant for paper waste carbon source, nitrogen, phosphorus lack, and rich Nitrogen-and Phosphorus-containing in microbe in biochemical sludge, and a part of biochemical sludge is finally discharged water treatment system and the difficult present situation of dewatering as excess sludge.Adopt the method for ultrasonic disruption+flocculation agent+mechanism filter-pressing, first by hyperacoustic effect by microbe fragmentation, its inner material is discharged, make fragment wadding poly-by the effect such as flutter of charge neutrality, adsorption bridging, the net of flocculation agent again, finally reach solid-liquid separation by the effect of mechanism filter-pressing, liquid is back to use in process of paper-making wastewater treatment, reuse nitrogen phosphorus, effectively reduce the nitrogen phosphorus that paper waste biochemical treatment adds, solid mass dryness fraction can reach more than 50% simultaneously, realize the deep dehydration of mud, can in biomass boiler, directly burn.
For achieving the above object, concrete solution of the present invention is:
(1) pre-treatment of paper waste biochemical sludge
Get the paper waste of 150ml and process biochemical sludge, be 400~500W by the power of ultrasonic vibrations energy conversion apparatus, ultrasonic frequency is 20~25kHz, stretches in mud it is processed to 8~12s, under hyperacoustic mechanical effect, cavitation effect effect, realize biochemical sludge in the fragmentation of microorganism.Intracellular organic matter and moisture are discharged, make water in part born of the same parents be converted into planar water.
(2) flocculation treatment
The mud mixture obtaining through step (1), low whipping speed is under the condition of 300~400rpm, add the aluminium iron polychloride that butt massfraction is 8~14%, after 30s, stirring velocity is adjusted to 50~80rpm, the molecular weight that interpolation butt massfraction is 0.1-0.5% is 1200~15,000,000 cationic-type polyacrylamide.It is poly-that the effect of flutterring by charge neutrality, absorption, bridge formation and net makes mud fragment that wadding occur, and reduces the planar water of mud, makes part planar water be converted into free water.
(3) mechanism filter-pressing
After step (1) and (2) processing, adopt plate-and-frame filter press to carry out press filtration, solid-liquid is separated, the pressure of pressure filter used is 1.8~2.2Mpa, canvas press cloth is two-layer, with the aperture of mud contact layer be 200 orders, the aperture of supporting layer is 40 orders.Under the effect of pressure filter, mud fragment is trapped on filter cloth, and mass dryness fraction can reach more than 50%, and its thermal value, more than 6MJ/kg, can directly send biomass boiler to burn, and realizes subduing of mud.Free water and planar water are passed through canvas press cloth, in this part water, N, P concentration are respectively 4.6mg/L and more than 1.0mg/L, and COD concentration is 240mg/L left and right, concentration of nitrogen and phosphorus is far above COD: N: P=350: the interpolation standard of 5: 1, send this part water back to paper waste biochemical treatment section, can save the addition of biochemical section N, P.
Accompanying drawing explanation
Fig. 1 invention schema;
The scanning electron microscope (SEM) photograph of mud before Fig. 2 pre-treatment;
The scanning electron microscope (SEM) photograph of mud after Fig. 3 pre-treatment.
Embodiment
Further illustrate feature of the present invention below by concrete example.
Embodiment 1
Mud is taken from 80,000 m of Shandong large-scale pulping and paper-making integrated factory 3/ d waste water treatment engineering second pond, therefrom extracts as follows reuse nitrogen phosphorus and realizes deep dehydration:
(1) pre-treatment of paper waste biochemical sludge
Getting the paper waste of 150ml and process biochemical sludge, is 400w by the power of ultrasonic vibrations energy conversion apparatus, and ultrasonic frequency is 20kHz, stretches in mud it is processed to 10s, under hyperacoustic mechanical effect, cavitation effect effect, realize biochemical sludge in the fragmentation of microorganism.Intracellular organic matter and moisture are discharged, make water in part born of the same parents be converted into planar water.
(2) flocculation treatment
The mud mixture obtaining through step (1), low whipping speed is under the condition of 300rpm, add the aluminium iron polychloride that butt massfraction is 10%, after 30s, stirring velocity is adjusted to 50rpm, the cationic-type polyacrylamide that the molecular weight that interpolation butt massfraction is 0.5% is 12,000,000.It is poly-that the effect of flutterring by charge neutrality, absorption, bridge formation and net makes mud fragment that wadding occur, and reduces the planar water of mud, makes part planar water be converted into free water.
