CN103722852A - Production device of tarpaulin - Google Patents
Production device of tarpaulin Download PDFInfo
- Publication number
- CN103722852A CN103722852A CN201310718761.6A CN201310718761A CN103722852A CN 103722852 A CN103722852 A CN 103722852A CN 201310718761 A CN201310718761 A CN 201310718761A CN 103722852 A CN103722852 A CN 103722852A
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- CN
- China
- Prior art keywords
- tarpaulin
- preheating
- screen cloth
- process units
- unreeling structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 96
- 239000004744 fabric Substances 0.000 claims abstract description 41
- 238000010438 heat treatment Methods 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 22
- 238000004513 sizing Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000002002 slurry Substances 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000010030 laminating Methods 0.000 claims abstract description 10
- 238000009966 trimming Methods 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims abstract description 4
- 230000001815 facial effect Effects 0.000 claims description 27
- 238000001035 drying Methods 0.000 claims description 16
- 238000009955 starching Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004804 winding Methods 0.000 abstract 1
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
- Sanitary Thin Papers (AREA)
Abstract
The invention discloses a production device of a tarpaulin. The production device comprises a screen cloth unwinding mechanism, a sizing mechanism, a baking mechanism, a base film unwinding mechanism, a main heating mechanism, a surface film unwinding mechanism, a laminating mechanism, a cooling mechanism, a trimming mechanism and a product winding mechanism which are sequentially arranged, wherein the base film unwinding mechanism is arranged at a material inlet of the main heating mechanism; the surface film unwinding mechanism is arranged at a material outlet of the main heating mechanism; the sizing mechanism comprises a sizing roller which is rotationally arranged; the sizing roller is arranged inside a slurry storage box into which slurry is soaked; each mechanism of the production device in the production process is controlled by a programmable logic controller (PLC); the sizing mechanism is arranged between the screen cloth unwinding mechanism and the baking mechanism; the screen cloth is automatically sized by the sizing mechanism after being discharged from the screen clothing unwinding mechanism and then baked through the baking mechanism, so that fussy procedures of manual sizing in the past are replaced, and the production device is high in automatic degree and free of shutdown to process.
Description
Technical field
The present invention relates to a kind of process units of tarpaulin.
Background technology
Existing tarpaulin production equipment includes screen cloth unreeling structure, drying mechanism, counterdie unreeling structure, main heating arrangements, facial mask unreeling structure, fit body, cooling body, trimming mechanism and finished product rolling-up mechanism.By said mechanism, between counterdie and facial mask, add one deck screen cloth, by the mode of heating, trilaminate material is bonded together, make tarpaulin.Screen cloth unreeling structure in existing equipment is just equipped with let off roll on fixing support; unreel at every turn and all need on screen cloth, to carry out hand dressing material after shutdown; while so both taking a lot of work, effort affects production efficiency; heating part in equipment can not stop heating simultaneously; therefore, also can cause the waste of the energy.
Summary of the invention
The object of the invention is to overcome the defect existing in prior art, the process units of the tarpaulin that a kind of automaticity is higher is provided.
For achieving the above object, technical scheme of the present invention has been to provide a kind of process units of tarpaulin, this process units comprises the screen cloth unreeling structure setting gradually, starching mechanism, drying mechanism, counterdie unreeling structure, main heating arrangements, facial mask unreeling structure, fit body, cooling body, trimming mechanism and finished product rolling-up mechanism, described counterdie unreeling structure is arranged at the material inlet place of described main heating arrangements, described facial mask unreeling structure is arranged at the material outlet place of described main heating arrangements, described fit body is for by screen cloth, counterdie, the fit body that facial mask three fits, described starching mechanism comprises the sizing roller that rotates setting, described sizing roller is positioned at the slurry storage box immersed with slurry, each mechanism in described process units production process is by PLC Controlled by Programmable Controller.
As preferably, between described screen cloth unreeling structure and described starching mechanism, be provided with screen cloth preheating mechanism, described screen cloth preheating mechanism comprises two the first preheating wheels setting up and down, the temperature of the first described preheating wheel is 100 ℃.
