CN103628114B - The surface treatment method of magnadure - Google Patents
The surface treatment method of magnadure Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及合金材料的表面处理,具体为一种镁铝合金的表面处理方法。The invention relates to the surface treatment of alloy materials, in particular to a surface treatment method of magnesium and aluminum alloys.
背景技术Background technique
镁铝合金材料由于其高的强度/重量比,易成型加工以及优异的物理、化学性能,成为目前工业中使用比铝合金还多的金属材料。然而,镁铝合金材料硬度低、耐磨性差,常发生磨蚀破损,因此,镁铝合金在使用前往往需经过相应的表面处理以满足其对环境的适应性和安全性,减少磨蚀,延长其使用寿命。Due to its high strength/weight ratio, easy forming and processing, and excellent physical and chemical properties, magnesium-aluminum alloy materials have become more metal materials than aluminum alloys in industry. However, magnesium-aluminum alloy materials have low hardness and poor wear resistance, and frequent abrasion and damage. Therefore, before use, magnesium-aluminum alloys often need to undergo corresponding surface treatment to meet their environmental adaptability and safety, reduce abrasion, and prolong their durability. service life.
由于镁铝合金的表面容易生成一层氧化膜,它在大气中是很稳定的,但天然形成的氧化膜的耐磨性和抗蚀性还不够强,所以要用人工方法来进行阳极氧化处理。Since the surface of magnesium-aluminum alloy is easy to form an oxide film, it is very stable in the atmosphere, but the wear resistance and corrosion resistance of the naturally formed oxide film are not strong enough, so artificial methods are used for anodic oxidation treatment. .
镁铝合金的阳极氧化处理是根据电解的原理使镁铝合金制器皿或机件表面生成一层耐磨的多孔的氧化铝薄膜,以提高镁铝合金表面的硬度、耐磨性、抗蚀性和绝缘性,并可在铝件表面染色和油漆打底。The anodic oxidation treatment of magnesium-aluminum alloy is based on the principle of electrolysis to form a layer of wear-resistant porous aluminum oxide film on the surface of magnesium-aluminum alloy vessels or parts, so as to improve the hardness, wear resistance and corrosion resistance of the magnesium-aluminum alloy surface. and insulation, and can be used as a primer for staining and painting on the surface of aluminum parts.
镁铝合金阳极氧化时表面的氧化膜的成长包含两个过程:氧化膜的电化学生成和化学溶解过程。只有氧化膜的成长速度大于溶解速度时,氧化膜才能成长、加厚。普通阳极氧化主要有硫酸阳极氧化、铬酸阳极氧化、草酸阳极氧化和磷酸阳极氧化等。The growth of oxide film on the surface of magnesium alloy during anodic oxidation involves two processes: electrochemical formation of oxide film and chemical dissolution process. Only when the growth rate of the oxide film is greater than the dissolution rate, the oxide film can grow and thicken. Common anodizing mainly includes sulfuric acid anodizing, chromic acid anodizing, oxalic acid anodizing and phosphoric acid anodizing.
发明内容Contents of the invention
本发明的目的在于提供一种新的镁铝合金表面处理方法。The purpose of the present invention is to provide a new magnesium-aluminum alloy surface treatment method.
本发明是采用如下技术方案实现的:The present invention is realized by adopting the following technical solutions:
一种镁铝合金的表面处理方法,包括如下步骤:A surface treatment method for magnesium-aluminum alloys, comprising the steps of:
(1)、采用机械打磨将镁铝合金片材表面自然形成的氧化膜去掉;(1) Use mechanical grinding to remove the oxide film naturally formed on the surface of the magnesium-aluminum alloy sheet;
(2)、将打磨后的镁铝合金片材放入温度为70~75℃的脱脂液中3~5min,所述脱脂液由Na2CO3溶液、Na3PO4溶液及Na4SiO4溶液以体积比为1:1:1配置而成,所述Na2CO3溶液的浓度为40g/ L,所述Na3PO4溶液的浓度为40g/ L,所述Na4SiO4溶液的浓度为20g/ L;(2) Put the polished magnesium-aluminum alloy sheet into a degreasing solution at a temperature of 70-75°C for 3-5 minutes. The degreasing solution consists of Na 2 CO 3 solution, Na 3 PO 4 solution and Na 4 SiO 4 The solution is configured at a volume ratio of 1:1:1, the concentration of the Na 2 CO 3 solution is 40g/L, the concentration of the Na 3 PO 4 solution is 40g/L, and the concentration of the Na 4 SiO 4 solution The concentration is 20g/L;
(3)、将脱脂后的镁铝合金片材放入温度为50~70℃的碱蚀液中3~5min,所述碱蚀液为浓度是20g/ L的NaOH溶液;(3) Put the degreased magnesium-aluminum alloy sheet into an alkali etching solution at a temperature of 50-70° C. for 3-5 minutes, and the alkali etching solution is a NaOH solution with a concentration of 20 g/L;
