CN103576646A - Dynamic configuration method for improving tobacco cut processing quality data analysis system suitability - Google Patents
Dynamic configuration method for improving tobacco cut processing quality data analysis system suitability Download PDFInfo
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Abstract
The invention discloses a dynamic configuration method for improving tobacco cut processing quality data analysis system suitability. The dynamic configuration method comprises the steps of configuring quality characteristic data output by the tobacco cut processing requirement, configuring a tobacco cut line process line and configuring inspection items, wherein the configuration of the quality characteristic data output by the tobacco cut processing requirement configures data to the configuration of the process line of a tobacco cut line, the configuration of the process line of the tobacco cut line configures data to the configuration of the inspection items, the three configuration processes build a combination relationship to form the dynamic configuration method. The dynamic configuration method is in abut-connection with the abut-connection function of PLC data of cut tobacco production equipment and a guide-out/in function of an EXCEL model, and outputs various service reports after monitoring is implemented. The quality characteristic data comprise equipment operation parameters, on-line detection equipment measurement data and artificial detection data, the configuration of the quality characteristic data comprises summarizing configuration and classification configuration, and an analysis or judgment method of various data is provided.
Description
Technical field
The present invention relates to a kind of Dynamic Configuration and system that improves cigarette primary processing process quality data analytic system applicability, relate in particular to cigarette primary processing process quality data analytical approach, belong to automatic system field.
Background technology
In Cigarette processing industry, tobacco scrap prodn processing is very important technological process, and its treatment effect directly has influence on the inherent quality of tobacco.Tobacco scrap prodn process is affected by region, processing factory place, environment, raw material, equipment, personnel, standard.
At present, when tobacco scrap prodn process equipment, technological process, detectability, network state change or there are differences, when scrap prodn. line technological transformation, increase or change, for meeting the requirement to the monitoring of tobacco scrap prodn crudy performance data, must carry out heavy overlapping development and maintenance to throwing process quality data analytic system.
Summary of the invention
The object of the invention is to propose a kind of Dynamic Configuration and system that improves cigarette primary processing process quality data analytic system applicability, it can improve the adaptability of tobacco scrap prodn process quality data analytic system when throwing process equipment, technological process, detectability, network state there are differences or change.When tobacco scrap prodn. line carries out technological transformation, increase or change, avoid overlapping development and system maintenance that cigarette primary processing process quality data analytic system is heavy.
The Dynamic Configuration that the present invention improves cigarette primary processing process quality data analytic system applicability completes like this: the quality characteristics data of Dynamic Configuration throwing processing request output is configured, configuration scrap prodn. line process route and configuration check project; The wherein quality characteristics data configuration of throwing processing request output process route configuration to scrap prodn. line by data, the process route configuration of scrap prodn. line configures data to Interventions Requested, it is a Dynamic Configuration that syntagmatic is set up in above-mentioned three configurations, this Dynamic Configuration is docked connection mutually with the derivation/import feature to connection function and EXCEL model of fiber tow production equipment plc data, and exports all kinds of business reports after monitoring is implemented;
Described quality characteristics data comprises equipment operational factor, online detection instrument measurement data, desk checking data, and the configuration of described quality characteristics data comprises and gathers configuration and classification configurations, and analysis or the determination methods of Various types of data are set;
The process route configuration of described scrap prodn. line comprises technology for making tobacco threds flow process and silk producing procedures;
Described Interventions Requested configuration comprises: Moisture Meter detection, artificial mass property sampling observation, manual inspection, ambient temperature and humidity detect, the weight detecting of taking out or add materials.
The quality characteristics data of throwing processing request output gathers configuration according to processing stand actual conditions, according to all mass propertys of production line described in production line type configuration, can modify, increase and decrease the mass property project of all needs, described production line type can be divided into cut tobacco processed, stem, expansion thread, beating and double roasting.
The quality characteristics data classification configurations of throwing processing request output, by the classification configurations of described quality characteristics data, can realize filing, the classification of all output reports, described quality characteristics data classification configurations comprises by subgroup capacity n > 1, n=1 and marks off two class data, by mass property type mark off that material applies, operation weight, technical parameter, physical characteristics four class materials applies data.
Described material applies class packet containing batch integrity data and process stability data; The acquisition method of described process stability data comprises that the applying unit time applies the weight gain of material and take the material that the weight gain of main scale material is unit of account and applies ratio.
