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CN103607078B - Salient pole electromagnetism and combination permanent magnetism mixing excitation generator amature production method - Google Patents

Salient pole electromagnetism and combination permanent magnetism mixing excitation generator amature production method Download PDF

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Publication number
CN103607078B
CN103607078B CN201310645451.6A CN201310645451A CN103607078B CN 103607078 B CN103607078 B CN 103607078B CN 201310645451 A CN201310645451 A CN 201310645451A CN 103607078 B CN103607078 B CN 103607078B
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rotor
salient pole
rectangular channel
excitation
pole
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CN103607078A (en
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李东兴
张学义
韩加蓬
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Shandong University of Technology
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Shandong University of Technology
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Abstract

The invention provides a kind of salient pole electromagnetism and combination permanent magnetism mixing excitation generator amature production method, belong to electric motor of automobile technical field of electric appliances, comprise electric excitation rotor to produce, p-m rotor is produced, rotor assembles, electricity excitation rotor is salient-pole structure, the magnetic field produced is directly in the face of air gap, leakage field is few, the magnetic field of p-m rotor is provided jointly by tangential permanent magnet field and radial permanent magnet field, magnetic field intensity is large, by regulating the size and Orientation of electric magnet exciting coil electrical current, magnetic field after electromagnetic field and permanent magnetic field are synthesized can regulate, generator output voltage is stablized, ensure fail safe and the dependability of automobile electrical equipment.