(4)、将碱蚀后的镁铝合金片材放入温度为90~110℃的抛光液中3~5min,所述抛光液由相对密度为1.70的H3PO4溶液和相对密度为1.84的H2SO4溶液以体积比为1:1配置而成;(4) Put the alkali-etched magnesium-aluminum alloy sheet into a polishing solution at a temperature of 90-110°C for 3-5 minutes. The polishing solution consists of a H 3 PO 4 solution with a relative density of 1.70 and a relative density of 1.84 The H 2 SO 4 solution is configured at a volume ratio of 1:1;
(5)、将抛光后的镁铝合金片材进行硫酸阳极氧化,阳极氧化的条件为:硫酸的浓度为1.5g/l,温度为15~25℃,电压为10~20V,时间20~30min;(5) Perform sulfuric acid anodic oxidation on the polished magnesium-aluminum alloy sheet, the conditions for anodic oxidation are: the concentration of sulfuric acid is 1.5g/l, the temperature is 15-25°C, the voltage is 10-20V, and the time is 20-30min ;
(6)、将阳极氧化后的镁铝合金片材进行电解着色;(6) Perform electrolytic coloring on the anodized magnesium-aluminum alloy sheet;
(7)、封孔:采用沸水法,在90~100℃的去离子水中保持10~15min;或者,采用水解盐溶液进行封闭,所述水解盐溶液中NiSO4•7H2O的含量为4~5g/L、CoSO4•7H2O的含量为0.5~0.8g/L、H3BO3的含量为4~5g/L、NaAc•3H2O的含量为4~6g/L,水解盐溶液的pH值为4~6、温度为80~85℃,保持时间为15~20min。(7) Sealing: use the boiling water method, keep in deionized water at 90-100°C for 10-15 minutes; or use hydrolysis salt solution for sealing, the content of NiSO 4 •7H 2 O in the hydrolysis salt solution is 4 ~5g/L, the content of CoSO 4 •7H 2 O is 0.5~0.8g/L, the content of H 3 BO 3 is 4~5g/L, the content of NaAc•3H 2 O is 4~6g/L, hydrolyzed salt The pH value of the solution is 4-6, the temperature is 80-85° C., and the holding time is 15-20 minutes.
本发明将镁铝合金在硫酸水溶液中电解进行阳极氧化,使其表面生成氧化膜层。控制好温度、电压、时间、电解液浓度等条件下,镁铝合金硫酸阳极氧化膜层有较高的吸附能力,易进行封孔或着色处理,In the present invention, the magnesium aluminum alloy is electrolyzed in sulfuric acid aqueous solution for anodic oxidation, so that an oxide film layer is formed on the surface. Under the conditions of temperature, voltage, time, electrolyte concentration, etc., the sulfuric acid anodic oxidation film layer of magnesium aluminum alloy has high adsorption capacity, and it is easy to carry out sealing or coloring treatment.
镁铝合金硫酸阳极氧化工艺操作简单,电解液稳定,成本也不高,更加提高其抗蚀性和外观。此硫酸阳极氧化的优点如下:The sulfuric acid anodizing process of magnesium aluminum alloy is simple to operate, the electrolyte is stable, and the cost is not high, which further improves its corrosion resistance and appearance. The advantages of this sulfuric acid anodizing are as follows:
1、操作工艺简便,在15~20℃的温度下,5-10min,操作简便;1. The operation process is simple, at a temperature of 15-20 ° C, 5-10 minutes, easy to operate;
2、非常安全、不会造成环境污染和有害于操作人员;2. Very safe, will not cause environmental pollution and be harmful to operators;
3、工艺药品便宜。3. Craft medicines are cheap.
另外,不同条件对着色效果的影响如下In addition, the influence of different conditions on the coloring effect is as follows
1、黄色1. Yellow
1.1、时间改变的条件下如表1:1.1. Under the conditions of time change, see Table 1:
表1Table 1
由表1可知,着色时间延长,色调加深。在15V电压下,着色5min可获得最好色调的金黄色。如果上色太浅可持续着色一段时间。It can be seen from Table 1 that the coloring time is prolonged and the color tone is deepened. Under the voltage of 15V, coloring for 5 minutes can get the golden yellow with the best tone. If the color is too light, it can be colored for a period of time.
1.2、着色液温度改变的条件下,在着色时,随温度升高,电导率提高。在相同电压、相同时间、相同浓度的条件下,温度越高,上色越快,但由于反应温度升高,反应速度加快,上色不均匀,出现条状或块状花纹。1.2. Under the condition that the temperature of the coloring liquid changes, the electrical conductivity increases with the increase of the temperature during coloring. Under the conditions of the same voltage, same time, and same concentration, the higher the temperature, the faster the color will be. However, due to the increase of the reaction temperature, the reaction speed will be accelerated, the color will be uneven, and striped or blocky patterns will appear.