As preferably, described main heating arrangements comprises main heated wheel, and the temperature of described main heated wheel is 185 ℃.
As preferably, between described drying mechanism and described main heating arrangements, be provided with the laminating mechanism that screen cloth and slurry are flattened, described laminating mechanism comprises two the first embossed wheels that left and right arranges.
As preferably, described drying mechanism comprises vertical heater, is arranged at the directive wheel in described vertical heater, and the temperature of described vertical heater is 160 ℃.
As preferably, between described counterdie unreeling structure and described main heating arrangements, be provided with counterdie preheating mechanism, described counterdie preheating mechanism comprises the second preheating wheel, the temperature of the second described preheating wheel is 60 ℃.
As preferably, between described facial mask unreeling structure and described main heating arrangements, be provided with facial mask preheating mechanism, described facial mask preheating mechanism comprises the 3rd preheating wheel, the temperature of the 3rd described preheating wheel is 140 ℃.
As preferably, described fit body comprises two the second embossed wheels that left and right arranges.
As preferably, described cooling body comprises the some chill rolls that arrange along horizontal direction, and described chill roll is connected with cold water circulating system.
As preferably, the chilling temperature of described chill roll reduces gradually along the lead of tarpaulin.
Advantage of the present invention and beneficial effect are: by be provided with starching mechanism between screen cloth unreeling structure and drying mechanism; screen cloth from screen cloth unreeling structure out through starching mechanism automatic sizing material; then by drying mechanism, dry again; replaced original manually loaded down with trivial details operation of spreading mass; automaticity is high, and without shutting down processing.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
Wherein: 1, screen cloth unreeling structure; 2, starching mechanism; 3, drying mechanism; 4, counterdie unreeling structure; 5, main heating arrangements; 6, facial mask unreeling structure; 7, fit body; 8, cooling body; 9, trimming mechanism; 10, finished product rolling-up mechanism; 11, screen cloth preheating mechanism; 12, laminating mechanism; 13, counterdie preheating mechanism; 14, facial mask preheating mechanism.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.Following examples are only for technical scheme of the present invention is more clearly described, and can not limit the scope of the invention with this.
As shown in Figure 1, a kind of process units of tarpaulin, this process units comprises the screen cloth unreeling structure 1 setting gradually, starching mechanism 2, drying mechanism 3, counterdie unreeling structure 4, main heating arrangements 5, facial mask unreeling structure 6, fit body 7, cooling body 8, trimming mechanism 9 and finished product rolling-up mechanism 10, counterdie unreeling structure 4 is arranged at the material inlet place of main heating arrangements 5, facial mask unreeling structure 6 is arranged at the material outlet place of main heating arrangements 5, fit body 7 is for by screen cloth, counterdie, the fit body 7 that facial mask three fits, starching mechanism 2 comprises the sizing roller that rotates setting, sizing roller is positioned at the slurry storage box immersed with slurry, each mechanism in process units production process is by PLC Controlled by Programmable Controller.
As shown in Figure 1, between screen cloth unreeling structure 1 and starching mechanism 2, be provided with screen cloth preheating mechanism 11, screen cloth preheating mechanism 11 comprises two the first preheating wheels setting up and down, the temperature of the first preheating wheel is 100 ℃, main heating arrangements 5 comprises main heated wheel, the temperature of main heated wheel is 185 ℃, between drying mechanism 3 and main heating arrangements 5, be provided with the laminating mechanism 12 of screen cloth and slurry pressing, laminating mechanism 12 comprises two the first embossed wheels that left and right arranges, drying mechanism 3 comprises vertical heater, be arranged at the directive wheel in vertical heater, the temperature of vertical heater is 160 ℃, between counterdie unreeling structure 4 and main heating arrangements 5, be provided with counterdie preheating mechanism 13, counterdie preheating mechanism 13 comprises the second preheating wheel, the temperature of the second preheating wheel is 60 ℃, between facial mask unreeling structure 6 and main heating arrangements 5, be provided with facial mask preheating mechanism 14, facial mask preheating mechanism 14 comprises the 3rd preheating wheel, the temperature of the 3rd preheating wheel is 140 ℃, fit body 7 comprises two the second embossed wheels that left and right arranges.