Description

Salient pole electromagnetism and combination permanent magnetism mixing excitation generator amature production method
Technical field
The invention provides a kind of salient pole electromagnetism and combination permanent magnetism mixing excitation generator amature production method, belong to electric motor of automobile technical field of electric appliances.
Background technology
The production method of the rotor of permanent-magnetic power generator that current automobile uses adopts axle and a full circle cylindricality permanent magnet to assemble, again columniform permanent magnet is pressed radial magnetizing, form N pole, the extremely spaced p-m rotor of S, in the process of magnetizing, magnetism molecule can not reach ordered arrangement completely, remanence strength is low, and a part of permanent magnetic material is inoperative between the magnetic pole due to cylindrical permanent magnet, therefore the permanent magnetic material utilance of this version rotor is low, and due to permanent magnetic field be stationary magnetic field, magnetic field is unadjustable, when the slow-speed of revolution, output voltage is low, during high rotating speed, output voltage is high, output voltage is unstable, automobile electrical device damage or useful life is caused to shorten, its serviceability needs further improvement.
Summary of the invention
The object of this invention is to provide one and can overcome above-mentioned defect, magnetic field in power generator air gap is provided jointly by electric magnet exciting coil and permanent-magnet steel, magnetic field can regulate, output voltage stabilization, the simple salient pole electromagnetism of production method and combination permanent magnetism mixing excitation generator amature production method, its technology contents is:
Salient pole electromagnetism and combination permanent magnetism mixing excitation generator amature production method, comprise the production of electric excitation rotor, p-m rotor produced, rotor assembles, it is characterized in that:
The first step, electricity excitation rotor is produced: rotor punching is evenly equipped with even number T font salient pole, the top of all T font salient poles is at same circumference, each T font salient pole center line and intersection, T font salient pole top have semicircle groove, rotor punching is laminated by the mode that burr one is suitable, argon arc welding welding is adopted to laminate the semicircle groove of rear rotor punching, form rotor core, the insulating paper cut longitudinally being converted into U-shaped inserts in the peariform slot of two T font salient poles formation adjacent on rotor core, electricity magnet exciting coil is wrapped on T font salient pole, the polarity produced by the convex surface of T font salient pole after passing into direct current is N pole, the coiling successively of S pole rule separately, the number of turn on each T font salient pole should be equal, form salient pole type electricity excitation rotor,
Second step, p-m rotor is produced: rotor punching is evenly equipped with the radial rectangular channel that even number runs through rotor punching thickness, between the outer end of radial rectangular channel and the cylindrical of rotor punching, part also runs through, width of rebate specific diameter is to the little 1mm of width of rectangular, distance between the outer end of radial rectangular channel and rotor punching cylindrical is 2mm ~ 3mm, the tangential rectangular channel running through rotor punching thickness is provided with between the inner of adjacent two radial rectangular channels, multiple tangential rectangular channel is all tangent with same circumference, and be not communicated with radial rectangular channel, the distance of connected component is not 1.5mm ~ 2mm, rotor punching cylindrical has W type groove, rotor punching is laminated by the mode that burr one is suitable, welding laminates the mid portion of the W type groove of rear rotor punching, form rotor core, first rectangle permanent-magnet steel is arranged in radial rectangular channel according to the mode that the polar surface that adjacent two panels permanent-magnet steel is identical is relative successively, the mode that the polarity formed by the first rectangle permanent-magnet steel that the polarity in outside is adjacent with two panels by second rectangle permanent-magnet steel is again identical is arranged in tangential rectangular channel successively, form p-m rotor,
3rd step, rotor assembles: be fitted in by p-m rotor on axle, again electric excitation rotor is fitted on same axle, the pad that thickness is 2mm ~ 3mm is installed additional between p-m rotor and electric excitation rotor, the longitudinal center line of each magnetic pole of electricity excitation rotor and the longitudinal center line of each magnetic pole of p-m rotor are on same straight line, use the cylindrical of lathe car p-m rotor and electric excitation rotor to given size again, complete salient pole electromagnetism and the production of combining permanent magnetism mixing excitation generator amature.
The present invention compared with prior art, electricity excitation rotor is salient-pole structure, the magnetic field produced is directly in the face of air gap, leakage field are few, the magnetic field of p-m rotor is provided jointly by tangential permanent magnet field and radial permanent magnet field, magnetic field intensity is large, and by regulating the size and Orientation of electric magnet exciting coil electrical current, the magnetic field after electromagnetic field and permanent magnetic field are synthesized can regulate, generator output voltage is stablized, and ensures fail safe and the dependability of automobile electrical equipment.
Accompanying drawing explanation
Fig. 1 is production method flow chart of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described:
Salient pole electromagnetism and combination permanent magnetism mixing excitation generator amature production method, comprise the production of electric excitation rotor, p-m rotor produced, rotor assembles, it is characterized in that:
The first step, electricity excitation rotor is produced: rotor punching is evenly equipped with even number T font salient pole, the top of all T font salient poles is at same circumference, each T font salient pole center line and intersection, T font salient pole top have semicircle groove, rotor punching is laminated by the mode that burr one is suitable, argon arc welding welding is adopted to laminate the semicircle groove of rear rotor punching, form rotor core, the insulating paper cut longitudinally being converted into U-shaped inserts in the peariform slot of two T font salient poles formation adjacent on rotor core, electricity magnet exciting coil is wrapped on T font salient pole, the polarity produced by the convex surface of T font salient pole after passing into direct current is N pole, the coiling successively of S pole rule separately, the number of turn on each T font salient pole should be equal, form salient pole type electricity excitation rotor,
Second step, p-m rotor is produced: rotor punching is evenly equipped with the radial rectangular channel that even number runs through rotor punching thickness, between the outer end of radial rectangular channel and the cylindrical of rotor punching, part also runs through, width of rebate specific diameter is to the little 1mm of width of rectangular, distance between the outer end of radial rectangular channel and rotor punching cylindrical is 2mm ~ 3mm, the tangential rectangular channel running through rotor punching thickness is provided with between the inner of adjacent two radial rectangular channels, multiple tangential rectangular channel is all tangent with same circumference, and be not communicated with radial rectangular channel, the distance of connected component is not 1.5mm ~ 2mm, rotor punching cylindrical has W type groove, rotor punching is laminated by the mode that burr one is suitable, welding laminates the mid portion of the W type groove of rear rotor punching, form rotor core, first rectangle permanent-magnet steel is arranged in radial rectangular channel according to the mode that the polar surface that adjacent two panels permanent-magnet steel is identical is relative successively, the mode that the polarity formed by the first rectangle permanent-magnet steel that the polarity in outside is adjacent with two panels by second rectangle permanent-magnet steel is again identical is arranged in tangential rectangular channel successively, form p-m rotor,
3rd step, rotor assembles: be fitted in by p-m rotor on axle, again electric excitation rotor is fitted on same axle, the pad that thickness is 2mm ~ 3mm is installed additional between p-m rotor and electric excitation rotor, the longitudinal center line of each magnetic pole of electricity excitation rotor and the longitudinal center line of each magnetic pole of p-m rotor are on same straight line, use the cylindrical of lathe car p-m rotor and electric excitation rotor to given size again, complete salient pole electromagnetism and the production of combining permanent magnetism mixing excitation generator amature.