1.3、着色液浓度改变的条件下如表2:1.3. The conditions for changing the concentration of the coloring solution are shown in Table 2:
表2Table 2
由表2可知,在其它条件不变的情况下,着色液浓度加深,上色加深。It can be seen from Table 2 that, under the condition that other conditions remain unchanged, the concentration of the coloring liquid increases and the coloring increases.
1.4、电压改变的条件下如表3:1.4. Under the conditions of voltage change, see Table 3:
表3table 3
由表2可知,电压太低,电流全用于阻挡层的充电,没有金属沉积,故着不上色。10~15V是金黄色着色电压范围,金属沉积量比较多;15V以上着色电流增加,金属沉积量增加,色调随电压增加而颜色加深;20V以上电流过大上色不均匀,有条纹状出现。It can be seen from Table 2 that the voltage is too low, the current is all used for charging the barrier layer, and there is no metal deposition, so there is no coloring. 10-15V is the voltage range of golden yellow coloring, and the amount of metal deposition is relatively large; the coloring current above 15V increases, the amount of metal deposition increases, and the color tone deepens with the increase of voltage; the coloring is uneven when the current is too high above 20V, and streaks appear.
故,电解着黄色,则采用浓度为20g/l 的KMnO4溶液,条件为:温度18~20℃、电压15V、时间5min。Therefore, for yellow electrolysis, use a KMnO 4 solution with a concentration of 20g/l, and the conditions are: temperature 18-20°C, voltage 15V, time 5min.
2、红色2. Red
2.1、时间改变的条件下如表4:2.1. Under the conditions of time change, see Table 4:
表4Table 4
由表4可知,着色时间加长,所着颜色逐步加深。当上色时间在超过10分钟后,着的颜色红中发黑。如果着色太浅可在着色液中继续上色。It can be seen from Table 4 that the longer the coloring time, the deeper the color will be. When the coloring time is more than 10 minutes, the color is red and black. If the coloring is too light, you can continue to color in the coloring solution.
2.2、着色液温度改变的条件下,在相同电压、相同时间、相同浓度的条件下,温度越高,上色越快,但由于反应温度升高,反应速度加快,上色不均匀,出现条状或块状花纹。2.2. Under the condition of changing the temperature of the coloring liquid, under the same voltage, same time, and same concentration, the higher the temperature, the faster the coloring will be. Shaped or block pattern.
2.3、着色液浓度改变的条件下如表5:2.3. The conditions for changing the concentration of the coloring solution are shown in Table 5:
表5table 5
由表5可知,在所有条件不变的情况下,浓度越大,颜色越深。It can be seen from Table 5 that, under the condition that all conditions remain unchanged, the greater the concentration, the darker the color.
2.4、电压改变的条件下如表6:2.4. Under the conditions of voltage change, see Table 6:
表6Table 6
由表6可知,电压低,着色液中电流不足,金属沉积较少,着色太淡;电压太高,着色液中电流过大,造成CuSO4中Cu析出,并且粘附在着色的镁铝合金片上,使边缘有Cu而着不上色。在温度不变,浓度不变,将时间延长,电压加强。将电压加强后,在CuSO4中析出Cu;将时间延长,CuSO4析出更多的Cu,在镁铝合金片表面都会出现Cu离子而上不了色。It can be seen from Table 6 that if the voltage is low, the current in the coloring solution is insufficient, the metal deposition is less, and the coloring is too light; if the voltage is too high, the current in the coloring solution is too large, causing Cu to precipitate in CuSO 4 and adhere to the colored magnesium-aluminum alloy. On the sheet, the edges are thickened and not colored. When the temperature is constant and the concentration is constant, the time is prolonged and the voltage is strengthened. After the voltage is strengthened, Cu precipitates in CuSO 4 ; when the time is prolonged, CuSO 4 precipitates more Cu, and Cu ions will appear on the surface of the magnesium-aluminum alloy sheet without coloring.
故,如果电解着红色,则采用浓度为20g/ L的CuSO4溶液,条件为:温度18~20℃、电压25V、时间5min。Therefore, if the electrolysis is red, use a CuSO 4 solution with a concentration of 20g/L, and the conditions are: temperature 18-20°C, voltage 25V, time 5min.
3、紫色3. Purple
3.1、时间改变的条件下如表7:3.1. Under the conditions of time change, see Table 7:
表7Table 7
3.2、着色液浓度改变的条件下如表8:3.2. The conditions for changing the concentration of the coloring solution are shown in Table 8:
表8Table 8
3.3、将H2SO4浓度改变,CuSO4浓度不变如表9:3.3. Change the concentration of H 2 SO 4 and keep the concentration of CuSO 4 unchanged, as shown in Table 9:
表9Table 9
由表9可知,将CuSO4、H2SO4浓度相互改变,造成上色的颜色的改变。CuSO4占的多时上色偏于红色;H2SO4占的多时上色偏深绿色。It can be seen from Table 9 that changing the concentrations of CuSO 4 and H 2 SO 4 mutually causes the change of the colored color. When CuSO 4 occupies more, the color is reddish; when H 2 SO 4 occupies more, the color is dark green.