As shown in Figure 1, cooling body 8 comprises the some chill rolls that arrange along horizontal direction, and chill roll is connected with cold water circulating system, and the chilling temperature of chill roll reduces gradually along the lead of tarpaulin.
The course of work: screen cloth unreeling structure 1 carries out anti-roll to screen cloth, then through screen cloth preheating mechanism 11, screen cloth is carried out to preheating, preheat temperature is 100 ℃, by starching mechanism 2, screen cloth is carried out to starching processing again, screen cloth after starching carries out heating, drying processing by vertical heater to screen cloth, heating, drying temperature is 160 ℃, laminating mechanism 12 flattens processing to the screen cloth after heating, drying and the slurry on it, flatten the material inlet place that screen cloth after treatment is transported to main heating arrangements 5, now counterdie unreeling structure 4 is emitted counterdie, through counterdie preheating mechanism 13, carry out the pre-heat treatment, preheat temperature is 60 ℃, main heated wheel is by screen cloth and counterdie laminating and carry out heat treated, heating-up temperature is 185 ℃, and be delivered to the material outlet place of main heating arrangements 5, meanwhile, facial mask unreeling structure 6 is emitted facial mask, through facial mask preheating mechanism 14, facial mask is carried out to the pre-heat treatment, preheat temperature is 140 ℃, screen cloth, counterdie, facial mask three is by fit body 7 processing of fitting, then through cooling body 8, carry out cooling processing, through trimming mechanism 9, carry out cutting edge again, finally by finished product rolling-up mechanism 10, carry out rolling processing.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. the process units of a tarpaulin, it is characterized in that: this process units comprises the screen cloth unreeling structure setting gradually, starching mechanism, drying mechanism, counterdie unreeling structure, main heating arrangements, facial mask unreeling structure, fit body, cooling body, trimming mechanism and finished product rolling-up mechanism, described counterdie unreeling structure is arranged at the material inlet place of described main heating arrangements, described facial mask unreeling structure is arranged at the material outlet place of described main heating arrangements, described fit body is for by screen cloth, counterdie, the fit body that facial mask three fits, described starching mechanism comprises the sizing roller that rotates setting, described sizing roller is positioned at the slurry storage box immersed with slurry, each mechanism in described process units production process is by PLC Controlled by Programmable Controller.
2. the process units of tarpaulin as claimed in claim 1, it is characterized in that: between described screen cloth unreeling structure and described starching mechanism, be provided with screen cloth preheating mechanism, described screen cloth preheating mechanism comprises two the first preheating wheels setting up and down, and the temperature of the first described preheating wheel is 100 ℃.
3. the process units of tarpaulin as claimed in claim 1, is characterized in that: described main heating arrangements comprises main heated wheel, and the temperature of described main heated wheel is 185 ℃.
4. the process units of tarpaulin as claimed in claim 1, is characterized in that: between described drying mechanism and described main heating arrangements, be provided with the laminating mechanism that screen cloth and slurry are flattened, described laminating mechanism comprises two the first embossed wheels that left and right arranges.
5. the process units of tarpaulin as claimed in claim 1, is characterized in that: described drying mechanism comprises vertical heater, is arranged at the directive wheel in described vertical heater, and the temperature of described vertical heater is 160 ℃.
6. the process units of tarpaulin as claimed in claim 1, it is characterized in that: between described counterdie unreeling structure and described main heating arrangements, be provided with counterdie preheating mechanism, described counterdie preheating mechanism comprises the second preheating wheel, and the temperature of the second described preheating wheel is 60 ℃.
7. the process units of tarpaulin as claimed in claim 1, it is characterized in that: between described facial mask unreeling structure and described main heating arrangements, be provided with facial mask preheating mechanism, described facial mask preheating mechanism comprises the 3rd preheating wheel, and the temperature of the 3rd described preheating wheel is 140 ℃.