Claims (1)

1. salient pole electromagnetism and a combination permanent magnetism mixing excitation generator amature production method, comprises the production of electric excitation rotor, p-m rotor is produced, rotor assembles, it is characterized in that:
The first step, electricity excitation rotor is produced: rotor punching is evenly equipped with even number T font salient pole, the top of all T font salient poles is at same circumference, each T font salient pole center line and intersection, T font salient pole top have semicircle groove, rotor punching is laminated by the mode that burr one is suitable, argon arc welding welding is adopted to laminate the semicircle groove of rear rotor punching, form rotor core, the insulating paper cut longitudinally being converted into U-shaped inserts in the peariform slot of two T font salient poles formation adjacent on rotor core, electricity magnet exciting coil is wrapped on T font salient pole, the polarity produced by the convex surface of T font salient pole after passing into direct current is N pole, the coiling successively of S pole rule separately, the number of turn on each T font salient pole should be equal, form salient pole type electricity excitation rotor,
Second step, p-m rotor is produced: rotor punching is evenly equipped with the radial rectangular channel that even number runs through rotor punching thickness, between the outer end of radial rectangular channel and the cylindrical of rotor punching, part also runs through, width of rebate specific diameter is to the little 1mm of width of rectangular, distance between the outer end of radial rectangular channel and rotor punching cylindrical is 2mm ~ 3mm, the tangential rectangular channel running through rotor punching thickness is provided with between the inner of adjacent two radial rectangular channels, multiple tangential rectangular channel is all tangent with same circumference, and be not communicated with radial rectangular channel, the distance of connected component is not 1.5mm ~ 2mm, rotor punching cylindrical has W type groove, rotor punching is laminated by the mode that burr one is suitable, welding laminates the mid portion of the W type groove of rear rotor punching, form rotor core, first rectangle permanent-magnet steel is arranged in radial rectangular channel according to the mode that the polar surface that adjacent two panels permanent-magnet steel is identical is relative successively, the mode that the polarity formed by the first rectangle permanent-magnet steel that the polarity in outside is adjacent with two panels by second rectangle permanent-magnet steel is again identical is arranged in tangential rectangular channel successively, form p-m rotor,
3rd step, rotor assembles: be fitted in by p-m rotor on axle, again electric excitation rotor is fitted on same axle, the pad that thickness is 2mm ~ 3mm is installed additional between p-m rotor and electric excitation rotor, the longitudinal center line of each magnetic pole of electricity excitation rotor and the longitudinal center line of each magnetic pole of p-m rotor are on same straight line, use the cylindrical of lathe car p-m rotor and electric excitation rotor to given size again, complete salient pole electromagnetism and the production of combining permanent magnetism mixing excitation generator amature.
CN201310645451.6A 2013-12-05 2013-12-05 Salient pole electromagnetism and combination permanent magnetism mixing excitation generator amature production method Active CN103607078B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103887936A (en) * 2014-04-10 2014-06-25 山东理工大学 Production method for hub motor rotor with embedded radial permanent magnet steel and embedded tangential permanent magnet steel
CN105790523A (en) * 2016-05-11 2016-07-20 山东理工大学 Production method for electromagnetic and built-in radial permanent magnet steel mixed excitation generator
CN105914967A (en) * 2016-05-13 2016-08-31 山东理工大学 Electromagnetic and built-in combined radial permanent magnetism driving motor rotor production method
CN105846617A (en) * 2016-05-13 2016-08-10 山东理工大学 Production method of electromagnetic and dual-radial permanent magnetic invisible magnetic pole driving motor rotor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4687608A (en) * 1981-07-14 1987-08-18 Hitachi Metals, Ltd. Composite permanent magnet for magnetic excitation and method of producing the same
CN101447722A (en) * 2008-12-08 2009-06-03 张学义 Mixed excitation generator with vacuum pump for vehicles
CN102638147A (en) * 2012-04-26 2012-08-15 张学义 Hybrid excitation generator with permanent and electromagnetic series magnetic fields

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5668253A (en) * 1979-11-08 1981-06-08 Seikosha Co Ltd Rotor molding die for miniature motor of watch

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4687608A (en) * 1981-07-14 1987-08-18 Hitachi Metals, Ltd. Composite permanent magnet for magnetic excitation and method of producing the same
CN101447722A (en) * 2008-12-08 2009-06-03 张学义 Mixed excitation generator with vacuum pump for vehicles
CN102638147A (en) * 2012-04-26 2012-08-15 张学义 Hybrid excitation generator with permanent and electromagnetic series magnetic fields

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