3.4、电压改变的条件下如表10:3.4. Under the conditions of voltage change, see Table 10:
表10Table 10
由表10可知,在电压逐步加大的时间,在着色液中发现有Cu析出,粘附在铝片的边缘,使铝片不能正常着色。It can be seen from Table 10 that when the voltage is gradually increased, Cu is precipitated in the coloring solution and adheres to the edge of the aluminum sheet, so that the aluminum sheet cannot be colored normally.
故,如果电解着紫色,则采用由浓度为30g/ L的CuSO4和浓度为20g/ L的H2SO4 以体积比为1:1配置而成的混合液,参数为:温度18~20℃、电压25V、时间3min。Therefore, if the electrolysis is purple, use a mixed solution of CuSO 4 with a concentration of 30g/L and H 2 SO 4 with a concentration of 20g/L at a volume ratio of 1:1. The parameters are: temperature 18-20 ℃, voltage 25V, time 3min.
镁铝合金片基体的粗糙度和光亮度对着色膜的色泽影响较大,着色的镁铝合金材要有较高的光亮度,可用化学抛光,如果表面处理的不好只能得黄色膜或不均匀的氧化膜。如果产生不均匀的氧化膜使着的色出现条或块状的产品。在上述过程中所有颜色的着色时间改变对实验产品都有一定的影响,在电压、电解液浓度、着色温度、都不改变的情况下加长着色时间得出的产品着色就越深,缩短着色时间得出的产品着色就越轻。在电压、着色时间、着色温度、都不改变的情况下增加着色电解液的浓度着色得出的产品着的色就越深,减小着色电解液的浓度得出的产品着的色就越淡。The roughness and brightness of the magnesium-aluminum alloy sheet substrate have a great influence on the color of the colored film. The colored magnesium-aluminum alloy material must have a high brightness and can be chemically polished. If the surface treatment is not good, only a yellow film or no Uniform oxide film. If an uneven oxide film is produced, the colored color will appear as a strip or block product. In the above process, the change of the coloring time of all colors has a certain influence on the experimental product. If the voltage, electrolyte concentration, and coloring temperature are not changed, the coloring of the product will be darker if the coloring time is prolonged, and the coloring time will be shortened. The resulting product is lighter in color. When the voltage, coloring time, and coloring temperature are not changed, the color of the product will be darker if the concentration of the coloring electrolyte is increased, and the color of the product will be lighter if the concentration of the coloring electrolyte is reduced. .
本发明适合于工业生产,应用在大批量生产中可以更好的节省药品并且着色效果更佳。The invention is suitable for industrial production, and can better save medicine and have better coloring effect when applied in mass production.
本发明设计合理,采用阳极氧化的方法在镁铝合金表面形成厚而致密的氧化膜层,以显著改变镁铝合金的耐蚀性,提高硬度、耐磨性和装饰性能。然而,镁铝合金阳极氧化膜具有很高孔隙率和吸附能力,容易受污染和腐蚀介质侵蚀,必须进行封孔处理,以提高耐蚀性、抗污染能力和固定色素体。The invention has a reasonable design, adopts an anodic oxidation method to form a thick and dense oxide film layer on the surface of the magnesium-aluminum alloy, so as to significantly change the corrosion resistance of the magnesium-aluminum alloy and improve the hardness, wear resistance and decorative performance. However, the magnesium-aluminum alloy anodized film has high porosity and adsorption capacity, and is easily corroded by pollution and corrosive media. It must be sealed to improve corrosion resistance, anti-pollution ability and fix pigment bodies.
我国人品众多,经济发展迅速,城市不断扩大,建筑镁铝合金型材行业必然是可持续发展的产业。建筑镁铝合金材料的表面处理,既可以提高使用性能和寿命,又可以改善外观质量,提高装饰档次,因此仍然会处于首当其冲的优先发展地位。Our country has many personalities, rapid economic development, and continuous expansion of cities. The construction magnesium aluminum alloy profile industry must be a sustainable development industry. The surface treatment of architectural magnesium-aluminum alloy materials can not only improve the performance and service life, but also improve the appearance quality and decoration grade, so it will still be in the first priority for development.
具体实施方式detailed description
下面对本发明的具体实施例进行详细说明。Specific embodiments of the present invention will be described in detail below.
