CN103774318B - Different from different latitude elastic force dobby and weaving process thereof - Google Patents
Different from different latitude elastic force dobby and weaving process thereof Download PDFInfo
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Abstract
A kind of different from different latitude elastic force dobby and weaving process thereof, the warp thread of fabric is Quality Pure Cotton Yarn Production respectively and purely washs yarn; Weft yarn is Quality Pure Cotton Yarn Production and stretch yarn respectively; Technological process is: winder → warping → sizing → denting → weave → arrange.Make the starching respectively of two kinds of warp thread in sizing, add in the slurries of cotton textiles and can move back the fuel washed and dye, and add antistatic additive in the pure slurries washed; In denting, pure yarn of washing is through proparea, ensures to weave medium and small opening process, reduces and rubs up and down, and what selvage weave adopted two tank limit wears method; In weaving, adopt every yarn device dividing sinker, make purified cotton yarns every yarn device upper strata, pure warp thread of washing, every Sha Qi lower floor, when there is broken end, is convenient to distinguish and is not easily misdrawed.The present invention can weave different from different latitude elastic force small jacquard on conventional air-jet loom, and have technique simple, difficulty of weaving is little, ensure that the quality of fabric well, for field of textiles increases a kind of functional textile product.
Description
Technical field
The present invention relates to textile manufacturing weaving technology field, is a kind of different warp (JC32, T30 thin dawn) different latitude (JC32+40D, T30 thin dawn) elastic force small jacquard (2/2+3/1+1/3 united organization) fabric and weaving process thereof specifically.
Background technology
In existing weaving technology, the elastic force dobby be made into two kinds of different warp thread and different weft yarns is very immature, and some key technology does not pass a test in process of production.As two kinds of yarn warp thread are distinguished unclear in denting operation, cause poker bloody stool during menstruation defective cloth; When two kinds of warp thread be respectively Quality Pure Cotton Yarn Production and pure wash yarn time, there is starching difficulty, easily play the problem of electrostatic in pure warp thread of washing at sizing process; At weaving process, purely wash the easy balling-up of warp thread, cause cracked ends, simultaneously because weft yarn stretch yarn retraction severity causes weft yarn defective cloth, add the problem of selvedge crimping, fabric quality cannot ensure.
Summary of the invention
The technical problems such as the defective cloth that the elastic force dobby be made into for solving existing two kinds of different warp thread and weft yarn occurs, goal of the invention of the present invention is to provide a kind of different from different latitude elastic force dobby and weaving process thereof, to realize the object of Improving The Quality of Products.
For achieving the above object, the warp thread of fabric of the present invention is combined by two kinds of yarns, and one is Quality Pure Cotton Yarn Production, and one purely washs yarn; The weft yarn of described fabric has two kinds of yarn combinations, and one is Quality Pure Cotton Yarn Production, and one is stretch yarn.
