Background technology
Foam concrete block is a kind of light weight and has some strength, has the building material of heat insulating and noise-proofing function simultaneously.Along with developing rapidly of economic construction and improving constantly of living standards of the people, the energy that consumes of building increases day by day, and it is particularly evident that wherein heating air conditioning energy consumption has accounted for the Xia Redong cryogenic region of significant proportion , China, the energy-conservation developing direction that becomes current building materials.Therefore,, under the situation of current power supply anxiety, light building material becomes the main body of current building materials just gradually with its superior energy-saving effect.In recent years light building material, protection of the environment and ecology useless around energy-conservation, joint soil, profit, improve the aspect developments such as building materials function, make light building material have more wide market.
Along with exploitation and the utilization of phosphorus ore, phosphate rock resource increasingly dilution ,Yi Bei Ministry of Land and Resources can not meet one of 20 kinds of mineral of national economic development demand after listing 2010 in, classifies non-renewable strategic resource as.China's phosphate rock resource is abundant, but the 80%th, in, low-grade phosphate ore, mostly belong to high, the difficult collophanite selecting of foreign matter content, in order to meet the specification of quality of phosphoric acid by wet process to raw ore, must could meet phosphoric acid and high-concentration phosphate compound fertilizers Production requirement through cost-effective beneficiation enrichment, produce thus a large amount of mine tailings.From mining ore out, after ore dressing extracts useful matter, the overwhelming majority is accumulated all the year round and is deposited in tailing dam, not only takies tract, and may cause severe contamination and destruction to ecotope.Phosphorus mine tailing granularity is thinner, piles up a place, if meet heavy rain, washes away, and easily causes and causes security incident by Serious geological disasters.
A kind of industrial residue discharging when phosphorus slag is producing yellow Phosphorus by electric oven, its major ingredient is Calucium Silicate powder, often contains the objectionable impuritiess such as heavy metal cadmium, phosphorus, fluorine, a large amount of phosphorus slags still save as master with outdoor heap.Because phosphorus slag contains phosphorus, fluorine, when taking a large amount of soils, easily, by sleet leaching, rainwash polluted-water, periphery people's living environment has been brought and had a strong impact on.Therefore, how to turn waste into wealth by these two kinds of trade waste recyclings, the problem that has become people more and more to pay close attention to.
A lot of scholars take up research and utilization phosphorus slag, phosphorus mine tailing is made various industrial building materials, as phosphorus slag aerated concrete building blocks and the manufacture method (CN101328051A) thereof of the application of Chinese architecture Si Engineering Bureau, but in this patent, only utilized a kind of phosphorus ore waste material of phosphorus slag, in 2nd~3 pages, its specification sheets to product properties introduction, the concrete segment intensity that aforesaid method is manufactured is lower, and thermal conductivity > 0.1w/ (mk).A kind of phosphorous slag autoclave aerated concrete building block and the manufacture method (CN101608484A) thereof of Guizhou Yuanlong New Environment-Friendly Wall Building Materials Co., Ltd.'s application, but this method has also only been utilized a kind of phosphorus ore waste material of phosphorus slag, waste utilization rate is low, referring to its Instructions Page 3, product properties is tested and introduced, its average strength is only also 5.1MPa, thermal conductivity > 0.1w/ (mk).
Phosphorus mine tailing and phosphorus slag belong to the waste residue that phosphate rock resource utilization produces afterwards, much phosphorous chemical industry enterprise has this two kinds of industrial residues simultaneously, but in current disclosed technical scheme, there is no the report that both are fully utilized together, particularly there is no the method for the phosphorus mine tailing that a large amount of utilizations are thinner.And in the making method of existing disclosed foam concrete block, cement, aggregate consumption are large, and trade waste utilization ratio is not high, need to use air entrapment agent/foaming agent, causes cost of manufacture high, lack the market competitiveness.
Summary of the invention
The object of the present invention is to provide a kind of phosphorus slag-phosphorus tailing foam concrete building block and preparation method thereof, to solve, take at present the building materials that phosphorus slag is material, cement, aggregate consumption are large, trade waste utilization ratio is not high, the production cost that needs air entrapment agent/foaming agent to cause is high, and fails to realize by the problem fully utilizing together with two kinds of trade wastes of phosphorus mine tailing and phosphorus slag.