Described analysis or the determination methods that Various types of data is set comprises descriptive statistics, control chart and correlated quality analysis judgement instrument, described descriptive statistics mode corresponding to data and the selection of control chart when quality characteristics data analysis or determination methods being set comprising by subgroup capacity classified, the Data classification while dividing for report by mass property type.
Technology for making tobacco threds flow process collocation method can configure the ownership system wire process that described technology for making tobacco threds flow process comprises according to processing stand actual conditions, can revise, increase and decrease the silk producing procedures of all needs.
The configuration of described silk producing procedures comprise judgement that quality characteristics data under technological standards configuration corresponding to quality characteristics data under the quality characteristics data configuration that needs under each operation to monitor, each operation, each operation is corresponding and early warning item option and installment, batch between analysis project configuration.
Under each operation, need the quality characteristics data configuration of monitoring, can increase and decrease the quality characteristics data item that needs to monitor under described each operation, can be configured the compute type of described quality characteristics data, sampling interval time, can reject item to invalid data in described quality characteristics data is configured, can reject a filing classification to described invalid data and be configured, can reject rule to described quality characteristics data and be configured; Under each operation, technological standards configuration corresponding to quality characteristics data can be configured the contents of a project of the described technological standards of described operation, can be configured the project category of the described technological standards of described operation, described project category comprises: mass property, apparatus parameter setting value, mass flow fluctuation, physical characteristics sampling observation, moisture content of finished products and reinforced, perfuming thereof, mixed ratio example, can be configured the standard category of described technological standards, described standard category comprises: desired value+franchise, scope, prestige are worth greatly, hope little value, setting value.
Under each operation, whether corresponding judgement and the early warning item option and installment of quality characteristics data can be judged or early warning quality characteristics data under described operation, or judges that also early warning is configured simultaneously; To batch between analysis project configuration can to batch between analysis project increase and decrease, sort out configuration, can safeguard any one statistical in analysis project between described batch.
Moisture Meter detects configuration can realize the increase and decrease of described Moisture Meter detection operation point, can safeguard the described Moisture Meter channel number that the different trades mark are corresponding.Artificial mass property sampling observation configuration can be safeguarded described artificial mass property sampling observation project and the sampling observation frequency.Manual inspection configuration can be safeguarded the technological requirement administrative provisions clause of described manual inspection.
Quality characteristics data dispensing unit, process route dispensing unit and Interventions Requested dispensing unit that whole throwing processing dynamic configuration system requires output to gather, wherein
Quality characteristics data dispensing unit outputs to the processing of scrap prodn. line process route dispensing unit and quality characteristics data preparation maintenance interface by data;
Process route dispensing unit outputs to Interventions Requested dispensing unit, technology for making tobacco threds flow process preparation maintenance interface and silk producing procedures preparation maintenance interface by data;
Interventions Requested dispensing unit outputs to Interventions Requested configuring maintenance interface by data;
It is a dynamic configuration system that above-mentioned three dispensing units are set up syntagmatic, this dynamic configuration system docks connection mutually with the derivation/import feature to connection function and EXCEL model of fiber tow production equipment plc data, and exports all kinds of business reports after monitoring is implemented.
Quality characteristics data dispensing unit provides the configuring maintenance interface of the quality characteristics data of the throwing processing request output gathering, the quality characteristics data taxon of throwing processing request output, the classification maintenance interface of the quality characteristics data of throwing processing request output is provided, and set up the quality of data performance data classification analysis corresponding with mode classification or the linking functions between determination methods, the quality characteristics data of setting up throwing processing output gathers the syntagmatic of dispensing unit and taxon.
Process route dispensing unit provides described technology for making tobacco threds flow process configuration and described silk producing procedures configuring maintenance interface, and the silk producing procedures configuring maintenance interface of the included content of described silk producing procedures, set up the syntagmatic between described technology for making tobacco threds flow process configuration and the configuration of described silk producing procedures, set up described silk producing procedures and configure the syntagmatic between included every deploy content, and automatically generate corresponding report form, set up the function that interlinks between form.
Interventions Requested dispensing unit provides described Interventions Requested to comprise that content provides Interventions Requested configurations configuring maintenance interface, sets up the relation that interlinks that described Interventions Requested hold each test item and corresponding form in comprising.