实施例1Example 1
一种镁铝合金的表面处理方法,包括如下步骤:A surface treatment method for magnesium-aluminum alloys, comprising the steps of:
(1)、用砂纸将镁铝合金片材(厚度为1.5mm)表面自然形成的氧化膜去掉,并平整;(1) Use sandpaper to remove the naturally formed oxide film on the surface of the magnesium-aluminum alloy sheet (thickness 1.5mm) and make it smooth;
(2)、将打磨后的镁铝合金片材放入温度为70℃的脱脂液中5min,所述脱脂液由Na2CO3溶液、Na3PO4溶液及Na4SiO4溶液以体积比为1:1:1配置而成,所述Na2CO3溶液的浓度为40g/ L,所述Na3PO4溶液的浓度为40g/ L,所述Na4SiO4溶液的浓度为20g/ L;(2) Put the polished magnesium-aluminum alloy sheet into a degreasing solution at a temperature of 70°C for 5 minutes. The degreasing solution is composed of Na 2 CO 3 solution, Na 3 PO 4 solution and Na 4 SiO 4 solution in volume ratio The concentration of the Na 2 CO 3 solution is 40g/L, the concentration of the Na 3 PO 4 solution is 40g/L, and the concentration of the Na 4 SiO 4 solution is 20g/L. L;
(3)、将脱脂后的镁铝合金片材放入温度为60℃的碱蚀液中4min,所述碱蚀液为浓度是20g/ L的NaOH溶液;(3) Put the degreased magnesium-aluminum alloy sheet into an alkaline etching solution at a temperature of 60° C. for 4 minutes, and the alkaline etching solution is a NaOH solution with a concentration of 20 g/L;
(4)、将碱蚀后的镁铝合金片材放入温度为90℃的抛光液中3min,所述抛光液由相对密度为1.70的H3PO4溶液和相对密度为1.84的H2SO4溶液以体积比为1:1配置而成;(4) Put the alkali-etched magnesium-aluminum alloy sheet into a polishing solution at a temperature of 90°C for 3 minutes. The polishing solution consists of a H 3 PO 4 solution with a relative density of 1.70 and H 2 SO with a relative density of 1.84. 4 The solution is prepared with a volume ratio of 1:1;
(5)、将抛光后的镁铝合金片材进行硫酸阳极氧化,阳极氧化的条件为:硫酸的浓度为1.5g/ L,温度为20℃,电压为10V,时间30min;(5) Perform sulfuric acid anodization on the polished magnesium-aluminum alloy sheet, the conditions of anodization are: the concentration of sulfuric acid is 1.5g/L, the temperature is 20°C, the voltage is 10V, and the time is 30min;
(6)、将阳极氧化后的镁铝合金片材进行电解着色;着黄色,则采用浓度为20g/l的KMnO4溶液,条件为:温度18~20℃、电压15V、时间5min;(6) Perform electrolytic coloring on the anodized magnesium-aluminum alloy sheet; for yellowing, use KMnO 4 solution with a concentration of 20g/l, the conditions are: temperature 18-20°C, voltage 15V, time 5min;
(7)、封孔:采用沸水法,在100℃的去离子水中保持10~15min。(7) Sealing: use the boiling water method, keep in deionized water at 100°C for 10-15 minutes.
每一步骤后均用去离子水清洗镁铝合金片材。After each step, the magnesium-aluminum alloy sheet was cleaned with deionized water.
实施例2Example 2
一种镁铝合金的表面处理方法,包括如下步骤:A surface treatment method for magnesium-aluminum alloys, comprising the steps of:
(1)、用砂纸将镁铝合金片材(厚度为1.5mm)表面自然形成的氧化膜去掉,并平整;(1) Use sandpaper to remove the naturally formed oxide film on the surface of the magnesium-aluminum alloy sheet (thickness 1.5mm) and make it smooth;
(2)、将打磨后的镁铝合金片材放入温度为75℃的脱脂液中4min,所述脱脂液由Na2CO3溶液、Na3PO4溶液及Na4SiO4溶液以体积比为1:1:1配置而成,所述Na2CO3溶液的浓度为40g/ L,所述Na3PO4溶液的浓度为40g/ L,所述Na4SiO4溶液的浓度为20g/ L;(2) Put the polished magnesium-aluminum alloy sheet into a degreasing solution at a temperature of 75°C for 4 minutes. The degreasing solution is composed of Na 2 CO 3 solution, Na 3 PO 4 solution and Na 4 SiO 4 solution in volume ratio The concentration of the Na 2 CO 3 solution is 40g/L, the concentration of the Na 3 PO 4 solution is 40g/L, and the concentration of the Na 4 SiO 4 solution is 20g/L. L;
(3)、将脱脂后的镁铝合金片材放入温度为70℃的碱蚀液中3min,所述碱蚀液为浓度是20g/ L的NaOH溶液;(3) Put the degreased magnesium-aluminum alloy sheet into an alkaline etching solution at a temperature of 70° C. for 3 minutes, and the alkaline etching solution is a NaOH solution with a concentration of 20 g/L;
(4)、将碱蚀后的镁铝合金片材放入温度为100℃的抛光液中5min,所述抛光液由相对密度为1.70的H3PO4溶液和相对密度为1.84的H2SO4溶液以体积比为1:1配置而成;(4) Put the alkali-etched magnesium-aluminum alloy sheet into a polishing solution at a temperature of 100°C for 5 minutes. The polishing solution consists of a H 3 PO 4 solution with a relative density of 1.70 and H 2 SO with a relative density of 1.84. 4 The solution is prepared with a volume ratio of 1:1;