In order to achieve the above object, technical scheme of the present invention is:
The building block of a kind of phosphorus slag-phosphorus tailing foam concrete, by base-material, admixture, water and foam are prepared from, described base-material is by phosphorus mine tailing, phosphorus slag, lime and cement composition, the mass percent of described each component of base-material is: phosphorus mine tailing 45%~62%, phosphorus slag 20%~37%, lime 10%~18%, cement 8%~10%, described admixture is sodium sulfate, one or more in sodium aluminate and water glass, the consumption of described admixture is 0.5% of described base-material quality, the consumption of described water is 0.25~0.3 times of the dry material total mass that forms of described base-material and described admixture, with base-material, the total mass 1kg of admixture and water is benchmark, the consumption of described foam is 1000mL~1600mL.
In such scheme, the granularity of described phosphorus mine tailing is less than 100 orders, and the granularity of described phosphorus slag is less than 100 orders.
A preparation method for phosphorus slag-phosphorus tailing foam concrete building block, comprises the steps:
(1) take base-material and admixture, each constituent mass per-cent of described base-material is: phosphorus mine tailing 45%~62%, and phosphorus slag 20%~37%, lime 10%~18%, cement 8%~10%, wherein the granularity of phosphorus slag and phosphorus mine tailing is all less than 100 orders; Described admixture is one or more in sodium sulfate, sodium aluminate and water glass, and the consumption of described admixture is 0.5% of described base-material quality;
(2) base-material step (1) being taken and admixture are dry mixed and stir, then add water to stir to pasty state, and the consumption of described water is 0.25~0.3 times of the dry material total mass that forms of described base-material and described admixture;
(3) by every kilogram of pasty material, add 1000ml~1600ml foam, in the pasty material of step (2) gained, add foam, after stirring, pour mould into and pour into a mould, maintenance 24h or put into the standard curing box maintenance 12h of 60 ℃ under natural condition;
(4), after test block demoulding step (3) maintenance being completed, being placed in vapor pressure is the interior 6h~8h of autoclave of 0.8~1.0Mpa, obtains idiosome, after being dried, obtains phosphorus slag-phosphorus tailing foam concrete building block finished product.
In such scheme, described foam prepares by the following method: in commercially available liquid whipping agent, add after water, by whisking machine, got and enriched foam, the consumption of described water is 50~70 times of liquid whipping agent volume.
The invention has the beneficial effects as follows:
(1) foam concrete block that prepared by the present invention, cement consumption is controlled in 10%, two kinds of trade wastes of phosphorus mine tailing and phosphorus slag have been utilized simultaneously, trade waste utilization ratio >=72%, when reducing costs, can be in a large number, total consumption phosphorus mine tailing and phosphorus slag, particularly can utilize in a large number thinner phosphorus mine tailing, reduce the environmental stress of phosphorus ore producing region and phosphorus production enterprise.
(2) foam concrete block that prepared by the present invention, pore is even, thermal conductivity < 0.1w/ (mk), this thermal conductivity can meet the industry current standards (JGT266-2011) that is even less than each density rating, and foam concrete block heat preservation and soundproof of the present invention is effective, block strength is high, weight is little, meets < < foam concrete block JGT266-2011 > > standard.
(3) the present invention adopts the mode of additional foam to produce the building block of phosphorus slag-phosphorus tailing foam concrete, adopt at present the mode of adding air entrapment agent/foaming agent to there is the advantages such as cost is low, production technique is simple, and can require to produce according to difference the foamed concrete of different stage.
Embodiment
In order to understand better the present invention, below in conjunction with embodiment, further illustrate content of the present invention, but content of the present invention is not only confined to example below.
In following examples, phosphorus mine tailing used is taken from phosphatization group Jinning County, Yunnan phosphorus ore wheatland tailing dam, phosphorus slag is taken from Yunnan phosphatization group Jinning County's Yellow Phosphorous Plant and is produced the phosphorus slag that yellow phosphorus produces, only phosphorus mine tailing and phosphorus slag source are described herein, do not form the restriction to the present invention, this type of phosphorus ore waste material in other area also can be realized the present invention.