Pass through the inventive method, can improve the adaptability of throwing process quality data analytic system when throwing process equipment, technological process, detectability, network state there are differences or change, when scrap prodn. line technological transformation, increase or change, avoid overlapping development and system maintenance that cigarette primary processing process quality data analytic system is heavy.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms the application's a part, and schematic description and description of the present invention is used for explaining the present invention, does not form improper restriction of the present invention.In the accompanying drawings:
Fig. 1 is a kind of flow chart of steps that improves the Dynamic Configuration embodiment of cigarette primary processing process quality data analytic system applicability of the present invention.
Fig. 2 is a kind of structured flowchart that improves the dynamic configuration system embodiment of cigarette primary processing process quality data analytic system applicability of the present invention.
Embodiment
Core idea of the present invention is, when cigarette primary processing process equipment, technological process, detectability, network state change or there are differences, when Dang Mou factory tobacco scrap prodn. line undergoes technological transformation, increases or changes, can to throwing process quality data analytic system, carry out dynamic-configuration maintenance according to the present invention, under meeting the prerequisite of tobacco scrap prodn crudy performance data monitoring requirement, avoid overlapping development and system maintenance that whole system is heavy.
The quality characteristics data of configuration throwing processing request output, described quality characteristics data comprises equipment operational factor, online detection instrument measurement data, desk checking data, described configuration comprises and gathers configuration and classification configurations, and analysis or the determination methods of Various types of data are set;
The quality characteristics data of described throwing processing request output gathers configuration, it is characterized in that, can be according to processing stand actual conditions, according to all mass propertys of production line described in production line type configuration, can revise, increase and decrease the quality characteristics data of all needs, described production line type can be divided into cut tobacco processed, stem, expansion thread, beating and double roasting;
The quality characteristics data classification configurations of described throwing processing request output, it is characterized in that, by the classification configurations of described quality characteristics data, can realize filing, the classification of all output reports, described quality characteristics data classification configurations comprises by subgroup capacity n > 1, n=1 and marks off two class data, by mass property type mark off that material applies, the material of operation weight, technical parameter, physics four characteristics applies class data.
Described material applies class data, it is characterized in that, described material applies class packet containing batch integrity data and process stability data; The acquisition method of described process stability data comprises that the applying unit time applies the weight gain of material and take the material that the weight gain of main scale material is unit of account and applies ratio.
The described analysis that Various types of data is set or determination methods, it is characterized in that, described data analysis or determination methods comprise descriptive statistics, control chart and correlated quality analysis judgement instrument, described descriptive statistics mode corresponding to data and the selection of control chart when quality characteristics data analysis or determination methods being set comprising by subgroup capacity classified, the Data classification while dividing for report by mass property type.
Further, configuration scrap prodn. line process route, described technology for making tobacco threds route comprises technology for making tobacco threds flow process and silk producing procedures;
Described technology for making tobacco threds flow process collocation method, can configure the ownership system wire process that described technology for making tobacco threds flow process comprises according to processing stand actual conditions, can revise, increase and decrease the silk producing procedures of all needs;
The configuration of described silk producing procedures comprise judgement that quality characteristics data under technological standards configuration corresponding to quality characteristics data under the quality characteristics data configuration that needs under each operation to monitor, each operation, each operation is corresponding and early warning item option and installment, batch between analysis project configuration;
Under described each operation, need the quality characteristics data configuration of monitoring, can increase and decrease the quality characteristics data item that needs to monitor under described each operation, can be configured the compute type of described quality characteristics data, sampling interval time, can reject item to invalid data in described quality characteristics data is configured, can reject a filing classification to described invalid data and be configured, can reject rule to described quality characteristics data and be configured;
Technological standards configuration corresponding to quality characteristics data under each described operation, it is characterized in that, can be configured the contents of a project of the described technological standards of described operation, can be configured the project category of the described technological standards of described operation, described project category comprises: mass property, apparatus parameter setting value, mass flow fluctuation, physical characteristics sampling observation, moisture content of finished products and reinforced, perfuming, mixed ratio example, can be configured the standard category of described technological standards, described standard category comprises: desired value+franchise, scope, hope large value, hope little value, setting value,
Under described each operation, whether corresponding judgement and the early warning item option and installment of quality characteristics data, is characterized in that to judge or early warning quality characteristics data under described operation, or judge that also early warning is configured simultaneously.
Analysis project configuration between described batch, can to batch between analysis project increase and decrease, sort out configuration, can safeguard any one statistical in analysis project between described batch.