(5)、将抛光后的镁铝合金片材进行硫酸阳极氧化,阳极氧化的条件为:硫酸的浓度为1.5g/ L,温度为25℃,电压为15V,时间25min;(5) Perform sulfuric acid anodization on the polished magnesium-aluminum alloy sheet, the conditions of anodization are: the concentration of sulfuric acid is 1.5g/L, the temperature is 25°C, the voltage is 15V, and the time is 25min;
(6)、将阳极氧化后的镁铝合金片材进行电解着色;着红色,则采用浓度为20g/l的CuSO4溶液,条件为:温度18~20℃、电压25V、时间5min;(6) Perform electrolytic coloring on the anodized magnesium-aluminum alloy sheet; for red coloring, use a CuSO 4 solution with a concentration of 20g/l, the conditions are: temperature 18-20°C, voltage 25V, time 5min;
(7)、封孔:采用水解盐溶液进行封闭,所述水解盐溶液中NiSO4•7H2O的含量为4g/L、CoSO4•7H2O的含量为0.8g/L、H3BO3的含量为4g/L、NaAc•3H2O的含量为6g/L,水解盐溶液的pH值为4、温度为80℃,保持时间为20min。(7) Sealing: use hydrolysis salt solution for sealing, the content of NiSO 4 •7H 2 O in the hydrolysis salt solution is 4g/L, the content of CoSO 4 •7H 2 O is 0.8g/L, H 3 BO The content of 3 is 4g/L, the content of NaAc•3H 2 O is 6g/L, the pH value of the hydrolysis salt solution is 4, the temperature is 80°C, and the holding time is 20min.
每一步骤后均用去离子水清洗镁铝合金片材。After each step, the magnesium-aluminum alloy sheet was cleaned with deionized water.
实施例3Example 3
一种镁铝合金的表面处理方法,包括如下步骤:A surface treatment method for magnesium-aluminum alloys, comprising the steps of:
(1)、用砂纸将镁铝合金片材表面自然形成的氧化膜去掉,并平整;(1) Use sandpaper to remove the naturally formed oxide film on the surface of the magnesium-aluminum alloy sheet and make it smooth;
(2)、将打磨后的镁铝合金片材放入温度为72℃的脱脂液中3min,所述脱脂液由Na2CO3溶液、Na3PO4溶液及Na4SiO4溶液以体积比为1:1:1配置而成,所述Na2CO3溶液的浓度为40g/ L,所述Na3PO4溶液的浓度为40g/ L,所述Na4SiO4溶液的浓度为20g/ L;(2) Put the polished magnesium-aluminum alloy sheet into a degreasing solution at a temperature of 72°C for 3 minutes. The degreasing solution is composed of Na 2 CO 3 solution, Na 3 PO 4 solution and Na 4 SiO 4 solution in volume ratio The concentration of the Na 2 CO 3 solution is 40g/L, the concentration of the Na 3 PO 4 solution is 40g/L, and the concentration of the Na 4 SiO 4 solution is 20g/L. L;
(3)、将脱脂后的镁铝合金片材放入温度为50℃的碱蚀液中5min,所述碱蚀液为浓度是20g/ L的NaOH溶液;(3) Put the degreased magnesium-aluminum alloy sheet into an alkaline etching solution at a temperature of 50° C. for 5 minutes, and the alkaline etching solution is a NaOH solution with a concentration of 20 g/L;
(4)、将碱蚀后的镁铝合金片材放入温度为110℃的抛光液中4min,所述抛光液由相对密度为1.70的H3PO4溶液和相对密度为1.84的H2SO4溶液以体积比为1:1配置而成;(4) Put the alkali-etched magnesium-aluminum alloy sheet into a polishing solution at a temperature of 110°C for 4 minutes. The polishing solution consists of a H 3 PO 4 solution with a relative density of 1.70 and H 2 SO with a relative density of 1.84. 4 The solution is prepared with a volume ratio of 1:1;
(5)、将抛光后的镁铝合金片材进行硫酸阳极氧化,阳极氧化的条件为:硫酸的浓度为1.5g/ L,温度为15℃,电压为20V,时间20min;(5) Perform sulfuric acid anodization on the polished magnesium-aluminum alloy sheet. The conditions for anodization are: the concentration of sulfuric acid is 1.5g/L, the temperature is 15°C, the voltage is 20V, and the time is 20min;
(6)、将阳极氧化后的镁铝合金片材进行电解着色;着紫色,则采用由浓度为30g/L的CuSO4和浓度为20g/ L的H2SO4 以体积比为1:1配置而成的混合液,参数为:温度18~20℃、电压25V、时间3min;(6) Perform electrolytic coloring on the anodized magnesium-aluminum alloy sheet; for purple, use CuSO 4 with a concentration of 30g/L and H 2 SO 4 with a concentration of 20g/L at a volume ratio of 1:1 The parameters of the mixed solution are as follows: temperature 18-20°C, voltage 25V, time 3min;
(7)、封孔:采用水解盐溶液进行封闭,所述水解盐溶液中NiSO4•7H2O的含量为5g/L、CoSO4•7H2O的含量为0.5g/L、H3BO3的含量为5g/L、NaAc•3H2O的含量为4g/L,水解盐溶液的pH值为6、温度为85℃,保持时间为15min。(7) Sealing: use hydrolysis salt solution for sealing, the content of NiSO 4 •7H 2 O in the hydrolysis salt solution is 5g/L, the content of CoSO 4 •7H 2 O is 0.5g/L, H 3 BO The content of 3 is 5g/L, the content of NaAc·3H 2 O is 4g/L, the pH value of the hydrolysis salt solution is 6, the temperature is 85°C, and the holding time is 15min.