The different weaving process flow process through different latitude elastic force dobby of the present invention is: winding procedure → warping process → sizing operation → denting operation → weaving process → arranging process:
(1) winding procedure: adopt fully-automatic spooling machine, becomes the bobbin that capacity is large, forming has certain density by incidental looping, by removal of impurities, remove fault and impurity on yarn;
(2) warping process: respectively by two kinds of different Quality Pure Cotton Yarn Production with purely wash yarn, draw, form a width yarn sheet, ensure that warp thread has uniform tension force from doff bobbin is tight around on warp beam in parallel to each other;
(3) sizing operation: by two kinds of different Quality Pure Cotton Yarn Production and pure yarn of washing respectively by two different stock tanks, inject different slurries respectively in two stock tanks, gives textile warp thread respectively, purely washs warp sizing; In order to two kinds of warp thread can be distinguished in denting operation, add in the slurries of textile warp thread and can move back the pigment washed, dye to textile sizing, and when reeling textile warp thread around slurry axle outside, to distinguish two kinds of warp thread; Add antistatic additive pure washing in the slurries of warp thread, carry out High-pressure Sizing, ensure to eliminate electrostatic, not balling-up in weaving process;
(4) denting operation: warp thread is passed menopause tablet, heald and reed successively by the method for textile processes requirement defined, adopt to economize to combine and wear method, pure warp thread of washing is through proparea, and textile warp thread is through back zone, what adopt 3 to enter wears method, and the numeral of wearing in method is which page heald frame warp thread is through on;
The method of wearing is:
Ground tissue wears method: 6,1,3,5,2,4; Play head with 6 for starting, pure kind of a warp thread of washing to be worn for 1,2 page, wearing textile warp thread for 3,4,5,6 pages;
Selvage Stitch wears method:
Left: 7.8.7.8.7.8+77.8.7.88+6.1.3.5.2.4+77.8.7.88+6.1.3.5.2.4+ 77.8.7.88
Right: 77.8.7.88+6.1.3.5.2.4+77.8.7.88+6.1.3.5.2.4+77.8.7.88+7. 8.7.8.7.8
(between "+" and "+", representing that these several warp thread are through in a dent)
(5) weaving process: adopt air-jet loom, opening time 290 degree, back beam height 55 millimeters, the warp let-off time 310 degree, warp let-off tension force 2600 Ns, the speed of a motor vehicle 595 revs/min, adopts the production technology of " hightension, little opening "; By opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, make to interweave on request formation fabric through, weft yarn, adopt in the process and carry out dividing sinker every yarn device, make textile warp thread on the upper strata every yarn device, pure warp thread of washing is in the lower floor every yarn device, a nozzle spray JC32+40D stretch yarn, another nozzle spray T30 thin dawn;
(6) arranging process: grey cloth is tested, measure and repairs.
The present invention compared with prior art has the following advantages: in sizing process, 1, make two kinds of warp thread carry out starching by different stock tanks, and add in the slurries of cotton textiles and can move back the fuel washed and dye, two kinds of warp thread are easily distinguished, not easily misdraw, and antistatic additive is added in the pure slurries washed, prevent pure yarn of washing from playing electrostatic, balling-up, be convenient to weave.2, in denting operation, pure yarn of washing is through proparea, ensures, at the medium and small opening process of weaving process, to reduce it and rub up and down, and in order to prevent natural selvedge crimping, what selvage weave adopted two tank limit wears method.3, in weaving process, have employed and carry out dividing sinker every yarn device, make purified cotton yarns on the upper strata every yarn device, pure warp thread of washing is in the lower floor every yarn device, and when there is broken end like this, can be easy to differentiation is that warp thread.Adopt this technique, can weave different from different latitude elastic force small jacquard on conventional air-jet loom, have technique simple, difficulty of weaving is little, and ensure that the quality of this kind fabric well, and can be field of textiles increases a kind of functional textile product.
Accompanying drawing explanation
Fig. 1 technique organization chart of the present invention.
Detailed description of the invention
The different warp thread through different latitude elastic force dobby of the present invention is made up of a kind of purified cotton yarns (JC32) and the pure yarn (T30 thin dawn) of washing of one, according to the needs of textile applications, the ratio of two kinds of warp thread and composition can be adjusted, also different fabric tissues can be designed to realize different Fabric Style, weft yarn is that the pure yarn (T30 thin dawn) of washing of a kind of stretch yarn (JC32+40D) and one forms, also can according to the needs of textile applications, the ratio of two kinds of weft yarns and composition are adjusted, also different fabric tissues can be designed to realize different Fabric Style.
Embodiment: as shown in Figure 1, to be warp thread be Fabric Design that purified cotton yarns (JC32) is 4:2 with pure ratio of washing yarn (T30 thin dawn), weft yarn is that the pure yarn (T30 thin dawn) of washing of a kind of stretch yarn (JC32+40D) and one forms, ratio is 1:1, and fabric tissue is small jacquard tissue (2/2+3/1+1/3 united organization) (the below numeral of Fig. 1 is heald frame number of pages).