Further, Interventions Requested configuration, described Interventions Requested comprise: Moisture Meter detection, artificial mass property sampling observation, manual inspection, ambient temperature and humidity detect, the weight detecting of taking out or add materials;
Described Moisture Meter detects configuration, can realize described Moisture Meter and detect the increase and decrease of operation point, can safeguard the described Moisture Meter channel number that the different trades mark are corresponding;
Described artificial mass property sampling observation configuration, can safeguard described artificial mass property sampling observation project and the sampling observation frequency;
Described manual inspection configuration, can safeguard the technological requirement administrative provisions clause of described manual inspection.
The application process according to the present invention, also discloses a kind of dynamic configuration system that improves cigarette primary processing process quality data analytic system applicability, it is characterized in that:
The quality characteristics data dispensing unit of throwing processing request output, described configuration comprise gather configuration and classification configurations, provide the output of described throwing processing request quality characteristics data gather configuring maintenance interface and classification configurations maintenance interface, and set up quality of data performance data and divide roughly the same corresponding with mode classification analysis or the linking functions between determination methods, the quality characteristics data of setting up described throwing processing output gathers the syntagmatic of dispensing unit and taxon;
The unit of scrap prodn. line process route configuration, it is characterized in that, the maintenance interface of described technology for making tobacco threds flow process configuration and the configuration of described silk producing procedures is provided, and the configuring maintenance interface of the included content of described silk producing procedures, set up the syntagmatic between described technology for making tobacco threds flow process configuration and the configuration of described silk producing procedures, set up described silk producing procedures and configure the syntagmatic between included every deploy content, and form is reported in generation accordingly automatically, set up the function that interlinks between form, realize analysis, judgement and the early warning of quality characteristics data;
Interventions Requested dispensing unit, is characterized in that, described unit provides configuring maintenance interface for the included content of described Interventions Requested, sets up the relation that interlinks that described Interventions Requested hold each test item and corresponding form in included;
Described dynamic configuration system is that above-mentioned three dispensing units are set up syntagmatic, and the derivation import feature to connection function and EXCEL model of described dynamic configuration system and fiber tow production equipment plc data is provided, and exports all kinds of business reports after monitoring is implemented.
Be illustrated in figure 1 a kind of process flow diagram that improves the Dynamic Configuration embodiment of cigarette primary processing process quality data analytic system applicability of the present invention.The present embodiment comprises the following steps:
Be illustrated in figure 2 a kind of structured flowchart that improves the dynamic configuration system embodiment of cigarette primary processing process quality data analytic system applicability of the present invention.Described dynamic configuration system 200 comprises with lower unit:
Quality characteristics data dispensing unit 201, provide the output of described throwing processing request quality characteristics data gather configuring maintenance interface and classification configurations maintenance interface, and set up quality of data performance data and divide roughly the same corresponding with mode classification analysis or the linking functions between determination methods, the quality characteristics data of setting up described throwing processing output gathers the syntagmatic of dispensing unit and taxon;
Process route dispensing unit 202, the maintenance interface of described technology for making tobacco threds flow process configuration and the configuration of described silk producing procedures is provided, and the configuring maintenance interface of the included content of described silk producing procedures, set up the syntagmatic between described technology for making tobacco threds flow process configuration and the configuration of described silk producing procedures, set up described silk producing procedures and configure the syntagmatic between included every deploy content, and form is reported in generation accordingly automatically, set up the function that interlinks between form, realize analysis, judgement and the early warning of quality characteristics data;
Interventions Requested dispensing unit 203, provides the configuring maintenance interface of the included content of described Interventions Requested, sets up the relation that interlinks that described Interventions Requested hold each test item and corresponding form in included.
Embodiment: below by accompanying drawing embodiment, technical scheme of the present invention is described in further detail.
In the present embodiment, with first while producing same A trade mark pipe tobacco with two the cut tobacco machining production lines processed that there are differences in second ground, it is carried out respectively to quality characteristics data analytic system and is configured to example, the present invention is described in more detail.
Before cut tobacco processing processed starts, by technician, choose production line and be categorized as cut tobacco processed, according to the situation of the actual process equipment of cut tobacco machining production line processed and monitoring equipment, on affect product interior quality and must monitor and export mass property item be configured.Two places are because cut tobacco production line process equipment processed, technological process, detectability, network state change or there are differences, and before the start of production, need to be according to the present invention production line quality characteristics data analytic system be separately configured respectively.