(3) mechanism filter-pressing
After step (1) and (2) processing, adopt plate-and-frame filter press to carry out press filtration, solid-liquid is separated, the pressure of pressure filter used is 1.8Mpa, canvas press cloth is two-layer, with the aperture of mud contact layer be 200 orders, the aperture of supporting layer is 40 orders.Under the effect of pressure filter, mud fragment is trapped on filter cloth, and mass dryness fraction can reach more than 53%, and its thermal value, more than 6MJ/kg, can directly send biomass boiler to burn, and realizes subduing of mud.Free water and planar water are passed through canvas press cloth, in this part water, N, P concentration are respectively 4.6mg/L and 1.0mg/L, and COD concentration is 238mg/L, concentration of nitrogen and phosphorus is far above COD: N: P=350: the interpolation standard of 5: 1, send this part water back to paper waste biochemical treatment section, produce 0.4kg biochemical sludge by removing per kilogram COD, second pond biochemical sludge concentration is 0.91%, after processing, the final mass dryness fraction of mud is more than 50%, process more than every t over dry biochemical sludge takes off 98t water, the each 0.45kg of recyclable N and P and 0.1kg, 80,000 m 3the engineering of water treatment of/d, biochemical section influent COD is 900mg/L, water outlet COD is 240mg/L, produces biochemical sludge oven-dry weight every day and is about 21.12t, can reuse N, P be respectively 9.5kg and 2kg, with 80,000 m 3/ d engineering of water treatment calculates, and can save 9.5kg nitrogen and 2kg phosphorus every day, and the amount that can save N and P for 1 year is respectively 3467.5kg and 730kg.
Embodiment 2
Mud is taken from small-sized paper mill 30,000 m of certain take waste and old boxboard as raw material production wrapping paper of Hebei 3/ d waste water treatment engineering second pond, therefrom extracts as follows reuse nitrogen phosphorus and realizes deep dehydration:
(1) pre-treatment of paper waste biochemical sludge
Getting the paper waste of 150ml and process biochemical sludge, is 500w by the power of ultrasonic vibrations energy conversion apparatus, and ultrasonic frequency is 25kHz, stretches in mud it is processed to 12s, under hyperacoustic mechanical effect, cavitation effect effect, realize biochemical sludge in the fragmentation of microorganism.Intracellular organic matter and moisture are discharged, make water in part born of the same parents be converted into planar water.
(2) flocculation treatment
The mud mixture obtaining through step (1), low whipping speed is under the condition of 400rpm, add the aluminium iron polychloride that butt massfraction is 10%, after 30s, stirring velocity is adjusted to 80rpm, the cationic-type polyacrylamide that the molecular weight that interpolation butt massfraction is 0.1% is 15,000,000.It is poly-that the effect of catching by charge neutrality, absorption, bridge formation and net makes mud fragment that wadding occur, and reduces the planar water of mud, makes part planar water be converted into free water.
(3) mechanism filter-pressing
After step (1) and (2) processing, adopt plate-and-frame filter press to carry out press filtration, solid-liquid is separated, the pressure of pressure filter used is 2.2Mpa, canvas press cloth is two-layer, with the aperture of mud contact layer be 200 orders, the aperture of supporting layer is 40 orders.Under the effect of pressure filter, mud fragment is trapped on filter cloth, and mass dryness fraction can reach more than 54%, and its thermal value, more than 6MJ/kg, can directly send biomass boiler to burn, and realizes subduing of mud.Free water and planar water are passed through canvas press cloth, in this part water, N, P concentration are respectively 5.2mg/L and 1.1mg/L, and COD concentration is 260mg/L, concentration of nitrogen and phosphorus is far above COD: N: P=350: the interpolation standard of 5: 1, send this part water back to paper waste biochemical treatment section, produce 0.4kg biochemical sludge by removing every kgCOD, second pond biochemical sludge concentration is 0.91%, after processing, the final mass dryness fraction of mud is more than 50%, process more than every t over dry biochemical sludge takes off 98t water, the each 0.51kg of recyclable N and P and 0.11kg, 30,000 m 3the engineering of water treatment of/d, biochemical section influent COD is 1000mg/L, water outlet COD is 250mg/L, produces biochemical sludge oven-dry weight every day and is about 9t, can reuse N, P be respectively 4.6kg and 1.0kg, with 30,000 m 3/ d engineering of water treatment calculates, and can save 4.6kg nitrogen and 1.0kg phosphorus every day, and the amount that can save N and P for 1 year is respectively 1679kg and 365kg.