8. the process units of tarpaulin as claimed in claim 1, is characterized in that: described fit body comprises two the second embossed wheels that left and right arranges.
9. the process units of tarpaulin as claimed in claim 1, is characterized in that: described cooling body comprises the some chill rolls that arrange along horizontal direction, and described chill roll is connected with cold water circulating system.
10. the process units of tarpaulin as claimed in claim 9, is characterized in that: the chilling temperature of described chill roll reduces gradually along the lead of tarpaulin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310718761.6A CN103722852B (en) | 2013-12-23 | 2013-12-23 | The process units of tarpaulin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310718761.6A CN103722852B (en) | 2013-12-23 | 2013-12-23 | The process units of tarpaulin |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103722852A true CN103722852A (en) | 2014-04-16 |
| CN103722852B CN103722852B (en) | 2016-01-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310718761.6A Expired - Fee Related CN103722852B (en) | 2013-12-23 | 2013-12-23 | The process units of tarpaulin |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103722852B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108294959A (en) * | 2018-03-27 | 2018-07-20 | 华南协同创新研究院 | A kind of production equipment of dry type facial mask and the dry type facial mask of equipment production |
| CN109094167A (en) * | 2017-06-21 | 2018-12-28 | 上海堃元新材料有限公司 | A kind of online multilayer heat plying-up machine group of four-roll calendaring |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2621917Y (en) * | 2003-06-03 | 2004-06-30 | 李德荣 | PVF laminator |
| KR100812522B1 (en) * | 2006-10-19 | 2008-03-12 | 씨제이제일제당 (주) | Lamination Method of Shrink Film and Nonwoven Fabric Using Dry Lamination |
| CN201777530U (en) * | 2010-07-08 | 2011-03-30 | 杭州海得龙塑胶新材料有限公司 | Novel awning cloth |
| CN102476500A (en) * | 2010-11-24 | 2012-05-30 | 北京同益中特种纤维技术开发有限公司 | Composite method and apparatus for producing fiber laminates |
| CN202499697U (en) * | 2011-09-05 | 2012-10-24 | 东莞市智盈自动化设备有限公司 | Bottle cap film machine |
| CN203267400U (en) * | 2013-05-15 | 2013-11-06 | 昆山琨展电子有限公司 | Laminating machine |
| CN203697633U (en) * | 2013-12-23 | 2014-07-09 | 江阴东恒新材料科技有限公司 | Production device of awning cloth |
-
2013
- 2013-12-23 CN CN201310718761.6A patent/CN103722852B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2621917Y (en) * | 2003-06-03 | 2004-06-30 | 李德荣 | PVF laminator |
| KR100812522B1 (en) * | 2006-10-19 | 2008-03-12 | 씨제이제일제당 (주) | Lamination Method of Shrink Film and Nonwoven Fabric Using Dry Lamination |
| CN201777530U (en) * | 2010-07-08 | 2011-03-30 | 杭州海得龙塑胶新材料有限公司 | Novel awning cloth |
| CN102476500A (en) * | 2010-11-24 | 2012-05-30 | 北京同益中特种纤维技术开发有限公司 | Composite method and apparatus for producing fiber laminates |
| CN202499697U (en) * | 2011-09-05 | 2012-10-24 | 东莞市智盈自动化设备有限公司 | Bottle cap film machine |
| CN203267400U (en) * | 2013-05-15 | 2013-11-06 | 昆山琨展电子有限公司 | Laminating machine |
| CN203697633U (en) * | 2013-12-23 | 2014-07-09 | 江阴东恒新材料科技有限公司 | Production device of awning cloth |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109094167A (en) * | 2017-06-21 | 2018-12-28 | 上海堃元新材料有限公司 | A kind of online multilayer heat plying-up machine group of four-roll calendaring |
| CN108294959A (en) * | 2018-03-27 | 2018-07-20 | 华南协同创新研究院 | A kind of production equipment of dry type facial mask and the dry type facial mask of equipment production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103722852B (en) | 2016-01-20 |
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