Specific embodiment of the invention processing step is: winding procedure → warping process → sizing operation → denting operation → weaving process → arranging process:
(1) winding procedure: adopt fully-automatic spooling machine, becomes the bobbin that capacity is large, forming has certain density by incidental looping, and removal of impurities, remove fault and impurity on yarn;
(2) warping process: respectively by the warp thread of two kinds of certain radicals and length, draw, form a width yarn sheet, make warp thread have uniform tension force from doff bobbin is tight around on warp beam in parallel to each other;
(3) sizing operation: make two kinds of different warp thread respectively by different stock tank, different slurries are injected respectively in two stock tanks, one is to textile warp sizing, one washs warp sizing to pure, in order to two kinds of warp thread can be distinguished in denting operation, the pigment that can move back and wash is added in textile slurries, dye to textile sizing, and when reeling textile warp thread around slurry axle outside, so just be easy to differentiation two kinds of warp thread, electrostatic is played in order to not make pure warp thread of washing, antistatic additive is added in its slurries, to go forward side by side horizontal high voltage starching, ensure not produce electrostatic not balling-up in weaving process,
(4) denting operation: warp thread is passed menopause tablet, heald and reed successively by the method for textile processes requirement defined, adopt to economize to combine and wear method, pure warp thread of washing is through proparea, textile warp thread is through back zone, in order to the needs of cloth style, what adopt 3 to enter wears method, smooth for ensureing selvedge, not crimping, Selvage Stitch employing is special wears method;
The method of wearing is:
Ground tissue wears method: 6,1,3,5,2,4
Note: playing head with 6 for starting, must wear pure warp thread of washing for 1,2 page, wearing textile warp thread for 3,4,5,6 pages
Selvage Stitch wears method:
Left: 7.8.7.8.7.8+77.8.7.88+6.1.3.5.2.4+77.8.7.88+6.1.3.5.2.4+ 77.8.7.88
Right: 77.8.7.88+6.1.3.5.2.4+77.8.7.88+6.1.3.5.2.4+77.8.7.88+7. 8.7.8.7.8
Note: which page heald frame digitized representation warp thread is through on
(5) weaving process: adopt air-jet loom, opening time 290 degree, back beam height 55 millimeters, the warp let-off time 310 degree, warp let-off tension force 2600 Ns, the speed of a motor vehicle 595 revs/min, adopts the production technology of " hightension, little opening "; By opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, make to form fabric through weft yarn according to the requirement intertexture of design, have employed in the process and carry out dividing sinker every yarn device, make textile yarn on the upper strata every yarn device, the pure warp thread washed is in the lower floor every yarn device, during such appearance broken end, which kind of warp thread can distinguish easily is, not easily misdraws; Because be two kinds of weft yarns (JC32+40D, T30 thin dawn), so a nozzle spray JC32+40D stretch yarn, at another nozzle spray T30 thin dawn, this requirement has very high requirement to stable gas pressure, otherwise just there will be looped weft defective cloth;
(6) arranging process: grey cloth is tested, measure and repairs.