每一步骤后均用去离子水清洗镁铝合金片材。After each step, the magnesium-aluminum alloy sheet was cleaned with deionized water.
实施例中常见故障及分析如下:Common faults and analysis are as follows in the embodiment:
(1)、点状腐蚀镁铝合金硫酸阳极氧化后氧化膜暗淡无光,有时产生点状腐蚀,严重时黑色点状腐蚀显著,导致镁铝合金零件报废,造成较大损失。这类现象的发生一般有两个方面的原因:一是零件在生产及周转过程中,工序间的防锈工作没有做好,零件受到活性介质的污染,表面发生电化学腐蚀,表面出现局部小孔或“麻点”,在碱腐蚀后特别明显。另一个原因是偶然造成的,如镁铝合金阳极氧化过程中,中途断电又重新给电,停电时零件在清洗槽停留过久,清洗水槽酸度过高,水质不净,或含悬浮物、泥砂等较多,往往会使镁铝合金零件发生电化学腐蚀使氧化膜暗淡无光,或发生点状腐蚀黑斑等。这时若向电解液中添加自来水,因水经漂白粉处理后Cl含量超标,从而导致零件点状腐蚀。(1) Pitting corrosion After sulfuric acid anodization of magnesium-aluminum alloys, the oxide film is dull and dull, sometimes pitting corrosion occurs, and black spotting corrosion is prominent in severe cases, resulting in the scrapping of magnesium-aluminum alloy parts and great losses. There are generally two reasons for this kind of phenomenon: one is that during the production and turnover process of the parts, the anti-rust work between the processes is not done well, the parts are polluted by the active medium, the surface is electrochemically corroded, and there are local small spots on the surface. Pores, or "pockets", are especially noticeable after caustic corrosion. Another reason is accidental. For example, during the anodizing process of magnesium and aluminum alloys, the power is cut off and then re-powered on. During the power failure, the parts stay in the cleaning tank for too long, the cleaning tank is too acidic, the water quality is not clean, or contains suspended solids, There are many mud and sand, etc., which often cause electrochemical corrosion of magnesium-aluminum alloy parts, making the oxide film dull, or pitting corrosion and black spots. At this time, if tap water is added to the electrolyte, the Cl content of the water will exceed the standard after the bleaching powder treatment, resulting in pitting corrosion of the parts.
(2)、颜色暗淡或发灰镁铝合金硫酸阳极氧化后氧化膜局部表面颜色黯淡甚至发黑,有大片的黑斑或深灰色斑点。这种现象一般出现在较大较厚的镁铝合金零件中。产生的原因是材料在淬火时局部冷却缓慢(如冷却速度不足、局部水温过高)或转移时间过长,局部组织中主要强化相大量析出,促使铝合金基体合金元素固溶强化效果降低,同时由于第二相从晶粒内大量完全非共格析出,这将使材料耐蚀性能降低,阳极化腐蚀速度加大,故该零件在阳极化处理时不同区域因表面阳极氧化速度不同而呈现不同的腐蚀程度,最终因反光性能而呈现不同的表面颜色。(2) The color is dull or grayish. After sulfuric acid anodization of magnesium aluminum alloy, the local surface color of the oxide film is dull or even black, and there are large black spots or dark gray spots. This phenomenon generally occurs in larger and thicker magnesium-aluminum alloy parts. The reason is that the local cooling of the material is slow during quenching (such as insufficient cooling rate, local water temperature is too high) or the transfer time is too long, and the main strengthening phase in the local structure is precipitated in large quantities, which reduces the solid solution strengthening effect of the alloy elements in the aluminum alloy matrix, and at the same time Due to the large amount of completely incoherent precipitation of the second phase from the crystal grains, this will reduce the corrosion resistance of the material and increase the anodic corrosion rate. The degree of corrosion will eventually show different surface colors due to reflective properties.