On the configuring maintenance interface providing in system to must monitor and export mass property item choose, and selected mass property item is classified, to realize the filing of all output reports, classification, classification comprises by subgroup capacity n > 1, n=1 marks off two class data, by mass property type, marking off material applies, operation weight, technical parameter, physical characteristics four class materials apply data, according to the quality of data performance data of system made, divide roughly the same corresponding with mode classification analysis or the linking functions between determination methods, analysis or the determination methods of Various types of data are set.Wherein, two places cut tobacco production line processed A trade mark quality characteristics data configuration can be as shown in Table 1 and Table 2:
Table 1 first ground
| Title | Enable | Classification configurations | Analyze or determination methods |
| Loosening and gaining moisture steam ratio | √ | ? | ? |
| The leaves moisting steam ratio of feeding in raw material | √ | ? | ? |
| Leaves moisting outlet water percentage | √ | ? | ? |
| Raw silk water percentage | √ | ? | ? |
| Bucket wall temperature | √ | ? | ? |
| Pure silk water percentage | √ | ? | ? |
| Silk union water percentage | √ | ? | ? |
| Leaves moisting entrance cumulative amount | √ | ? | ? |
| Perfuming cumulative amount | √ | ? | ? |
| Feed ratio | √ | ? | ? |
| Stem mixed ratio example | √ | ? | ? |
| Expansion thread mixed ratio example | √ | ? | ? |
| Perfuming ratio | √ | ? | ? |
| The leaves moisting outlet temperature of feeding in raw material | √ | ? | ? |
| Stem is mixed and is joined water percentage | √ | ? | ? |
| Expansion thread is mixed and is joined water percentage | √ | ? | ? |
| Drying process is shut down fracture number of times | √ | ? | ? |
Table 2 second ground
| Title | Enable | Classification configurations | Analyze or determination methods |
| Surpass back loose circulating air temperature | √ | ? | ? |
| The leaves moisting circulating air temperature of feeding in raw material | √ | ? | ? |
| Leaves moisting outlet water percentage | √ | ? | ? |
| Raw silk water percentage | √ | ? | ? |
| Bucket wall temperature | √ | ? | ? |
| Pure silk water percentage | √ | ? | ? |
| Silk union water percentage | √ | ? | ? |
| Leaves moisting entrance cumulative amount | √ | ? | ? |
| Pure silk cumulative amount | √ | ? | ? |
| Perfuming entrance cumulative amount | √ | ? | ? |
| Perfuming cumulative amount | √ | ? | ? |
| Feed ratio | √ | ? | ? |
| Stem mixed ratio example | √ | ? | ? |
| Expansion thread mixed ratio example | √ | ? | ? |
| Perfuming ratio | √ | ? | ? |
| The leaves moisting outlet temperature of feeding in raw material | √ | ? | ? |
| Stem is mixed and is joined water percentage | √ | ? | ? |
| Expansion thread is mixed and is joined water percentage | √ | ? | ? |
| Drying process is shut down fracture number of times | √ | ? | ? |
On the configuring maintenance interface providing in system to must monitor and export mass property item choose, the classifying rules simultaneously chosen mass property item being provided according to system carries out classification configurations, and being sorted in system that each mass property item is configured corresponding analysis or the determination methods providing be configured, the corresponding data of mass property item that are checked in process of production will be collected, and carry out each follow-up alanysis according to each mass property item corresponding configuration parameter in system.