In following examples, lime is common building material, foam prepares by the following method: in commercially available ordinary liquid whipping agent, add after water, by whisking machine, get and enrich foam, the consumption of described water is 50~70 times of liquid whipping agent volume, and the foam of other similar whipping agent manufacture also can be realized the present invention certainly.
In following examples, because the phosphorus slag in the place of production and phosphorus mine tailing particle are thicker, need to phosphorus mine tailing and phosphorus slag is broken respectively, institute's use crusher is oppositely rolling roller crusher, certain dry pan, rolling etc. can be broken to 100 object equipment by coarse grain phosphorus slag, phosphorus mine tailing and all can use, phosphorus slag after fragmentation and phosphorus mine tailing are crossed to 100 mesh sieves, get lower part of screen and divide standbyly, the granularity of the phosphorus slag that used and phosphorus mine tailing is all less than 100 orders.
Embodiment 1~5
Phosphorus slag-phosphorus tailing foam concrete building block of embodiment 1~5 is prepared from after mixing by base-material, admixture, water and foam, and each component proportion is in Table 1, and described base-material is by phosphorus mine tailing, phosphorus slag, lime and cement composition, and described admixture is sodium sulfate (Na
2sO
4), the consumption of described admixture is 0.5% of described base-material quality, the consumption of described water is that the 0.25(ratio of water to material of the dry material quality of described base-material and described admixture composition is 0.25), described foam be take volume as measure unit, and the ratio of the consumption of foam and the total mass of other each components (total mass of base-material, admixture and water) is 1600ml/kg.
In embodiment 1~5, the preparation method of phosphorus slag-phosphorus tailing foam concrete building block, comprises the steps:
(1) according to each component proportion in table 1, take base-material and admixture, wherein the granularity of phosphorus slag and phosphorus mine tailing is all less than 100 orders;
(2) base-material of step (1) and admixture are dry mixed and are stirred, then add water to stir to pasty state;
(3) in step (2) gained pasty material, add foam, after stirring, pour mould into and build, put into the standard curing box maintenance 12h of 60 ℃; Then after test block demoulding maintenance being completed, be placed in the interior steam-cured 8h of autoclave of vapour pressure 1.0Mpa, obtain idiosome, after being dried, obtain phosphorus slag-phosphorus tailing foam concrete building block finished product.
Phosphorus slag-phosphorus tailing foam concrete building block that embodiment 1~5 prepares, its corresponding ultimate compression strength, unit weight, thermal conductivity are in Table 1, and ultimate compression strength described in table, unit weight, thermal conductivity all detect and obtain by method described in JGT266-2011.Result from table 1 can be found out, the equal < 0.1w/ of thermal conductivity (mk) of the foamed concrete that embodiment 1~5 prepares, can meet the industry current standards (JGT266-2011) that is even less than each density rating, and pore is even, heat preservation and soundproof is effective, block strength is high, weight is little, meet < < foam concrete block JGT266-2011 > > standard, can better reduce building energy consumption.
The performance of each component proportion of table 1 and foam concrete block
Embodiment 6~10
Each component proportion of phosphorus slag-phosphorus tailing foam concrete building block of embodiment 6~10 is in Table 2, and described base-material is by phosphorus mine tailing, phosphorus slag, lime and cement composition, and described admixture is sodium aluminate (Na
2al
2o
4), the consumption of described admixture is 0.5% of described base-material quality, the consumption of described water is that the 0.27(ratio of water to material of the dry material quality of described base-material and described admixture composition is 0.27), described foam be take volume as measure unit, and the ratio of the consumption of foam and the total mass of other each components (total mass of base-material, admixture and water) is 1200ml/kg.
In embodiment 6~10, preparation method and the embodiment 1~5 of the building block of phosphorus slag-phosphorus tailing foam concrete are roughly the same, difference is: maintenance is maintenance 24 hours under natural condition in step (3), after the test block demoulding that maintenance is completed, is placed in steam-cured 6h in the autoclave of vapour pressure 0.9Mpa.