(3)、黑斑或条纹零件经硫酸阳极化处理后,发生局部无氧化膜层,呈现肉眼可见的黑斑或条纹。这种情况一般与表面金属相的不均匀、组织偏析、微杂质偏析或者热处理不当所造成的各部分组织不均等有关,将导致选择性氧化或选择性溶解。如材料局部硅含量偏析,往往造成局部无氧化膜或呈黑斑点条纹或局部选择性溶解产生孔穴等。当然,如果硫酸电解液中悬浮杂质、尘埃、铜铁等金属杂质离子含量过高,也会导致这类现象,从而影响氧化膜的耐蚀性能。(3) Black spots or stripes After the parts are anodized with sulfuric acid, a local non-oxidized film layer occurs, showing black spots or stripes visible to the naked eye. This situation is generally related to the inhomogeneity of the surface metal phase, structure segregation, micro impurity segregation or uneven structure of various parts caused by improper heat treatment, which will lead to selective oxidation or selective dissolution. For example, the segregation of the silicon content in the local area of the material often results in a local non-oxidized film or black spots and stripes, or local selective dissolution to generate holes. Of course, if the content of suspended impurities, dust, copper and iron and other metal impurity ions in the sulfuric acid electrolyte is too high, this phenomenon will also be caused, thereby affecting the corrosion resistance of the oxide film.
(4)、膜层不完整同槽处理的阳极化镁铝合金零件,无氧化膜或膜层轻薄或不完整,或在夹具和零件接触处有烧损熔蚀现象。这是由于铝氧化膜的绝缘性较好。铝合金零件在阳极氧化处理前必须牢固地装挂在通用或专用夹具上,以确保良好导电性。导电棒应选用铜或铜合金材料并要保证足够接触面积。(4) The anodized magnesium-aluminum alloy parts treated with the same tank have no oxide film or the film layer is thin or incomplete, or there is burning and erosion at the contact between the fixture and the part. This is because the insulating property of the aluminum oxide film is good. Aluminum alloy parts must be firmly mounted on general or special fixtures before anodizing to ensure good electrical conductivity. The conductive rod should be made of copper or copper alloy and ensure sufficient contact area.
(5)、掉膜,氧化膜呈疏松粉化甚至用手一摸就掉,特别是填充封闭后,零件表面出现粉层即抗蚀性低劣。这一类现象多发生在夏季没有冷却装置的硫酸阳极氧化槽,在处理1~2槽零件后,疏松粉化现象就会出现。由于镁铝合金阳极氧化膜电阻很大,在阳极氧化工艺过程中会产生大量焦耳热,槽电压越高产生热量越大,从而导致电解液温度不断上升。所以在阳极氧化过程中,必须采用搅拌或冷却装置,使电解液温度控制在10~25℃之间,以保证氧化膜质量。若液温超过30℃,氧化膜会疏松粉化,严重时有“烧焦”现象。另外,当电解液温度恒定时,阳极电流密度也必须予以限制,因为阳极电流密度过高,温升剧烈,也会出现同样的问题。(5) The film falls off, the oxide film is loose and pulverized, and even falls off when touched by hand, especially after filling and sealing, a powder layer appears on the surface of the part, which means that the corrosion resistance is poor. This type of phenomenon mostly occurs in sulfuric acid anodizing tanks without cooling devices in summer. After processing parts in 1-2 tanks, loose powdering will appear. Due to the high resistance of the magnesium-aluminum alloy anodized film, a large amount of Joule heat will be generated during the anodic oxidation process. The higher the cell voltage is, the greater the heat will be generated, which will cause the temperature of the electrolyte to rise continuously. Therefore, during the anodic oxidation process, a stirring or cooling device must be used to control the temperature of the electrolyte between 10 and 25°C to ensure the quality of the oxide film. If the liquid temperature exceeds 30°C, the oxide film will be loose and pulverized, and in severe cases, there will be "burning". In addition, when the electrolyte temperature is constant, the anode current density must also be limited, because the anode current density is too high and the temperature rises sharply, and the same problem will occur.
镁铝合金硫酸阳极氧化氧化膜质量好坏,抗蚀防护性能的优劣主要取决于镁铝合金的成分,膜层厚度以及阳极氧化处理工艺条件,如温度、电流密度、使用水质及阳极氧化后的填充封闭工艺等。要减少或避免阳极氧化故障提高产品质量要从微细处着手,采取有效措施。The quality of magnesium-aluminum-aluminum sulfuric acid anodic oxidation film is good or bad, and the performance of anti-corrosion protection mainly depends on the composition of magnesium-aluminum alloy, film thickness and anodic oxidation treatment process conditions, such as temperature, current density, water quality and after anodic oxidation. The filling and sealing process, etc. To reduce or avoid anodic oxidation faults and improve product quality, we must start from the subtleties and take effective measures.
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