Configuration scrap prodn. line process route, according to production line actual conditions, to processed cut tobacco must operation chooses on the configuration interface providing in system, and generates acquiescence process route by system.Wherein, choose can be as shown in table 3 for two places cut tobacco production line processed A trade mark operation:
Table 3
According to the cut tobacco processed of choosing a palpus operation, system will generate following acquiescence process route flow process automatically:
The operation that needs configuration is provided on the process route configuring maintenance interface providing in system, system provides sets the operation page, choosing corresponding tab is configured the quality characteristics data that needs under operation to monitor, the quality characteristics data item that need are monitored increases and decreases, compute type to described quality characteristics data, the sampling interval time is configured, system generates raw data form automatically, and provide data to reject regular maintenance interface, on provided interface, can reject item to valid data and file classification, safeguard each operation point valid data rejecting rule, according to rejecting algorithm, will automatically generate valid data form.Take first cut tobacco production line loosening and gaining moisture processed and second cut tobacco production line processed surpass back and be loosely illustrated as example, as shown in table 4 and table 5:
The loose moisture regain of table 4 endrysone
| Title | Compute type | Sampling interval |
| Entrance mass flow | Span is calculated | 5 |
| Entrance material cumulative amount | Monodrome | ? |
| Add water instantaneous delivery | Span is calculated | 5 |
| Add water cumulative amount | Monodrome | ? |
| Steam sprays instantaneous delivery | Span is calculated | 5 |
| Steam applies cumulative amount | Monodrome | ? |
| Outlet material cumulative amount | Monodrome | ? |
| Unit interval water addition ratio example | Calculated value | 5 |
| Unit interval adds steam ratio | Calculated value | 5 |
| Water addition ratio example | Calculated value | ? |
| Steam applies ratio | Calculated value | ? |
| Hot blast temperature | Mean value | 5 |
| Entrance material water ratio | Mean value | 5 |
| Outlet material temperature | Mean value | 5 |
| Outlet material water percentage | Mean value | 5 |
Surpass back to table 5 second loose
| Title | Compute type | Sampling interval |
| Entrance mass flow | Span is calculated | 5 |
| Add water instantaneous delivery | Span is calculated | 5 |
| Add water cumulative amount | Monodrome | ? |
| Steam sprays instantaneous delivery | Span is calculated | 5 |
| Steam applies cumulative amount | Monodrome | ? |
| Outlet material cumulative amount | Monodrome | ? |
| Unit interval water addition ratio example | Calculated value | 5 |
| Unit interval adds steam ratio | Calculated value | 5 |
| Water addition ratio example | Calculated value | ? |
| Steam applies ratio | Calculated value | ? |
| Hot blast temperature | Mean value | 5 |
| Entrance material water ratio | Mean value | 5 |
| Outlet material water percentage | Mean value | 5 |
According to the compute type system of each mass property item, by the data calculation and analysis method providing and foundation is corresponding with compute type, and data are filed to classification by the requirement of default.All the other each process configurations and similar.
In operation, set on the page and choose technological standards tab, the contents of a project to selected operation point technological standards are configured, project category to technological standards is configured, project category comprises: mass property, apparatus parameter setting value, mass flow fluctuation, physical characteristics sampling observation, moisture content of finished products and reinforced, perfuming, mixed ratio example, standard category to described technological standards is configured, described standard category comprises: desired value ± franchise, scope, hope large value, hope little value, setting value, after standard category is configured, follow-up all standard qualification rate is calculated and will be undertaken by the computing method that set standard category.Take first cut tobacco production line loosening and gaining moisture processed and second cut tobacco production line processed surpass back and be loosely illustrated as example, as shown in table 6 and table 7:
The loose moisture regain of table 6 endrysone
| Title | Project category | Standard category |
| Entrance mass flow | Apparatus parameter setting value | Desired value ± franchise |
| Entrance material water ratio | Mass property | Desired value ± franchise |
| Outlet material water percentage | Mass property | Desired value ± franchise |
| Humidity discharging throttle opening | Apparatus parameter setting value | ? |
| Hot blast temperature | Mass property | Desired value ± franchise |
| Cycle throttle aperture | Apparatus parameter setting value | ? |
| Air-heater frequency | Apparatus parameter setting value | ? |
| Drum speed | Apparatus parameter setting value | ? |
| Unit interval steam applies ratio | Mass property | Desired value ± franchise |
| Outlet material temperature | Mass property | Desired value ± franchise |
Surpass back to table 7 second loose
| Title | Project category | Standard category |
| Entrance mass flow | Apparatus parameter setting value | Desired value ± franchise |
| Entrance material water ratio | Mass property | Desired value ± franchise |
| Outlet material water percentage | Mass property | Desired value ± franchise |
| Humidity discharging throttle opening | Apparatus parameter setting value | ? |
| Hot blast temperature | Mass property | Desired value ± franchise |
| Cycle throttle aperture | Apparatus parameter setting value | ? |
| Air-heater frequency | Apparatus parameter setting value | ? |
| Drum speed | Apparatus parameter setting value | ? |
| Unit interval steam applies ratio | Mass property | Desired value ± franchise |
| Unit interval water addition ratio example | Mass property | Desired value ± franchise |
According to the qualification rate of the project category setting and the follow-up every data of standard category, will carry out computational analysis by the account form of default.