Claims (1)
1. different from a different latitude elastic force dobby, it is characterized in that: the warp thread of fabric is combined by two kinds of yarns, and one is Quality Pure Cotton Yarn Production, one purely washs yarn; The weft yarn of described fabric has two kinds of yarns combinations, and one purely washs yarn, and one is stretch yarn;
Its technological process is: winding procedure → warping process → sizing operation → denting operation → weaving process → arranging process:
(1) winding procedure: adopt fully-automatic spooling machine, becomes incidental looping that capacity is large, the bobbin of forming, by removal of impurities, removes fault and impurity on yarn;
(2) warping process: respectively by two kinds of different Quality Pure Cotton Yarn Production with purely wash yarn, draw, form a width yarn sheet, ensure that warp thread has uniform tension force from doff bobbin is tight around on warp beam in parallel to each other;
(3) sizing operation: by two kinds of different Quality Pure Cotton Yarn Production and pure yarn of washing respectively by two different stock tanks, inject different slurries respectively in two stock tanks, gives textile warp thread respectively, purely washs warp sizing; In order to two kinds of warp thread can be distinguished in denting operation, add in the slurries of textile warp thread and can move back the pigment washed, dye to textile sizing, and when reeling textile warp thread around slurry axle outside, to distinguish two kinds of warp thread; Add antistatic additive pure washing in the slurries of warp thread, carry out High-pressure Sizing, ensure to eliminate electrostatic, not balling-up in weaving process;
(4) denting operation: warp thread is passed menopause tablet, heald and reed successively by the method for textile processes requirement defined, adopt to economize to combine and wear method, pure warp thread of washing is through proparea, and textile warp thread is through back zone, what adopt 3 to enter wears method, and the numeral of wearing in method is which page heald frame warp thread is through on;
The method of wearing is:
Ground tissue wears method: 6,1,3,5,2,4; Play head with 6 for starting, pure kind of a warp thread of washing to be worn for 1,2 page, wearing textile warp thread for 3,4,5,6 pages;
Selvage Stitch wears method:
Left: 7.8.7.8.7.8+77.8.7.88+6.1.3.5.2.4+77.8.7.88+6.1.3.5.2.4+ 77.8.7.88
Right: 77.8.7.88+6.1.3.5.2.4+77.8.7.88+6.1.3.5.2.4+77.8.7.88+7. 8.7.8.7.8
(5) weaving process: adopt air-jet loom, opening time 290 degree, back beam height 55 millimeters, the warp let-off time 310 degree, warp let-off tension force 2600 Ns, the speed of a motor vehicle 595 revs/min, adopts the production technology of " hightension, little opening "; By opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, make to interweave on request formation fabric through, weft yarn, adopt in the process and carry out dividing sinker every yarn device, make textile warp thread on the upper strata every yarn device, pure warp thread of washing is in the lower floor every yarn device; A nozzle spray JC32+40D stretch yarn, another nozzle spray T30 thin dawn;
(6) arranging process: grey cloth is tested, measure and repairs.
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| CN105506830A (en) * | 2016-02-07 | 2016-04-20 | 际华三五四二纺织有限公司 | Yasser and mulberry silk two-side cloth fabric weaving process |
| CN106149157A (en) * | 2016-08-08 | 2016-11-23 | 丹阳市丹盛纺织有限公司 | Multiple fine-denier organizine and the production method of short fine union |
| CN108866739A (en) * | 2017-06-16 | 2018-11-23 | 际华三五四二纺织有限公司 | One kind splitting loom figured and its weaving process |
| CN109355777A (en) * | 2018-11-15 | 2019-02-19 | 丹阳市丹盛纺织有限公司 | The production method of cellulose environmental protection yarn machine fabric |
| CN110144741A (en) * | 2019-05-06 | 2019-08-20 | 江苏锐晟纺织科技有限公司 | A kind of uniaxial slashing technique for producing different weave shrinkage fabric |
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| CN101063246A (en) * | 2006-04-25 | 2007-10-31 | 王俊平 | Manufacturing method of multidimensional elastic force jean |
| CN201027234Y (en) * | 2006-11-29 | 2008-02-27 | 天津天纺投资控股有限公司 | Cotton/terylene interweaved jacquard fabric |
| CN101109129B (en) * | 2007-08-27 | 2010-07-07 | 洪桂焕 | Moisture permeable anti-ultraviolet multifunctional antibiotic facing material and process technique thereof |
| CN101798722A (en) * | 2010-04-14 | 2010-08-11 | 江阴市龙马纺织有限公司 | Cotton elastic tubular shirt fabric and textile process thereof |
| CN101962850B (en) * | 2010-08-10 | 2012-07-04 | 际华三五零九纺织有限公司 | Production method of moisture-absorbing and sweat-discharging fabric |
| CN202247149U (en) * | 2011-09-27 | 2012-05-30 | 福建翔升纺织有限公司 | Improved fabric |
| CN103215780A (en) * | 2013-04-18 | 2013-07-24 | 宏太（中国）有限公司 | Sizing technology of environment-friendly size on interwoven fabric |
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