Phosphorus slag-phosphorus tailing foam concrete building block that embodiment 6~10 prepares, its corresponding ultimate compression strength, unit weight, thermal conductivity are in Table 2, and ultimate compression strength described in table, unit weight, thermal conductivity all detect and obtain by method described in JGT266-2011.Result from table 2 can be found out, the equal < 0.1w/ of thermal conductivity (mk) of the foamed concrete that embodiment 6~10 prepares, can meet the industry current standards (JGT266-2011) that is even less than each density rating, and pore is even, heat preservation and soundproof is effective, block strength is high, weight is little
Meet < < foam concrete block JGT266-2011 > > standard, can better reduce building energy consumption.
The performance of each component proportion of table 2 and foam concrete block
Embodiment 11~15
Each component proportion of phosphorus slag-phosphorus tailing foam concrete building block of embodiment 11~15 is in Table 3, and described base-material is by phosphorus mine tailing, phosphorus slag, lime and cement composition, and described admixture is water glass (Na
2siO
3), the consumption of described admixture is 0.5% of described base-material quality, the consumption of described water is that the 0.3(ratio of water to material of the dry material quality of described base-material and described admixture composition is 0.3), described foam be take volume as measure unit, and the ratio of the consumption of foam and the total mass of other each components (total mass of base-material, admixture and water) is 1000ml/kg.
In embodiment 11~15, preparation method and the embodiment 1~5 of the building block of phosphorus slag-phosphorus tailing foam concrete are roughly the same, and difference is: after the test block demoulding in step (3), maintenance being completed, be placed in the interior steam-cured 7h of autoclave of vapour pressure 0.8Mpa.
Phosphorus slag-phosphorus tailing foam concrete building block that embodiment 11~15 prepares, its corresponding ultimate compression strength, unit weight, thermal conductivity are in Table 3, and ultimate compression strength described in table, unit weight, thermal conductivity all detect and obtain by method described in JGT266-2011.Result from table 3 can be found out, the equal < 0.1w/ of thermal conductivity (mk) of the foamed concrete that embodiment 11~15 prepares, can meet the industry current standards (JGT266-2011) that is even less than each density rating, and pore is even, heat preservation and soundproof is effective, block strength is high, weight is little, meet < < foam concrete block JGT266-2011 > > standard, can better reduce building energy consumption.
The performance of each component proportion of table 3 and foam concrete block
Embodiment 16~19
Each component proportion of phosphorus slag-phosphorus tailing foam concrete building block of embodiment 16~19 is in Table 4, and described base-material is by phosphorus mine tailing, phosphorus slag, lime and cement composition, and described admixture is sodium sulfate (Na
2sO
4), sodium aluminate (Na
2al
2o
4) and water glass (Na
2siO
3) between two or three's mixture, the consumption of described admixture is 0.5% of described base-material quality, the consumption of described water is that the 0.3(ratio of water to material of the dry material quality of described base-material and described admixture composition is 0.3), described foam be take volume as measure unit, and the ratio of the consumption of foam and the total mass of other each components (total mass of base-material, admixture and water) is 1000ml/kg.
In embodiment 16~19, the preparation method of phosphorus slag-phosphorus tailing foam concrete building block is identical with embodiment 11~15.The building block of prepared phosphorus slag-phosphorus tailing foam concrete, its corresponding ultimate compression strength, unit weight, thermal conductivity are listed in table 4, and testing method is the same.From test result, can find out, the equal < 0.1w/ of thermal conductivity (mk) of the foamed concrete that embodiment 16~19 prepares, can meet the industry current standards (JGT266-2011) that is even less than each density rating, and pore is even, heat preservation and soundproof is effective, block strength is high, weight is little, meet < < foam concrete block JGT266-2011 > > standard, can better reduce building energy consumption.
The performance of each component proportion of table 4 and foam concrete block
Obviously, above-described embodiment is to be only the example that clearly explanation is done, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.And the apparent variation of therefore amplifying or change are still within the protection domain in the invention.