Setting the tab of choosing judgement and the configuration of early warning item on the operation page, on interface, project is selected to judge or early warning analysis, when non-selected, corresponding critical item, criterion, early warning project, the early warning standard of project is "/", according to safeguarding that result system generates batch interior quality report form automatically, realizes and automatically judges early warning.Take first cut tobacco production line loosening and gaining moisture processed and second cut tobacco production line processed surpass back and be loosely illustrated as example, as shown in table 8 and table 9:
The loose moisture regain of table 8 endrysone
| Title | Classification | Judge | Early warning analysis |
| Entrance material water ratio | Continuity detects data | No | Be |
| Outlet material water percentage | Continuity detects data | No | Be |
| Humidity discharging throttle opening | Operation technical parameter is set | No | No |
| Hot blast temperature | Continuity detects data | No | Be |
| Cycle throttle aperture | Operation technical parameter is set | No | No |
| Air-heater frequency | Operation technical parameter is set | No | No |
| Drum speed | Operation technical parameter is set | No | No |
| Unit interval steam applies ratio | Continuity detects data | Be | Be |
| Outlet material temperature | Continuity detects data | No | Be |
Surpass back to table 9 second loose
| Title | Classification | Judge | Early warning analysis |
| Entrance material water ratio | Continuity detects data | No | Be |
| Outlet material water percentage | Continuity detects data | No | Be |
| Humidity discharging throttle opening | Operation technical parameter is set | No | No |
| Hot blast temperature | Continuity detects data | Be | Be |
| Cycle throttle aperture | Operation technical parameter is set | No | No |
| Air-heater frequency | Operation technical parameter is set | No | No |
| Drum speed | Operation technical parameter is set | No | No |
| Unit interval steam applies ratio | Continuity detects data | No | Be |
| Unit interval water addition ratio example | Continuity detects data | No | Be |
System will be judged and early warning analysis data automatically according to the judgement of each mass property item under each operation or early warning analysis configuration.
Set on the operation page, choose batch between the tab of analysis project configuration, to batch between analysis project increase and decrease, sort out configuration, can safeguard any one statistical in analysis project between described batch.
Configuration check project, described Interventions Requested comprise: Moisture Meter detection, artificial mass property sampling observation, manual inspection, ambient temperature and humidity detect, the weight detecting of taking out or add materials.
Moisture Meter detects configuration, choose Moisture Meter trade mark passage config option card, select Moisture Meter channel number corresponding to institute's production cut tobacco trade mark, choose Moisture Meter contrast process configurations tab, to producing required Moisture Meter detection operation point, increase and decrease, system will automatically generate moisture teller contrastive test and record interface, provides online moisture teller accuracy to judge control chart.Wherein, the cut tobacco production line B trade mark Moisture Meter passage configuration processed of the first ground cut tobacco production line A trade mark processed and second ground and contrast process configurations are as shown in Table 10 and Table 11:
Table 10 Moisture Meter channel number
| ? | Moisture Meter channel number |
| The first ground cut tobacco production line A trade mark processed | 2 |
| The second ground cut tobacco production line A trade mark processed | 1 |
Table 11 Moisture Meter contrast process configurations
Artificial mass property sampling observation configuration, is configured sampling observation project and the sampling observation frequency, and system generates input interface automatically according to deploy content.
Manual inspection configuration, safeguards the technological requirement administrative provisions clause of manual inspection.According to maintenance content system, automatically generate input interface.
In production is carried out, the ambient temperature and humidity that system provides detects input interface and taking-up or the weight detecting interface that adds materials, each monitoring point ambient temperature and humidity actual information of manual entry therein and taking-up or the weight information that adds materials, wherein " add material category " according to production actual conditions as Standard Selection storehouse, " operation point " project should with batch between to carry out the operation point of weight of material metering in data sheet corresponding, form be take lot number as identification code, with batch between data sheet link, convenient inquiry.
Complete before above-mentioned production after configuration, dynamic configuration system utilization and fiber tow production equipment plc data to connection function according to configuration requirement, automatic monitor production process, and EXCEL form and every analysis chart are provided after production completes, exports all kinds of business reports.The cut tobacco mass property of scrap prodn. line being produced according to EXCEL form, analysis chart and business report is analyzed judgement, according to production requirement and this batch of cut tobacco of the correct processing of regulation.