Claims (1)

1. the method extracting reuse papermaking biochemical sludge nitrogen phosphorus and realize sludge dewatering.It is characterized in that, comprise the following steps:
(1) pre-treatment of paper waste biochemical sludge, get a certain amount of paper waste and process biochemical sludge, be 400-500W by the power of ultrasonic vibrations energy conversion apparatus, ultrasonic frequency is 20-25kHz, stretch in mud it processed to 8-12s, under hyperacoustic mechanical effect, cavitation effect effect, realize biochemical sludge in the fragmentation of microorganism.Intracellular organic matter and moisture are discharged, make water in part born of the same parents be converted into planar water, this part Shuifu County Nitrogen-and Phosphorus-containing;
(2) flocculation treatment, the mud mixture obtaining through step (1), low whipping speed is under the condition of 300-400rpm, add the aluminium iron polychloride that butt massfraction is 8-14%, after 30s, stirring velocity is adjusted to 50-80rpm, adding point strength that butt massfraction is 0.1-0.5% is the cationic-type polyacrylamide of 1200-1500 ten thousand.It is poly-that the effect of flutterring by charge neutrality, absorption, bridge formation and net makes mud fragment that wadding occur, and reduces the planar water of mud, makes part planar water be converted into free water;
(3) mechanism filter-pressing, after step (1) and (2) processing, adopt plate-and-frame filter press to carry out press filtration, free water and part planar water are taken off, the water that this part water comprises rich Nitrogen-and Phosphorus-containing in step (1), is back to use paper waste by this part water and processes biochemistry pool Substitute For Partial nitrogen and phosphorous nutrient.The pressure of pressure filter used is 1.8-2.2pa, and canvas press cloth is two-layer, with the aperture of mud contact layer be 200 orders, the aperture of supporting layer is 40 orders.Mud mass dryness fraction after pressure filter press filtration can reach more than 50%, and its thermal value, more than 6MJ/kg, can directly send biomass boiler to burn, and realizes subduing of mud.
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Cited By (9)

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CN104671636A (en) * 2015-01-30 2015-06-03 深圳市水务(集团)有限公司 Deep dehydration conditioning medicament for sludge and application method of deep dehydration conditioning medicament
CN104891774A (en) * 2015-05-25 2015-09-09 遵义师范学院 Method for treating sludge by use of polyaluminum chloride and ultrasonic combining technology
CN105502866A (en) * 2016-02-05 2016-04-20 无锡国联环保能源集团有限公司 Method and system for recycling struvite from sludge
CN105621846A (en) * 2015-12-29 2016-06-01 华东理工大学 Method for dewatering sludge by means of flocculation conditioner coupling ultrasonic oxidation
CN108101323A (en) * 2018-01-05 2018-06-01 中冶华天南京工程技术有限公司 It is ultrasonically treated the technique of municipal wastewater excess sludge
CN108275853A (en) * 2018-01-16 2018-07-13 航天凯天环保科技股份有限公司 A kind of heavy metal pollution high speed dewatering of slurries system and its method for heavy metal pollution high speed dewatering of slurries
CN110194571A (en) * 2019-05-29 2019-09-03 邱振权 Paper mill sludge preprocess method
CN114804538A (en) * 2022-05-19 2022-07-29 山东合创新材料有限公司 Sludge recycling process of primary sedimentation tank for manufacturing bobbin paper
CN115196844A (en) * 2022-06-10 2022-10-18 山鹰国际控股股份公司 Method for extracting nitrogen and phosphorus nutrient salt from papermaking sludge

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CN110194571A (en) * 2019-05-29 2019-09-03 邱振权 Paper mill sludge preprocess method
CN114804538A (en) * 2022-05-19 2022-07-29 山东合创新材料有限公司 Sludge recycling process of primary sedimentation tank for manufacturing bobbin paper
CN115196844A (en) * 2022-06-10 2022-10-18 山鹰国际控股股份公司 Method for extracting nitrogen and phosphorus nutrient salt from papermaking sludge

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