Claims (10)
1. improve a Dynamic Configuration for cigarette primary processing process quality data analytic system applicability, it is characterized in that Dynamic Configuration comprises that the quality characteristics data of throwing processing request output is configured, configuration scrap prodn. line process route and configuration check project; The wherein quality characteristics data configuration of throwing processing request output process route configuration to scrap prodn. line by data, the process route configuration of scrap prodn. line configures data to Interventions Requested, it is a Dynamic Configuration that syntagmatic is set up in above-mentioned three configurations, this Dynamic Configuration is docked connection mutually with the derivation/import feature to connection function and EXCEL model of fiber tow production equipment plc data, and exports all kinds of business reports after monitoring is implemented;
Described quality characteristics data comprises equipment operational factor, online detection instrument measurement data, desk checking data, and the configuration of described quality characteristics data comprises and gathers configuration and classification configurations, and analysis or the determination methods of Various types of data are set;
The process route configuration of described scrap prodn. line comprises technology for making tobacco threds flow process and silk producing procedures;
Described Interventions Requested configuration comprises: Moisture Meter detection, artificial mass property sampling observation, manual inspection, ambient temperature and humidity detect, the weight detecting of taking out or add materials.
2. method according to claim 1, the quality characteristics data that it is characterized in that the output of throwing processing request gathers configuration according to processing stand actual conditions, according to all mass propertys of production line described in production line type configuration, can modify, increase and decrease the mass property project of all needs, described production line type can be divided into cut tobacco processed, stem, expansion thread, beating and double roasting.
3. method according to claim 1, the quality characteristics data classification configurations that it is characterized in that the output of throwing processing request, by the classification configurations of described quality characteristics data, can realize filing, the classification of all output reports, described quality characteristics data classification configurations comprises by subgroup capacity n > 1, n=1 and marks off two class data, by mass property type mark off that material applies, operation weight, technical parameter, physical characteristics four class materials applies data.
4. method according to claim 3, is characterized in that described material applies class packet containing batch integrity data and process stability data; The acquisition method of described process stability data comprises that the applying unit time applies the weight gain of material and take the material that the weight gain of main scale material is unit of account and applies ratio.
5. method according to claim 1, it is characterized in that described analysis or the determination methods that Various types of data is set comprises descriptive statistics, control chart and correlated quality analysis judgement instrument, described descriptive statistics mode corresponding to data and the selection of control chart when quality characteristics data analysis or determination methods being set comprising by subgroup capacity classified, the Data classification while dividing for report by mass property type.
6. method according to claim 1, is characterized in that technology for making tobacco threds flow process collocation method can configure the ownership system wire process that described technology for making tobacco threds flow process comprises according to processing stand actual conditions, can revise, increase and decrease the silk producing procedures of all needs.
7. method according to claim 1, it is characterized in that judgement that described silk producing procedures configuration comprises that quality characteristics data under technological standards configuration corresponding to quality characteristics data under the quality characteristics data configuration that needs under each operation to monitor, each operation, each operation is corresponding and early warning item option and installment, batch between analysis project configuration.
8. method according to claim 7, it is characterized in that needing under each operation the quality characteristics data configuration of monitoring, can increase and decrease the quality characteristics data item that needs to monitor under described each operation, can be configured the compute type of described quality characteristics data, sampling interval time, can reject item to invalid data in described quality characteristics data is configured, can reject a filing classification to described invalid data and be configured, can reject rule to described quality characteristics data and be configured; Under each operation, technological standards configuration corresponding to quality characteristics data can be configured the contents of a project of the described technological standards of described operation, can be configured the project category of the described technological standards of described operation, described project category comprises: mass property, apparatus parameter setting value, mass flow fluctuation, physical characteristics sampling observation, moisture content of finished products and reinforced, perfuming thereof, mixed ratio example, can be configured the standard category of described technological standards, described standard category comprises: desired value+franchise, scope, prestige are worth greatly, hope little value, setting value.
9. method according to claim 7, is characterized in that under each operation, whether corresponding judgement and the early warning item option and installment of quality characteristics data can be judged or early warning quality characteristics data under described operation, or judges that also early warning is configured simultaneously; To batch between analysis project configuration can to batch between analysis project increase and decrease, sort out configuration, can safeguard any one statistical in analysis project between described batch.
10. method according to claim 7, is characterized in that Moisture Meter detects configuration and can realize the increase and decrease of described Moisture Meter detection operation point, can safeguard the described Moisture Meter channel number that the different trades mark are corresponding; Artificial mass property sampling observation configuration can be safeguarded described artificial mass property sampling observation project and the sampling observation frequency; Manual inspection configuration can be safeguarded the technological requirement administrative provisions clause of described manual inspection.
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